CN105136822B - A kind of nano material transmission electron microscope in-situ test chip, chip preparation method and its application - Google Patents
A kind of nano material transmission electron microscope in-situ test chip, chip preparation method and its application Download PDFInfo
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Abstract
本发明公开了一种纳米材料透射电镜原位测试芯片、芯片制备方法及其应用,属于纳米材料性能原位测试技术领域。本发明的芯片包括硅基片、绝缘层和薄膜窗口,在硅基片两面都长有绝缘层;芯片正面绝缘层上长有金属薄膜或器件,或者半导体功能薄膜或器件,可对样品施加各类物理、化学作用;芯片中央有薄膜窗口,在薄膜窗口区域开有大长宽比透电子束长孔或透电子束长槽,本发明能够在原子尺度分辨率下对透射电镜样品进行原位测量,除了可原位表征纳米线、纳米管样品外,也可实现块体样品、异质结界面样品的原位表征,同时能够实现在聚焦离子束系统内和实验室中用微操作手放置样品,也可以对已转移固定在芯片上的样品使用离子减薄设备进行继续加工。
The invention discloses a nanomaterial transmission electron microscope in-situ testing chip, a chip preparation method and an application thereof, and belongs to the technical field of in-situ testing of nanomaterial performance. The chip of the present invention includes a silicon substrate, an insulating layer and a film window, and an insulating layer is formed on both sides of the silicon substrate; a metal film or device, or a semiconductor functional film or device is formed on the insulating layer on the front side of the chip, and various samples can be applied to the sample. Similar to physical and chemical effects; there is a film window in the center of the chip, and a large aspect ratio electron beam permeable long hole or electron beam long slot is opened in the film window area. Measurement, in addition to in-situ characterization of nanowire and nanotube samples, in-situ characterization of bulk samples and heterojunction interface samples can also be realized, and at the same time, it can be placed with a micromanipulator in the focused ion beam system and in the laboratory Samples can also be further processed using ion thinning equipment for samples that have been transferred and fixed on the chip.
Description
技术领域technical field
本发明涉及纳米材料性能原位测试技术领域,更具体地说,涉及一种纳米材料透射电镜原位测试芯片、芯片制备方法及其应用。The invention relates to the technical field of in-situ testing of nanomaterial properties, more specifically, to a nanomaterial transmission electron microscope in-situ testing chip, a chip preparation method and an application thereof.
背景技术Background technique
近年来,纳米材料因其小尺寸效应、表面效应、量子尺寸效应以及宏观量子隧道效应等纳米特性在科学研究领域得到了人们的广泛关注。透射电子显微镜(TransmissionElectron Microscope,TEM)是一种强大的现代材料表征手段,用于分析光学显微镜下无法看清的小于0.2μm的细微结构。如今的透射电镜能够达到亚埃级分辨率,是分析纳米材料的有力手段。纳米材料在电学、热学、力学等领域都有奇特的效应,随着微机电系统(MicroElectromechanical System,MEMS)和纳机电系统(Nano Electromechanical System)的发展,从纳米尺度揭示材料的结构和在以上领域中各种效应的关系,成为了迫切需要解决的问题。In recent years, nanomaterials have attracted widespread attention in the field of scientific research due to their nanoscale properties such as small size effects, surface effects, quantum size effects, and macroscopic quantum tunneling effects. Transmission Electron Microscope (TEM) is a powerful modern material characterization method, which is used to analyze the fine structure smaller than 0.2 μm that cannot be seen clearly under the optical microscope. Today's TEM is capable of sub-Angstrom resolution and is a powerful tool for analyzing nanomaterials. Nanomaterials have peculiar effects in the fields of electricity, heat, mechanics, etc. With the development of microelectromechanical systems (MicroElectromechanical System, MEMS) and nanoelectromechanical systems (Nano Electromechanical System), the structure of materials is revealed from the nanometer scale and in the above fields The relationship between the various effects has become an urgent problem to be solved.
在借助透射电镜得到材料结构信息的同时检测该结构对应的电学、热学、力学等性质,属于透射电镜原位观察。目前实现透射电镜原位观察的工具主要有环境透射电镜(ETEM)、透射电镜原位样品杆、原位MEMS芯片等。得益于MEMS技术的发展,现有原位MEMS芯片上可以集成越来越多的物理、化学功能。而且芯片小体积、通电即可工作的特点与进行透射电镜原位测试的要求符合得很好。但现有原位MEMS芯片在应用上仍有其局限性,一般只能使用聚焦离子束(FIB)系统进行样品转移与固定,限制了使用条件,并大大增加了使用成本。此外,聚焦离子束系统在进行样品转移与固定时无法避免会对样品产生污染,但现有原位MEMS芯片在完成样品的转移与固定后无法再对样品进行加工。上述局限在很大程度上限制了原位MEMS芯片的应用,且目前并没有很好地解决方案。Obtaining material structure information with the help of transmission electron microscopy while detecting the corresponding electrical, thermal, and mechanical properties of the structure belongs to in-situ observation by transmission electron microscopy. At present, the tools for in-situ observation of TEM mainly include environmental transmission electron microscope (ETEM), in-situ sample rod for TEM, and in-situ MEMS chip, etc. Thanks to the development of MEMS technology, more and more physical and chemical functions can be integrated on existing in-situ MEMS chips. Moreover, the characteristics of the small size of the chip and the ability to work when it is powered on are well in line with the requirements for in-situ testing of the transmission electron microscope. However, the application of existing in-situ MEMS chips still has its limitations. Generally, only focused ion beam (FIB) systems can be used for sample transfer and fixation, which limits the conditions of use and greatly increases the cost of use. In addition, the focused ion beam system cannot avoid contamination of the sample during sample transfer and fixation, but the existing in-situ MEMS chip cannot process the sample after the transfer and fixation of the sample is completed. The above limitations limit the application of in-situ MEMS chips to a large extent, and there is no good solution at present.
发明内容Contents of the invention
1.发明要解决的技术问题1. The technical problem to be solved by the invention
本发明的目的在于克服上述现有技术的不足,提供了一种纳米材料透射电镜原位测试芯片、芯片制备方法及其应用;采用本发明的原位测试芯片,可以使用聚焦离子束(FIB)系统进行样品的加工与转移,也可以在FIB外用微操作手(显微操作器)放置样品,且放有样品的芯片可以在离子减薄设备中对样品进行离子清洗或减薄,能够实现对包括金属、低维材料、异质结界面和块体样品在内的多种样品的透射电镜原位观察。The purpose of the present invention is to overcome the above-mentioned deficiencies in the prior art, provide a kind of nanomaterial transmission electron microscope in-situ test chip, chip preparation method and application thereof; Adopt the in-situ test chip of the present invention, can use focused ion beam (FIB) The system processes and transfers samples, and the micromanipulator (micromanipulator) can also be used to place samples outside the FIB, and the chip with the samples can be ion-cleaned or thinned in the ion thinning equipment, which can realize the In-situ TEM observation of a variety of samples including metals, low-dimensional materials, heterojunction interfaces, and bulk samples.
2.技术方案2. Technical solution
为达到上述目的,本发明提供的技术方案为:In order to achieve the above object, the technical scheme provided by the invention is:
本发明的一种纳米材料透射电镜原位测试芯片,包括硅基片、绝缘层、薄膜窗口,所述的硅基片两面均设置有绝缘层,且硅基片正面开设有由绝缘层构成的薄膜窗口,薄膜窗口中开有透电子束长孔或透电子束长槽,所述的透电子束长孔或透电子束长槽的宽度为5-20μm;所述的硅基片正面的绝缘层上设置有可对样品施加所需的各类物理、化学作用的金属薄膜或器件,或者半导体功能薄膜或器件。A nanomaterial transmission electron microscope in-situ test chip of the present invention includes a silicon substrate, an insulating layer, and a thin film window. Both sides of the silicon substrate are provided with insulating layers, and the front side of the silicon substrate is provided with an insulating layer. The thin film window has a long hole or a long slot through which the electron beam passes through, and the width of the long hole through the electron beam or the long slot through the electron beam is 5-20 μm; the insulation on the front side of the silicon substrate Metal films or devices, or semiconductor functional films or devices that can apply various physical and chemical effects to the sample are arranged on the layer.
更进一步地,所述的透电子束长孔或透电子束长槽的长度为100-400μm。Furthermore, the length of the e-beam-transmitting long hole or electron-beam-transmitting slot is 100-400 μm.
更进一步地,所述的绝缘层包括在硅基片上生长的二氧化硅层和在二氧化硅层上生长的氮化硅层,由于二氧化硅层过薄会影响对氮化硅的应力调控和支撑能力及刻蚀过程中的保护作用。氮化硅层过薄则影响对样品的支撑效果和在刻蚀过程中所起的保护作用,故所述的二氧化硅层的厚度为200-1000nm,氮化硅层的厚度为5-200nm。Furthermore, the insulating layer includes a silicon dioxide layer grown on the silicon substrate and a silicon nitride layer grown on the silicon dioxide layer, since the silicon dioxide layer is too thin, it will affect the stress control of the silicon nitride And support ability and protection during etching process. If the silicon nitride layer is too thin, it will affect the supporting effect of the sample and the protective effect played in the etching process, so the thickness of the silicon dioxide layer is 200-1000nm, and the thickness of the silicon nitride layer is 5-200nm .
更进一步地,所述的金属薄膜或器件、半导体功能薄膜或器件位于薄膜窗口上的部分沿透电子束长孔或透电子束长槽的一侧或两侧分布。Furthermore, the part of the metal thin film or device, semiconductor functional thin film or device located on the film window is distributed along one side or both sides of the electron beam-transmitting long hole or the electron-beam-transmitting long groove.
更进一步地,所述的硅基片厚度为100-400μm。Furthermore, the thickness of the silicon substrate is 100-400 μm.
本发明的一种纳米材料透射电镜原位测试芯片的制备方法,其步骤为:A kind of preparation method of nanomaterial transmission electron microscope in-situ test chip of the present invention, its steps are:
步骤一、准备两面带有二氧化硅层的硅基片,在硅基片两面生长氮化硅层;Step 1, preparing a silicon substrate with a silicon dioxide layer on both sides, and growing a silicon nitride layer on both sides of the silicon substrate;
步骤二、利用光刻工艺,将电极图案从光刻掩膜版转移到步骤一所得硅基片正面;Step 2. Using a photolithography process, transfer the electrode pattern from the photolithography mask to the front side of the silicon substrate obtained in Step 1;
步骤三、利用微机电加工工艺,在步骤二所得硅基片正面制作出金属薄膜或器件,或者半导体功能薄膜或器件;Step 3, using the micro-electromechanical processing technology to fabricate a metal film or device, or a semiconductor functional film or device on the front side of the silicon substrate obtained in step 2;
步骤四、利用光刻工艺和反应离子刻蚀工艺,在步骤三所得硅基片背面的绝缘层上刻蚀出一方形窗口,该方形窗口位于硅基片的中轴线上;Step 4, using a photolithography process and a reactive ion etching process to etch a square window on the insulating layer on the back side of the silicon substrate obtained in step 3, and the square window is located on the central axis of the silicon substrate;
步骤五、利用光刻工艺和反应离子刻蚀工艺,在步骤四所得硅基片正面的绝缘层上刻蚀出透电子束长孔或透电子束长槽;Step 5. Using photolithography and reactive ion etching to etch electron-beam-transmitting long holes or electron-beam-transmitting slots on the insulating layer on the front side of the silicon substrate obtained in step 4;
步骤六、将步骤五所得硅基片放入氢氧化钾溶液中进行湿法刻蚀,直至刻蚀到硅基片正面的二氧化硅层从而留下薄膜窗口,取出硅基片清洗;Step 6. Put the silicon substrate obtained in step 5 into a potassium hydroxide solution for wet etching until the silicon dioxide layer on the front side of the silicon substrate is etched to leave a film window, and take out the silicon substrate for cleaning;
步骤七、将步骤六所得硅基片进行划片,分成独立芯片。Step seven, dicing the silicon substrate obtained in step six, and dividing it into independent chips.
本发明的一种纳米材料透射电镜原位测试芯片的应用,使用显微操作器放置样品或利用聚焦离子束系统加工并放置样品于原位测试芯片上,使样品与芯片上的金属薄膜或器件,或者半导体功能薄膜或器件相连,并位于薄膜窗口区域的透电子束长孔或透电子束长槽上;将载有样品的测试芯片装入样品杆中送入透射电镜进行观察,对样品施加物理、化学作用并接收样品产生的信号,对样品进行原子尺度分辨下的原位观察。The application of a nanometer material transmission electron microscope in-situ test chip of the present invention uses a micromanipulator to place a sample or utilizes a focused ion beam system to process and place a sample on the in-situ test chip, so that the sample and the metal film or device on the chip , or the semiconductor functional film or device is connected, and is located on the electron beam long hole or the electron beam long groove in the film window area; the test chip loaded with the sample is loaded into the sample rod and sent to the transmission electron microscope for observation, and the sample is applied Physical and chemical effects and receiving signals generated by the sample, and in-situ observation of the sample at atomic scale resolution.
更进一步地,原位测试芯片完成样品的转移与固定后能够在离子减薄设备中对样品进行离子清洗和减薄。Furthermore, after the transfer and fixation of the sample is completed on the in-situ test chip, the sample can be ion-cleaned and thinned in the ion thinning device.
3.有益效果3. Beneficial effect
采用本发明提供的技术方案,与已有的公知技术相比,具有如下显著效果:Compared with the existing known technology, the technical solution provided by the invention has the following remarkable effects:
(1)本发明的一种纳米材料透射电镜原位测试芯片,在薄膜窗口处采用了大长宽比透电子束长孔或透电子束长槽结构,给予了微操作手(显微操作器)针尖在沿透电子束长孔或透电子束长槽方向上较大的活动空间,同时允许针尖穿过透电子束长孔或透电子束长槽进行上下移动,从而可以使用微操作手配合光学显微镜进行样品的转移,降低了芯片的使用条件和使用成本;(1) A kind of in-situ testing chip of nanometer material transmission electron microscope of the present invention has adopted the long hole of electron beam of large aspect ratio or the long slot structure of electron beam at film window place, has given micromanipulator (micromanipulator) ) The needle tip has a large movable space along the direction of the electron beam long hole or the electron beam long slot, and at the same time allows the needle tip to move up and down through the electron beam long hole or the electron beam slot, so that the micromanipulator can be used to cooperate The optical microscope is used to transfer the sample, which reduces the use conditions and cost of the chip;
(2)本发明的一种纳米材料透射电镜原位测试芯片,透电子束长孔或透电子束长槽长宽比合适,沿透电子束长孔或透电子束长槽方向小角度入射的离子束也可以很好地透过,因此对于已转移到芯片上的样品可以使用传统离子减薄设备进行离子清洗或减薄,能够有效去除样品转移和固定过程中带来的污染,或对样品进行继续加工,提高电镜观察效果。(2) A nanomaterial transmission electron microscope in-situ test chip of the present invention has a suitable aspect ratio of the electron beam slot or the electron beam slot, and is incident at a small angle along the electron beam slot or the electron beam slot direction. The ion beam can also be well transmitted, so the sample that has been transferred to the chip can be cleaned or thinned by using traditional ion thinning equipment, which can effectively remove the contamination caused by the sample transfer and fixation process, or cause damage to the sample. Continue processing to improve the effect of electron microscope observation.
(3)本发明的一种纳米材料透射电镜原位测试芯片,制作流程简单,适合大批量生产,单个芯片成本与现有芯片相比显著降低,且应用范围广泛,使用效果佳,便于推广。(3) A nanomaterial transmission electron microscope in-situ test chip of the present invention has a simple manufacturing process and is suitable for mass production. Compared with existing chips, the cost of a single chip is significantly reduced, and has a wide range of applications, good use effects, and is easy to promote.
附图说明Description of drawings
图1是本发明中原位测试芯片的正面结构示意图;Fig. 1 is the front structure schematic diagram of in-situ test chip among the present invention;
图2是图1中薄膜窗口部位的局部放大图;Fig. 2 is a partial enlarged view of the film window position in Fig. 1;
图3是本发明中原位测试芯片的背面结构示意图。Fig. 3 is a schematic diagram of the back structure of the in-situ test chip in the present invention.
示意图中的标号说明:Explanation of the labels in the schematic diagram:
1、方形窗口;2、金属电极;3、薄膜窗口;4、透电子束区域。1. Square window; 2. Metal electrode; 3. Thin film window; 4. Electron beam transmission area.
具体实施方式Detailed ways
为进一步了解本发明的内容,结合附图和实施例对本发明作详细描述。In order to further understand the content of the present invention, the present invention will be described in detail in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
参看图1、图2和图3,本实施例的一种纳米材料透射电镜原位电学测试芯片,包括硅基片、绝缘层、薄膜窗口3和透电子束区域4。具体为:所述硅基片为长方形薄片,厚度为400μm,在硅基片两面都长有绝缘层,所述的绝缘层包括在硅基片上生长的二氧化硅层和在二氧化硅层上生长的氮化硅层,二氧化硅层的厚度为900nm,氮化硅层的厚度为200nm。在硅基片正面绝缘层上需设置可对样品施加所需的各类物理、化学作用的金属薄膜或器件,或者半导体功能薄膜或器件,参看图1,本实施例在硅基片正面绝缘层上长有金属电极2,该金属电极2的厚度为150nm,金属电极2主要用于与透射电镜样品杆上的引线连接。在硅基片正面中央开设有由绝缘层构成的薄膜窗口3,该薄膜窗口3通过在背面对硅基片进行湿法刻蚀得到。Referring to FIG. 1 , FIG. 2 and FIG. 3 , a nanomaterial transmission electron microscope in-situ electrical test chip of this embodiment includes a silicon substrate, an insulating layer, a film window 3 and an electron beam transmission region 4 . Specifically: the silicon substrate is a rectangular sheet with a thickness of 400 μm, and there are insulating layers on both sides of the silicon substrate, and the insulating layer includes a silicon dioxide layer grown on the silicon substrate and a silicon dioxide layer on the silicon dioxide layer. For the grown silicon nitride layer, the thickness of the silicon dioxide layer is 900nm, and the thickness of the silicon nitride layer is 200nm. On the front insulating layer of the silicon substrate, it is necessary to set metal thin films or devices that can apply various physical and chemical effects to the sample, or semiconductor functional thin films or devices. Referring to Fig. There is a metal electrode 2 growing on it, and the thickness of the metal electrode 2 is 150nm. The metal electrode 2 is mainly used for connecting with the lead wire on the sample rod of the transmission electron microscope. A film window 3 made of an insulating layer is opened in the center of the front surface of the silicon substrate, and the film window 3 is obtained by performing wet etching on the back surface of the silicon substrate.
本实施例在薄膜窗口3的中央设有透电子束区域4,该透电子束区域4内开设可供电子束、离子束透过并允许微操作手(显微操作器)针尖上下及前后移动的透电子束长孔或长槽。具体到本实施例薄膜窗口3的中央则开有透电子束长槽,所述的金属电极2位于薄膜窗口3上的部分沿透电子束长槽的两侧分布,该透电子束长槽延伸到薄膜窗口3边缘,长度为300μm,宽度为10μm,用于透过电子束和离子束。In this embodiment, an electron beam-transmitting area 4 is provided in the center of the film window 3, and the electron beam and ion beams can pass through the electron beam-transmitting area 4, allowing the tip of the micromanipulator (micromanipulator) to move up and down and back and forth. Electron beam permeable slots or slots. Specifically, there is a long electron beam slot in the center of the film window 3 in this embodiment, and the part of the metal electrode 2 located on the film window 3 is distributed along both sides of the electron beam slot, and the electron beam slot extends To the edge of the film window 3, the length is 300 μm, and the width is 10 μm, which is used to transmit electron beams and ion beams.
本实施例的电学测试芯片,在透电子束长槽区域附近提供了多个可供样品连接的金属电极2,因此能够用于金属、纳米线、纳米管、二维材料、异质结界面和块体样品等多种样品的原位电学测试。The electrical test chip of this embodiment provides a plurality of metal electrodes 2 available for sample connection near the long groove region of the electron beam, so it can be used for metals, nanowires, nanotubes, two-dimensional materials, heterojunction interfaces and In-situ electrical testing of various samples such as bulk samples.
此外,本实施例在薄膜窗口3处采用了大长宽比的透电子束长槽结构,使得芯片既可以在配备了微操作手的FIB中完成样品加工,再用FIB内的微操作手将样品横跨放置在芯片的透电子束长槽上并通过沉积一定厚度的铂与相接触的金属电极2连接固定,继而取出芯片放入透射电镜。也可以通过实验室环境中的微操作手将样品转移到所需位置上,再在FIB中进行加工或直接进入透射电镜观察,与常规的FIB系统内的微操作手转移相比更经济。In addition, this embodiment adopts a large aspect ratio e-beam permeable long slot structure at the film window 3, so that the chip can be processed in the FIB equipped with a micro-manipulator, and then the micro-manipulator in the FIB can be used to complete the sample processing. The sample is placed across the electron beam-transmitting slot of the chip and connected to the metal electrode 2 by depositing a certain thickness of platinum, and then the chip is taken out and put into the transmission electron microscope. It is also possible to transfer the sample to the desired position through the micromanipulator in the laboratory environment, and then process it in the FIB or directly enter the transmission electron microscope for observation, which is more economical than the transfer of the micromanipulator in the conventional FIB system.
发明人指出,透电子束长槽的作用是让电子束透过,其过宽会导致较小样品无法搭在透电子束长槽上,过窄则使得电子束能透过的区域变小影响观察效果。过短则无法给予微操作手(显微操作器)针尖所需的活动范围,过长则影响薄膜窗口的强度。传统原位测试芯片在薄膜窗口区域使用微米级直径的圆通孔、椭圆通孔或厚度低于50nm的氮化硅薄膜透过电子束,若使用微操作手(显微操作器)转移样品则无法提供其上下移动的空间,所以只能使用聚焦离子束系统来进行样品的转移,限制了使用条件,并大大增加了使用成本。同时,小孔或薄膜会阻挡斜向入射的离子束,传统薄膜窗口结构无法透过小角度入射的离子束,所以完成样品转移与固定后无法在离子减薄设备中对样品进行离子清洗与减薄,而聚焦离子束系统在进行样品转移与固定时无法避免会对样品产生污染,这直接影响着观察效果。The inventor pointed out that the function of the electron beam-transmitting long slot is to allow the electron beam to pass through, and if it is too wide, smaller samples cannot be placed on the electron beam-transmitting slot, and if it is too narrow, the area that the electron beam can pass through becomes smaller. Observe the effect. If it is too short, it cannot give the micromanipulator (micromanipulator) the required range of motion for the needle tip, and if it is too long, it will affect the strength of the film window. Traditional in-situ test chips use micron-sized diameter circular through-holes, elliptical through-holes, or silicon nitride films with a thickness of less than 50nm to pass through the electron beam in the film window area. If a micromanipulator (micromanipulator) is used to transfer the sample, it cannot The space to move up and down is provided, so the focused ion beam system can only be used to transfer the sample, which limits the conditions of use and greatly increases the cost of use. At the same time, the small hole or film will block the obliquely incident ion beam, and the traditional film window structure cannot penetrate the ion beam incident at a small angle. It is thin, and the focused ion beam system cannot avoid contamination of the sample during sample transfer and fixation, which directly affects the observation effect.
上述问题都使得原位MEMS芯片在应用上受到很大的限制,本实施例设计透电子束长槽长度为300μm,宽度为10μm,使得长宽比为30。使用大长宽比透电子束长槽透过电子束,给予了微操作手(显微操作器)针尖在沿透电子束长槽方向上较大的活动空间,同时允许针尖穿过透电子束长槽进行上下移动,从而可以使用微操作手配合光学显微镜进行样品的转移,降低了芯片的使用条件和使用成本。且由于透电子束长槽长宽比合适,沿透电子束长槽方向小角度入射的离子束也可以很好地透过,因此对于已转移到芯片上的样品可以使用传统离子减薄设备进行离子清洗或减薄,能够有效去除样品转移和固定过程中带来的污染,或对样品进行继续加工,提高电镜观察效果。The above-mentioned problems greatly restrict the application of the in-situ MEMS chip. In this embodiment, the length of the beam-transmitting slot is designed to be 300 μm and the width is 10 μm, so that the aspect ratio is 30. The use of long slots with a large aspect ratio to pass through the electron beam gives the tip of the micro-manipulator (micromanipulator) a large space for movement along the direction of the long slot through the electron beam, and at the same time allows the needle tip to pass through the electron beam The long slot moves up and down, so that the micromanipulator can be used to transfer the sample with the optical microscope, which reduces the use conditions and cost of the chip. And because the length-to-width ratio of the beam-transmitting long slot is appropriate, the ion beam incident at a small angle along the direction of the electron-beam slot can also be transmitted well, so the samples that have been transferred to the chip can be processed using traditional ion thinning equipment. Ion cleaning or thinning can effectively remove the pollution caused by the sample transfer and fixation process, or continue to process the sample to improve the observation effect of the electron microscope.
而对于薄膜窗口中开出大长宽比透电子束长槽相比小孔会因应力集中,容易导致薄膜沿透电子束长槽方向破裂的问题,本实施例采用二氧化硅膜层与氮化硅膜层的复合层构成薄膜窗口,利用二氧化硅膜层良好的强度及对氮化硅的应力调控作用有效提升了薄膜窗口的强度,从而解决了薄膜易沿透电子束长槽方向破裂的问题。For the thin film window with large aspect ratio electron-beam-transmitting long slots compared with small holes, it is easy to cause the film to rupture along the electron-beam-transmitting long slot direction due to stress concentration. In this embodiment, silicon dioxide film layer and nitrogen The composite layer of the silicon oxide film layer constitutes the thin film window, and the strength of the thin film window is effectively improved by using the good strength of the silicon dioxide film layer and the stress regulation effect on the silicon nitride, thus solving the problem that the film is easy to break along the long groove direction of the electron beam. The problem.
本实施例制备纳米材料透射电镜原位电学测试芯片的过程为:In this embodiment, the process of preparing a nanomaterial transmission electron microscope in-situ electrical test chip is as follows:
(1)准备两面带有二氧化硅层的Si(100)晶圆(即硅基片),晶圆大小2寸,厚度400um,二氧化硅层厚度900nm。利用等离子体增强化学气相沉积法(PECVD)在晶圆两面生长厚度为200nm的氮化硅层,生长温度300℃,N2流量900sccm,SiH4流量25sccm;(1) Prepare a Si (100) wafer (i.e., a silicon substrate) with a silicon dioxide layer on both sides, the size of the wafer is 2 inches, the thickness is 400um, and the thickness of the silicon dioxide layer is 900nm. Using plasma enhanced chemical vapor deposition (PECVD) to grow silicon nitride layers with a thickness of 200nm on both sides of the wafer, the growth temperature is 300°C, the flow rate of N 2 is 900 sccm, and the flow rate of SiH 4 is 25 sccm;
(2)将步骤(1)制作出的晶圆放入马弗炉中500℃退火1h,随炉冷却;(2) Put the wafer produced in step (1) into a muffle furnace for annealing at 500°C for 1 hour, and cool with the furnace;
(3)利用光刻工艺,在紫外光刻机的hard contact模式下曝光7s,将电极图案从光刻掩膜版转移到步骤(2)制作出的晶圆正面,然后在3038显影液中显影45s,所用光刻胶为AZ5214;(3) Using the photolithography process, expose for 7s in the hard contact mode of the ultraviolet lithography machine, transfer the electrode pattern from the photolithography mask to the front side of the wafer produced in step (2), and then develop it in 3038 developer 45s, the photoresist used is AZ5214;
(4)利用电子束蒸发,在步骤(3)制作出的晶圆正面蒸镀一层厚度为5nm的Cr,再蒸镀一层厚度为100nm的Au,然后将晶圆正面朝上先后放入丙酮、异丙醇溶液中进行超声清洗,最后用去离子水清洗,去掉光刻胶,留下金属电极;(4) Utilize electron beam evaporation to vapor-deposit a layer of Cr with a thickness of 5nm on the front of the wafer produced in step (3), and then vapor-deposit a layer of Au with a thickness of 100nm, and then place the wafer with the front facing up. Ultrasonic cleaning in acetone and isopropanol solutions, and finally cleaning with deionized water to remove the photoresist and leave the metal electrodes;
(5)利用光刻工艺,在紫外光刻机的hard contact模式下曝光7s,将方形窗口图案从光刻掩膜版转移到步骤(4)制作出的晶圆背面,然后在3038显影液中显影45s,所用光刻胶为AZ5214;(5) Using the photolithography process, expose in the hard contact mode of the ultraviolet lithography machine for 7s, transfer the square window pattern from the photolithography mask to the back of the wafer produced in step (4), and then expose it in 3038 developer solution Develop for 45s, the photoresist used is AZ5214;
(6)利用反应离子刻蚀工艺(RIE),在步骤(5)制作出的晶圆背面的氮化硅层和二氧化硅层上刻蚀出方形窗口,然后将晶圆背面朝上先后放入丙酮、异丙醇溶液中进行超声清洗,最后用去离子水清洗,去掉光刻胶;本实施例的方形窗口5位于晶圆的中轴线上,具体根据芯片所配套的透射电镜样品杆决定。由于硅湿法刻蚀存在刻蚀角度,方形窗口过小则刻蚀到一定深度即形成金字塔形凹坑而无法刻蚀到正面,窗口过大则会导致正面的薄膜窗口过大从而影响薄膜窗口的强度和稳定性。根据不同基片厚度,方形窗口大小以能刻蚀到基片正面并使得正面薄膜窗口不大于2mm*2mm来确定;(6) Using reactive ion etching (RIE), etch a square window on the silicon nitride layer and silicon dioxide layer on the back of the wafer produced in step (5), and then place the back of the wafer upwards into acetone and isopropanol solutions for ultrasonic cleaning, and finally with deionized water to remove the photoresist; the square window 5 of this embodiment is located on the central axis of the wafer, specifically determined according to the supporting transmission electron microscope sample rod of the chip . Due to the etching angle of silicon wet etching, if the square window is too small, it will form a pyramid-shaped pit when it is etched to a certain depth and cannot be etched to the front side. If the window is too large, the film window on the front side will be too large and affect the film window. strength and stability. According to different substrate thicknesses, the size of the square window is determined by being able to etch to the front of the substrate so that the front film window is not larger than 2mm*2mm;
(7)利用光刻工艺,在紫外光刻机的hard contact模式下曝光7s,将透电子束长槽图案转从光刻掩膜版移到步骤(6)制作出的晶圆正面,然后在3038显影液中显影45s,所用光刻胶为AZ5214;(7) Using the photolithography process, expose for 7s in the hard contact mode of the ultraviolet lithography machine, transfer the long groove pattern of the electron beam from the photolithography mask to the front side of the wafer produced in step (6), and then Develop in 3038 developer solution for 45s, the photoresist used is AZ5214;
(8)利用反应离子刻蚀工艺(RIE),在步骤(7)制作出的晶圆正面的氮化硅层和二氧化硅层上刻蚀出透电子束长槽,然后将晶圆正面朝上先后放入丙酮、异丙醇溶液中进行超声清洗,最后用去离子水清洗,去掉光刻胶;(8) Utilize the reactive ion etching process (RIE), etch the electron beam-transmitting long slots on the silicon nitride layer and silicon dioxide layer on the front side of the wafer produced in step (7), and then place the front side of the wafer on the silicon nitride layer and silicon dioxide layer. Put it into acetone and isopropanol solution successively for ultrasonic cleaning, and finally clean it with deionized water to remove the photoresist;
(9)将步骤(8)制作出的晶圆背面朝上放入质量百分比浓度为20%氢氧化钾溶液中进行湿法刻蚀,刻蚀温度为80℃,刻蚀大约4.5h直至正面只留下薄膜窗口,取出晶圆清洗。(9) Put the back of the wafer produced in step (8) upward into a potassium hydroxide solution with a mass percentage concentration of 20% for wet etching. Leaving the film window, remove the wafer for cleaning.
(10)将步骤(9)制作出的晶圆进行划片,分成独立芯片。(10) Scribing the wafer produced in step (9) into individual chips.
本实施例制作纳米材料透射电镜原位电学测试芯片的流程简单,适合大批量生产,单个芯片成本与现有芯片相比显著降低,且应用范围广泛。可在实验室环境下利用微操作手放置样品,也可利用聚焦离子束系统加工并放置样品,使得样品与芯片上的电极相连,并位于透电子束的薄膜窗口区域。将载有样品的芯片安装入可提供多路电学通道的样品杆中送入透射电镜进行观察,通过对样品施加电学作用或接收样品的电信号实现原子尺度分辨下对样品的电学原位观察。同时该芯片在完成样品的转移与固定后可以在离子减薄设备中对样品进行离子清洗和减薄,可以有效降低加工过程中对样品产生的污染,提高电镜观察效果。In this embodiment, the process of manufacturing nanomaterial TEM in-situ electrical test chips is simple, suitable for mass production, the cost of a single chip is significantly lower than that of existing chips, and it has a wide range of applications. The sample can be placed using a micromanipulator in a laboratory environment, or it can be processed and placed using a focused ion beam system so that the sample is connected to the electrodes on the chip and located in the thin film window area that is transparent to the electron beam. Install the sample-loaded chip into the sample rod that can provide multiple electrical channels and send it to the transmission electron microscope for observation. By applying electrical action to the sample or receiving the electrical signal of the sample, the electrical in-situ observation of the sample can be realized at atomic scale resolution. At the same time, after the transfer and fixation of the sample is completed, the chip can perform ion cleaning and thinning on the sample in the ion thinning equipment, which can effectively reduce the pollution of the sample during the processing and improve the observation effect of the electron microscope.
下面介绍利用聚焦离子束系统(FIB)制备和转移异质结界面样品及使用离子减薄设备对样品进行进一步加工的具体过程:The following describes the specific process of preparing and transferring heterojunction interface samples using the focused ion beam system (FIB) and further processing the samples using ion thinning equipment:
(1)将生长好的带有异质结结构的衬底、半分载网和本实施例制备的芯片放入聚焦离子束系统腔体中,用聚焦的离子束在衬底上切出一个尺寸大约为20μm×10μm×3μm的异质结界面样品雏形。(1) Put the grown substrate with heterojunction structure, the half sub-carrier grid and the chip prepared in this embodiment into the cavity of the focused ion beam system, and cut out a size on the substrate with the focused ion beam. The prototype of the heterojunction interface sample is about 20 μm × 10 μm × 3 μm.
(2)利用FIB中的微操作手针尖与样品雏形通过沉积一定厚度的铂进行连接,提起样品雏形并将其转移到半分载网上,通过沉积一定厚度的铂将样品雏形与半分载网连接,再使用聚焦离子束对微操作手针尖与样品雏形进行脱焊。在半分载网上对样品雏形进行聚焦离子束减薄,得到带有薄区的异质结界面样品。(2) Use the micromanipulator needle tip in the FIB to connect the sample prototype by depositing a certain thickness of platinum, lift the sample prototype and transfer it to the half-split net, and deposit a certain thickness of platinum to connect the sample prototype to the half-split net, Then use the focused ion beam to desolder the tip of the micromanipulator from the prototype of the sample. Focused ion beam thinning is performed on the prototype of the sample on a half-split grid to obtain a heterojunction interface sample with a thin region.
(3)将微操作手针尖与完成减薄的样品通过沉积一定厚度的铂进行连接,再使用聚焦离子束将样品从半分载网上脱焊,通过微操作手将样品转移到芯片的透电子束长槽位置并与需要的电极相接触,通过聚焦离子束对样品与微操作手针尖进行脱焊。在样品与电极接触位置沉积一定厚度铂进行焊接,既能固定样品,又能保证样品和电极间有良好的电学连接。(3) Connect the tip of the micromanipulator with the thinned sample by depositing a certain thickness of platinum, and then use the focused ion beam to desolder the sample from the half-divided carrier net, and transfer the sample to the electron beam of the chip through the micromanipulator The position of the long groove is in contact with the required electrodes, and the sample is desoldered from the tip of the micromanipulator through the focused ion beam. A certain thickness of platinum is deposited at the contact position between the sample and the electrode for welding, which can not only fix the sample, but also ensure a good electrical connection between the sample and the electrode.
(4)从FIB系统中将载有样品的芯片取出,放入离子减薄设备(如PIPS)中,调整芯片与上部离子枪相对角度至离子束入射方向与透电子束长槽方向一致,离子束可从上方以小角度轰击样品。由于离子束沿较小角度(1至5°)从上方入射样品位置,因此样品平面的离子束斑实际呈长条形,将落在透电子束长槽处从而使得未照射到样品的离子可从透电子束长槽穿出,避免对芯片薄膜窗口的损伤。固定芯片位置,关闭下部离子枪,选择合适的束流大小,打开上部离子枪对样品进行离子清洗。(4) Take out the chip containing the sample from the FIB system, put it into the ion thinning equipment (such as PIPS), adjust the relative angle between the chip and the upper ion gun until the incident direction of the ion beam is consistent with the direction of the long groove of the electron beam, and the ions The beam can bombard the sample from above at a small angle. Since the ion beam enters the sample position from above at a small angle (1 to 5°), the ion beam spot on the sample plane is actually a long strip, which will fall on the long slot of the electron beam, so that the ions that have not irradiated the sample can be seen. Pass through the long slot for the electron beam to avoid damage to the film window of the chip. Fix the position of the chip, turn off the lower ion gun, select an appropriate beam size, and turn on the upper ion gun to clean the sample with ions.
(5)完成离子清洗后从离子减薄设备中取出芯片,装入透射电镜样品杆,与电学测量设备进行连接,即可进入透射电镜进行原位观察和测试。(5) After the ion cleaning is completed, take out the chip from the ion thinning equipment, put it into the sample rod of the transmission electron microscope, connect it with the electrical measurement equipment, and then enter the transmission electron microscope for in-situ observation and testing.
实施例2Example 2
本实施例的一种纳米材料透射电镜原位电学测试芯片及其制备方法,基本同实施例1,其不同之处在于:本实施例中硅基片厚度为300μm,金属电极位于薄膜窗口上的部分沿透电子束长槽的一侧分布,透电子束长槽的长度为300μm,宽度为10μm。金属电极的厚度为50nm,绝缘层中二氧化硅层的厚度为200nm,氮化硅层的厚度为5nm。A nanomaterial transmission electron microscope in-situ electrical test chip and its preparation method in this embodiment are basically the same as in Embodiment 1, except that the thickness of the silicon substrate in this embodiment is 300 μm, and the metal electrodes are located on the film window. Some are distributed along one side of the electron beam-transmitting long groove, the length of the electron-beam transmitting long groove is 300 μm, and the width is 10 μm. The thickness of the metal electrode is 50nm, the thickness of the silicon dioxide layer in the insulating layer is 200nm, and the thickness of the silicon nitride layer is 5nm.
本实施例应用原位电学测试芯片在实验室中使用微操作手(显微操作器)转移纳米线样品的过程如下:In this embodiment, the process of using the in-situ electrical test chip to transfer the nanowire sample in the laboratory using a micromanipulator (micromanipulator) is as follows:
(1)在光学显微镜下用微操作手针尖挑起长度约为20微米的纳米线样品。由于微操作手为玻璃材质,挑起样品后通过与样品间的范德华力可以使样品稳定附着在微操作手针尖上。显微操作器仅需要光学显微镜及手动微操作手系统即可工作,相比聚焦离子束系统具有操作方便、宜于配备、使用成本低的特点。(1) Under an optical microscope, a nanowire sample with a length of about 20 microns is picked up with the tip of a micromanipulator. Since the micromanipulator is made of glass, the sample can be stably attached to the tip of the micromanipulator through the van der Waals force between the sample and the sample after being picked up. The micromanipulator only needs an optical microscope and a manual micromanipulator system to work. Compared with the focused ion beam system, it has the characteristics of convenient operation, easy equipment, and low cost of use.
(2)移动微操作手针尖至芯片透电子束长槽上方,使微操作手针尖与透电子束长槽平齐,微操作手与芯片上表面间的夹角为10至45°(微操作手的良好工作角度)。(2) Move the needle tip of the micromanipulator to the top of the long electron beam slot on the chip so that the needle tip of the micromanipulator is flush with the long slot of the electron beam. The angle between the micromanipulator and the upper surface of the chip is 10 to 45° (micro manipulation good working angle of the hand).
(3)沿透电子束长槽方向移动微操作手针尖至透电子束长槽两侧分部有电极的位置,由于微操作手针尖处直径仅为几微米,小于透电子束长槽10μm的宽度,所以可以降低微操作手针尖的高度使得针尖从透电子束长槽中穿过。传统芯片由于薄膜窗口区域仅开有圆形或椭圆形通孔或不开设通孔使用50nm以下的氮化硅薄膜透过电子束,因此无法允许微操作手针尖通过,所以无法使用微操作手完成样品的转移。(3) Move the needle tip of the micromanipulator along the direction of the electron beam long groove to the position where there are electrodes on both sides of the electron beam long groove. Since the diameter of the micromanipulator needle tip is only a few microns, which is smaller than the 10 μm diameter of the electron beam long groove Width, so the height of the tip of the micromanipulator can be reduced so that the tip passes through the long slot through which the electron beam passes. Traditional chips only have circular or elliptical through-holes or no through-holes in the film window area, and use silicon nitride films below 50nm to transmit electron beams, so they cannot allow the needle tip of the micro-manipulator to pass through, so it cannot be completed by the micro-manipulator. Sample transfer.
(4)附着在微操作手针尖上的纳米线样品由于长度大于透电子束长槽宽度将被透电子束长槽所阻挡,从而留在芯片的电极上,通过范德华力与芯片连接。(4) The nanowire sample attached to the needle tip of the micromanipulator will be blocked by the long slot of the electron beam because the length is greater than the width of the long slot of the electron beam, so that it remains on the electrode of the chip and is connected to the chip by van der Waals force.
(5)将样品装入样品杆,即可进入透射电镜进行原位观察和测试。(5) Put the sample into the sample rod, and then enter the transmission electron microscope for in-situ observation and testing.
实施例3Example 3
本实施例的一种纳米材料透射电镜原位电学测试芯片及其制备方法,基本同实施例1,其不同之处在于:本实施例中硅基片厚度为200μm,金属电极位于薄膜窗口上的部分沿透电子束长槽的两侧分布,透电子束长槽的长度为320μm,宽度为8μm。金属电极的厚度为200nm,绝缘层中二氧化硅层的厚度为1000nm,氮化硅层的厚度为150nm。A nanomaterial transmission electron microscope in-situ electrical test chip and its preparation method in this embodiment are basically the same as in Embodiment 1, except that the thickness of the silicon substrate in this embodiment is 200 μm, and the metal electrodes are located on the film window. Parts are distributed along both sides of the electron beam-transmitting long groove, the length of the electron-beam transmitting long groove is 320 μm, and the width is 8 μm. The thickness of the metal electrode is 200nm, the thickness of the silicon dioxide layer in the insulating layer is 1000nm, and the thickness of the silicon nitride layer is 150nm.
实施例4Example 4
本实施例的一种纳米材料透射电镜原位电学测试芯片及其制备方法,基本同实施例1,其不同之处在于:本实施例中硅基片厚度为300μm,薄膜窗口中开有透电子束长孔,金属电极位于薄膜窗口上的部分沿透电子束长孔的一侧分布,透电子束长孔的长度为400μm,宽度为20μm。金属电极的厚度为150nm,绝缘层中二氧化硅层的厚度为800nm,氮化硅层的厚度为120nm。A nanomaterial transmission electron microscope in-situ electrical test chip and its preparation method in this embodiment are basically the same as in Embodiment 1, the difference is that the thickness of the silicon substrate in this embodiment is 300 μm, and the film window has a transparent electron For beam slots, the part of the metal electrode located on the film window is distributed along one side of the electron beam slots. The length of the slots for electron beam slots is 400 μm and the width is 20 μm. The thickness of the metal electrode is 150nm, the thickness of the silicon dioxide layer in the insulating layer is 800nm, and the thickness of the silicon nitride layer is 120nm.
实施例5Example 5
本实施例的一种纳米材料透射电镜原位电学测试芯片及其制备方法,基本同实施例1,其不同之处在于:本实施例中薄膜窗口中开有透电子束长孔,透电子束长孔的长度为100μm,宽度为5μm,绝缘层中二氧化硅层的厚度为900nm,氮化硅层的厚度为160nm。A nanomaterial transmission electron microscope in-situ electrical test chip and its preparation method in this embodiment are basically the same as in Embodiment 1, the difference is that in this embodiment, there are long holes through the electron beam in the film window, and the electron beam through The length of the long hole is 100 μm, the width is 5 μm, the thickness of the silicon dioxide layer in the insulating layer is 900 nm, and the thickness of the silicon nitride layer is 160 nm.
实施例6Example 6
本实施例的一种纳米材料透射电镜原位热学测试芯片及其制备方法,基本同实施例1,其不同之处在于:本实施例中硅基片厚度为200μm,薄膜窗口上生长有一层50nm厚的碳化硅(SiC)层,本实施例在绝缘层上(具体为薄膜窗口上)生长一层碳化硅(SiC)薄膜,由于碳化硅(SiC)为半导体,可通过提供电流使其发热,所以可以对放置在上面的样品进行加热,并通过调整输入给碳化硅薄膜的电流大小来改变加热温度,用于对样品进行加热。A nanomaterial transmission electron microscope in-situ thermal test chip and its preparation method in this embodiment are basically the same as in Embodiment 1, except that the thickness of the silicon substrate in this embodiment is 200 μm, and a layer of 50 nm is grown on the film window. Thick silicon carbide (SiC) layer, this embodiment grows a layer of silicon carbide (SiC) film on the insulating layer (specifically on the film window). Since silicon carbide (SiC) is a semiconductor, it can generate heat by providing an electric current. Therefore, the sample placed on it can be heated, and the heating temperature can be changed by adjusting the current input to the silicon carbide film to heat the sample.
以上示意性的对本发明及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The above schematically describes the present invention and its implementation, which is not restrictive, and what is shown in the drawings is only one of the implementations of the present invention, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired by it, without departing from the inventive concept of the present invention, without creatively designing a structural mode and embodiment similar to the technical solution, it shall all belong to the protection scope of the present invention .
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