CN105134369A - Hybrid engine using compressed air and gasoline as power sources and method for using same - Google Patents
Hybrid engine using compressed air and gasoline as power sources and method for using same Download PDFInfo
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Abstract
本发明公开了一种以压缩空气和汽油为动力源的混合动力发动机,属于新能源气动发动机领域。该发动机是在原有四冲程发动机的基础上,增加了压缩空气装置和燃油-气动切换装置,并利用了燃油尾气给压缩空气加热。压缩空气装置包括储气罐和一套进排气机构,通过停止发动机原进气气门,接通气动系统的空心阀杆,使发动机切换成二冲程气动工作模式;相反,通过关闭压缩空气空心阀杆同时开启发动机原进气气门,使发动机恢复燃油工作模式。本发明利用压缩空气驱动发动机工作,降低了车辆尾气排放,同时保留发动机的燃油工作模式,通过对燃油尾气余热利用,提高了压缩空气的能量利用率,解决了单纯压缩空气汽车续驶里程不足的问题。
The invention discloses a hybrid engine using compressed air and gasoline as power sources, belonging to the field of new energy pneumatic engines. The engine is based on the original four-stroke engine, adding a compressed air device and a fuel-pneumatic switching device, and uses fuel exhaust to heat the compressed air. The compressed air device includes an air storage tank and a set of intake and exhaust mechanisms. By stopping the original intake valve of the engine and connecting the hollow valve stem of the pneumatic system, the engine is switched to a two-stroke pneumatic working mode; on the contrary, by closing the compressed air hollow valve The lever opens the original intake valve of the engine at the same time, so that the engine returns to the fuel working mode. The invention uses compressed air to drive the engine to work, reduces vehicle exhaust emissions, and at the same time retains the fuel oil working mode of the engine, improves the energy utilization rate of compressed air by utilizing the waste heat of fuel exhaust gas, and solves the problem of insufficient mileage of vehicles with pure compressed air question.
Description
技术领域 technical field
本发明涉及一种以压缩空气和汽油为动力源的混合动力发动机及使用方法,属于新能源气动发动机领域。 The invention relates to a hybrid engine using compressed air and gasoline as power sources and a method for using it, belonging to the field of new energy pneumatic engines.
背景技术 Background technique
内燃机的出现极大的推动了人类社会的进步。但是,随着汽车飞快的走进了普通人家,能源问题和环境问题不断凸显,世界上的主要工业国家都开始并已经在新能源汽车领域取得了成果,我国在电动汽车和混合动力汽车领域也已经有了具有创新性成果,但是在压缩空气动力的气动汽车的研发上是刚刚起步。 The emergence of the internal combustion engine has greatly promoted the progress of human society. However, with the rapid entry of automobiles into ordinary people's homes, energy and environmental issues have become increasingly prominent. Major industrial countries in the world have begun and have achieved results in the field of new energy vehicles. my country is also developing in the field of electric vehicles and hybrid vehicles There have been innovative achievements, but the development of pneumatic vehicles powered by compressed air has just started.
气动发动机是指使用压缩空气或者液氮作为动力来源,驱动汽车行驶,气动发动机由于其零排放等优点正日益得到人们的重视,但也存在储能密度较低和续驶里程较短的缺陷。传统内燃机虽然热效率较高,但是其燃烧产生的能量浪费巨大,内燃机热平衡研究表明,内燃机动力输出一般只占燃料燃烧释放总能量的30%-45%(柴油机)或20%-30%(汽油机),大约30%的能量被内燃机排气带走。如何回收利用内燃机废热也逐步成为人们研究的热点问题。 Pneumatic engine refers to the use of compressed air or liquid nitrogen as a power source to drive the car. Pneumatic engine is getting more and more attention due to its advantages of zero emission, but it also has the disadvantages of low energy storage density and short driving range. Although the thermal efficiency of the traditional internal combustion engine is high, the energy waste generated by its combustion is huge. The heat balance research of the internal combustion engine shows that the power output of the internal combustion engine generally only accounts for 30%-45% (diesel engine) or 20%-30% (gasoline engine) of the total energy released by fuel combustion. , about 30% of the energy is taken away by the exhaust of the internal combustion engine. How to recycle the waste heat of internal combustion engines has gradually become a hot research issue.
发明内容 Contents of the invention
本发明提供一种以压缩空气和汽油为动力源的混合动力发动机及使用方法,在原有发动机的基础上,增加了一套压缩空气系统和燃油-气动切换系统,利用压缩空气驱动发动机工作,降低了车辆尾气排放,同时保留发动机的燃油工作模式,通过对燃油尾气余热利用,提高了压缩空气的能量利用率,并且解决了单纯压缩空气汽车续驶里程不足的问题。 The invention provides a hybrid engine with compressed air and gasoline as the power source and its use method. On the basis of the original engine, a set of compressed air system and fuel-pneumatic switching system are added, and the compressed air is used to drive the engine to work, reducing It reduces vehicle exhaust emissions while retaining the fuel working mode of the engine. By utilizing the waste heat of fuel exhaust, the energy utilization rate of compressed air is improved, and the problem of insufficient mileage of purely compressed air vehicles is solved.
本发明提供了一种以压缩空气和汽油为动力源的混合动力发动机,包括原装自然吸气发动机,其特征在于:还包括储气罐,压缩空气进排气机构,压缩空气开闭机构,发动机进气气门开闭机构,燃油尾气和压缩空气换热装置; The invention provides a hybrid engine with compressed air and gasoline as the power source, including the original naturally aspirated engine, which is characterized in that it also includes an air storage tank, a compressed air intake and exhaust mechanism, a compressed air opening and closing mechanism, an engine Intake valve opening and closing mechanism, fuel exhaust and compressed air heat exchange device;
在发动机缸头上增加压缩空气进排气机构,动力来自发动机自身的输出,通过在发动机配气链轮上并联一个24齿的大链轮,再通过链条带动12齿的小链轮,使发动机在气动模式下以二冲程方式工作; A compressed air intake and exhaust mechanism is added to the cylinder head of the engine. The power comes from the output of the engine itself. A 24-tooth large sprocket is connected in parallel to the engine gas distribution sprocket, and then a 12-tooth small sprocket is driven by the chain to make the engine Works as a two-stroke in pneumatic mode;
所述压缩空气进排气机构,包括上盖板、下盖板、配气滑块和驱动机构,上盖板和下盖板相对平行设置,所述配气滑块设置在上盖板和下盖板之间,配气滑块上设有进气通孔和排气槽,配气滑块上部连接驱动机构,在驱动机构作用下沿导槽上下滑动;驱动机构包括轴Ⅰ、偏心转盘、球头万向节,轴Ⅰ连接轴承,固定在轴承座上,轴Ⅰ由小链轮带动旋转,与发动机活塞的往复频率一致,偏心转盘上部设有通孔,轴Ⅰ穿过该通孔带动偏心转盘转动,偏心转盘下端设有带内丝扣的圆柱筒,球头万向节插入该圆柱筒内通过丝扣紧固连接,球头万向节的另一端连接配气滑块; The compressed air intake and exhaust mechanism includes an upper cover plate, a lower cover plate, an air distribution slider and a driving mechanism, the upper cover plate and the lower cover plate are arranged relatively parallel, and the air distribution slider is arranged on the upper cover plate and the lower cover plate. Between the cover plates, air intake through holes and exhaust grooves are provided on the air distribution slider. The upper part of the air distribution slider is connected to the driving mechanism, and slides up and down along the guide groove under the action of the driving mechanism; the driving mechanism includes shaft I, eccentric turntable, Ball joint, the shaft I is connected to the bearing and fixed on the bearing seat, the shaft I is driven to rotate by a small sprocket, which is consistent with the reciprocating frequency of the engine piston, the upper part of the eccentric turntable is provided with a through hole, and the shaft I passes through the through hole to drive The eccentric turntable rotates, and the lower end of the eccentric turntable is provided with a cylindrical tube with an inner screw, the ball joint is inserted into the cylindrical tube and fastened with a screw, and the other end of the ball joint is connected to the air distribution slider;
所述配气滑块上有进气通孔和排气槽,所述上盖板上接通压缩空气后,配气滑块往复运动,进气孔和上下盖板的压缩空气进气口、发动机连通的进气口对正时,是气动发动机的进气行程,配气滑块的排气槽和下盖板的发动机连通进气口对正时,上盖板的压缩空气进气口被堵住,是气动发动机的排气行程。 There are air intake through holes and exhaust grooves on the air distribution slider. After the compressed air is connected to the upper cover plate, the air distribution slider reciprocates, and the air intake holes and the compressed air inlets of the upper and lower cover plates, The timing of the air inlet connected to the engine is the air intake stroke of the pneumatic engine, the alignment timing of the exhaust groove of the air distribution slider and the engine connected air inlet of the lower cover, and the compressed air inlet of the upper cover is controlled by Blocking is the exhaust stroke of the air motor.
所述压缩空气开闭机构包括空心阀杆和安装在空心阀杆上可以使空心阀杆旋转360度的齿轮传动机构,空心阀杆一端为通孔,与下盖板的通孔连接,空心阀杆另一端为盲孔,杆壁上设有孔,该孔连接发动机的缸头孔;通过传动机构实现空心阀杆的开闭:所述空心阀杆的杆壁上的孔和发动机缸头孔对正时可以接通压缩空气,空心阀杆旋转180°后,其杆壁上的孔被封闭。 The compressed air opening and closing mechanism includes a hollow valve stem and a gear transmission mechanism installed on the hollow valve stem that can rotate the hollow valve stem 360 degrees. One end of the hollow valve stem is a through hole, which is connected with the through hole of the lower cover. The other end of the rod is a blind hole, and there is a hole on the rod wall, which is connected to the cylinder head hole of the engine; the opening and closing of the hollow valve rod is realized through the transmission mechanism: the hole on the rod wall of the hollow valve rod and the cylinder head hole of the engine Compressed air can be connected to the timing, and after the hollow valve stem rotates 180°, the hole on the stem wall is closed.
所述发动机进气气门开闭机构包括凸轮轴、摇臂、导向块和滑杆、弹簧、进气气门。所述凸轮轴的转速是发动机曲轴转速的1/2,凸轮轴上的凸轮和摇臂一端接触,摇臂另一端和进气气门接触,摇臂随着凸轮轴的转动规律性的顶开进气气门,弹簧在整个过程中规律性的实现气门的关闭;所述滑杆安装在导向块的导向孔中,导向块固定在发动机缸头上;滑杆既可以沿着导向块上下滑动,也能以导向块上的导向孔为中心做0~30度的旋转,滑杆通过旋转可以连接发动机摇臂调整螺钉和气门,使发动机进气气门在燃油状态下正常工作;也可以断开发动机摇臂调整螺钉和气门的连接,使发动机进气气门在气动状态下处于常闭状态。 The engine intake valve opening and closing mechanism includes a camshaft, a rocker arm, a guide block and a slide bar, a spring, and an intake valve. The rotation speed of the camshaft is 1/2 of the rotation speed of the engine crankshaft. The cam on the camshaft is in contact with one end of the rocker arm, and the other end of the rocker arm is in contact with the intake valve. The valve, the spring regularly realizes the closing of the valve in the whole process; the slide rod is installed in the guide hole of the guide block, and the guide block is fixed on the engine cylinder head; the slide rod can slide up and down along the guide block, and also It can rotate 0~30 degrees around the guide hole on the guide block, and the slide bar can connect the engine rocker arm adjustment screw and valve through rotation, so that the engine intake valve can work normally under the fuel state; the engine rocker can also be disconnected. The connection between the arm adjustment screw and the valve makes the engine intake valve in a normally closed state under the pneumatic state.
所述燃油尾气和压缩空气换热装置由U型管式换热器、电控压力表、电控开关组成;换热器的压缩空气入口连接储气罐,换热器的压缩空气出口连接上盖板的通孔; The fuel exhaust gas and compressed air heat exchange device is composed of a U-shaped tube heat exchanger, an electronically controlled pressure gauge, and an electronically controlled switch; the compressed air inlet of the heat exchanger is connected to the air storage tank, and the compressed air outlet of the heat exchanger is connected to the Through holes in the cover plate;
该装置是利用发动机燃油排放的尾气给压缩空气加热,通过将燃油尾气通入U型管换热器的壳层加热U型管换热器管层内的压缩空气;所述U型管换热器管层压缩空气的压力和温度通过传感器输出信号控制管路上的电磁阀的开闭来调节U型管换热器管层的压力,以及控制燃油-气动的切换时间。 The device uses the exhaust gas discharged from the engine fuel to heat the compressed air, and heats the compressed air in the tube layer of the U-shaped tube heat exchanger by passing the fuel exhaust gas into the shell of the U-shaped tube heat exchanger; the U-shaped tube heat exchange The pressure and temperature of the compressed air in the tube layer of the sensor control the opening and closing of the solenoid valve on the pipeline to adjust the pressure of the tube layer of the U-tube heat exchanger and control the fuel-pneumatic switching time.
上述方案中,所述偏心转盘顶部设有定位螺栓,用于固定轴Ⅰ。 In the above solution, the top of the eccentric turntable is provided with positioning bolts for fixing the shaft I.
上述方案中,所述传动机构包括大齿轮和小齿轮,小齿轮安装在轴Ⅱ上,大齿轮安装在空心阀杆上,大齿轮和小齿轮啮合,轴Ⅱ从下盖板边缘(不影响配气滑块工作的位置)通到上盖板,通过旋转上盖板外的轴Ⅱ部分带动空心阀杆的旋转,空心阀杆在大齿轮带动下能旋转180°,实现压缩空气与发动机缸头孔直接通路的开闭。 In the above solution, the transmission mechanism includes a large gear and a small gear, the small gear is mounted on the shaft II, the large gear is mounted on the hollow valve stem, the large gear and the small gear mesh, and the shaft II is connected from the edge of the lower cover plate (without affecting the The position where the air slider works) leads to the upper cover plate, and the rotation of the hollow valve stem is driven by rotating the shaft II outside the upper cover plate. The hollow valve stem can rotate 180° under the drive of the large gear to realize the compressed air and the engine cylinder head. The opening and closing of the direct passage of the hole.
上述方案中,所述燃油尾气和压缩空气换热装置,在发动机燃油工作时将高温尾气通过U型管式换热器的壳层上进气口进入,从壳层下出气口排出,发动机燃油工作时,U型管式换热器的管层内密闭2MPa压力的压缩空气,以便充分吸收壳层高温尾气的热量。换热器内气体状态变化近似满足状态方程:pV=mRT,根据查理定律,换热器内压缩空气体积不变,其温度每升高273K,压缩空气压强就增大1倍。当U型管式换热器的管层内密闭2MPa压力的压缩空气,温度从25℃升高到298℃时,压缩空气压强增大到4MPa。 In the above scheme, the fuel exhaust gas and compressed air heat exchange device enters the high-temperature exhaust gas through the upper air inlet of the U-shaped tube heat exchanger when the engine fuel is working, and discharges it from the lower air outlet of the shell. When working, the tube layer of the U-shaped tube heat exchanger is sealed with compressed air at a pressure of 2 MPa, so as to fully absorb the heat of the high-temperature exhaust gas in the shell layer. The gas state change in the heat exchanger approximately satisfies the state equation: pV=mRT. According to Charlie's law, the volume of the compressed air in the heat exchanger remains constant, and the pressure of the compressed air doubles when the temperature rises by 273K. When the tube layer of the U-shaped tube heat exchanger is sealed with compressed air at a pressure of 2MPa, and the temperature rises from 25°C to 298°C, the pressure of the compressed air increases to 4MPa.
本发明提供一种以压缩空气和汽油为动力源的混合动力发动机的使用方法,该混合动力发动机的工作模式由燃油到气动的切换如下:气动切换信号→旋转空心阀杆180°接通压缩空气,同时旋转滑杆使发动机摇臂空载运行,使进气气门处于常闭状态→切换完成。相反该混合动力发动机的工作模式由气动切换到燃油模式的过程,如下:燃油切换信号→旋转空心阀杆180°关闭压缩空气,同时旋转滑杆使发动机摇臂恢复工作状态。 The invention provides a method for using a hybrid engine with compressed air and gasoline as power sources. The switching of the working mode of the hybrid engine from fuel oil to pneumatic is as follows: Pneumatic switch signal → turn the hollow valve stem 180° to connect compressed air , and at the same time rotate the slide bar to make the engine rocker arm run without load, so that the intake valve is in a normally closed state → the switching is completed. On the contrary, the process of switching the working mode of the hybrid engine from pneumatic to fuel mode is as follows: fuel switch signal→rotate the hollow valve stem 180° to close the compressed air, and at the same time rotate the slide bar to restore the engine rocker to the working state.
压缩空气和汽油为动力源的混合动力发动机工作分为燃油模式和气动模式两种工作模式交替进行: The hybrid engine with compressed air and gasoline as the power source is divided into two working modes: fuel mode and pneumatic mode:
(1)燃油工作模式是传统的四冲程汽油机工作模式,即为吸气(油气混合气)→压缩→点火做功→排气四个冲程:发动机在燃油模式下工作时,配气滑块在发动机动力的作用下作往复运动;此时空心阀杆杆壁上的孔被封闭,压缩空气不能进入气缸;发动机燃油尾气通入U型管换热器的壳层加热U型管换热器管层内的压缩空气;当管层压缩空气被加热到达到上临界温度时,通过传感器发出气动切换信号; (1) The fuel working mode is the traditional four-stroke gasoline engine working mode, that is, suction (oil-air mixture)→compression→ignition work→exhaust four strokes: when the engine is working in fuel mode, the gas distribution slider is in the engine Reciprocating motion under the action of power; at this time, the hole on the wall of the hollow valve stem is closed, and the compressed air cannot enter the cylinder; the engine fuel exhaust gas passes into the shell of the U-tube heat exchanger to heat the tube layer of the U-tube heat exchanger The compressed air in the tube layer; when the compressed air in the tube layer is heated to the upper critical temperature, a pneumatic switching signal is sent through the sensor;
(2)通过传动机构旋转空心阀杆180°使其杆壁上的孔和发动机缸头进气口对正,同时旋转滑杆,使发动机摇臂调整螺钉和气门的连接断开,发动机进气气门处于常闭,发动机变成:压缩空气进气做功→配气滑块排气→压缩空气进气做功→配气滑块和发动机排气门同时排气的气动工作模式;当管层压缩空气温度降低到下临界温度时,传感器发出燃油切换信号; (2) Rotate the hollow valve stem by 180° through the transmission mechanism so that the hole on the stem wall is aligned with the air inlet of the engine cylinder head, and at the same time rotate the slide rod to disconnect the connection between the engine rocker arm adjustment screw and the valve, and the engine intake The valve is normally closed, and the engine becomes: the pneumatic working mode in which the compressed air intake works → the gas distribution slider exhausts → the compressed air intake performs work → the gas distribution slider and the engine exhaust valve exhaust at the same time; when the tube layer compresses the air When the temperature drops to the lower critical temperature, the sensor sends a fuel switching signal;
(3)通过传动机构旋转空心阀杆180°使杆壁上的孔封闭,同时旋转滑杆,使发动机摇臂调整螺钉和气门连接,发动机进气气门正常工作,发动机恢复吸气→压缩→点火做功→排气的燃油工作模式。 (3) Rotate the hollow valve stem 180° through the transmission mechanism to close the hole on the rod wall, and rotate the slide rod at the same time to connect the engine rocker arm adjustment screw with the valve, the engine intake valve works normally, and the engine resumes air intake→compression→ignition Work→exhaust fuel working mode.
本发明在一个气缸上实现燃油和气动的两种工作模式,通过换热器吸收发动机燃油尾气排放的大约30%的能量,给压缩空气加热,提高压缩空气的可用能。由于压缩空气在气缸内膨胀做功是吸热过程,燃油和气动混合动力发动机在切换工作后发动机缸体不会产生过热现象。由于燃油工作模式是四冲程模式,而气动工作模式是二冲程模式,在相同的功率输出情况下,气动工作模式的进气压力可以降低2倍左右,气动发动机的工作压力越低,气瓶内压缩空气的利用率越高。 The invention realizes two working modes of fuel oil and pneumatic on one cylinder, and absorbs about 30% of the energy emitted by the engine fuel exhaust through a heat exchanger, heats the compressed air, and improves the available energy of the compressed air. Since the expansion of compressed air in the cylinder is an endothermic process, the engine block will not overheat after the fuel and air hybrid engines switch to work. Since the fuel oil working mode is a four-stroke mode, while the pneumatic working mode is a two-stroke mode, under the same power output, the intake pressure of the pneumatic working mode can be reduced by about 2 times. The higher the utilization rate of compressed air.
本发明可通过对原有发动机的改造来实现:所述压缩空气和汽油为动力源的混合动力发动机保留了原四冲程汽油机系统,发动机缸头上加工一个压缩空气进气孔,通过关闭发动机进气气门,接通压缩空气使发动机实现利用压缩空气驱动的工作模式。当发动机在燃油模式下工作时,燃油产生的高温尾气通过换热器给压缩空气加热。当发动机切换成气动模式工作时,高温的压缩空气进入气缸膨胀做功,同时吸收缸壁的温度,压缩空气实现了效率最高的等温膨胀,利用发动机尾气,既提高了燃油的热利用率又实现了压缩空气的高效率热膨胀,在两种工作模式下,解决了纯气动发动机续驶里程不足的问题。 The present invention can be realized by transforming the original engine: the hybrid engine with compressed air and gasoline as the power source retains the original four-stroke gasoline engine system, and a compressed air intake hole is processed on the cylinder head of the engine, and the engine is closed by turning off the engine. The air valve is connected to the compressed air to make the engine realize the working mode driven by compressed air. When the engine works in fuel mode, the high-temperature exhaust gas generated by the fuel heats the compressed air through the heat exchanger. When the engine is switched to pneumatic mode, high-temperature compressed air enters the cylinder to expand and do work, and at the same time absorbs the temperature of the cylinder wall. The compressed air achieves the most efficient isothermal expansion, and the use of engine exhaust not only improves the heat utilization rate of fuel but also realizes The high-efficiency thermal expansion of compressed air solves the problem of insufficient mileage of pure air-powered engines in two working modes.
本发明的有益效果: Beneficial effects of the present invention:
(1)本发明设计了一套压缩空气配气机构,通过发动机缸头上的一个进气孔实现进排气两个功能而且互不影响:发动机缸头开孔降低了发动机燃油工作模式下的压缩比,但是通过空心阀杆的作用可以大大降低对压缩比的变化,使在缸头开了孔后,发动机在燃油状况下依旧有很好的动力性。 (1) The present invention designs a set of compressed air valve mechanism, which realizes the two functions of intake and exhaust through an air intake hole on the engine cylinder head and does not affect each other: the opening of the engine cylinder head reduces the fuel consumption of the engine under the working mode. The compression ratio, but the effect of the hollow valve stem can greatly reduce the change of the compression ratio, so that after the cylinder head is opened, the engine still has good power under the fuel condition.
(2)压缩空气和汽油为动力源的混合动力发动机,在燃油模式下工作是四冲程,切换成气动模式下工作是二冲程,二冲程相比四冲程在发动机排量相同的条件下,理论上二冲程发动机的输出功率是四冲程发动机的2倍。当发动机在气动模式下工作时,为了实现和燃油四冲程模式下相当的输出功率,气动发动机的进气压力就可以降低,这样可以最大化的利益气瓶内压缩空气的能量。 (2) The hybrid engine with compressed air and gasoline as the power source is four-stroke in fuel mode, and two-stroke in pneumatic mode. Two-stroke is compared with four-stroke under the same engine displacement, theoretically The output power of the upper two-stroke engine is twice that of the four-stroke engine. When the engine is working in the pneumatic mode, in order to achieve the same output power as the fuel four-stroke mode, the intake pressure of the pneumatic engine can be reduced, so that the energy of the compressed air in the cylinder can be maximized.
(3)该发动机在原装四冲程汽油机上改装,通过导向块和滑杆实现了发动机进气气门的开闭切换,而对于发动机的排气气门则没有做改动。由于气动发动机的工作特点,要求气动发动机的进排气要在短时间内完成,这样的设计使发动机在气动模式下工作时每四个冲程有一次排气是通过配气滑块的排气槽和发动机排气气门一起排气,这样就大大的降低了气动发动机由于排气阻力造成的能量损失。该发动机在一套成熟的发动机系统上实现了两种动力源的工作模式,具有很强的实用性。 (3) The engine is refitted on the original four-stroke gasoline engine, and the opening and closing switching of the engine intake valve is realized through the guide block and the slide bar, while the exhaust valve of the engine is not changed. Due to the working characteristics of the pneumatic engine, the intake and exhaust of the pneumatic engine are required to be completed in a short time. This design makes the engine work in the pneumatic mode. Every four strokes, the exhaust is through the exhaust groove of the air distribution slider. Exhaust together with the engine exhaust valve, which greatly reduces the energy loss of the air engine due to exhaust resistance. The engine realizes the working mode of two power sources on a set of mature engine system, which has strong practicability.
(4)本发明通过U型管式换热器,利用燃油发动机的尾气余热对压缩空气加热,换热器内气体状态变化近似满足状态方程:pV=mRT,根据查理定律,换热器内压缩空气体积不变,其温度每升高273K,压缩空气压强就增大1倍。当U型管式换热器的管层内密闭2MPa压力的压缩空气,温度从25℃升高到298℃时,压缩空气压强增大到4MPa.。这样既提高了内燃机的燃油利用率,又解决了压缩空气在绝热膨胀情况下膨胀效率低的问题。燃油和压缩空气混合动力发动机相比内燃机和纯气动发动机有明显的高效率和节能减排的效果。 (4) The present invention utilizes the waste heat of the exhaust gas of the fuel engine to heat the compressed air through the U-shaped tube heat exchanger, and the state change of the gas in the heat exchanger approximately satisfies the state equation: pV=mRT. The volume of the air remains constant, and the pressure of the compressed air doubles for every 273K increase in its temperature. When the tube layer of the U-tube heat exchanger is sealed with compressed air at a pressure of 2MPa, and the temperature rises from 25°C to 298°C, the pressure of the compressed air increases to 4MPa. This not only improves the fuel utilization rate of the internal combustion engine, but also solves the problem of low expansion efficiency of compressed air under the condition of adiabatic expansion. Compared with internal combustion engines and pure pneumatic engines, fuel and compressed air hybrid engines have obvious effects of high efficiency, energy saving and emission reduction.
附图说明 Description of drawings
图1为本发明混合动力发动机的结构示意图(局剖)。 Fig. 1 is a structural schematic diagram (partial section) of the hybrid engine of the present invention.
图2为原装自然吸气发动机的结构示意图(局剖)。 Figure 2 is a schematic diagram of the structure of the original naturally aspirated engine (partial section).
图3为压缩空气进排气过程示意图(剖视)。 Figure 3 is a schematic diagram (sectional view) of compressed air intake and exhaust process.
图中:1--轴承座;2-凸轮轴;3-轴承;4-轴承盖;5-轴Ⅰ;6-小链轮;7-偏心转盘;8-链条Ⅰ;9-配气链轮;10-球头万向节;11-螺钉;12-大链轮;13-下盖板;14-上盖板;15-配气滑块;16-轴Ⅱ;17-小齿轮;18-大齿轮;19-薄壁轴承;20-空心阀杆;21-推力轴承;22-缸头孔;23-链条Ⅱ;24-活塞;25-曲轴小链轮;26-换热器;27-储气罐;28-摇臂;29-气门调节螺钉;30-导向块;31-滑杆;32-弹簧;33-进气气门。 In the figure: 1--bearing seat; 2-camshaft; 3-bearing; 4-bearing cover; 5-shaft Ⅰ; 6-small sprocket; 7-eccentric turntable; 8-chain Ⅰ; 9-gas distribution sprocket ;10-ball universal joint; 11-screw; 12-big sprocket; 13-lower cover; 14-upper cover; 15-air distribution slider; 16-axis II; 17-pinion; 18- Big gear; 19-thin-walled bearing; 20-hollow valve stem; 21-thrust bearing; 22-cylinder head hole; 23-chain II; 24-piston; 25-crankshaft small sprocket; 26-heat exchanger; Air storage tank; 28-rocker arm; 29-valve adjustment screw; 30-guide block; 31-sliding rod; 32-spring; 33-intake valve.
具体实施方式 Detailed ways
下面通过实施例来进一步说明本发明,但不局限于以下实施例。 The present invention is further illustrated by the following examples, but not limited to the following examples.
实施例: Example:
如图1~3所示,一种以压缩空气和汽油为动力源的混合动力发动机,包括原装四冲程自然吸气发动机,储气罐,压缩空气进排气机构,压缩空气开闭机构,发动机进气气门开闭机构,燃油尾气和压缩空气换热装置。 As shown in Figures 1 to 3, a hybrid engine powered by compressed air and gasoline, including the original four-stroke naturally aspirated engine, gas storage tank, compressed air intake and exhaust mechanism, compressed air opening and closing mechanism, engine Intake valve opening and closing mechanism, fuel exhaust and compressed air heat exchange device.
所述原装四冲程自然吸气发动机,包括活塞24、曲轴小链轮25,曲轴小链轮25和配气链轮9通过链条Ⅱ23链接,配气链轮9和大链轮12通过螺钉11固定在凸轮轴2上,凸轮轴2通过摇臂28顶开弹簧32,打开进气气门33,进气气门33和摇臂28的间隙通过气门调节螺钉29调节。 The original four-stroke naturally aspirated engine includes piston 24, crankshaft small sprocket 25, crankshaft small sprocket 25 and gas distribution sprocket 9 linked by chain II 23, gas distribution sprocket 9 and large sprocket 12 are fixed by screws 11 On the camshaft 2, the camshaft 2 pushes away the spring 32 through the rocker arm 28 to open the intake valve 33, and the gap between the intake valve 33 and the rocker arm 28 is regulated by the valve adjustment screw 29.
所述压缩空气进排气机构包括轴承座1、轴承3、轴承盖4、轴Ⅰ5,其中轴Ⅰ5上装有小链轮6,小链轮6通过链条Ⅰ8和大链轮12连接,轴Ⅰ5上装有偏心转盘7,偏心转盘7上装有球头万向节10、球头万向节10和配气滑块15连接,配气滑块15介于上盖板14和下盖板13之间。偏心转盘7顶部设有定位螺栓,用于固定轴Ⅰ5。 The compressed air intake and exhaust mechanism includes a bearing seat 1, a bearing 3, a bearing cover 4, and a shaft I5, wherein a small sprocket 6 is mounted on the shaft I5, and the small sprocket 6 is connected with a large sprocket 12 through a chain I8, and the shaft I5 is mounted on Eccentric turntable 7 is arranged, and ball joint 10 is housed on eccentric turntable 7, and ball joint 10 is connected with gas distribution slider 15, and gas distribution slider 15 is between upper cover plate 14 and lower cover plate 13. The top of the eccentric turntable 7 is provided with positioning bolts for fixing the shaft I5.
所述压缩空气开闭机构包括空心阀杆20、薄壁轴承19、推力轴承21、大齿轮18、小齿轮17,其中小齿轮17安装在轴Ⅱ16上,大齿轮18安装在空心阀杆20上,大齿轮18和小齿轮17啮合,轴Ⅱ16从下盖板13边缘(不影响配气滑块工作的位置)通到上盖板14;通过旋转轴Ⅱ16带动小齿轮17,从而带动大齿轮18实现空心阀杆20的旋转,空心阀杆20杆壁上的孔和发动机缸头孔22对正时,即接通压缩空气,空心阀杆20旋过180°即切断压缩空气进气;通过空心阀杆的旋转,实现压缩空气与发动机缸头孔直接通路的开闭。 The compressed air opening and closing mechanism includes a hollow valve stem 20, a thin-walled bearing 19, a thrust bearing 21, a large gear 18, and a pinion 17, wherein the pinion 17 is installed on the shaft II 16, and the large gear 18 is installed on the hollow valve stem 20 , the large gear 18 meshes with the small gear 17, and the shaft II16 passes from the edge of the lower cover plate 13 (the position that does not affect the operation of the gas distribution slider) to the upper cover plate 14; the small gear 17 is driven by the rotating shaft II16, thereby driving the large gear 18 Realize the rotation of the hollow valve stem 20, when the hole on the wall of the hollow valve stem 20 is aligned with the cylinder head hole 22 of the engine, the compressed air is connected, and the hollow valve stem 20 rotates through 180° to cut off the intake of compressed air; through the hollow The rotation of the valve stem realizes the opening and closing of the direct passage between the compressed air and the cylinder head hole of the engine.
所述发动机进气气门开闭机构包括凸轮轴2、摇臂28、导向块30和滑杆31、弹簧32、进气气门33。所述凸轮轴2上的凸轮和摇臂28的一端接触,摇臂28另一端和进气气门33接触,摇臂28随着凸轮轴2的转动规律性的顶开进气气门33,弹簧32在整个过程中规律性的实现进气气门33的关闭。 The engine intake valve opening and closing mechanism includes a camshaft 2, a rocker arm 28, a guide block 30, a slide bar 31, a spring 32, and an intake valve 33. The cam on the camshaft 2 is in contact with one end of the rocker arm 28, and the other end of the rocker arm 28 is in contact with the intake valve 33, and the rocker arm 28 pushes the intake valve 33 with the rotation of the camshaft 2 regularly, and the spring 32 During the whole process, the intake valve 33 is regularly closed.
所述燃油尾气和压缩空气换热装置包括U型管式换热器26,换热器26有壳层进气口、壳层排气口、管层进气口、管层排气口四个进排气口,其中换热器26的管层进气口和储气罐27相连,换热器26的管层出气口和上盖板14相连,换热器26的管壳层进气口和发动机排气口相连。所述燃油尾气和压缩空气换热装置,在发动机燃油工作时将高温尾气通过U型管式换热器的壳层上进气口进入,从壳层下出气口排出,发动机燃油工作时,U型管式换热器的管层内密闭2MPa压力的压缩空气,以便充分吸收壳层高温尾气的热量。换热器内气体状态变化近似满足状态方程:pV=mRT,根据查理定律,换热器内压缩空气体积不变,其温度每升高273K,压缩空气压强就增大1倍。当U型管式换热器的管层内密闭2MPa压力的压缩空气,温度从25℃升高到298℃时,压缩空气压强增大到4MPa。 The fuel exhaust and compressed air heat exchange device includes a U-shaped tube heat exchanger 26, and the heat exchanger 26 has four shell air inlets, shell exhaust ports, tube layer air inlets, and tube layer exhaust ports. Inlet and exhaust ports, wherein the tube layer air inlet of heat exchanger 26 is connected with gas storage tank 27, the tube layer gas outlet of heat exchanger 26 is connected with upper cover plate 14, and the tube shell layer air inlet of heat exchanger 26 is Connected to the engine exhaust port. The fuel exhaust gas and compressed air heat exchange device enters the high-temperature exhaust gas through the upper air inlet of the U-shaped tube heat exchanger when the engine fuel is working, and discharges it from the lower air outlet of the shell. When the engine fuel is working, the U The tube layer of the type tube heat exchanger is sealed with compressed air at a pressure of 2MPa in order to fully absorb the heat of the high-temperature exhaust gas in the shell layer. The gas state change in the heat exchanger approximately satisfies the state equation: pV=mRT. According to Charlie's law, the volume of the compressed air in the heat exchanger remains constant, and the pressure of the compressed air doubles when the temperature rises by 273K. When the tube layer of the U-shaped tube heat exchanger is sealed with compressed air at a pressure of 2MPa, and the temperature rises from 25°C to 298°C, the pressure of the compressed air increases to 4MPa.
本发明燃油-气动的混合动力发动机的具体实施过程为: The specific implementation process of the fuel-pneumatic hybrid engine of the present invention is:
(1)发动机在燃油模式下工作时,空心阀杆20杆壁上的孔背对缸头孔22,滑杆31介于进气气门33和气门调节螺钉29之间使发动机排气气门可以随着摇臂正常开闭,此时发动机按照传统四冲程内燃机的吸气-压缩-点火膨胀-排气的模式工作。发动机在燃油模式下工作时,配气滑块15在驱动机构的作用下,作空载的往复运动。燃油排放的尾气通入U型管换热器26的壳层进气口为管层压缩空气加热。 (1) When the engine is working in the fuel mode, the hole on the wall of the hollow valve stem 20 faces away from the cylinder head hole 22, and the slide rod 31 is interposed between the intake valve 33 and the valve adjustment screw 29 so that the engine exhaust valve can be adjusted accordingly. When the rocker arm is normally opened and closed, the engine works according to the intake-compression-ignition expansion-exhaust mode of the traditional four-stroke internal combustion engine. When the engine works in the fuel mode, the air distribution slider 15 reciprocates without load under the action of the driving mechanism. The tail gas discharged from the fuel oil passes into the shell air inlet of the U-shaped tube heat exchanger 26 to heat the tube layer compressed air.
所述驱动机构的运行为:动力通过链条Ⅱ23从曲轴小链轮25传递到配气链轮9,配气链轮9和大链轮12相互作用,大链轮12通过链条Ⅰ8又传递到小链轮6;最终将动力传递到轴Ⅰ5上,从而通过偏心转盘7和球头万向节10,使配气滑块15发生上下位移。 The operation of the drive mechanism is: the power is transmitted from the small crankshaft sprocket 25 to the gas distribution sprocket 9 through the chain II 23, the gas distribution sprocket 9 interacts with the large sprocket 12, and the large sprocket 12 is transmitted to the small sprocket through the chain I8. The sprocket 6; finally transmits the power to the shaft I5, so that the air distribution slider 15 is displaced up and down through the eccentric turntable 7 and the ball joint 10.
(2)U型管换热器内设有压力和温度传感器,当管层压缩空气温度达到200℃压力达到4MPa时,通过旋转滑杆31,使发动机摇臂28和进气气门33之间没有支撑,进气气门33不能随着摇臂28的动作而开启,发动机进气气门33处于常闭,同时旋转轴Ⅱ16带动小齿轮17,从而带动大齿轮18和空心阀杆20旋转180°,使空心阀杆20杆壁上的孔和缸头孔22正对,压缩空气可以通过空心阀杆20进入发动机,推动活塞24做功。当配气滑块15移动到图3中的A状态时,压缩空气进入发动机;当配气滑块15移动到图3中的B状态时,压缩空气停止进入发动机,气体膨胀做功;当配气滑块15移动到图3中的C状态时,压缩空气排出发动机。发动机在气动模式下以进气-排气(通过配气滑块15排气)-进气-排气(通过配气滑块15和发动机排气门同时排气)的循环模式下工作。 (2) There are pressure and temperature sensors inside the U-shaped tube heat exchanger. When the temperature of the compressed air in the tube layer reaches 200°C and the pressure reaches 4MPa, by rotating the slide bar 31, there is no gap between the engine rocker arm 28 and the intake valve 33. Support, the intake valve 33 cannot be opened with the movement of the rocker arm 28, the engine intake valve 33 is normally closed, and the rotating shaft II16 drives the pinion 17, thereby driving the large gear 18 and the hollow valve stem 20 to rotate 180°, so that The hole on the rod wall of the hollow valve stem 20 is opposite to the cylinder head hole 22, and the compressed air can enter the engine through the hollow valve stem 20 to push the piston 24 to do work. When the air distribution slider 15 moves to the A state in Figure 3, the compressed air enters the engine; when the air distribution slider 15 moves to the B state in Figure 3, the compressed air stops entering the engine, and the gas expands to do work; when the gas distribution When the slider 15 moved to the C state in Fig. 3, the compressed air was discharged from the engine. The engine works under the cycle mode of intake-exhaust (exhaust through the gas distribution slider 15)-intake-exhaust (simultaneously exhaust through the gas distribution slider 15 and the engine exhaust valve) in the pneumatic mode.
(3)当U型管式换热器的管层压缩空气温度下降到10℃时,通过旋转滑杆31,使发动机摇臂28和进气气门33之间有支撑,气门33随着摇臂28的动作而开闭,发动机进气气门33恢复正常,同时旋转轴Ⅱ16带动小齿轮17,从而带动大齿轮18和空心阀杆20旋转180°,使空心阀杆20杆壁上的孔背对缸头孔22,切断了压缩空气。发动机切换成燃油模式工作。 (3) When the temperature of the compressed air in the tube layer of the U-shaped tube heat exchanger drops to 10°C, by rotating the slide bar 31, there is support between the engine rocker arm 28 and the intake valve 33, and the valve 33 follows the rocker arm 28 to open and close, the engine intake valve 33 returns to normal, and at the same time, the rotating shaft II 16 drives the pinion 17, thereby driving the large gear 18 and the hollow valve stem 20 to rotate 180°, so that the hole on the wall of the hollow valve stem 20 faces away from the The cylinder head hole 22 cuts off the compressed air. The engine switches to fuel mode.
以上实施方式仅用于说明本发明,而并非对本发明的限制,有关技术领域的普通技术人员,在不脱离本发明的精神和范围的情况下,还可以做出各种变化和变型。因此所有等同的技术方案也属于本发明的保护范畴。 The above embodiments are only used to illustrate the present invention, rather than to limit the present invention. Those of ordinary skill in the relevant technical fields can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions also belong to the protection category of the present invention.
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