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CN105136094A - Curved surface auxiliary measuring device and curved surface coordinate system determining method for symmetrical double-curvature panels - Google Patents

Curved surface auxiliary measuring device and curved surface coordinate system determining method for symmetrical double-curvature panels Download PDF

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CN105136094A
CN105136094A CN201510288841.1A CN201510288841A CN105136094A CN 105136094 A CN105136094 A CN 105136094A CN 201510288841 A CN201510288841 A CN 201510288841A CN 105136094 A CN105136094 A CN 105136094A
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curved surface
base
axis
coordinate system
fixed seat
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CN105136094B (en
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宗影影
刘坡
单德彬
郭斌
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Harbin Institute of Technology Shenzhen
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Harbin Institute of Technology Shenzhen
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Abstract

A curved surface auxiliary measuring device and a curved surface coordinate system determining method for symmetrical double-curvature panels relate to the field of aviation and aerospace manufacturing machinery. The device and the method are provided to solve the problem that the existing curved surface auxiliary measuring device and the coordinate system determining method are complex and need large amount of calculation. According to the technical scheme, the upper and lower end faces of a base are kept parallel to each other, two intersecting side walls on the base are respectively equipped with a first fixed seat, the remaining two side walls on the base are respectively equipped with a boss, each boss is provided with two internal threaded holes, and one end of each bolt is fixedly connected to a second fixed seat after passing through the corresponding internal threaded hole. The method comprises the following steps: step 1, putting and fixing a curved piece in the device; step 2, acquiring point cloud data; and step 3, establishing a coordinate system, and using Imageware software to process the point cloud data. The curved surface auxiliary measuring device and the curved surface coordinate system determining method of the invention are used in auxiliary measurement of the curved surface of a symmetric double-curvature panel.

Description

一种用于对称双曲率板的曲面辅助测量装置及曲面坐标系确定方法A curved surface auxiliary measuring device and a method for determining a curved surface coordinate system for a symmetrical double-curvature plate

技术领域 technical field

本发明涉及一种用于对称双曲率板的曲面辅助测量装置及曲面坐标系确定方法,涉及航空航天制造机械领域。 The invention relates to a curved surface auxiliary measuring device and a curved surface coordinate system determination method for a symmetrical double-curvature plate, and relates to the field of aerospace manufacturing machinery.

背景技术 Background technique

双曲率零件多用于航空航天工业,如飞机的蒙皮、双曲率壁板等,在民用领域也占有一定的比重。双曲率零件的曲率半径沿不同方向而发生变化,因此其复杂的几何轮廓增加了测量难度。板材在弯曲后会发生回弹,回弹是影响钣金件成形精度的关键因素。为了定量的研究回弹,需要建立曲面件对称中心,并设定该点在回弹前后保持位置不变。依据此对称中心点可建立坐标系,并评价卸载后曲面件相对于卸载前曲面件的回弹量。 Double-curvature parts are mostly used in the aerospace industry, such as aircraft skins, double-curvature panels, etc., and also occupy a certain proportion in the civilian field. The radius of curvature of double-curvature parts changes in different directions, so their complex geometric profiles increase the difficulty of measurement. Sheet metal will rebound after bending, and springback is a key factor affecting the forming accuracy of sheet metal parts. In order to quantitatively study the springback, it is necessary to establish the center of symmetry of the surface part, and set the point to keep its position before and after the springback. A coordinate system can be established based on the center point of symmetry, and the springback of the unloaded curved surface piece relative to the unloaded curved surface piece can be evaluated.

曲面件坐标系的建立需要获得坐标原点以及三维方向的垂直关系,对于具有明显对称特征的曲面,仅从获取的曲面点云难以确立坐标原点和三维方向(如x轴、y轴和z轴)的垂直关系。已有的专利中介绍了一种扫描仪坐标系与工程测量坐标系的变换方法。不过变换方法较为繁琐,计算量大,同时需要设置标靶以确定所测轮廓的位置关系,测试工作较重。 The establishment of the coordinate system of the surface part needs to obtain the coordinate origin and the vertical relationship of the three-dimensional direction. For the surface with obvious symmetrical features, it is difficult to establish the coordinate origin and the three-dimensional direction (such as x-axis, y-axis and z-axis) only from the obtained surface point cloud. vertical relationship. An existing patent introduces a transformation method between a scanner coordinate system and an engineering survey coordinate system. However, the transformation method is cumbersome and requires a large amount of calculation. At the same time, it is necessary to set a target to determine the positional relationship of the measured contour, and the test work is heavy.

发明内容 Contents of the invention

本发明的目的是提供一种用于对称双曲率板的曲面辅助测量装置及曲面坐标系确定方法,以解决目前曲面辅助测量装置及确定坐标系方法繁琐,计算量大的问题。 The object of the present invention is to provide a curved surface auxiliary measuring device and a method for determining a curved surface coordinate system for symmetrical double-curvature plates, so as to solve the problems that the current curved surface auxiliary measuring device and the method for determining the coordinate system are cumbersome and require a large amount of calculation.

本发明为解决上述技术问题采取的技术方案是: The technical scheme that the present invention takes for solving the problems of the technologies described above is:

装置方案:所述装置包括基座、两个第一固定座、两个第二固定座、两个凸台和四个螺栓,基座上下端面保持平行,基座上相交的两侧壁上分别装有第一固定座,基座上剩余的两个侧壁上各设有凸台,每个凸台开有两个内螺纹孔,每个螺栓的一端穿过内螺纹孔后与第二固定座固接。 Device scheme: the device includes a base, two first fixed seats, two second fixed seats, two bosses and four bolts, the upper and lower end surfaces of the base are kept parallel, and the intersecting two side walls on the base are respectively Equipped with the first fixing base, bosses are provided on the remaining two side walls of the base, and each boss has two internally threaded holes, and one end of each bolt passes through the internally threaded holes and is fixed with the second The seat is fixed.

方法方案:步骤一、将曲面件放置在基座的水平端面上,使曲面件相邻两侧壁与第一固定座的水平段侧壁紧密接触,使第二固定座的水平段侧壁与曲面件另相邻侧壁接触,使螺栓穿过凸台的内螺纹孔,并接触两个第二固定座的竖直段的后端面,旋转螺栓使第二固定座的竖直段的前端面与曲面件保持紧密接触; Method scheme: Step 1. Place the curved surface piece on the horizontal end surface of the base, so that the adjacent side walls of the curved surface piece are in close contact with the horizontal section sidewall of the first fixed seat, and make the horizontal section side wall of the second fixed seat The curved surface part is in contact with the other adjacent side wall, so that the bolt passes through the internal thread hole of the boss and contacts the rear end faces of the vertical sections of the two second fixing seats, and the bolt is rotated so that the front end surfaces of the vertical sections of the second fixing seats Keep in close contact with curved parts;

步骤二、获取点云数据,利用便携式测量仪的探头扫描曲面件的曲面,同时扫描第二固定座竖直段前端面的轮廓、第一固定座竖直段前端面的轮廓和基座的水平端面,获得相应的点云数据; Step 2. Obtain point cloud data, use the probe of the portable measuring instrument to scan the curved surface of the curved surface, and simultaneously scan the contour of the front end surface of the vertical section of the second fixed seat, the contour of the front surface of the vertical section of the first fixed seat and the level of the base End face, to obtain the corresponding point cloud data;

步骤三、构成坐标系,利用Imageware软件处理点云数据,利用软件拟合功能获得5个端面的参考面,利用软件相交功能获得基座水平端面和基座的第一固定座竖直段前端面的两条交线,基座水平端面和第二固定座竖直段前端面的两条交线,根据截线功能,构件四边形并获取每条边的中点,分别连接对向中点获得两条直线,两条直线即为基座水平端面内的x轴线和y轴线,过该两条直线交点建立x轴线和y轴线的垂线,垂线为z轴线,z轴与曲面件点云的交点为曲面对称原点,沿z轴方向将x轴和y轴移至对称原点,则构成了曲面件的三维坐标系。 Step 3: Construct the coordinate system, use Imageware software to process the point cloud data, use the software fitting function to obtain the reference surfaces of the five end faces, and use the software intersection function to obtain the horizontal end face of the base and the front face of the vertical section of the first fixed seat of the base The two intersection lines, the two intersection lines between the horizontal end surface of the base and the front end surface of the vertical section of the second fixed seat, according to the function of the section line, the member quadrilateral and the midpoint of each side are obtained, and the two opposite midpoints are respectively connected to obtain two The two straight lines are the x-axis and the y-axis in the horizontal end surface of the base. The perpendicular line of the x-axis and the y-axis is established through the intersection of the two straight lines. The vertical line is the z-axis, and the z-axis and the point cloud of the surface part The intersection point is the origin of symmetry of the curved surface. Moving the x-axis and y-axis to the origin of symmetry along the z-axis constitutes the three-dimensional coordinate system of the curved surface.

本发明具有以下有益效果:1、本发明的辅助测量装置,几何尺寸小,操作简易,可实现多种具有对称形状曲面的测量。2、利用辅助测量装置紧固后的曲面零件可用接触式或者非接触式测量仪获取零件曲面轮廓及参考面的点云。3、通过Imageware软件,可对点云进行处理,根据参考面的几何垂直关系,可快速获取曲面的对称原点和坐标系。 The present invention has the following beneficial effects: 1. The auxiliary measuring device of the present invention has small geometrical dimensions, is easy to operate, and can realize the measurement of various curved surfaces with symmetrical shapes. 2. The curved surface parts fastened by the auxiliary measuring device can be obtained by the contact or non-contact measuring instrument to obtain the point cloud of the surface contour of the part and the reference surface. 3. Through the Imageware software, the point cloud can be processed, and the symmetrical origin and coordinate system of the surface can be quickly obtained according to the geometric vertical relationship of the reference surface.

附图说明 Description of drawings

图1是整体辅助测量装置与待测曲面件的立体图。 Fig. 1 is a perspective view of the overall auxiliary measuring device and the curved surface part to be measured.

具体实施方式 Detailed ways

具体实施方式一:结合图1说明本实施方式,本实施方式的装置包括基座1、两个第一固定座2、两个第二固定座3、两个凸台4和四个螺栓5,基座1上下端面保持平行,基座1上相交的两侧壁上分别装有第一固定座2,基座1上剩余的两个侧壁上各设有凸台4,每个凸台4开有两个内螺纹孔4-1,每个螺栓5的一端穿过内螺纹孔4-1后与第二固定座3固接。 Specific Embodiment 1: This embodiment is described in conjunction with FIG. 1. The device of this embodiment includes a base 1, two first fixing seats 2, two second fixing seats 3, two bosses 4 and four bolts 5. The upper and lower ends of the base 1 are kept parallel, the intersecting side walls of the base 1 are respectively equipped with first fixing seats 2, and the remaining two side walls of the base 1 are respectively provided with bosses 4, and each boss 4 There are two internally threaded holes 4-1, and one end of each bolt 5 passes through the internally threaded holes 4-1 and is affixed to the second fixing seat 3.

具体实施方式二:结合图1说明本实施方式,本实施方式第一固定座2和第二固定座3的横截面形状为L形,此结构便于制造。其它实施方式与具体实施方式一相同。 Specific Embodiment 2: This embodiment is described with reference to FIG. 1 . The cross-sectional shape of the first fixing seat 2 and the second fixing seat 3 in this embodiment is L-shaped, and this structure is convenient for manufacture. Other implementation manners are the same as the specific implementation manner 1.

具体实施方式三:结合图1说明本实施方式,本实施方式两个第一固定座2固接且二者之间的角度为90°,此结构使用时易操作。其它实施方式与具体实施方式一相同。 Specific Embodiment 3: This embodiment is described with reference to FIG. 1 . In this embodiment, two first fixing bases 2 are fixedly connected and the angle between them is 90°. This structure is easy to operate during use. Other implementation manners are the same as the specific implementation manner 1.

具体实施方式四:结合图1说明本实施方式,本实施方式包括如下步骤:步骤一、将曲面件6放置在基座1的水平端面上,使曲面件6相邻两侧壁与第一固定座2的水平段侧壁紧密接触,使第二固定座3的水平段侧壁与曲面件6另相邻侧壁接触,使螺栓5穿过凸台4的内螺纹孔4-1,并接触两个第二固定座3的竖直段的后端面,旋转螺栓5使第二固定座3的竖直段的前端面与曲面件6保持紧密接触; Embodiment 4: This embodiment is described in conjunction with FIG. 1. This embodiment includes the following steps: Step 1. Place the curved surface member 6 on the horizontal end surface of the base 1, and make the adjacent two side walls of the curved surface member 6 and the first fixed surface. The side wall of the horizontal section of the seat 2 is in close contact, so that the side wall of the horizontal section of the second fixed seat 3 is in contact with the other adjacent side wall of the curved surface member 6, so that the bolt 5 passes through the internal threaded hole 4-1 of the boss 4, and contacts The rear end surfaces of the vertical sections of the two second fixed seats 3, the rotation bolt 5 makes the front end surfaces of the vertical sections of the second fixed seats 3 keep in close contact with the curved surface member 6;

步骤二、获取点云数据,利用便携式测量仪的探头扫描曲面件6的曲面,同时扫描第二固定座3竖直段前端面的轮廓、第一固定座2竖直段前端面的轮廓和基座1的水平端面,获得相应的点云数据; Step 2, obtain point cloud data, utilize the probe of portable measuring instrument to scan the curved surface of curved surface part 6, scan the profile of the front end face of the vertical section of the second holder 3, the outline and the base of the front end face of the vertical section of the first holder 2 simultaneously. The horizontal end surface of seat 1, and obtain the corresponding point cloud data;

步骤三、构成坐标系,利用Imageware软件处理点云数据,利用软件拟合功能获得5个端面的参考面,利用软件相交功能获得基座1水平端面和基座1的第一固定座2竖直段前端面的两条交线,基座1水平端面和第二固定座3竖直段前端面的两条交线,根据截线功能,构件四边形并获取每条边的中点,分别连接对向中点获得两条直线,两条直线即为基座1水平端面内的x轴线和y轴线,过该两条直线交点建立x轴线和y轴线的垂线,垂线为z轴线,z轴与曲面件点云的交点为曲面对称原点,沿z轴方向将x轴和y轴移至对称原点,则构成了曲面件的三维坐标系。 Step 3, form a coordinate system, use Imageware software to process point cloud data, use the software fitting function to obtain the reference surfaces of the 5 end faces, use the software intersection function to obtain the horizontal end face of the base 1 and the vertical position of the first fixed seat 2 of the base 1 The two intersection lines of the front end face of the segment, the two intersection lines of the horizontal end face of the base 1 and the vertical segment front end face of the second fixed seat 3, according to the section line function, the component quadrilateral and the midpoint of each side are obtained, and the pair of pairs are connected respectively. Obtain two straight lines toward the midpoint, the two straight lines are the x-axis and the y-axis in the horizontal end surface of the base 1, pass through the intersection of the two straight lines to establish a perpendicular line between the x-axis and the y-axis, the vertical line is the z-axis, and the z-axis The point of intersection with the point cloud of the surface part is the origin of symmetry of the surface. Moving the x-axis and y-axis to the origin of symmetry along the z-axis direction constitutes the three-dimensional coordinate system of the surface part.

Claims (4)

1.一种用于对称双曲率板的曲面辅助测量装置,其特征在于所述装置包括基座(1)、两个第一固定座(2)、两个第二固定座(3)、两个凸台(4)和四个螺栓(5),基座(1)上下端面保持平行,基座(1)上相交的两侧壁上分别装有第一固定座(2),基座(1)上剩余的两个侧壁上各设有凸台(4),每个凸台(4)开有两个内螺纹孔(4-1),每个螺栓(5)的一端穿过内螺纹孔(4-1)后与第二固定座(3)固接。1. A curved surface auxiliary measuring device for a symmetrical double-curvature plate, characterized in that the device comprises a base (1), two first fixed seats (2), two second fixed seats (3), two a boss (4) and four bolts (5), the upper and lower end surfaces of the base (1) are kept parallel, the intersecting side walls of the base (1) are respectively equipped with a first fixed seat (2), and the base (1) 1) Bosses (4) are respectively provided on the remaining two side walls, and each boss (4) has two internally threaded holes (4-1), and one end of each bolt (5) passes through the inner The threaded hole (4-1) is fixedly connected with the second fixing seat (3) behind. 2.根据权利要求1所述的一种用于对称双曲率板的曲面辅助测量装置,其特征在于第一固定座(2)和第二固定座(3)的横截面形状为L形。2. A curved surface auxiliary measuring device for symmetrical double-curvature plates according to claim 1, characterized in that the cross-sectional shape of the first fixing seat (2) and the second fixing seat (3) is L-shaped. 3.根据权利要求1或2所述的一种用于对称双曲率板的曲面辅助测量装置,其特征在于两个第一固定座(2)固接且二者前端面形成的角度为90°。3. A curved surface auxiliary measuring device for a symmetrical double-curvature plate according to claim 1 or 2, characterized in that the two first fixing seats (2) are affixed and the angle formed by the two front faces is 90° . 4.利用权利要求1所述的用于对称双曲率板的曲面辅助测量装置对曲面坐标系确定方法,其特征在于4. Utilize the curved surface auxiliary measuring device for symmetrical double-curvature plate according to claim 1 to the method for determining the curved surface coordinate system, characterized in that 步骤一、将曲面件(6)放置在基座(1)的水平端面上,使曲面件(6)相邻两侧壁与第一固定座(2)的水平段侧壁紧密接触,使第二固定座(3)的水平段侧壁与曲面件(6)另相邻侧壁接触,使螺栓(5)穿过凸台(4)的内螺纹孔(4-1),并接触两个第二固定座(3)竖直段的后端面,旋转螺栓(5)使第二固定座(3)竖直段的前端面与曲面件(6)保持紧密接触;Step 1. Place the curved surface part (6) on the horizontal end surface of the base (1), so that the adjacent side walls of the curved surface part (6) are in close contact with the side walls of the horizontal section of the first fixed seat (2), so that the second The side wall of the horizontal section of the second fixed seat (3) is in contact with the other adjacent side wall of the curved surface piece (6), so that the bolt (5) passes through the internal threaded hole (4-1) of the boss (4) and contacts the two The rear end surface of the vertical section of the second fixed seat (3), rotating the bolt (5) makes the front end surface of the vertical section of the second fixed seat (3) keep in close contact with the curved surface part (6); 步骤二、获取点云数据,利用便携式测量仪的探头扫描曲面件(6)的曲面,同时扫描第二固定座(3)竖直段前端面的轮廓、第一固定座(2)竖直段前端面的轮廓和基座(1)的水平端面,获得相应的点云数据;Step 2: Obtain point cloud data, use the probe of the portable measuring instrument to scan the curved surface of the curved surface part (6), and scan the contour of the front end face of the vertical section of the second fixed seat (3) and the vertical section of the first fixed seat (2) simultaneously. The profile of the front face and the horizontal end face of the base (1) obtain corresponding point cloud data; 步骤三、构成坐标系,利用Imageware软件处理点云数据,利用软件拟合功能获得5个端面的参考面,利用软件相交功能获得基座(1)水平端面和基座(1)的第一固定座(2)竖直段前端面的两条交线,基座(1)水平端面和第二固定座(3)竖直段前端面的两条交线,根据截线功能,构件四边形并获取每条边的中点,分别连接对向中点获得两条直线,两条直线即为基座(1)水平端面内的x轴线和y轴线,过该两条直线交点建立x轴线和y轴线的垂线,垂线为z轴线,z轴与曲面件点云的交点为曲面对称原点,沿z轴方向将x轴和y轴移至对称原点,则构成了曲面件的三维坐标系。Step 3, form a coordinate system, use Imageware software to process point cloud data, use the software fitting function to obtain the reference surfaces of the 5 end faces, use the software intersection function to obtain the horizontal end face of the base (1) and the first fixation of the base (1) The two intersection lines of the front end face of the vertical section of the seat (2), the two intersection lines of the horizontal end face of the base (1) and the front end face of the vertical section of the second fixed seat (3), according to the section line function, the quadrilateral of the component is obtained and The midpoints of each side are respectively connected to the opposite midpoints to obtain two straight lines, the two straight lines are the x-axis and y-axis in the horizontal end surface of the base (1), and the x-axis and y-axis are established through the intersection of the two straight lines The vertical line is the z-axis, and the intersection point of the z-axis and the point cloud of the surface part is the origin of symmetry of the surface. Moving the x-axis and y-axis to the origin of symmetry along the z-axis constitutes the three-dimensional coordinate system of the surface part.
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Cited By (3)

* Cited by examiner, † Cited by third party
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CN106767644A (en) * 2017-02-22 2017-05-31 长春工业大学 Rotationally symmetrical surface forming device
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CN108562226A (en) * 2017-12-27 2018-09-21 歌尔股份有限公司 Establishment of coordinate system device and method
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CN110415331A (en) * 2019-06-14 2019-11-05 中国电建集团昆明勘测设计研究院有限公司 Method for rapidly detecting, judging and repairing contour or hole based on point cloud data

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