CN105134289B - A kind of filling system of energy adjust automatically humidity - Google Patents
A kind of filling system of energy adjust automatically humidity Download PDFInfo
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- CN105134289B CN105134289B CN201510506857.5A CN201510506857A CN105134289B CN 105134289 B CN105134289 B CN 105134289B CN 201510506857 A CN201510506857 A CN 201510506857A CN 105134289 B CN105134289 B CN 105134289B
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F15/00—Methods or devices for placing filling-up materials in underground workings
- E21F15/08—Filling-up hydraulically or pneumatically
- E21F15/10—Hydraulic or pneumatic filling-up machines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/22—Controlling the drying process in dependence on liquid content of solid materials or objects
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Abstract
本发明涉及一种能自动调整湿度的充填系统,包括过滤机、烘干机、进料仓、旋转给料器、喷射器、风机、充填管道、湿度感应器、处理器和控制电路,过滤机的出料端通过下料管与烘干机的上端连通,烘干机伸入进料仓内,进料仓与旋转给料器的上端连通,旋转给料器伸入充填管道内,喷射器置于充填管道的一侧,风机置于喷射器远离充填管道的一侧,风机与喷射器连通,充填管道的出料口处于旋转给料器下端远离喷射器喷射口的一侧,湿度感应器固定置于下料管的内壁上,湿度感应器与处理器通过线路连接,处理器与控制电路的信号端通过线路连接,控制电路的输出电端与烘干机通过线路连接。本发明能自动调整尾矿的湿度、尾矿不易凝结、输送效率高。
The invention relates to a filling system capable of automatically adjusting humidity, including a filter, a dryer, a feed bin, a rotary feeder, an injector, a fan, a filling pipeline, a humidity sensor, a processor and a control circuit, and a filter The discharge end of the feeder is connected with the upper end of the dryer through the feeding pipe, the dryer extends into the feed bin, the feed bin communicates with the upper end of the rotary feeder, the rotary feeder extends into the filling pipe, and the ejector Placed on the side of the filling pipe, the fan is placed on the side of the injector away from the filling pipe, the fan is connected to the injector, the outlet of the filling pipe is on the side away from the injection port of the injector at the lower end of the rotary feeder, and the humidity sensor The humidity sensor is fixed on the inner wall of the feeding pipe, the humidity sensor is connected to the processor through the line, the processor is connected to the signal terminal of the control circuit through the line, and the output terminal of the control circuit is connected to the dryer through the line. The invention can automatically adjust the humidity of the tailings, the tailings are not easy to condense, and the conveying efficiency is high.
Description
技术领域technical field
本发明涉及矿产机械技术领域,具体涉及一种能自动调整湿度的充填系统。The invention relates to the technical field of mineral machinery, in particular to a filling system capable of automatically adjusting humidity.
背景技术Background technique
选目前,矿山开采作业中,地下资源的开采不断破坏地下原有物质组成形态、地下水流场、原岩应力场等平衡,并形成地下采空区。当开采作业的过程未超出设定的控制范围时,其作业过程是安全的;当开采作业的过程失控,超出设定的控制范围时,将会发生诸如冒顶、突水、地表塌陷、泥石流或地表水涌入井下、大规模地压活动等矿山安全事故。这些安全事故的发生均与采空区的存在具有密切的联系。如果在开采作业中对采空区进行高质量的充填,上述安全事故即可得到有效的防控,因此,大多数矿山在矿石开采过程中随着回采工作面的推进,逐步用充填料充填采空区。At present, in mining operations, the exploitation of underground resources continuously destroys the balance of the original underground material composition, groundwater flow field, and original rock stress field, and forms an underground goaf. When the mining operation process does not exceed the set control range, the operation process is safe; when the mining operation process is out of control and exceeds the set control range, such as roof fall, water inrush, surface subsidence, debris flow or Mine safety accidents such as surface water influx into underground mines and large-scale ground pressure activities. The occurrence of these safety accidents is closely related to the existence of gobs. If high-quality filling is carried out in the goaf during the mining operation, the above-mentioned safety accidents can be effectively prevented and controlled. empty area.
目前采用选矿厂尾矿对井下采空区进行充填时,通常采用水力充填法,将体积浓度为20-60%尾矿直接输送到充填区,方法简单、效率高,但将造成如下不利影响:1、由于尾矿粒度很小,充入采空区的尾矿需要很长的时间沉淀和干枯才能承受一定的压力,而后续矿石需要在充填区能承受一定压力的条件下才能继续进行开采,因此阻碍了后续矿石的开采;2、尾矿充填过程中大量细小的尾矿随水流流入井下水仓,造成井下水仓淤积,破坏矿山井下排水系统。3、大量尾矿中的水随尾矿流入井下水仓,加大了井下排水量,消耗大量的电力。At present, when the tailings of the ore dressing plant are used to fill the underground goaf, the hydraulic filling method is usually used to directly transport the tailings with a volume concentration of 20-60% to the filling area. The method is simple and efficient, but it will cause the following adverse effects: 1. Due to the small particle size of the tailings, it takes a long time for the tailings filled in the goaf to settle and dry up to withstand a certain pressure, and the subsequent ore needs to be mined under the condition that the filling area can withstand a certain pressure. Therefore, the mining of the subsequent ore is hindered; 2. During the tailings filling process, a large amount of fine tailings flow into the underground water tank with the water flow, causing the underground water tank to silt up and destroy the underground drainage system of the mine. 3. The water in a large amount of tailings flows into the underground water tank along with the tailings, which increases the underground drainage and consumes a lot of electricity.
采用干式充填法能避免上述缺点,但目前的干式充填法一般采用矿车或其他机械从地面输送干充填料充填采空区,与水力充填法相比,运输效率较低。The above disadvantages can be avoided by using the dry filling method, but the current dry filling method generally uses mine trucks or other machinery to transport the dry filling material from the ground to fill the gob. Compared with the hydraulic filling method, the transportation efficiency is low.
现有技术中的矿山井下充填系统,主要存在以下问题:尾矿湿度高,脱水后,尾矿在充填管道中易凝结,输送效率不高;充填管道的出料口容易堆积填充料,影响后续的填充料喷出,所以有必要对这一问题进行解决。The mine underground filling system in the prior art mainly has the following problems: the humidity of the tailings is high, and after dehydration, the tailings are easy to condense in the filling pipeline, and the transportation efficiency is not high; the discharge port of the filling pipeline is easy to accumulate filler, which affects the subsequent The filling material is sprayed out, so it is necessary to solve this problem.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种能自动调整尾矿的湿度、尾矿不易凝结、输送效率高的充填系统。The technical problem to be solved by the invention is to provide a filling system that can automatically adjust the humidity of the tailings, prevent the tailings from coagulating, and have high conveying efficiency.
本发明解决上述技术问题的技术方案如下:一种能自动调整湿度的充填系统,包括过滤机、烘干机、进料仓、旋转给料器、喷射器、风机、充填管道、湿度感应器、处理器和控制电路,所述过滤机的进料端通过管道引入尾矿浆,所述过滤机的出料端通过下料管与所述烘干机的上端连通,所述烘干机的下端伸入所述进料仓内,所述进料仓的下端与所述旋转给料器的上端连通,所述旋转给料器的下端伸入所述充填管道内,所述喷射器置于所述充填管道的一侧,且所述喷射器的喷射口伸入所述充填管道内处于所述旋转给料器下端的一侧,所述风机置于所述喷射器远离所述充填管道的一侧,所述风机的出风口与所述喷射器的进风口连通,所述充填管道的出料口处于所述旋转给料器下端远离所述喷射器喷射口的一侧,所述湿度感应器固定置于所述下料管的内壁上,所述湿度感应器与所述处理器通过线路连接,所述处理器与所述控制电路的信号端通过线路连接,所述控制电路的输入电端与外部电源连接,所述控制电路的输出电端与所述烘干机通过线路连接;The technical solution of the present invention to solve the above technical problems is as follows: a filling system capable of automatically adjusting the humidity, including a filter, a dryer, a feeding bin, a rotary feeder, an injector, a fan, a filling pipeline, a humidity sensor, Processor and control circuit, the feed end of the filter is introduced into the tailings slurry through the pipeline, the discharge end of the filter is connected with the upper end of the dryer through the feeding pipe, and the lower end of the dryer extends into the feed bin, the lower end of the feed bin communicates with the upper end of the rotary feeder, the lower end of the rotary feeder extends into the filling pipeline, and the injector is placed in the One side of the filling pipeline, and the injection port of the injector extends into the filling pipeline on the side of the lower end of the rotary feeder, and the fan is placed on the side of the injector away from the filling pipeline , the air outlet of the fan communicates with the air inlet of the ejector, the outlet of the filling pipeline is located at the side of the lower end of the rotary feeder away from the injection port of the ejector, and the humidity sensor is fixed Placed on the inner wall of the feeding pipe, the humidity sensor is connected to the processor through a line, the processor is connected to the signal end of the control circuit through a line, and the input terminal of the control circuit is connected to the The external power supply is connected, and the output terminal of the control circuit is connected to the dryer through a line;
所述湿度感应器,用于感应经过下料管的尾矿进行湿度感应;生成湿度感应信号,并发送给处理器;The humidity sensor is used to sense the tailings passing through the feeding pipe for humidity sensing; generate a humidity sensing signal and send it to the processor;
所述处理器,用于处理湿度感应信号,生成控制信号传输给控制电路;The processor is used to process the humidity sensing signal, generate a control signal and transmit it to the control circuit;
所述控制电路,用于根据控制信号向所述烘干机输出不同强度的电流;The control circuit is used to output currents of different intensities to the dryer according to the control signal;
所述烘干机,用于根据不同强度的电流对尾矿进行不同强度的烘干。The dryer is used for drying the tailings with different intensities according to currents of different intensities.
本发明的有益效果是:湿度感应器感应下料管内的尾矿的湿度状况,通过处理器和控制电路实现对烘干机的控制;在尾矿的湿度状况较严重的情况下,湿度感应器感应尾矿的湿度,通过处理器和控制电路控制烘干机加大烘干强度;在尾矿的湿度状况不严重的情况下,湿度感应器感应尾矿的湿度,通过处理器和控制电路控制烘干机降低烘干强度;自动调整尾矿的湿度、尾矿不易凝结、输送效率高。The beneficial effects of the present invention are: the humidity sensor senses the humidity condition of the tailings in the feeding pipe, and realizes the control of the dryer through the processor and the control circuit; when the humidity condition of the tailings is serious, the humidity sensor Sensing the humidity of the tailings, controlling the dryer through the processor and the control circuit to increase the drying intensity; when the humidity of the tailings is not serious, the humidity sensor senses the humidity of the tailings, and controls it through the processor and the control circuit The dryer reduces the drying intensity; automatically adjusts the humidity of the tailings, the tailings are not easy to condense, and the transportation efficiency is high.
在上述技术方案的基础上,本发明还可以做如下改进。On the basis of the above technical solutions, the present invention can also be improved as follows.
进一步,所述进料仓包括圆筒,所述圆筒的下端连接渐缩的圆锥斗。Further, the feed bin includes a cylinder, and the lower end of the cylinder is connected with a tapered cone bucket.
采用上述进一步方案的有益效果是:便于干尾矿易于有序掉进旋转给料器内,便于后期工序有序进行。The beneficial effect of adopting the above further solution is that the dry tailings are easy to fall into the rotary feeder in an orderly manner, and the subsequent processes are facilitated in an orderly manner.
进一步,所述旋转给料器与所述进料仓和充填管道之间通过法兰盘连接,所述喷射器与所述风机、充填管道之间通过法兰盘连接。Further, the rotary feeder is connected to the feeding bin and the filling pipeline through a flange, and the injector is connected to the fan and the filling pipeline through a flange.
采用上述进一步方案的有益效果是:法兰盘使得本装置连接更加稳固,密封性更强。The beneficial effect of adopting the above further solution is that the flange makes the connection of the device more stable and the sealing performance stronger.
附图说明Description of drawings
图1为本发明一种能自动调整湿度的充填系统的结构示意图;Fig. 1 is a structural schematic diagram of a filling system capable of automatically adjusting humidity according to the present invention;
图2为本发明一种能自动调整湿度的充填系统的模块框图。Fig. 2 is a module block diagram of a filling system capable of automatically adjusting humidity in the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
1、过滤机,2、烘干机,3、进料仓,31、圆筒,32、圆锥斗;1. Filter, 2. Dryer, 3. Feeding bin, 31. Cylinder, 32. Cone bucket;
4、旋转给料器,5、喷射器,6、风机,7、充填管道,8、湿度感应器,9、处理器,10、控制电路,11、下料管。4. Rotary feeder, 5. Injector, 6. Fan, 7. Filling pipe, 8. Humidity sensor, 9. Processor, 10. Control circuit, 11. Discharge pipe.
具体实施方式detailed description
以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the present invention, and are not intended to limit the scope of the present invention.
如图1和图2所示,一种能自动调整湿度的充填系统,包括过滤机1、烘干机2、进料仓3、旋转给料器4、喷射器5、风机6、充填管道7、湿度感应器8、处理器9和控制电路10,所述过滤机1的进料端通过管道引入尾矿浆,所述过滤机1的出料端通过下料管11与所述烘干机2的上端连通,所述烘干机2的下端伸入所述进料仓3内,所述进料仓3的下端与所述旋转给料器4的上端连通,所述旋转给料器4的下端伸入所述充填管道7内,所述喷射器5置于所述充填管道7的一侧,且所述喷射器5的喷射口伸入所述充填管道7内处于所述旋转给料器4下端的一侧,所述风机6置于所述喷射器5远离所述充填管道7的一侧,所述风机6的出风口与所述喷射器5的进风口连通,所述充填管道7的出料口处于所述旋转给料器4下端远离所述喷射器5喷射口的一侧,所述湿度感应器8固定置于所述下料管11的内壁上,所述湿度感应器8与所述处理器9通过线路连接,所述处理器9与所述控制电路10的信号端通过线路连接,所述控制电路10的输入电端与外部电源连接,所述控制电路10的输出电端与所述烘干机2通过线路连接;As shown in Figure 1 and Figure 2, a filling system that can automatically adjust the humidity, including a filter 1, a dryer 2, a feed bin 3, a rotary feeder 4, an injector 5, a fan 6, and a filling pipeline 7 , a humidity sensor 8, a processor 9 and a control circuit 10, the feed end of the filter 1 is introduced into the tailings slurry through a pipeline, and the discharge end of the filter 1 is connected to the dryer 2 through a feeding pipe 11 The upper end of the dryer 2 is connected to the upper end of the dryer 2, and the lower end of the dryer 2 extends into the feed bin 3, and the lower end of the feed bin 3 communicates with the upper end of the rotary feeder 4, and the rotary feeder 4 The lower end extends into the filling pipeline 7, the injector 5 is placed on one side of the filling pipeline 7, and the injection port of the injector 5 extends into the filling pipeline 7 and is located in the rotary feeder. 4, the fan 6 is placed on the side of the injector 5 away from the filling pipeline 7, the air outlet of the fan 6 communicates with the air inlet of the injector 5, and the filling pipeline 7 The discharge port of the rotary feeder 4 is located on the side away from the injection port of the injector 5 at the lower end of the rotary feeder 4, and the humidity sensor 8 is fixedly placed on the inner wall of the feeding pipe 11, and the humidity sensor 8 It is connected with the processor 9 by a line, the signal terminal of the processor 9 and the control circuit 10 is connected by a line, the input terminal of the control circuit 10 is connected with an external power supply, and the output terminal of the control circuit 10 is connected with an external power supply. The end is connected with the dryer 2 through a line;
所述湿度感应器8,用于感应经过下料管11的尾矿进行湿度感应;生成湿度感应信号,并发送给处理器9;The humidity sensor 8 is used to sense the tailings passing through the feeding pipe 11 for humidity sensing; generate a humidity sensing signal and send it to the processor 9;
所述处理器9,用于处理湿度感应信号,生成控制信号传输给控制电路10;The processor 9 is configured to process the humidity sensing signal, generate a control signal and transmit it to the control circuit 10;
所述控制电路10,用于根据控制信号向所述烘干机2输出不同强度的电流;The control circuit 10 is configured to output currents of different intensities to the dryer 2 according to the control signal;
所述烘干机2,用于根据不同强度的电流对尾矿进行不同强度的烘干。The dryer 2 is used to dry the tailings with different intensities according to currents of different intensities.
优选的,所述进料仓3包括圆筒31,所述圆筒31的下端连接渐缩的圆锥斗32。Preferably, the feed bin 3 includes a cylinder 31 , the lower end of the cylinder 31 is connected with a tapered cone bucket 32 .
优选的,所述旋转给料器4与所述进料仓3和充填管道7之间通过法兰盘连接,所述喷射器5与所述风机6、充填管道7之间通过法兰盘连接。Preferably, the rotary feeder 4 is connected to the feed bin 3 and the filling pipeline 7 through a flange, and the injector 5 is connected to the fan 6 and the filling pipeline 7 through a flange .
本装置的运作原理:利用过滤机1将含水的尾矿浆脱水后送入烘干机2进行烘干生成干尾矿,干尾矿经进料仓3储存后利用自身的重力下降冲击旋转给料器4,使旋转给料器4匀速转动给喷射器5供料,同时风机6送风提供充填动力来吹送喷射器5中的干尾矿经充填管道7至充填区,可以不间断的进行充填工作;湿度感应器8感应下料管内的尾矿的湿度状况,通过处理器9和控制电路10实现对烘干机2的控制;在尾矿的湿度状况较严重的情况下,湿度感应器8感应尾矿的湿度,通过处理器9和控制电路10控制烘干机2加大烘干强度;在尾矿的湿度状况不严重的情况下,湿度感应器8感应尾矿的湿度,通过处理器9和控制电路10控制烘干机2降低烘干强度;自动调整尾矿的湿度、尾矿不易凝结、输送效率高;整个系统配置简单,具有低成本、高效率的优势;克服了现有技术利用水利充填需要大量的电力来抽干尾矿浆带来的井下水和充填后需要等待期的缺陷,同时也克服了现有技术干式充填利用矿车或其他机械从地面输送干充填料来充填采空区效率低下的缺陷。The working principle of this device: Use the filter 1 to dehydrate the tailings slurry containing water and send it to the dryer 2 for drying to form dry tailings. After the dry tailings are stored in the feeding bin 3, they use their own gravity to drop and impact the rotating feed. The rotary feeder 4 rotates at a constant speed to feed the injector 5, and at the same time, the blower 6 provides the filling power to blow the dry tailings in the injector 5 to the filling area through the filling pipe 7, so that the filling can be carried out without interruption work; the humidity sensor 8 senses the humidity condition of the tailings in the feeding pipe, and realizes the control of the dryer 2 by the processor 9 and the control circuit 10; when the humidity condition of the tailings is serious, the humidity sensor 8 Sensing the humidity of the tailings, controlling the dryer 2 through the processor 9 and the control circuit 10 to increase the drying intensity; when the humidity of the tailings is not serious, the humidity sensor 8 senses the humidity of the tailings, and passes the processor 9 9 and the control circuit 10 control the dryer 2 to reduce the drying intensity; automatically adjust the humidity of the tailings, the tailings are not easy to condense, and the transmission efficiency is high; the entire system is simple in configuration and has the advantages of low cost and high efficiency; it overcomes the existing technology Using hydraulic filling requires a lot of electricity to drain the underground water brought by the tailings slurry and the shortcomings of the waiting period after filling, and also overcomes the shortcomings of the prior art dry filling that uses mine trucks or other machinery to transport dry filling materials from the ground for filling. Gob low efficiency defects.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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