CN105134619B - A kind of fault diagnosis based on wavelet energy, manifold dimension-reducing and dynamic time warping and health evaluating method - Google Patents
A kind of fault diagnosis based on wavelet energy, manifold dimension-reducing and dynamic time warping and health evaluating method Download PDFInfo
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Abstract
本发明公开了一种基于小波能量、流形降维和动态时间规整的故障诊断与健康评估方法,以提高离心泵中轴承故障、叶轮故障及其混合故障的特征可分性,实现各种状态的诊断和健康评估。首先,应用小波包变换将采集到的离心泵振动信号分解为8个小波分量;提取每个分量的小波能量作为故障特征,得到八维故障特征向量;然后,应用流形学习方法对此八维特征进行降维,获取更具可分性、更简约稳定的三维特征向量;最后,基于该特征向量,应用动态时间规整方法度量测试数据与训练数据之间的距离,从而确定当前的故障状态,实现轴承故障诊断;同时,该距离值也可反映当前状态的健康度,实现离心泵健康状态的评估,具有很好的实际工程应用价值。
The invention discloses a fault diagnosis and health assessment method based on wavelet energy, manifold dimensionality reduction and dynamic time warping, so as to improve the feature separability of bearing faults, impeller faults and their mixed faults in centrifugal pumps, and realize various states Diagnosis and health assessment. First, apply the wavelet packet transform to decompose the collected centrifugal pump vibration signal into 8 wavelet components; extract the wavelet energy of each component as the fault feature, and obtain the eight-dimensional fault feature vector; then, apply the manifold learning method to the eight-dimensional The feature is dimensionally reduced to obtain a more separable, more concise and stable three-dimensional feature vector; finally, based on the feature vector, the dynamic time warping method is applied to measure the distance between the test data and the training data, so as to determine the current fault state. Realize bearing fault diagnosis; at the same time, the distance value can also reflect the health of the current state, and realize the evaluation of the health state of the centrifugal pump, which has good practical engineering application value.
Description
技术领域technical field
本发明涉及离心泵故障诊断和健康评估的技术领域,具体涉及一种基于小波能量、流形降维和动态时间规整(dynamic time warping,DTW)的故障诊断与健康评估方法。The invention relates to the technical field of fault diagnosis and health assessment of centrifugal pumps, in particular to a fault diagnosis and health assessment method based on wavelet energy, manifold dimensionality reduction and dynamic time warping (DTW).
背景技术Background technique
离心泵广泛应用于电力、石油化工、冶金、机械等工业部门,是影响系统正常运转的关键部件。因此,对离心泵故障进行准确诊断,对离心泵健康状态进行有效评估,对于工业设备的稳定运行有着重要意义。由于离心泵在旋转过程中会产生振动,而不同状态下产生的振动信号强弱也不同,因此,基于振动信号的故障诊断和健康评估是目前广泛应用的方法。在实际应用中,离心泵的常见故障主要集中在轴承或叶轮,除了单一故障状态还常有混合故障状态存在,而可采集的振动信号往往具有很强的非线性非平稳特性,使得离心泵故障诊断和健康评估更加困难。离心泵故障诊断和健康评估的过程主要包括故障特征提取和故障或健康状态确定两方面。本发明方法旨在提取更具可分性的特征向量,以提高离心泵故障诊断的准确性和健康评估的有效性。Centrifugal pumps are widely used in electric power, petrochemical, metallurgy, machinery and other industrial sectors, and are key components that affect the normal operation of the system. Therefore, accurate diagnosis of centrifugal pump faults and effective assessment of the health status of centrifugal pumps are of great significance for the stable operation of industrial equipment. Since the centrifugal pump will vibrate during the rotation process, and the strength of the vibration signal generated in different states is also different. Therefore, the fault diagnosis and health assessment based on the vibration signal are widely used methods at present. In practical applications, the common faults of centrifugal pumps are mainly concentrated in bearings or impellers. In addition to a single fault state, there are often mixed fault states, and the vibration signals that can be collected often have strong nonlinear and non-stationary characteristics, which makes the centrifugal pump failure Diagnosis and health assessment are more difficult. The process of centrifugal pump fault diagnosis and health assessment mainly includes fault feature extraction and fault or health status determination. The method of the invention aims to extract more separable feature vectors, so as to improve the accuracy of fault diagnosis and the effectiveness of health assessment of centrifugal pumps.
提取更具可分性故障特征的首要问题是如何处理非线性非平稳的轴承振动信号。单一的时域或频域分析方法在这种情况下是不适用的。小波变换是一种时频分析方法,对非线性非平稳的瞬态信号具有宽频响应的特点,在低频时,对频率的分辨率高而对时间的分辨率低,而在高频时,对频率的分辨率低而对时间的分辨率高。这个特点与实际振动信号低频时变化慢、高频时变化快的特点是一致的,因此小波变换对于振动信号的处理取得了很好的效果。小波包分析,在小波变换的基础上,可以将信号进行更为细致的分析和重构,对信号的低频和高频部分同时进行分解,比小波变换更有效地提取了信号的时频特征。因此,本发明中选用小波包分析对原始振动信号进行分解,以获取有效的信号时频特征。因为离心泵各种健康状态下的振动信号强度不同,经小波包分解后得到的各个频带对应的小波分量的能量也会不同,因此,可以提取各小波分量的能量值组成故障特征向量。但是,由此提取的特征向量往往是高维的,不能很有效地反映各故障状态特征间的差别,而且高维特征直接作为后续故障分类或健康评估算法的输入向量会大大增加其复杂度,因此,对高维特征进行降维很有必要。The primary problem in extracting more separable fault features is how to deal with nonlinear and non-stationary bearing vibration signals. A single time domain or frequency domain analysis method is not applicable in this case. Wavelet transform is a time-frequency analysis method. It has the characteristics of wide-frequency response to nonlinear and non-stationary transient signals. At low frequencies, it has a high resolution to frequency and low resolution to time. The frequency resolution is low and the time resolution is high. This feature is consistent with the characteristics of the actual vibration signal that changes slowly at low frequencies and changes quickly at high frequencies, so wavelet transform has achieved good results in processing vibration signals. Wavelet packet analysis, on the basis of wavelet transform, can analyze and reconstruct the signal in more detail, decompose the low-frequency and high-frequency parts of the signal at the same time, and extract the time-frequency characteristics of the signal more effectively than wavelet transform. Therefore, in the present invention, wavelet packet analysis is selected to decompose the original vibration signal to obtain effective signal time-frequency characteristics. Because the vibration signal strength of the centrifugal pump is different in various health states, the energy of the wavelet components corresponding to each frequency band obtained after wavelet packet decomposition will also be different. Therefore, the energy value of each wavelet component can be extracted to form a fault feature vector. However, the feature vectors extracted from this are often high-dimensional, which cannot effectively reflect the differences between the characteristics of each fault state, and the high-dimensional features directly used as input vectors for subsequent fault classification or health assessment algorithms will greatly increase their complexity. Therefore, it is necessary to reduce the dimensionality of high-dimensional features.
2000年,Seung和Lee在《Science》上发表了一篇题为“The Manifold ways ofperception”的论文,开启了流形学习的时代。从微分几何角度看,信号的有效部分往往分布在高维空间中的低维流形上,获取低维流形上的信号特征可以更好地反映故障信息。流形学习算法通过发现高维数据中的内在低维结构来实现对高维数据的降维。目前,流形学习已经得到了深入而广泛的应用与研究,形成了很多经典的方法。其应用范围涉及到人脸识别、视觉信息分析、手指静脉识别、模式识别等领域。本发明中对比了6种非线性降维方法的效果,包括核主成分分析(kernel principal component analysis,KPCA)方法、拉普拉斯特征映射(Laplacian Eigenmaps,LE)方法、局部线性嵌入(local linear embedding,LLE)方法、基于Hessian的LLE方法(HLLE)、局部切空间排列(local tangent spacealignment,LTSA)方法和线性局部切空间排列(linear local tangent space alignment,LLTSA)方法。本发明方法通过流形学习方法降维,将高维的小波能量特征向量降为更具可分性、更简约稳定的特征向量。In 2000, Seung and Lee published a paper entitled "The Manifold ways of perception" in "Science", which opened the era of manifold learning. From the perspective of differential geometry, the effective part of the signal is often distributed on the low-dimensional manifold in the high-dimensional space, and obtaining the signal features on the low-dimensional manifold can better reflect the fault information. Manifold learning algorithms achieve dimensionality reduction for high-dimensional data by discovering the inherent low-dimensional structure in high-dimensional data. At present, manifold learning has been deeply and widely applied and researched, and many classic methods have been formed. Its application range involves face recognition, visual information analysis, finger vein recognition, pattern recognition and other fields. In the present invention, the effects of six nonlinear dimensionality reduction methods are compared, including kernel principal component analysis (kernel principal component analysis, KPCA) method, Laplacian Eigenmaps (Laplacian Eigenmaps, LE) method, local linear embedding (local linear embedding, LLE) method, Hessian-based LLE method (HLLE), local tangent space alignment (LTSA) method and linear local tangent space alignment (linear local tangent space alignment, LLTSA) method. The method of the invention reduces the dimension through the manifold learning method, and reduces the high-dimensional wavelet energy feature vector to a more separable, simple and stable feature vector.
对于故障诊断与健康评估,关键是准确地度量测试数据与样本数据之间的相似性。动态时间规整(dynamic time warping,DTW)方法提出于1978年,最初是为了解决语音识别的问题。而后,作为一种模式匹配技术,DTW在很多其他领域得到了应用,如指纹验证、行为识别、在线签名验证、数据挖掘、计算机视觉和计算机动画、过程监测和故障诊断等。与其他模式匹配方法相比,DTW简单、容易,具有较好的实时能力。因此,本发明应用DTW方法度量待测状态下的特征数据与各状态样本特征数据之间的相似性,从而确定当前的故障状态或当前状态的健康度指标。For fault diagnosis and health assessment, the key is to accurately measure the similarity between test data and sample data. The dynamic time warping (DTW) method was proposed in 1978, initially to solve the problem of speech recognition. Then, as a pattern matching technology, DTW has been applied in many other fields, such as fingerprint verification, behavior recognition, online signature verification, data mining, computer vision and computer animation, process monitoring and fault diagnosis, etc. Compared with other pattern matching methods, DTW is simple, easy and has better real-time capability. Therefore, the present invention uses the DTW method to measure the similarity between the feature data in the state to be tested and the feature data of each state sample, so as to determine the current fault state or the health index of the current state.
发明内容Contents of the invention
本发明要解决技术问题为:克服现有技术的不足,提供一种基于小波能量、流形降维和动态时间规整的故障诊断与健康评估方法,用以提取更具可分性的故障特征向量,并快速、准确地度量测试数据与训练数据之间的距离,从而确定当前的故障状态,评估当前状态的健康度指标,实现离心泵典型故障的诊断及健康评估。The technical problem to be solved by the present invention is: to overcome the deficiencies of the prior art, to provide a fault diagnosis and health assessment method based on wavelet energy, manifold dimension reduction and dynamic time warping, to extract more separable fault feature vectors, And quickly and accurately measure the distance between the test data and the training data, so as to determine the current fault state, evaluate the health index of the current state, and realize the diagnosis and health assessment of typical faults of centrifugal pumps.
本发明采用的技术方案为:一种基于小波能量、流形降维和动态时间规整的故障诊断与健康评估方法,步骤如下:The technical solution adopted by the present invention is: a fault diagnosis and health assessment method based on wavelet energy, manifold dimension reduction and dynamic time warping, the steps are as follows:
步骤(1)、应用小波包分析方法分解原始振动信号,得到若干个小波信号分量;Step (1), applying the wavelet packet analysis method to decompose the original vibration signal, obtains several wavelet signal components;
步骤(2)、针对每一个小波信号分量,提取其小波能量值组成故障特征向量,通过各种健康状态下的振动能量来反映故障信息;Step (2), for each wavelet signal component, extract its wavelet energy value to form a fault feature vector, and reflect the fault information through the vibration energy under various health states;
步骤(3)、针对以提取的高维小波能量特征向量,应用流形学习方法进行特征降维,以获取更具可分性、更为简约稳定的故障特征向量;Step (3), aiming at the extracted high-dimensional wavelet energy feature vector, apply the manifold learning method to reduce the feature dimension, so as to obtain a more separable, more simple and stable fault feature vector;
步骤(4)、基于提取的三维故障特征向量,应用DTW度量测试数据与训练数据之间的相似性,从而确定或评估当前数据对应的故障或健康状态,从而实现故障诊断和健康评估。Step (4), based on the extracted three-dimensional fault feature vector, apply DTW to measure the similarity between the test data and the training data, so as to determine or evaluate the fault or health state corresponding to the current data, so as to realize fault diagnosis and health assessment.
进一步的,所述的步骤(1)具体为:应用小波包分析方法对离心泵非线性非平稳的原始振动信号x(t)进行三层小波分解,获得8个小波信号分量。Further, the step (1) specifically includes: using the wavelet packet analysis method to perform three-layer wavelet decomposition on the nonlinear and non-stationary original vibration signal x(t) of the centrifugal pump to obtain 8 wavelet signal components.
进一步的,所述的步骤(2)具体为:对每一个小波信号分量,提取小波能量值组成故障特征向量,以反映各个故障状态的故障信息。过程如下:Further, the step (2) specifically includes: for each wavelet signal component, extracting the wavelet energy value to form a fault feature vector to reflect the fault information of each fault state. The process is as follows:
步骤(A1)、设原始振动信号为x(t),经三层小波分解处理,x(t)被分解为8个小波分量,从低频到高频可表示为(x1,x2,x3,x4,x5,x6,x7,x8);Step (A1), assuming that the original vibration signal is x(t), after three layers of wavelet decomposition processing, x(t) is decomposed into 8 wavelet components, which can be expressed as (x 1 ,x 2 ,x 3 ,x 4 ,x 5 ,x 6 ,x 7 ,x 8 );
步骤(A2)、对每一个小波分量xi,其对应的小波能量为式中,i=1,2,…,8;k=1,2,…,N,xik为重构信号xi离散点的幅值。由此,得到小波能量组成的故障特征向量W=[E1,E2,…,E8],向量W就是原始振动信号的一个故障特征向量。Step (A2), for each wavelet component x i , its corresponding wavelet energy is In the formula, i=1,2,...,8; k=1,2,...,N, x ik is the amplitude of the discrete point of the reconstructed signal x i . Thus, the fault feature vector W=[E 1 , E 2 ,...,E 8 ] composed of wavelet energy is obtained, and the vector W is a fault feature vector of the original vibration signal.
进一步的,所述的步骤(3)具体为:应用流形学习方法对已经提取到的高维小波能量特征向量进行降维,以获取更具可分性、更简约稳定的故障特征向量。Further, the step (3) specifically includes: applying a manifold learning method to reduce the dimensionality of the extracted high-dimensional wavelet energy feature vectors, so as to obtain more separable, simple and stable fault feature vectors.
进一步的,所述的步骤(4)具体为:在提取的三维故障特征向量的基础上,应用DTW方法计算测试数据与各样本数据之间的距离,进而判断当前数据的健康状态,从而实现轴承的故障诊断和健康评估。过程如下:Further, the step (4) is specifically: on the basis of the extracted three-dimensional fault feature vector, apply the DTW method to calculate the distance between the test data and each sample data, and then judge the health status of the current data, so as to realize the bearing fault diagnosis and health assessment. The process is as follows:
步骤(B1)、首先,对各种健康状态下的原始振动信号,进行小波包分解并提取小波能量特征向量,在对高维特征向量进行降维,作为后续健康状态分类时的样本特征矩阵,设共有k种健康状态的数据,则该样本特征矩阵V=[W1,W2,…,Wk],其中Wi为第i种健康状态的特征向量;Step (B1), first, perform wavelet packet decomposition on the original vibration signals in various health states and extract wavelet energy feature vectors, and perform dimensionality reduction on the high-dimensional feature vectors as the sample feature matrix for subsequent health state classification, Suppose there are k kinds of health state data, then the sample feature matrix V=[W 1 ,W 2 ,…,W k ], where W i is the feature vector of the i-th health state;
步骤(B2)、然后,对于任一待确定状态的振动信号,通过小波包分解信号,提取小波能量特征向量并降维;Step (B2), then, for any vibration signal to be determined, the signal is decomposed by the wavelet packet, and the wavelet energy feature vector is extracted and dimensionally reduced;
步骤(B3)、应用DTW算法度量待确定状态的特征向量与样本特征矩阵中各个特征向量的相似性,度量值越小,证明当前待确定的状态与该标签特征向量的状态越接近,从而确定当前数据的健康状态。将正常状态下的特征值对应的健康度设为1,则可通过当前数据与正常样本数据间的相似性程度度量当前状态的健康度。Step (B3), applying the DTW algorithm to measure the similarity between the eigenvector of the state to be determined and each eigenvector in the sample feature matrix, the smaller the measurement value, the closer the current state to be determined is to the state of the label eigenvector, thereby determining The health status of the current data. If the health degree corresponding to the characteristic value in the normal state is set to 1, the health degree of the current state can be measured by the degree of similarity between the current data and the normal sample data.
本发明与现有技术相比的优点在于:The advantage of the present invention compared with prior art is:
(1)本发明针对离心泵工况条件复杂多变,采集的振动信号非线性强,单一故障与混合故障并存,现有的离心泵故障诊断与健康评估方法不多,缺少整套方法的现状,提出了一种离心泵故障诊断与健康评估的有效方法,提取了更具可分性、更简约稳定的故障特征,从而改善了故障诊断与健康评估的效果。(1) The present invention is aimed at the complex and changeable working conditions of centrifugal pumps, the collected vibration signals are strongly nonlinear, single faults and mixed faults coexist, and the existing methods for fault diagnosis and health assessment of centrifugal pumps are few and lack a complete set of methods. An effective method for fault diagnosis and health assessment of centrifugal pumps is proposed, and more separable, simple and stable fault features are extracted, thereby improving the effects of fault diagnosis and health assessment.
(2)、本发明针对离心泵振动信号非线性非平稳非高斯的特点,应用小波包分析方法将原始振动信号分解若干个小波分量,得到了原始信号的高低频分量;并提取每个小波分量的小波能量值作为故障特征,通过各种健康状态下的振动能量有效地反映了故障信息。(2), the present invention is aimed at the non-linear non-stationary non-Gaussian characteristics of the centrifugal pump vibration signal, and uses the wavelet packet analysis method to decompose the original vibration signal into several wavelet components, and obtains the high and low frequency components of the original signal; and extracts each wavelet component The wavelet energy value of is used as the fault feature, and the fault information is effectively reflected by the vibration energy in various health states.
(3)本发明针对提取的高维小波能量特征向量,应用流形学习方法进行特征降维,以获取更具可分性、更简约稳定的故障特征向量。(3) For the extracted high-dimensional wavelet energy feature vector, the present invention applies a manifold learning method to perform feature dimensionality reduction to obtain more separable, simple and stable fault feature vectors.
(4)本发明应用DTW度量测试数据与样本数据间的相似性,使故障状态匹配和健康评估的过程更为简单,提高了运算效率,保证了离心泵故障诊断与健康评估的易操作性。(4) The present invention uses DTW to measure the similarity between test data and sample data, so that the process of fault state matching and health assessment is simpler, the operation efficiency is improved, and the operability of centrifugal pump fault diagnosis and health assessment is ensured.
附图说明Description of drawings
图1为离心泵故障诊断与健康评估方法整体流程图;Figure 1 is the overall flow chart of the centrifugal pump fault diagnosis and health assessment method;
图2为离心泵数据采集振动传感器安装示意图;Figure 2 is a schematic diagram of the installation of the centrifugal pump data acquisition vibration sensor;
图3为离心泵正常状态下的原始振动信号;Figure 3 is the original vibration signal of the centrifugal pump in normal state;
图4为离心泵正常状态振动信号的小波分解结果;Figure 4 is the wavelet decomposition result of the vibration signal of the centrifugal pump in normal state;
图5为离心泵不同状态下的八维小波能量特征向量的折线图(20组特征向量);Fig. 5 is the line diagram (20 groups of feature vectors) of the eight-dimensional wavelet energy eigenvector under the different states of the centrifugal pump;
图6为不同流形方法的降维效果对比图;Figure 6 is a comparison of dimensionality reduction effects of different manifold methods;
图7为基于DTW的离心泵故障诊断结果图;Figure 7 is a diagram of the fault diagnosis results of a centrifugal pump based on DTW;
图8为基于DTW的离心泵健康评估结果图。Figure 8 is a graph of the health assessment results of centrifugal pumps based on DTW.
具体实施方式detailed description
下面结合附图以及具体实施例进一步说明本发明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
本发明的一种基于小波能量、流形降维和动态时间规整(dynamic time warping,DTW)的故障诊断与健康评估方法,具体步骤如下:A kind of fault diagnosis and health assessment method based on wavelet energy, manifold dimension reduction and dynamic time warping (dynamic time warping, DTW) of the present invention, concrete steps are as follows:
1、小波包分解与小波能量1. Wavelet packet decomposition and wavelet energy
(1)小波包分析(1) Wavelet packet analysis
小波包分析(Wavalct Packet Analysis,WPA)以小波多分辨率分析为基础,可以对信号进行更为细致的分析和重构,对多分辨率分析没有细分的部分进一步分解,即对信号的低频和高频部分同时进行分解;并能够根据被分析的信号特征,自适应地确定信号在不同频段的分辨率,构成了完整的树状结构。小波包分析由于具有良好的信号局部分析能力,使得其可以有效地分析非线性信号。Wavelet Packet Analysis (WPA) is based on wavelet multi-resolution analysis, which can analyze and reconstruct the signal in more detail, and further decompose the part that has not been subdivided in multi-resolution analysis, that is, the low frequency of the signal Decompose simultaneously with the high-frequency part; and according to the characteristics of the analyzed signal, it can adaptively determine the resolution of the signal in different frequency bands, forming a complete tree structure. Wavelet packet analysis can effectively analyze nonlinear signals because of its good signal local analysis ability.
小波变换将信号与一个在时域和频域均有良好局部化性质的展缩小波函数进行卷积,把信号分解为位于不同频带和时段内的各个成分。关于小波变换原理的说明在很多文献资料中都有介绍,这里就不再赘述。小波理论的基本思想是:自然界各种信号中频率高低不同的信号具有不同的时变特性,通常较低频率成分的频谱特征随时间的变化比较缓慢,而较高频率成分的频谱特征则变化比较迅速。因此,按这样的规律非均匀地划分时间和频率轴,就可以在服从测不准原理的前提下,在不同的时频区域都能获得比较合适的时间分辨率和频率分辨率。但在小波变换的分解中,每次仅对上次分解的近似系数进行分解,而对上次分解的细节系数不再进行分解,导致小尺度的频率分辨率得不到提高;而在大尺度时导致时间分辨率得不到提高。由此,为了更精密的分析不同频段的信号,产生了小波包分析。The wavelet transform convolves the signal with a stretched wavelet function that has good localization properties in both the time domain and the frequency domain, and decomposes the signal into components located in different frequency bands and time periods. The description of the principle of wavelet transform has been introduced in many literatures, so I won't go into details here. The basic idea of wavelet theory is: in nature, signals with different frequencies have different time-varying characteristics. Usually, the spectral characteristics of lower frequency components change slowly with time, while the spectral characteristics of higher frequency components change more slowly. fast. Therefore, by dividing the time and frequency axes non-uniformly according to such a law, we can obtain more appropriate time resolution and frequency resolution in different time-frequency regions under the premise of obeying the uncertainty principle. However, in the decomposition of wavelet transform, only the approximate coefficients of the last decomposition are decomposed each time, and the detail coefficients of the last decomposition are no longer decomposed, resulting in that the frequency resolution of the small scale cannot be improved; while in the large scale time resolution is not improved. Therefore, in order to analyze signals in different frequency bands more precisely, wavelet packet analysis is produced.
小波包分析通过正交尺度函数和小波函数ψ(x)对信号进行分解,得到信号的低频和高频部分,而在序列空间内是通过滤波器h和g对离散逼近系数的分解来完成的。它们的二尺度关系为:Wavelet Packet Analysis via Orthogonal Scaling Functions and wavelet function ψ(x) to decompose the signal to obtain the low-frequency and high-frequency parts of the signal, and in the sequence space, it is completed by decomposing the discrete approximation coefficients through the filters h and g. Their two-scale relationship is:
(1) (1)
为进一步推广二尺度方程,定义下列递推关系:In order to further generalize the two-scale equation, the following recurrence relation is defined:
(2) (2)
其中,n=0,1,2,…表示函数的序号。Among them, n=0, 1, 2, ... represents the serial number of the function.
(2)小波能量计算(2) Wavelet energy calculation
由于在不同故障状态下,离心泵振动信号在不同频带内的强度不同,因此可将不同频带内振动信号的强弱视为故障特征。通过小波包分析,原始振动信号被分解为若干个高低频分量,可以计算每个小波分量的频带能量值作为故障特征值。以三层小波包分解为例,8个频带能量E3j的计算公式如下:Since the intensity of vibration signals of centrifugal pumps in different frequency bands is different under different fault states, the strength of vibration signals in different frequency bands can be regarded as fault characteristics. Through wavelet packet analysis, the original vibration signal is decomposed into several high and low frequency components, and the frequency band energy value of each wavelet component can be calculated as the fault characteristic value. Taking the three-layer wavelet packet decomposition as an example, the calculation formula of the eight frequency band energies E 3j is as follows:
其中,xjk(j=0,1,…,7;k=1,2,…,n)表示重构信号S3j的离散点幅值。Wherein, x jk (j=0,1,...,7; k=1,2,...,n) represents the discrete point amplitude of the reconstructed signal S 3j .
对任一故障状态,可有8个小波能量值组成向量W=[E30,E31,…,E37]作为该故障状态的特征向量。For any fault state, there can be 8 wavelet energy value composition vector W=[E 30 , E 31 ,…,E 37 ] as the feature vector of the fault state.
2、流形学习方法2. Manifold learning method
流形学习术语是1995年Bregler和Omohundro在研究可视语音识别时首次提出的,但流形学习真正得到深入研究并发展壮大是从2000年Science杂志发表3篇论文开始的。有学者将主成分分析、独立成分分析、Fisher判别分析等也归为流形学习方法,叫做线性流形学习方法,而2000年后提出的方法统称为非线性流形学习方法。线性流形学习方法在维数约简时,很难准确分析实际应用中的高维非线性数据,而非线性流形学习方法可以容易地解决这个问题。流形学习降维方法的本质是在高维数据空间中寻找低维流形结构,通过最小化高维数据和低维数据之间的误差,去除不同类别间相互影响的先验知识,进而实现维数约简。The term manifold learning was first proposed by Bregler and Omohundro when they were studying visual speech recognition in 1995, but manifold learning was really deeply researched and developed from three papers published in Science magazine in 2000. Some scholars also classify principal component analysis, independent component analysis, and Fisher discriminant analysis as manifold learning methods, called linear manifold learning methods, and the methods proposed after 2000 are collectively called nonlinear manifold learning methods. It is difficult for the linear manifold learning method to accurately analyze the high-dimensional nonlinear data in practical applications when the dimensionality is reduced, but the nonlinear manifold learning method can easily solve this problem. The essence of the manifold learning dimensionality reduction method is to find the low-dimensional manifold structure in the high-dimensional data space, by minimizing the error between the high-dimensional data and the low-dimensional data, and removing the prior knowledge of the mutual influence between different categories, and then realizing Dimension reduction.
本发明中应用流形学习降维的目的主要是通过对非线性的高维特征向量降维,获取更具可分性、更简约稳定的故障特征向量。为了对比各降维方法的实际应用效果,本发明中对比了6种非线性降维方法的效果,包括核主成分分析(kernel principal componentanalysis,KPCA)方法、拉普拉斯特征映射(Laplacian Eigenmaps,LE)方法、局部线性嵌入(local linear embedding,LLE)方法、基于Hessian的LLE方法(HLLE)、局部切空间排列(local tangent space alignment,LTSA)方法和线性局部切空间排列(linear localtangent space alignment,LLTSA)方法。因为这些方法在很多文献资料中已经有很详细的介绍,在这里就不再赘述。The purpose of applying manifold learning dimensionality reduction in the present invention is mainly to obtain more separable, simple and stable fault feature vectors by reducing the dimensionality of nonlinear high-dimensional feature vectors. In order to compare the actual application effects of various dimensionality reduction methods, the effects of 6 nonlinear dimensionality reduction methods are compared in the present invention, including kernel principal component analysis (kernel principal component analysis, KPCA) method, Laplacian Eigenmaps (Laplacian Eigenmaps, LE) method, local linear embedding (local linear embedding, LLE) method, Hessian-based LLE method (HLLE), local tangent space alignment (local tangent space alignment, LTSA) method and linear local tangent space alignment (linear local tangent space alignment, LLTSA) method. Because these methods have been introduced in detail in many literatures, they will not be repeated here.
3、动态时间规整方法3. Dynamic time warping method
动态时间规整(dynamic time warping,DTW)是由Sakoe和Chiba为语音识别提出的模式匹配方法,而后在其他领域也得到了大量应用。基于动态规划技术,DTW通过把时间序列进行延伸和缩短,来计算两个时间序列性之间的最短距离,进而实现相似性度量。DTW算法的原理描述如下:Dynamic time warping (dynamic time warping, DTW) is a pattern matching method proposed by Sakoe and Chiba for speech recognition, and has been widely used in other fields. Based on dynamic programming technology, DTW calculates the shortest distance between two time series by extending and shortening the time series, and then realizes the similarity measurement. The principle of DTW algorithm is described as follows:
对于两个序列C=c1,c2,...,ci,...,cm和Q=q1,q2,...,qj,...,qn,他们间对应元素之间的距离d(Ci,Qj)可以通过一个距离函数进行计算,从而得到一个n×m的距离矩阵。在传统DTW算法中,距离函数是欧氏距离平方。然后,通过使累积距离最小,可以确定一条规整路径U=(u1,u2,...,uk,...,uL),其中max(m,n)≤L≤m+n-1。这条路径需要满足一些局部限制条件,例如:For two sequences C=c 1 ,c 2 ,..., ci ,...,c m and Q=q 1 ,q 2 ,...,q j ,...,q n , between them The distance d(C i , Q j ) between corresponding elements can be calculated through a distance function, so as to obtain an n×m distance matrix. In the traditional DTW algorithm, the distance function is the square of the Euclidean distance. Then, by minimizing the cumulative distance, a regular path U=(u 1 ,u 2 ,...,u k ,...,u L ) can be determined, where max(m,n)≤L≤m+n -1. This path needs to satisfy some local constraints, such as:
(a)端点限制:该路径的起止点应该对应于距离矩阵的第一个点和最后一个点,保证序列的先后顺序不发生改变,即,u1=(c1,q1),uL=(cm,qn)。(a) End point restriction: the start and end points of the path should correspond to the first point and the last point of the distance matrix, ensuring that the order of the sequence does not change, that is, u 1 =(c 1 ,q 1 ), u L =(c m ,q n ).
(b)连续性限制:每一次,路径只能前进一步,匹配的过程必须的连续的,不能跨点匹配,即,当uk=(ci,qj),uk+1=(ci+1,qj+1),则有ci+1-ci≤1,qj+1-qj≤1。(b) Continuity restriction: each time, the path can only advance one step, and the matching process must be continuous, and cannot match across points, that is, when u k = (c i ,q j ), u k+1 = (c i+1 ,q j+1 ), then c i+1 -c i ≤1, q j+1 -q j ≤1.
(c)单调性限制:匹配过程是沿着序列单调进行的,即,当uk=(ci,qj),uk+1=(ci+1,qj+1),则有ci≤ci+1,qj≤qj+1。(c) Monotonicity restriction: the matching process is carried out monotonously along the sequence, that is, when u k =( ci ,q j ) , u k+1 =( ci+1 ,q j+1 ), then c i ≤ c i+1 , q j ≤ q j+1 .
最后,DTW累积距离定义为:Finally, the DTW cumulative distance is defined as:
在实际应用中,计算所有可能的路径太耗费时间,而且也不必要,因此在匹配过程中应用规整路径的全局限制来减少计算的路径。In practical applications, computing all possible paths is too time-consuming and unnecessary, so global constraints on regularized paths are applied in the matching process to reduce the computed paths.
因为传统的DTW算法中,距离函数是欧式距离平方,它平等地对待所有维度的特征向量但是实际上这些特征是不平等的。为了解决这个问题,在计算距离之前可以首先依据标准化公式对序列C=c1,c2,...,ci,...,cm和Q=q1,q2,...,qj,...,qn进行标准化。标准化公式如下:Because in the traditional DTW algorithm, the distance function is the Euclidean distance squared, it treats the feature vectors of all dimensions equally but in fact these features are not equal. In order to solve this problem, before calculating the distance, the sequences C=c 1 ,c 2 ,..., ci ,...,c m and Q=q 1 ,q 2 ,..., q j ,...,q n are normalized. The normalization formula is as follows:
其中,xi *是标准化后的点值,m是序列元素的均值,s是序列的标准差。Among them, x i * is the point value after standardization, m is the mean value of the sequence elements, and s is the standard deviation of the sequence.
通过对距离函数的标准化处理,在相似性度量中,当测试数据同时与几个不同类别的距离都比较小时,我们希望可以加大这些距离间的可区分度,从而得到更好的分类效果。By standardizing the distance function, in the similarity measure, when the distance between the test data and several different categories is relatively small, we hope that the distinguishability between these distances can be increased, so as to obtain better classification results.
4、基于小波能量、流形降维和DTW的离心泵故障诊断与健康评估方法4. Centrifugal pump fault diagnosis and health assessment method based on wavelet energy, manifold dimensionality reduction and DTW
本发明提出的离心泵故障诊断与健康评估方法整体流程如图1所示。具体的步骤如下:The overall flow of the centrifugal pump fault diagnosis and health assessment method proposed by the present invention is shown in Fig. 1 . The specific steps are as follows:
(1)首先,应用小波包分析方法分解原始振动信号,通过三层小波分解得到8个小波分信号分量;(1) First, apply the wavelet packet analysis method to decompose the original vibration signal, and obtain 8 wavelet sub-signal components through three-layer wavelet decomposition;
(2)然后,对每一个小波分量,提取小波能量值组成故障特征向量,通过各种健康状态下的振动能量来反映故障信息;(2) Then, for each wavelet component, extract the wavelet energy value to form the fault feature vector, and reflect the fault information through the vibration energy under various health states;
(3)针对以提取的高维小波能量特征向量,应用流形学习方法进行特征降维,以获取更具可分性、更为简约稳定的故障特征向量;(3) For the extracted high-dimensional wavelet energy feature vector, apply the manifold learning method to reduce the feature dimension, so as to obtain more separable, simple and stable fault feature vector;
(4)最后,基于提取的三维故障特征向量,应用DTW度量测试数据与训练数据之间的相似性,从而确定或评估当前数据对应的故障或健康状态,从而实现故障诊断和健康评估。(4) Finally, based on the extracted 3D fault feature vector, DTW is used to measure the similarity between the test data and the training data, so as to determine or evaluate the fault or health state corresponding to the current data, thereby realizing fault diagnosis and health assessment.
应用实例如下:Application examples are as follows:
1、离心泵数据来源1. Centrifugal pump data source
为了验证本发明提出方法的有效性,下面将展示基于实验室离心泵故障数据的方法验证结果。该离心泵为典型的单级自吸式离心泵,主要为加油提供输送动力。在信号采集中,加速度传感器安装在电机外壳轴承座的正上方,传感器通过螺栓固定于特制的底座上,底座粘接于电机外壳,如图2所示。为了得到不同故障状态下的数据,对离心泵进行了故障注入,注入的故障分别为:轴承内环故障、轴承外环故障、轴承滚动体故障、叶轮故障、轴承内环和叶轮混合故障、轴承外环和叶轮混合故障。振动信号的采样频率10.24KHz,每组采集时间为2s,每隔5s采集一组数据,每种故障状态都采集20组数据。采集的正常状态下的振动信号如图3所示。In order to verify the validity of the method proposed in the present invention, the method verification results based on laboratory centrifugal pump failure data will be shown below. The centrifugal pump is a typical single-stage self-priming centrifugal pump, which mainly provides delivery power for refueling. In the signal acquisition, the acceleration sensor is installed directly above the bearing seat of the motor housing, and the sensor is fixed on a special base by bolts, and the base is bonded to the motor housing, as shown in Figure 2. In order to obtain data under different fault conditions, fault injection was performed on the centrifugal pump. The injected faults were: bearing inner ring fault, bearing outer ring fault, bearing rolling body fault, impeller fault, bearing inner ring and impeller mixed fault, bearing Outer ring and impeller mixed failure. The sampling frequency of the vibration signal is 10.24KHz, the collection time of each group is 2s, a group of data is collected every 5s, and 20 groups of data are collected for each fault state. The collected vibration signal in normal state is shown in Figure 3.
2、基于小波能量和流形降维的故障特征提取2. Fault feature extraction based on wavelet energy and manifold dimensionality reduction
在本发明中,应用小波能量与流形学习方法组合,提取轴承振动信号中的故障特征信息。In the present invention, the combination of wavelet energy and manifold learning method is used to extract the fault characteristic information in the vibration signal of the bearing.
首先,应用小波包分析方法处理原始振动信号,通过三层小波分解将信号分解为8个小波分量;在本发明中,为了获得较好的故障诊断性能,将原始信号分成若干份,每份包含5000个点供信号分解。正常状态下的小波分解结果如图4所示。First, apply the wavelet packet analysis method to process the original vibration signal, and decompose the signal into 8 wavelet components through three-layer wavelet decomposition; in the present invention, in order to obtain better fault diagnosis performance, the original signal is divided into several parts, each part contains 5000 points for signal decomposition. The result of wavelet decomposition in normal state is shown in Fig.4.
然后,计算每个小波分量的小波能量值组成故障特征向量,20组不同状态下的八维小波能量特征向量的折线图如图5所示。从图中可以看出,小波能量组成的故障特征向量是高维的,表达的故障信息过于复杂,不利于后续诊断、评估算法的计算。因而,对该高维特征向量进行流形降维。为了对比各流形降维方法的优劣,获取最佳降维方法,本发明对KernelPCA、Laplacian Eigenmaps、LLE、HLLE、LTSA、LLTSA六种方法的降维效果进行了对比,结果如图6所示。从图中可以看出,在这六种方法中,LLTSA方法的降维效果最好,可以很清晰地将各种不同故障状态下的特征区分开,而其他5种方法的降维结果中都存在不同程度的模态混淆现象。基于小波能量-LLTSA的故障特征向量具有明显的可分性,而且同一状态特征的聚类效果很好,保证了后续故障诊断与健康评估的准确性。表1中举例列出了各健康状态下的基于小波能量-LLTSA的特征值。Then, the wavelet energy value of each wavelet component is calculated to form the fault feature vector. The broken line graph of the eight-dimensional wavelet energy feature vector in 20 different states is shown in Figure 5. It can be seen from the figure that the fault feature vector composed of wavelet energy is high-dimensional, and the fault information expressed is too complex, which is not conducive to the calculation of subsequent diagnosis and evaluation algorithms. Therefore, manifold dimensionality reduction is performed on the high-dimensional feature vector. In order to compare the advantages and disadvantages of various manifold dimensionality reduction methods and obtain the best dimensionality reduction method, the present invention compares the dimensionality reduction effects of six methods including KernelPCA, Laplacian Eigenmaps, LLE, HLLE, LTSA, and LLTSA, and the results are shown in Figure 6 Show. It can be seen from the figure that among the six methods, the dimensionality reduction effect of the LLTSA method is the best, and can clearly distinguish the characteristics of various fault states, while the dimensionality reduction results of the other five methods are all There are varying degrees of modal confusion. The fault feature vector based on wavelet energy-LLTSA has obvious separability, and the clustering effect of the same state feature is very good, which ensures the accuracy of subsequent fault diagnosis and health assessment. Table 1 lists the eigenvalues based on wavelet energy-LLTSA in various health states as examples.
表1基于小波能量-LLTSA的故障特征值例表Table 1 Example table of fault eigenvalues based on wavelet energy-LLTSA
3、基于DTW的故障状态确定和健康状态评估3. DTW-based fault state determination and health state assessment
(1)基于DTW的故障状态确定(1) Determination of fault status based on DTW
基于小波能量-LLTSA提取的故障特征向量,应用DTW度量测试数据与样本数据集中各标签样本数据之间的距离,当前测试数据的健康状态与最小距离值对应的样本数据的标签是一致的,从而可以确定当前数据的故障状态,实现故障诊断。Based on the fault feature vector extracted by wavelet energy-LLTSA, DTW is used to measure the distance between the test data and the sample data of each label in the sample data set. The health status of the current test data is consistent with the label of the sample data corresponding to the minimum distance value, so The fault state of the current data can be determined to realize fault diagnosis.
首先,设计样本数据集。在故障诊断中,该离心泵共有7种健康状态,包括正常状态和6种故障状态,因此,样本数据集中包含7种状态标签的特征向量,每种标签包含5组数据,详细信息如表2所示。First, design a sample dataset. In fault diagnosis, the centrifugal pump has 7 health states, including normal state and 6 fault states. Therefore, the sample data set contains feature vectors of 7 state labels, and each label contains 5 sets of data. The details are shown in Table 2 shown.
然后,为了验证算法的诊断性能,共准备了7组测试数据,分别对应于7种健康状态,每组测试数据就是某种状态下的一组故障特征向量。Then, in order to verify the diagnostic performance of the algorithm, a total of 7 sets of test data are prepared, corresponding to 7 health states, and each set of test data is a set of fault feature vectors in a certain state.
最后,应用DTW度量测试数据与样本数据间的相似性,结果如图7所示,从图中可以看出,各测试数据与其同状态标签的样本数据间距离值几乎为0,而与不同状态标签的样本数据间的距离值比较大,可以很清晰地确定各测试数据所属的故障状态。Finally, DTW is used to measure the similarity between test data and sample data. The results are shown in Figure 7. It can be seen from the figure that the distance between each test data and the sample data of the same state label is almost 0, while the distance between each test data and the sample data of different state labels is almost 0. The distance value between the sample data of the tag is relatively large, and the fault state to which each test data belongs can be clearly determined.
表2样本数据集的详细信息Table 2 Details of the sample dataset
(2)基于DTW的健康状态评估(2) Health status assessment based on DTW
基于小波能量-LLTSA提取的故障特征向量,应用DTW度量测试数据与正常状态样本数据之间的距离,距离值越大说明当前状态与正常状态偏离程度越高,即该状态的故障越严重,从而可以评估当前状态的健康度指标。设当前测试数据与正常状态样本数据间的距离值为di,定义R=1/(di+1)为健康度指标,并令正常状态的健康度值为1,则可以计算任一故障状态的健康度指标,实现健康评估。Based on the fault feature vector extracted by wavelet energy-LLTSA, the distance between the test data and the normal state sample data is measured by DTW. The larger the distance value, the higher the deviation between the current state and the normal state, that is, the more serious the fault in this state. A health indicator that can evaluate the current state. Let the distance between the current test data and the normal state sample data be d i , define R=1/(d i +1) as the health index, and let the health value of the normal state be 1, then any fault can be calculated State health indicators to achieve health assessment.
为了验证本发明提出的健康评估方法的有效性,计算7种故障状态下的特征向量与正常状态下的特征向量之间的距离,并通过健康度指标计算公式计算这些故障状态的健康度,结果如图8所示。从图中可以看出,不同故障对应的健康度值不同,基于DTW方法可以清晰地评估当前状态的健康程度。In order to verify the effectiveness of the health assessment method proposed by the present invention, calculate the distance between the eigenvectors under the 7 kinds of fault states and the eigenvectors under the normal state, and calculate the health degree of these fault states by the health degree index calculation formula, the result As shown in Figure 8. It can be seen from the figure that different faults correspond to different health values, and the health of the current state can be clearly evaluated based on the DTW method.
综上所述,本发明提出的基于小波能量、流形降维与动态时间规整的故障诊断与健康评估方法,在离心泵混合故障的诊断和评估中取得了很好的效果。In summary, the fault diagnosis and health assessment method based on wavelet energy, manifold dimensionality reduction and dynamic time warping proposed by the present invention has achieved good results in the diagnosis and assessment of centrifugal pump hybrid faults.
本发明未详细阐述部分属于本领域技术人员的公知技术。Parts not described in detail in the present invention belong to the known techniques of those skilled in the art.
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