CN105132003B - Preparation method for biological aircraft fuel - Google Patents
Preparation method for biological aircraft fuel Download PDFInfo
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- CN105132003B CN105132003B CN201510535922.7A CN201510535922A CN105132003B CN 105132003 B CN105132003 B CN 105132003B CN 201510535922 A CN201510535922 A CN 201510535922A CN 105132003 B CN105132003 B CN 105132003B
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- 239000000446 fuel Substances 0.000 title claims abstract description 49
- 238000002360 preparation method Methods 0.000 title claims description 37
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- 238000000034 method Methods 0.000 claims abstract description 43
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- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 78
- 239000000047 product Substances 0.000 claims description 72
- 238000006243 chemical reaction Methods 0.000 claims description 42
- 239000002994 raw material Substances 0.000 claims description 31
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- 239000001257 hydrogen Substances 0.000 claims description 25
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- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种制备航空燃料的方法,属于绿色化工技术和生物能源技术领域,具体地涉及一种从生物质资源经过氢解、缩合、脱氧反应制备航空燃料的方法。The invention relates to a method for preparing aviation fuel, which belongs to the fields of green chemical technology and bioenergy technology, in particular to a method for preparing aviation fuel from biomass resources through hydrogenolysis, condensation and deoxygenation reactions.
背景技术Background technique
通常,航空燃料是矿物油品通过蒸馏分离出沸点在航空燃料范围内的产品。随着石化资源的不断枯竭和对燃料需求的不断增长,液体燃料的短缺将是困扰人类可持续发展的突出性问题,积极寻找化石燃料的替代品已成为世界各国关注的焦点。生物质资源,是地球上唯一可以转化为液体燃料的可再生资源。作为一种人类利用了上千年的资源,近几年来引起了人们的广泛关注。以玉米以及农林废弃物为原料生产生物乙醇,以及近几年使用小桐子油、棕榈油等生产的生物柴油和生物航空煤油,已经开始试用于不同的交通工具上,生物燃料已经成为世界燃料市场的重要一环,发展前景广阔。Generally, aviation fuel is a product that is separated from mineral oil by distillation and has a boiling point in the range of aviation fuel. With the continuous depletion of petrochemical resources and the increasing demand for fuels, the shortage of liquid fuels will be a prominent problem that plagues the sustainable development of mankind. Actively looking for alternatives to fossil fuels has become the focus of attention of countries all over the world. Biomass resources are the only renewable resources on earth that can be converted into liquid fuels. As a resource that has been used by humans for thousands of years, it has attracted widespread attention in recent years. The production of bioethanol from corn and agricultural and forestry wastes, and biodiesel and bio-aviation kerosene produced from jatropha oil and palm oil in recent years have begun to be used on different means of transportation. Biofuels have become the world's fuel market An important part of the industry, with broad prospects for development.
目前,以生物质为原料制备燃料主要有两大类路线,一类是利用油脂资源,经过加氢脱氧、异构等过程得到符合燃料标准的烷烃;另一类是采用合成气路线经过费托合成制备特定范围的烷烃。At present, there are two main routes to prepare fuels from biomass. One is to use oil resources to obtain alkanes that meet fuel standards through hydrodeoxygenation and isomerization processes; the other is to use synthesis gas route through Fischer-Tropsch Synthetic preparation of specific ranges of alkanes.
油脂资源非常丰富,具有复合液体燃料的碳骨架。植物油,如玉米、油菜籽、油菜籽、大豆、藻油;动物脂肪,如牛脂,鱼油和地沟油。这些甘油酯及脂肪酸资源成为制备可再生燃料的一大类别。在CN 101952392A中环球油品公司公开了一种脂肪酸、脂肪酸酯经过加氢、脱羧基、脱羰基、加氢异构化以及选择性裂化制备航空燃料。在US 4300009中美孚石油公司公开了一种结晶铝硅酸盐沸石在将植物油、藻油转化为烃如汽油的用途。在CN102027097A中环球油品公司公开了一种以植物和动物油为原料生产具有沸点在航空燃料范围内的烃产物流的方法,该方法包括通过在包含具有氢化、脱氧、异构化和选择性加氢裂化功能的多功能催化剂或一组催化剂的单反应器中,使原料氢化、脱氧、异构化和选择性加氢裂化处理可再生原料,生产具有9-16个碳原子和高异/正比率的链烷烃。Grease is very rich in resources and has a carbon skeleton of a composite liquid fuel. Vegetable oils such as corn, rapeseed, rapeseed, soybean, algal oil; animal fats such as tallow, fish oil and gutter oil. These glyceride and fatty acid sources form a broad category for the production of renewable fuels. In CN 101952392A, Global Oil Company discloses that a fatty acid and fatty acid ester undergoes hydrogenation, decarboxylation, decarbonylation, hydroisomerization and selective cracking to prepare aviation fuel. In US 4300009, Mobil Oil Company discloses the use of a crystalline aluminosilicate zeolite in converting vegetable oil and algae oil into hydrocarbons such as gasoline. In CN102027097A, Global Oil Company discloses a method for producing a hydrocarbon product stream with a boiling point in the aviation fuel range from vegetable and animal oils. The method includes hydrogenation, deoxygenation, isomerization and selective addition Hydrogenation, deoxygenation, isomerization and selective hydrocracking of raw materials in a multifunctional catalyst with hydrocracking function or a single reactor of a group of catalysts to produce renewable raw materials with 9-16 carbon atoms and high iso/normal Ratio of paraffins.
在US 4992605中公开了通过加氢处理植物油来制备柴油沸程范围内烃产物的方法。在CN 103320153 A中天津南开大学蓖麻工程科技有限公司公开了一种蓖麻基生物航空燃料的制备方法,该方法以蓖麻油为原料,通过加氢脱氧反应获得正构烷烃,再通过加氢异构反应生成异链烷烃,分馏馏分得到最终产品。In US 4992605 is disclosed a process for the preparation of hydrocarbon products in the diesel boiling range by hydrotreating vegetable oils. In CN 103320153 A, Tianjin Nankai University Castor Engineering Technology Co., Ltd. discloses a preparation method of castor-based bio-aviation fuel. The method uses castor oil as raw material, obtains normal alkanes through hydrodeoxygenation reaction, and then hydrogenates The isomerization reaction produces isoparaffins, and the fractions are fractionated to obtain the final products.
费托合成是以合成气(一氧化碳和氢气的混合气体)为原料在催化剂和适当条件下合成以液态的烃或碳氢化合物的工艺过程。合成气可以从生物质或者化石资源经过裂化、热解、重整等过程制得。在CN102124085A中沙索技术有限公司公开了一种费托法制备航空燃料的方法,该燃料以其本身作为燃料或者作为航空燃料混合物的一种组分使用,其燃料的异链烷烃与正链烷烃的质量比为3以上。Fischer-Tropsch synthesis is a process of synthesizing liquid hydrocarbons or hydrocarbons with synthesis gas (mixed gas of carbon monoxide and hydrogen) as raw material under appropriate conditions and catalysts. Syngas can be produced from biomass or fossil resources through cracking, pyrolysis, reforming and other processes. In CN102124085A, Sasol Technology Co., Ltd. discloses a method for preparing aviation fuel by Fischer-Tropsch method. The fuel is used as fuel itself or as a component of aviation fuel mixture. The isoparaffin and normal paraffin of the fuel are The mass ratio is 3 or more.
然而,无论是从油脂资源出发还是通过费托合成,其合成的原料都是直链烷烃,都需要经过进一步异构化或者经过调和才能满足航空燃料的需求。However, no matter starting from oil resources or through Fischer-Tropsch synthesis, the raw materials for their synthesis are straight-chain alkanes, which need to be further isomerized or blended to meet the needs of aviation fuels.
发明内容Contents of the invention
针对上述现有技术存在的问题,本发明提供了一种生物基航空燃料的制备方法,在该方法中,通过将富含羟基的生物质资源及其衍生物通过加氢、氢解可以得到二元醇产品和单醇产品,然后单醇产品可以在高效缩合催化剂下缩合得到高碳链支链醇,然后进一步加氢脱氧可以得到富含支链烷烃的烃类混合物,通过合理的调控缩合过程,可以得到高度支链的沸程在航空燃料范围内的产品。Aiming at the problems existing in the above-mentioned prior art, the present invention provides a method for preparing bio-based aviation fuel. In this method, hydrogenation and hydrogenolysis of hydroxyl-rich biomass resources and their derivatives can obtain di Alcohol products and monoalcohol products, and then the monoalcohol products can be condensed under the high-efficiency condensation catalyst to obtain high-carbon chain branched alcohols, and then further hydrodeoxygenation can obtain hydrocarbon mixtures rich in branched alkanes, through reasonable regulation of the condensation process , products with highly branched boiling ranges within the range of aviation fuels can be obtained.
具体地,本发明的所述制备方法为一种从可再生原料制备可用作航空燃料的烷烃的方法,包括以下步骤:Specifically, the preparation method of the present invention is a method for preparing alkanes that can be used as aviation fuel from renewable raw materials, comprising the following steps:
1)在0.5-12MPa,优选4-6MPa氢气气氛下,将生物质原料或生物质衍生原料、多功能催化剂a和反应溶剂加入氢解反应器中,使原料加氢裂化生成单醇、碳支链为2到6的二元醇及其它多元醇产品混合物,反应温度160-260℃,优选180-220℃,反应时间为1-5小时,优选2-3小时,并通过减压精馏精制反应器将单醇和二元醇产物分别从产物混合物中分离出来,其它多元醇产品返回本步骤的氢解反应器中进一步进行氢解反应;1) Under a hydrogen atmosphere of 0.5-12MPa, preferably 4-6MPa, add biomass raw materials or biomass-derived raw materials, multifunctional catalyst a and reaction solvent into the hydrogenolysis reactor to hydrocrack the raw materials to generate monoalcohols and carbon branches Diols with chains of 2 to 6 and other polyol product mixtures, the reaction temperature is 160-260°C, preferably 180-220°C, the reaction time is 1-5 hours, preferably 2-3 hours, and refined by vacuum distillation The reactor separates monoalcohol and diol products from the product mixture, and other polyol products are returned to the hydrogenolysis reactor of this step for further hydrogenolysis reaction;
2)将步骤1)中分离出的二元醇产物、多功能催化剂b和反应溶剂加入另一氢解反应器中进一步氢解,以便二元醇产物反应成为单醇,其中所述另一氢解反应器中氢气压力为0.5-12MPa,优选4-8MPa,反应温度80-215℃,优选120-180℃,反应时间为1-5小时,优选2-3小时;2) Add the dibasic alcohol product, multifunctional catalyst b and reaction solvent separated in step 1) into another hydrogenolysis reactor for further hydrogenolysis, so that the dibasic alcohol product reacts to become a monoalcohol, wherein the other hydrogen The hydrogen pressure in the decomposition reactor is 0.5-12MPa, preferably 4-8MPa, the reaction temperature is 80-215°C, preferably 120-180°C, and the reaction time is 1-5 hours, preferably 2-3 hours;
3)将步骤1)和2)中得到的单醇合并,与多功能催化剂c、助催化剂和反应溶剂一起加入缩合反应釜中进行缩合制备碳数为9到20个碳原子,支链数为2到6的支链高元单醇产物,其中反应温度80-220℃,优选160-200℃,反应时间2-48小时,优选10-30小时;和3) The monoalcohol obtained in step 1) and 2) is combined, and together with the multifunctional catalyst c, cocatalyst and reaction solvent, add in the condensation reaction kettle to carry out condensation preparation carbon number is 9 to 20 carbon atoms, and branched chain number is 2 to 6 branched chain higher monoalcohol products, wherein the reaction temperature is 80-220°C, preferably 160-200°C, and the reaction time is 2-48 hours, preferably 10-30 hours; and
4)在0.5-12MPa,优选5-8MPa氢气气氛下,在加氢脱氧反应器中将步骤3)中得到的高元醇与多功能加氢催化剂d在反应溶剂中接触进行加氢脱氧,反应温度150-350℃,优选200-300℃,反应接触时间1-20小时,优选2-8小时,制备9到20个碳原子的碳支链为2到6的支链烷烃,得到的物料流经过精馏塔分离得到沸程在航空燃料范围内的烷烃产物。4) Under a hydrogen atmosphere of 0.5-12MPa, preferably 5-8MPa, in a hydrodeoxygenation reactor, the high alcohol obtained in step 3) is contacted with a multifunctional hydrogenation catalyst d in a reaction solvent for hydrodeoxygenation, and the reaction Temperature 150-350 ℃, preferably 200-300 ℃, reaction contact time 1-20 hours, preferably 2-8 hours, the carbon branching of 9 to 20 carbon atoms is prepared as the branched alkanes of 2 to 6, and the material stream obtained The alkane product with a boiling range within the range of aviation fuel is obtained by separation in a rectification tower.
优选地,根据本发明的所述制备方法进一步包括以下步骤:Preferably, the preparation method according to the present invention further comprises the following steps:
1a)在进行步骤1)之前对生物质原料或生物质衍生原料进行预处理的步骤,在所述预处理步骤中,对生物质原料或生物质衍生原料进行如洗涤、脱色、通过离子交换法脱除对后续步骤中使用的催化剂有毒有害的物质等工艺。1a) A step of pre-treating the biomass raw material or biomass-derived raw material before performing step 1), in which the biomass raw material or biomass-derived raw material is subjected to e.g. washing, decolorization, ion exchange Processes such as removal of toxic and harmful substances to catalysts used in subsequent steps.
优选地,步骤1)中使用的反应溶剂可以为选自水、甲醇、乙醇、丙醇、丁醇、乙醛、丙醛和丙酮中的一种或多种,优选水、甲醇和乙醇的混合物作为反应溶剂,水、甲醇和乙醇的重量比例为1:0.5-0.8:0.2-0.5,优选为1:0.5:0.5。Preferably, the reaction solvent used in step 1) can be one or more selected from water, methanol, ethanol, propanol, butanol, acetaldehyde, propionaldehyde and acetone, preferably a mixture of water, methanol and ethanol As the reaction solvent, the weight ratio of water, methanol and ethanol is 1:0.5-0.8:0.2-0.5, preferably 1:0.5:0.5.
根据本发明的所述制备方法中,步骤1)中所述生物质原料或生物质衍生原料包括选自秸秆、木屑、糖浆、纸浆、纤维素、半纤维素、葡萄糖、果糖、木糖、阿拉伯糖、山梨醇、甘露醇、木糖醇、阿拉伯糖醇和甘油中的一种或多种组分。In the preparation method according to the present invention, the biomass raw material or biomass-derived raw material in step 1) includes straw, sawdust, syrup, pulp, cellulose, hemicellulose, glucose, fructose, xylose, arabic One or more of sugar, sorbitol, mannitol, xylitol, arabitol, and glycerin.
在步骤1)中所述多功能催化剂a包含选自VIII族单质金属、IB族单质金属、VIB族单质金属、VIIB族单质金属及以上所述各族金属的硫化物负载于沸石、二氧化硅、氧化铝、二氧化硅-氧化铝、活性炭以及选自VIII族金属的氧化物、IB族金属的氧化物、VIB族金属的氧化物、VIIB族金属的氧化物组分组成的催化剂。In step 1), the multifunctional catalyst a comprises a sulfide selected from elemental metals of group VIII, elemental metals of group IB , elemental metals of group VIB, elemental metals of group VII B and the metals of the above-mentioned groups loaded on zeolite, Silica, alumina, silica-alumina, activated carbon and components selected from oxides of metals of group VIII, oxides of metals of group I B , oxides of metals of group VI B , oxides of metals of group VII B composed of catalysts.
优选地,步骤1)中所述多功能催化剂a为选自将Ru、Ni、Cu、Co、Mo、Re、W中的一种或两种负载于ZnO、ZrO2、氧化铝、沸石和/或活性炭上制备而成的催化剂,优选为Ni-ZnO负载型催化剂、Ni-Cu/ZrO2负载型催化剂、Ni-Cu/ZnO负载型催化剂或Ni-W/Al2O3负载型催化剂。Preferably, the multifunctional catalyst a in step 1) is one or two of Ru, Ni, Cu, Co, Mo, Re, W supported on ZnO, ZrO 2 , alumina, zeolite and/or Or catalysts prepared on activated carbon, preferably Ni-ZnO supported catalysts, Ni-Cu/ZrO 2 supported catalysts, Ni-Cu/ZnO supported catalysts or Ni-W/Al 2 O 3 supported catalysts.
优选地,步骤2)中所述多功能催化剂b为选自Pt、Rh、Ru、Ir、W、Re、Mo负载于ZrO2、氧化铝、沸石、氧化铝、活性炭制备而成的催化剂,优选为Rh-Mo/ZrO2负载型催化剂、Rh-Re/Al2O3负载型催化剂或Ru-W/Al2O3负载型催化剂。Preferably, the multifunctional catalyst b in step 2) is a catalyst selected from the group consisting of Pt, Rh, Ru, Ir, W, Re, and Mo supported on ZrO 2 , alumina, zeolite, alumina, and activated carbon, preferably It is Rh-Mo/ZrO 2 supported catalyst, Rh-Re/Al 2 O 3 supported catalyst or Ru-W/Al 2 O 3 supported catalyst.
优选地,步骤2)中使用的反应溶剂可以为选自水、二氧六环、甲醇、乙醇、丙醇溶剂,优选为水、甲醇和乙醇中的一种或多种。Preferably, the reaction solvent used in step 2) can be selected from water, dioxane, methanol, ethanol, propanol solvent, preferably one or more of water, methanol and ethanol.
优选地,步骤3)中所述多功能催化剂c为选自Pd、Pt、Rh、Ru、Ir一种或者两种负载于活性炭制备的催化剂,优选为Pd、Ir负载于活性炭上制备的催化剂。Preferably, the multifunctional catalyst c in step 3) is a catalyst prepared by loading one or two of Pd, Pt, Rh, Ru, and Ir on activated carbon, preferably a catalyst prepared by loading Pd and Ir on activated carbon.
优选地,步骤3)中使用的反应溶剂可以为选自甲醇、乙醇、环己烷、正己烷中的一种或多种。Preferably, the reaction solvent used in step 3) can be one or more selected from methanol, ethanol, cyclohexane, and n-hexane.
优选地,步骤3)中所述助催化剂为选自邻菲罗啉、氢氧化钠、氢氧化钾磷酸钾、氢氧化四乙胺中的一种或两种,优选为邻菲罗啉和氢氧化钠。Preferably, the cocatalyst described in step 3) is one or two selected from o-phenanthroline, sodium hydroxide, potassium hydroxide potassium phosphate, tetraethylamine hydroxide, preferably o-phenanthroline and hydrogen sodium oxide.
优选地,步骤4)中所述多功能催化剂d为选自Pt、Ru、Ni、Mo、Re、W中的一种或两种负载于氧化铝、二氧化硅-氧化铝、沸石制备而成的催化剂,优选为Pt-Mo负载于二氧化硅-氧化铝上。Preferably, the multifunctional catalyst d in step 4) is prepared by loading one or two of Pt, Ru, Ni, Mo, Re, W on alumina, silica-alumina, zeolite The catalyst is preferably Pt-Mo supported on silica-alumina.
优选地,对于步骤4)中经缩合得到的支链烷烃产物中碳原子小于9或碳支链小于2的烷烃,则将其分离重新进入步骤4)的缩合反应器中反应。Preferably, for the alkanes with less than 9 carbon atoms or less than 2 carbon branch chains in the branched alkane products obtained through condensation in step 4), they are separated and reenter the condensation reactor of step 4) for reaction.
优选地,步骤4)中使用的反应溶剂可以为选自甲醇、环己烷、正己烷中的一种或多种。Preferably, the reaction solvent used in step 4) can be one or more selected from methanol, cyclohexane, and n-hexane.
优选地,在步骤4)中所述支链烷烃优选为包含具有9到15个碳原子,碳链为2到3的支链烷烃。Preferably, the branched alkanes in step 4) preferably include branched alkanes with 9 to 15 carbon atoms and 2 to 3 carbon chains.
进一步优选地,在步骤4)中所述支链烷烃优选为选自以下化合物中的支链烷烃:Further preferably, the branched alkane described in step 4) is preferably a branched alkane selected from the following compounds:
有益效果Beneficial effect
1)本发明中采用缩合的方法实现支链碳骨架的形成,过程易于调控,比传统的加氢异构法具有明显的优势。1) In the present invention, the condensation method is adopted to realize the formation of the branched carbon skeleton, and the process is easy to control, which has obvious advantages over the traditional hydroisomerization method.
2)根据本发明的制备方法得到的支链烷烃具有在分子结构上和石油基喷气燃料相似,硫含量低,闪点高、燃烧后排放量低等特点,且不需要更换发动机和燃油系统,是航空业减少碳排放、实现绿色可持续发展目标的重要途径。2) The branched alkanes obtained according to the preparation method of the present invention are similar in molecular structure to petroleum-based jet fuel, low in sulfur content, high in flash point, and low in emissions after combustion, and do not need to replace the engine and fuel system, It is an important way for the aviation industry to reduce carbon emissions and achieve the goal of green and sustainable development.
3)应用了本发明的制备航空燃料的工艺相比于其他技术,原料不依赖于石油化工,且取之不尽,用之不竭;只需经过几个串联的催化反应即可得到产品。工艺相比于其他技术,反应条件温和、绿色。3) Compared with other technologies, the technology for preparing aviation fuels of the present invention does not rely on petrochemicals as raw materials, and is inexhaustible; only a few series of catalytic reactions can be used to obtain the product. Compared with other technologies, the process has mild and green reaction conditions.
4)本发明的制备方法具有广阔的应用前景,所用的工艺流程简单,投资少、能耗低、产量高、污染小,且工艺控制容易,适合工业化生产。4) The preparation method of the present invention has broad application prospects, the used process flow is simple, less investment, low energy consumption, high yield, less pollution, and easy process control, suitable for industrial production.
具体实施方式detailed description
在根据本发明的所述制备方法的步骤1)的氢解反应器中,氢气压力在0.5-12MPa范围内,优选4-6MPa。如果小于0.5MPa,则反应难以进行;如果大于12MPa,则反应速度过快,同时反应物过度裂解,造成产物中存在过多低级烷烃类的副产物。In the hydrogenolysis reactor in step 1) of the preparation method according to the present invention, the hydrogen pressure is in the range of 0.5-12MPa, preferably 4-6MPa. If it is less than 0.5MPa, the reaction is difficult to carry out; if it is greater than 12MPa, the reaction rate is too fast, and the reactants are excessively cracked, resulting in the presence of too many by-products of lower alkanes in the product.
在根据本发明的所述制备方法的步骤1)的氢解反应器中,反应温度应控制在160-260℃,优选180-220℃,反应时间为1-5小时,优选2-3小时,如果反应温度过低或过高,或者反应时间过长或过短,都不利于醇类反应产物的选择,特别是对单醇和二醇而言。In the hydrogenolysis reactor according to step 1) of the preparation method of the present invention, the reaction temperature should be controlled at 160-260°C, preferably 180-220°C, and the reaction time is 1-5 hours, preferably 2-3 hours, If the reaction temperature is too low or too high, or the reaction time is too long or too short, it is not conducive to the selection of alcohol reaction products, especially for monoalcohols and diols.
另外,根据本发明的所述制备方法的步骤1)中使用的反应溶剂可以为选自水、甲醇、乙醇、丙醇、丁醇、乙醛、丙醛和丙酮中的一种或多种,优选水、甲醇和乙醇的混合物作为反应溶剂,水、甲醇和乙醇的重量比例为1:0.5-0.8:0.2-0.5,优选为1:0.5:0.5。当水、甲醇和乙醇的混合物作为反应溶剂时,可以有效地抑制反应物中C-C键的过度裂解,从而防止形成不希望的低级烷烃(例如,甲烷、乙烷等)或者二氧化碳等气体产物。当水、甲醇和乙醇的混合溶剂中三种溶剂的比例在上述范围内时,可以确保氢解反应更温和,对氢解反应起到一定的“缓冲”作用,使产物中单醇和二醇的选择性最大化。In addition, the reaction solvent used in step 1) of the preparation method according to the present invention can be one or more selected from water, methanol, ethanol, propanol, butanol, acetaldehyde, propionaldehyde and acetone, A mixture of water, methanol and ethanol is preferred as the reaction solvent, and the weight ratio of water, methanol and ethanol is 1:0.5-0.8:0.2-0.5, preferably 1:0.5:0.5. When the mixture of water, methanol and ethanol is used as the reaction solvent, it can effectively inhibit the excessive cracking of the C-C bond in the reactant, thereby preventing the formation of undesired lower alkanes (such as methane, ethane, etc.) or gaseous products such as carbon dioxide. When the ratio of the three solvents in the mixed solvent of water, methanol and ethanol is within the above range, it can ensure that the hydrogenolysis reaction is milder, and plays a certain "buffer" effect on the hydrogenolysis reaction, so that the monoalcohol and diol in the product Maximize selectivity.
同样地,在根据本发明的所述制备方法的步骤2)的氢解反应器中需要适当控制氢气压力为0.5-12MPa,优选4-8MPa,反应温度80-215℃,优选120-180℃,反应时间为1-5小时,优选2-3小时,当反应条件在此范围内时,可以确保产物中单醇的选择性最高,反应副产物最少,可以实现反应效率的最优化。Similarly, in the hydrogenolysis reactor in step 2) of the preparation method according to the present invention, it is necessary to properly control the hydrogen pressure to be 0.5-12MPa, preferably 4-8MPa, and the reaction temperature to be 80-215°C, preferably 120-180°C, The reaction time is 1-5 hours, preferably 2-3 hours. When the reaction conditions are within this range, the highest selectivity of monoalcohol in the product can be ensured, the reaction by-products are the least, and the optimization of reaction efficiency can be realized.
在根据本发明的所述制备方法的步骤3)中,除了多功能催化剂c和反应溶剂的选择外,助催化剂的使用非常重要,所述助催化剂选自邻菲罗啉、氢氧化钠、氢氧化钾磷酸钾、氢氧化四乙胺中的一种或两种,优选为邻菲罗啉和氢氧化钠。在仅采用多功能催化剂c,而不采用助催化剂的情况下,该步骤3)的反应产率很低,另外作为产物的支链高元单醇的支链数难以控制,容易生成大量直链单醇,而无法用于航空燃料。In step 3) of the preparation method according to the present invention, in addition to the selection of the multifunctional catalyst c and the reaction solvent, the use of a cocatalyst is very important, and the cocatalyst is selected from o-phenanthroline, sodium hydroxide, hydrogen Potassium oxide potassium phosphate, one or both of tetraethylamine hydroxide, preferably o-phenanthroline and sodium hydroxide. In the case of only adopting the multifunctional catalyst c without using a cocatalyst, the reaction yield of this step 3) is very low, and the number of branches of the branched high-valent monoalcohol as the product is difficult to control in addition, and it is easy to generate a large amount of straight chain monoalcohols, which cannot be used in aviation fuel.
在根据本发明的所述制备方法的步骤1)至4)中使用的催化剂a、b、c、d的成分和制备方法可参照现有技术中已有的公知技术,例如可以采用浸渍法、共沉淀法以及沉积沉淀法制备,然后在氢气气氛中还原活化或者在甲醛、甲酸、甲酸钠、甲醇、乙醇、丙醇、丁醇、水合肼、硼氢化纳、维生素C等具有还原性能的液体介质中进行还原活化,例如可以按照《催化剂制备过程技术》,张继光,中国石化出版社,2004和Ertl,G.;H.;Weitkamp,J.,Handbook of heterogeneous catalysis.1997中公开的通用方法进行。催化剂活性组分的选择以及含量可以根据要求获得的产物进行选择。The composition and preparation method of the catalyst a, b, c, d used in the step 1) to 4) of the preparation method according to the present invention can refer to existing known techniques in the prior art, such as impregnation method, Preparation by co-precipitation and deposition-precipitation methods, and then reduction activation in hydrogen atmosphere or in liquid media with reducing properties such as formaldehyde, formic acid, sodium formate, methanol, ethanol, propanol, butanol, hydrazine hydrate, sodium borohydride, vitamin C, etc. Reductive activation in, for example, can follow "catalyst preparation process technology", Zhang Jiguang, China Petrochemical Press, 2004 and Ertl, G.; H.; Weitkamp, J., Handbook of heterogeneous catalysis.1997 published in the general method. The selection and content of catalyst active components can be selected according to the desired product.
以下结合具体实施例,对本发明作进一步说明。实施例仅是作为本发明的实施方案的例子列举,并不对本发明构成任何限制,本领域技术人员可以理解在不偏离本发明的实质和构思的范围内的修改均落入本发明的保护范围。The present invention will be further described below in conjunction with specific embodiments. Embodiment is only enumerated as the example of the embodiment of the present invention, does not constitute any limitation to the present invention, and those skilled in the art can understand that the modification in the scope of not departing from the essence and the design of the present invention all falls into the protection domain of the present invention .
实施例1Example 1
步骤1a):将秸秆破碎,经过预处理后的秸秆经过水洗后进行酶解得到粗糖液,粗糖液的成分主要含有葡萄糖、木糖、阿拉伯糖以及木聚糖、纤维二糖、三糖等可溶性低聚糖及糖的降解物,如糠醛、5-羟甲基糠醛等,使溶液中糖浓度达到10-50wt%,所有可溶解糖经过活性炭脱色,离子交换法脱除对后续步骤中使用的催化剂有毒有害的物质。Step 1a): breaking the straw, washing the pretreated straw with water, and enzymatically hydrolyzing it to obtain a rough sugar liquid, the main ingredients of the rough sugar liquid include glucose, xylose, arabinose, xylan, cellobiose, trisaccharide and other soluble Oligosaccharides and sugar degradation products, such as furfural, 5-hydroxymethylfurfural, etc., make the sugar concentration in the solution reach 10-50wt%, all soluble sugars are decolorized by activated carbon, and the ion exchange method is used to remove Catalyst Poisonous and harmful substances.
步骤1):将步骤1a)中得到的含糖量浓度在20wt%生物质原料糖化液500ml泵入氢解反应器,同时在氢解反应器中加入防止糖液原料过度裂解的甲醇和乙醇作为溶剂,溶剂甲醇、乙醇加入量为糖液中水用量的0.5倍,然后加入以共沉淀-凝胶法制备并在500℃氢气中还原活化的Ni-Cu-ZnO催化剂5g(例如可以根据CN102286548公开的方法制备),在180℃、6MPa氢气气氛的反应条件下反应2h,即得到氢解液体,氢解液体经过减压精馏分别分离出低沸点的二元醇和单醇产品,其中的高沸点的醇,如赤藓糖醇、甘油、甘露醇、山梨醇等返回氢解反应器。Step 1): pump 500 ml of the saccharification solution obtained in step 1a) into the hydrogenolysis reactor at a concentration of 20 wt% of the saccharified biomass raw material, and simultaneously add methanol and ethanol to prevent the excessive cracking of the sugar liquid raw material in the hydrogenolysis reactor as Solvent, solvent methanol, ethanol add-on is 0.5 times of the water consumption in the sugar solution, then add the Ni-Cu-ZnO catalyst 5g that prepares with co-precipitation-gel method and reductive activation in 500 ℃ of hydrogen (for example can disclose according to CN102286548 prepared by the method), and reacted for 2 hours under the reaction conditions of 180°C and 6MPa hydrogen atmosphere to obtain the hydrogenolysis liquid. Alcohols such as erythritol, glycerin, mannitol, sorbitol, etc. are returned to the hydrogenolysis reactor.
步骤2):将步骤1)中得到的二元醇调整为50%的水溶液泵入另一氢解反应器,并加入以浸渍法制备的Rh/SiO2催化剂10g(例如可以根据Wang,X.C.;Wu,F.;Yao,S.X.;Jiang,Y.J.;Guan,J.;Mui,X.D.,Ni-Cu/ZnO-catalyzed Hydrogenolysis of Cellulosefor the Production of 1,2-Alkanediols in Hot Compressed Water.ChemistryLetters 2012,41,(5),476-478中公开的方法制备),在120℃、8MPa氢气气氛的反应条件下反应12h,经减压精馏即可制得单醇,未反应的原料返回氢解反应器继续转化;获得的单醇产物按照重量比分别含有5%甲醇、30%乙醇、42%丙醇、10%丁醇、2%戊醇、3%己醇、8%异丙醇。Step 2): adjust the dibasic alcohol obtained in step 1) to be 50% aqueous solution and pump it into another hydrogenolysis reactor, and add Rh/SiO prepared by impregnation Catalyst 10g (for example, according to Wang, XC; Wu, F.; Yao, SX; Jiang, YJ; Guan, J.; Mui, XD, Ni-Cu/ZnO-catalyzed Hydrogenolysis of Cellulose for the Production of 1,2-Alkanediols in Hot Compressed Water. Chemistry Letters 2012,41, (5), prepared by the method disclosed in 476-478), reacted for 12h under the reaction conditions of 120°C and 8MPa hydrogen atmosphere, and the monoalcohol can be obtained by vacuum distillation, and the unreacted raw materials are returned to the hydrogenolysis reactor to continue Conversion; the obtained monoalcohol product contains 5% methanol, 30% ethanol, 42% propanol, 10% butanol, 2% amyl alcohol, 3% hexanol, 8% isopropanol respectively according to the weight ratio.
步骤3):将步骤2)中得到的单醇产物加入缩合反应器中,在以浸渍法制备的Ir/C催化剂5g和助催化剂邻菲罗啉0.3g与氢氧化钠0.8g的存在下,在180℃的反应条件下反应16h,制得高元支链醇。物料流经过减压精馏分离,将碳原子数小于9的低缩合产品返回缩合反应器进一步进行反应。Step 3): the monoalcohol product obtained in step 2) is added in the condensation reactor, in the presence of 5g of Ir/C catalyst prepared by impregnation method and cocatalyst o-phenanthroline 0.3g and sodium hydroxide 0.8g, Under the reaction conditions of 180°C, react for 16 hours to obtain high-valent branched alcohols. The material stream is separated by rectification under reduced pressure, and the low condensation products with carbon number less than 9 are returned to the condensation reactor for further reaction.
步骤4):将步骤3)中得到的碳原子数为9以上的高元支链醇产品加入脱氧加氢反应器,反应器中填充以浸渍法制备的Pt/Al2O3催化剂10ml,在280℃,6MPa氢气气氛的反应条件下反应,控制进样空速在0.5L/h。产品通过气质联用(GC-MS)和标准物GC保留时间对照对产物进行定性分析,减压精馏分离后,按照重量百分比,C9产物含量为10%,C10产物含量为25%,C11产物含量为18%,C12产物含量为20%,C15产物含量为20%,余量为碳原子数在C15以上的产物。Step 4): The carbon number obtained in step 3) is that the high-yuan branched chain alcohol product of 9 or more is added to the deoxygenation hydrogenation reactor, and the Pt/Al 2 O 3 catalyst 10ml prepared by the impregnation method is filled in the reactor. The reaction was carried out under the reaction conditions of 280°C and 6MPa hydrogen atmosphere, and the injection space velocity was controlled at 0.5L/h. The product is qualitatively analyzed by gas chromatography-mass spectrometry (GC-MS) and the GC retention time of the standard. After vacuum distillation and separation, according to weight percentage, the C9 product content is 10%, the C10 product content is 25%, and the C11 product content is 25%. The content is 18%, the content of C12 products is 20%, the content of C15 products is 20%, and the balance is products with more than C15 carbon atoms.
实施例2Example 2
具体实施过程同实施例1,所不同的是步骤1)中所加的催化剂为Ni-ZrO2,最终产品经过减压精馏分离后,按照重量百分比,C9产物含量为5%,C10产物含量为30%,C11产物含量为21%,C12产物含量为16%,C15产物含量为28%,余量为碳数在C15以上的产物。The specific implementation process is the same as in Example 1, except that the catalyst added in step 1) is Ni-ZrO 2 , and the final product is separated by vacuum distillation. According to weight percentage, the C9 product content is 5%, and the C10 product content is 5%. The C11 product content is 21%, the C12 product content is 16%, the C15 product content is 28%, and the balance is the product with carbon numbers above C15.
实施例3Example 3
具体实施过程同实施例1,所不同的是步骤2)中加入的催化剂为Ru/Al2O3催化剂,最终产品经过减压精馏分离后,按照重量百分比,C9产物含量为7%,C10产物含量组成为28%,C11产物含量为15%,C12产物含量为12%,C15产物含量为29%,余量为碳数在C15以上的产物。The specific implementation process is the same as in Example 1, except that the catalyst added in step 2) is Ru/Al 2 O 3 catalyst, and after the final product is separated by vacuum distillation, according to weight percentage, the C9 product content is 7%, and the C10 The product content is 28%, the C11 product content is 15%, the C12 product content is 12%, the C15 product content is 29%, and the balance is the product with carbon number above C15.
实施例4Example 4
具体实施过程同实施例1,所不同的是仅山梨醇为原料,在步骤2的氢解反应器中加入的催化剂选用Ni-Mo/MgO催化剂,最终产品经过减压精馏分离后,按照重量百分比,C9产物含量为8%,C10产物含量为26%,C11产物含量为22%,C12产物含量为17%,C15产物含量为22%,余量为碳数在C15以上的产物。The specific implementation process is the same as in Example 1, except that only sorbitol is a raw material, and the catalyst added in the hydrogenolysis reactor of step 2 selects Ni-Mo/MgO catalyst for use. Percentage, the C9 product content is 8%, the C10 product content is 26%, the C11 product content is 22%, the C12 product content is 17%, the C15 product content is 22%, and the balance is the product with a carbon number above C15.
根据本发明的制备方法,实现了聚糖到二元醇、二元醇到单醇,以及单醇进一步缩合的高元醇分子解聚裂化到小分子和小分子重新构建长链分子的过程。在裂解过程中,均采用匹配的催化剂,辅助以适当的催化反应体系,控制过度裂解的发生,实现生物质原料的高效到终端产品支链烷烃的转化。According to the preparation method of the present invention, the process of depolymerization and cracking of polyols from polysaccharides to diols, diols to monoalcohols, and further condensation of monoalcohols into small molecules and reconstruction of long-chain molecules is realized. In the cracking process, matching catalysts are used, assisted by an appropriate catalytic reaction system, to control the occurrence of excessive cracking, and to achieve high-efficiency conversion of biomass raw materials to end-product branched alkanes.
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