CN105128934B - Double dynamical input and differential type turn to endless-track vehicle speed changer - Google Patents
Double dynamical input and differential type turn to endless-track vehicle speed changer Download PDFInfo
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Abstract
双动力输入和差动式转向履带车辆变速器,其中,动力输入机构、双动力输入机构、中间传动机构、差速式驱动机构及PTO动力输出机构均安装在箱体上;左履带驱动机构、右履带驱动机构结构相同对称安装在箱体两侧,动力输入机构分别与PTO动力输出机构、双动力输入机构连接,双动力输入机构传输与中间传动机构连接,中间传动机构与差速式驱动机构连接,由差速式驱动机构将动力输出驱动左履带驱动机构与右履带驱动机构;通过转换结合套解决了机械直接传动与液压无极式结合的问题,有效提高传动效率高与履带车辆的操控性能;同时采用液压马达控制驱动轮两侧行星齿轮机构的行星架齿轮正反转以改变行驶驱动动力输出轴两端转速,进而实现转向。
Dual power input and differential steering crawler vehicle transmission, in which the power input mechanism, dual power input mechanism, intermediate transmission mechanism, differential drive mechanism and PTO power output mechanism are all installed on the box body; the left crawler drive mechanism, right The crawler drive mechanism has the same structure and is symmetrically installed on both sides of the box body. The power input mechanism is respectively connected with the PTO power output mechanism and the double power input mechanism. The transmission of the double power input mechanism is connected with the intermediate transmission mechanism, and the intermediate transmission mechanism is connected with the differential drive mechanism. , the power output is driven by the differential drive mechanism to drive the left crawler drive mechanism and the right crawler drive mechanism; through the conversion of the coupling sleeve, the problem of the combination of mechanical direct transmission and hydraulic stepless type is solved, and the high transmission efficiency and the control performance of the crawler vehicle are effectively improved; At the same time, the hydraulic motor is used to control the positive and negative rotation of the planetary gears of the planetary gear mechanism on both sides of the driving wheel to change the speed at both ends of the driving drive power output shaft, and then realize the steering.
Description
技术领域 technical field
本发明涉及履带车辆驱动技术领域,尤其涉及一种双动力输入和差动式转向履带车辆变速器。 The invention relates to the technical field of tracked vehicle drive, in particular to a dual power input and differential steering tracked vehicle transmission.
背景技术 Background technique
我国是世界上最大的水稻生产和消费国,年种植面积约2860万公顷,占全球水稻种植面积的1/5,年产稻米1.85亿吨,占世界总产量的1/3,南方稻田区域主要包含湖南、江西、广东、广西等十省,水稻产量占全国60%以上,是我国水稻的主产区。南方稻田主要种植水稻和油菜作物,而稻田中几乎常年积水,冬季无冰冻,土地湿润,土壤承载能力差,轮式作业机械进入稻田后,下陷量大,车轮最低接地点超过犁底层,进入导致轮齿破坏犁底层结构,造成犁底层松软。且随着轮式作业机械反复作业后,犁底层深度不断加深,每耕作一次,将促使耕作犁底泥层加深一次,当犁底层加深后,就需要更大直径车轮和更大马力、重量的作业机械带动,进而造成恶性循环,使水田成为深泥脚田,最后到一定程度时,易导致耕田机具、插秧机、联合收割机等机械无法下田作业。淹水稻田虽然可以提高作物产量,降低重金属污染,减少化肥用量和保护农田水土,但是在水稻收割季附近持续淹水将使得稻田更加松软,传统轮式农业机械进入稻田极易出现打滑或陷车,进而无法完成基本作业。 my country is the largest rice producer and consumer in the world, with an annual planting area of about 28.6 million hectares, accounting for 1/5 of the global rice planting area, and an annual output of 185 million tons of rice, accounting for 1/3 of the world's total output. The southern rice field area is mainly Including Hunan, Jiangxi, Guangdong, Guangxi and other ten provinces, rice production accounts for more than 60% of the country, and it is the main rice producing area in my country. Paddy fields in the south mainly grow rice and rapeseed crops, and the paddy fields are almost full of water all the year round, there is no freezing in winter, the land is wet, and the soil bearing capacity is poor. The gear teeth damage the structure of the plow bottom layer, causing the plow bottom layer to be soft. And with the repeated operation of the wheeled operation machinery, the depth of the plow bottom layer continues to deepen. Every time plowing will cause the plow bottom mud layer to deepen once. When the plow bottom layer deepens, larger diameter wheels and larger horsepower and weight Driven by operating machinery, it will cause a vicious circle, making the paddy field a field with deep mud feet. Finally, when it reaches a certain level, it will easily lead to the inability of tillage machines, rice transplanters, combine harvesters and other machinery to work in the field. Although flooded rice fields can increase crop yields, reduce heavy metal pollution, reduce the amount of chemical fertilizers, and protect farmland water and soil, continuous flooding near the rice harvest season will make the rice fields softer, and traditional wheeled agricultural machinery is prone to slipping or getting stuck when entering the rice fields , so that the basic work cannot be completed.
由于履带车辆的接地面积大,且履带的接地比压小,其数值与人的接地比压接近,特别适合南方稻田作业,目前南方稻田的履带式作业车辆主要有履带式拖拉机、履带式收割机;然而这些履带车辆的变速传动系统通常采用两种类型,一种是纯机械式动力传动系统传递动力,其具有结构简单、效率高等优点,但是纯机械式动力传动机构,换挡操作复杂,同时由于农机操作者通常不具备驾驶汽车或拖拉机的技能,对离合器、油门、换挡的配合难以掌控,进而限制了拖拉机的发展;第二种是采用液压泵-马达一体系统实现了履带拖拉机的无极驱动系统,由于采用无极驱动系统的履带拖拉机驾驶操作性得到了提高,农机操作者不用参加专业的技术培训,仅需简单训练即可掌握驾驶技能,因而被广大用户所接受,并取得了非常好的效果,但加入液压系统后,提高了操作系统的复杂性和制造成本。在日常生产使用过程中履带式拖拉机通常要挂接农机具,而农机具在田间作业时,发动机一般处于大油门状态,接近于发动机额定工况,车速变化小,机械的功率与扭矩都比较大,如此易导致液压系统存在能耗高、发热量大、高温稳定性差等问题,甚至不能实现铧式犁耕作业,严重限制了履带式拖拉机的应用范围,也增加了能量消耗。 Because the grounding area of tracked vehicles is large, and the grounding specific pressure of the crawler is small, its value is close to the grounding specific pressure of human beings, so it is especially suitable for the southern paddy fields. At present, the crawler-type operating vehicles in the southern paddy fields mainly include crawler tractors and crawler harvesters. However, the variable speed transmission systems of these tracked vehicles usually adopt two types, one is the pure mechanical power transmission system to transmit power, which has the advantages of simple structure and high efficiency, but the pure mechanical power transmission mechanism has complex gear shifting operations, and at the same time Because agricultural machinery operators usually do not have the skills to drive cars or tractors, it is difficult to control the coordination of clutch, accelerator and gear shifting, which limits the development of tractors; The drive system, because the driving operability of the crawler tractor with the stepless drive system has been improved, the agricultural machinery operator does not need to participate in professional technical training, and only needs simple training to master the driving skills, so it is accepted by the majority of users and has achieved very good results. effect, but after adding the hydraulic system, the complexity and manufacturing cost of the operating system are increased. In daily production and use, crawler tractors are usually attached to agricultural machinery. When agricultural machinery is working in the field, the engine is generally in a state of high throttle, which is close to the rated operating condition of the engine. The speed changes little, and the power and torque of the machine are relatively large. , so easily lead to problems such as high energy consumption, high heat generation, and poor high-temperature stability in the hydraulic system, and even the conventional plowing operation cannot be realized, which seriously limits the application range of crawler tractors and increases energy consumption.
同时由于履带车辆行驶系统的工作原理与两轮式农业机械的行驶工作原理类似,变速器通常集成了转向、差速、主减速、制动等一种或多种功能;但至少集成有转向功能,其转向功能通常采用转向拉杆操作牙嵌式离合器与多盘式制动器的转向方案,具体实现过程是:当履带式拖拉机车辆向左转向时,驾驶员操作左转向拉杆使左侧牙嵌式离合器分离与左侧输出轴制动,由于履带拖拉机车辆左侧传动动力中断并制动停止旋转,此时在拖拉机右侧动力的驱动下,机具向左侧实现转向;同理可实现右侧转向,然而这种转向机构采用分离和结合牙嵌式离合器与制动器实现,其转向精度低,转向操控性差。 At the same time, because the working principle of the tracked vehicle driving system is similar to that of the two-wheeled agricultural machinery, the transmission usually integrates one or more functions such as steering, differential speed, main deceleration, and braking; but at least the steering function is integrated, Its steering function usually uses the steering rod to operate the jaw clutch and multi-disc brake. The specific realization process is: when the crawler tractor turns to the left, the driver operates the left steering rod to separate the left jaw clutch. Braking with the left output shaft, because the transmission power on the left side of the crawler tractor vehicle is interrupted and braked to stop the rotation, at this time, driven by the power on the right side of the tractor, the implement turns to the left; similarly, it can turn to the right, but This steering mechanism is realized by separating and combining jaw clutches and brakes, which has low steering precision and poor steering controllability.
发明内容 Contents of the invention
本发明所解决的技术问题在于提供一种双动力输入和差动式转向履带车辆变速器,以解决上述背景技术中的缺点。 The technical problem to be solved by the present invention is to provide a dual power input and differential steering crawler vehicle transmission to solve the above-mentioned shortcomings in the background technology.
本发明所解决的技术问题采用以下技术方案来实现: The technical problem solved by the present invention adopts following technical scheme to realize:
双动力输入和差动式转向履带车辆变速器,包括动力输入机构、双动力输入机构、中间传动机构、差速式驱动机构、左履带驱动机构、右履带驱动机构、PTO动力输出机构及箱体;其中,动力输入机构、双动力输入机构、中间传动机构、差速式驱动机构及PTO动力输出机构均安装在箱体上;左履带驱动机构、右履带驱动机构结构相同对称安装在箱体两侧,动力输入机构分别与PTO动力输出机构、双动力输入机构连接,经动力输入机构输入的动力,一部分动力由PTO动力输出机构输出,通过PTO动力输出机构将动力传递给外部作业部分,另一部分动力经双动力输入机构传输至中间传动机构,中间传动机构与差速式驱动机构连接,由差速式驱动机构将动力输出驱动左履带驱动机构与右履带驱动机构;动力输入机构用于实现高速与低速切换,双动力输入机构用于前进挡、倒挡的输出,差速式驱动机构用于实现转向控制;各机构具体连接结构如下: Dual power input and differential steering crawler vehicle transmission, including power input mechanism, dual power input mechanism, intermediate transmission mechanism, differential drive mechanism, left crawler drive mechanism, right crawler drive mechanism, PTO power output mechanism and box; Among them, the power input mechanism, double power input mechanism, intermediate transmission mechanism, differential drive mechanism and PTO power output mechanism are all installed on the box body; the left crawler drive mechanism and the right crawler drive mechanism have the same structure and are symmetrically installed on both sides of the box body , the power input mechanism is respectively connected with the PTO power output mechanism and the double power input mechanism. Part of the power input through the power input mechanism is output by the PTO power output mechanism, and the power is transmitted to the external operation part through the PTO power output mechanism, and the other part of the power is It is transmitted to the intermediate transmission mechanism through the double power input mechanism, the intermediate transmission mechanism is connected with the differential drive mechanism, and the power output is driven by the differential drive mechanism to drive the left crawler drive mechanism and the right crawler drive mechanism; the power input mechanism is used to realize high-speed and Low-speed switching, the dual power input mechanism is used for the output of forward gear and reverse gear, and the differential drive mechanism is used to realize steering control; the specific connection structure of each mechanism is as follows:
动力输入机构与PTO动力输出机构连接;其中,动力输入第一轴一端安装在输入端盖上,另一端安装在箱体上,输入端盖紧固安装于箱体上;动力输入第一轴上套装有双联滑移换挡齿轮,PTO双联滑移换挡齿轮上插装有动力换挡拨叉,并在动力输入第一轴一侧端部安装有动力输入锥齿轮;同时在位于动力输入锥齿轮上端的动力输入第一轴上套装有套筒,用于调整动力输入第一轴的轴间间隙并对动力输入锥齿轮进行限位; The power input mechanism is connected with the PTO power output mechanism; one end of the first power input shaft is installed on the input end cover, the other end is installed on the box body, and the input end cover is fastened on the box body; The set is equipped with double sliding shift gears, and a power shift fork is inserted on the PTO double sliding shift gears, and a power input bevel gear is installed at the end of the first power input shaft; The power input first shaft at the upper end of the input bevel gear is fitted with a sleeve, which is used to adjust the gap between the shafts of the power input first shaft and limit the power input bevel gear;
PTO动力传动轴一端安装在PTO动力外端盖上,另一端安装在PTO动力内端盖内,且PTO动力外端盖与PTO动力内端盖分别紧固安装于箱体上;并在PTO动力传动轴上安装有PTO双联换挡齿轮与PTO主减速主动齿轮; One end of the PTO power transmission shaft is installed on the PTO power outer end cover, and the other end is installed in the PTO power inner end cover, and the PTO power outer end cover and the PTO power inner end cover are respectively fastened and installed on the box; and the PTO power The PTO dual shift gear and the PTO main deceleration driving gear are installed on the transmission shaft;
PTO输出轴一端安装在输出外端盖上,另一端安装在输出内端盖上,输出外端盖与输出内端盖紧固安装于箱体上,且在输出外端盖内安装有用于对PTO输出轴进行密封的密封圈,PTO主减速从动齿轮套装在PTO输出轴上,并在位于输出外端盖一侧的PTO输出轴上安装有套筒,用于调整PTO输出轴的轴间间隙并对PTO主减速从动齿轮进行限位; One end of the PTO output shaft is installed on the output outer end cover, and the other end is installed on the output inner end cover. The output outer end cover and the output inner end The PTO output shaft seals the sealing ring, the PTO main deceleration driven gear is set on the PTO output shaft, and a sleeve is installed on the PTO output shaft on the side of the output outer end cover, which is used to adjust the inter-shaft of the PTO output shaft Clearance and limit the PTO main deceleration driven gear;
PTO双联滑移换挡齿轮与PTO双联换挡齿轮啮合,PTO主减速主动齿轮与PTO主减速从动齿轮啮合;通过拨动动力换挡拨叉左右滑动PTO双联滑移换挡齿轮,以实现PTO输出轴高速与低速切换; The PTO double shift gear meshes with the PTO double shift gear, and the PTO main reduction driving gear meshes with the PTO main reduction driven gear; by moving the power shift fork to slide the PTO double slip shift gear left and right, To realize the high-speed and low-speed switching of the PTO output shaft;
左履带驱动机构中,左履带驱动轴一端安装在驱动端盖内,另一端安装有履带驱动齿盘,驱动端盖紧固安装于箱体上;制动盘套装在左履带驱动轴上,且安装在履带驱动齿盘上,制动盘一侧安装有制动蹄片,制动蹄片下方安装有制动器;同时在左履带驱动轴上还套装有支撑前套与支撑中套,支撑中套一端与支撑前套连接,另一端与驱动端盖连接; In the left crawler drive mechanism, one end of the left crawler drive shaft is installed in the drive end cover, and the other end is installed with a crawler drive tooth plate, and the drive end cover is fastened on the box; the brake disc is set on the left crawler drive shaft, and Installed on the track drive tooth disc, the brake disc is equipped with a brake shoe on one side, and a brake is installed under the brake shoe; at the same time, the left track drive shaft is also equipped with a support front sleeve, a support middle sleeve, and a support middle sleeve. One end is connected with the support front sleeve, and the other end is connected with the drive end cover;
中间传动机构中,中间轴两端结构相同,分别安装在传动端盖内,传动端盖紧固安装于箱体上,中间轴上套装有中间轴传动齿轮与中间轴从动齿轮;换向轴两端结构相同,分别安装在传动端盖内,传动端盖紧固安装于箱体上,换向齿轮安装在换向轴上,且与中间轴传动齿轮啮合; In the intermediate transmission mechanism, the two ends of the intermediate shaft have the same structure and are respectively installed in the transmission end cover. The transmission end cover is fastened on the box body, and the intermediate shaft transmission gear and the intermediate shaft driven gear are set on the intermediate shaft; the reversing shaft Both ends have the same structure and are respectively installed in the transmission end cover. The transmission end cover is tightly installed on the box body, and the reversing gear is installed on the reversing shaft and meshed with the intermediate shaft transmission gear;
双动力输入机构中,静液压无级变速器安装在箱体一侧,并在静液压无级变速器上设置有静液压无级变速器动力输入轴与静液压无级变速器动力输出轴,静液压无级变速器动力输入轴嵌套于动力输入第二轴一端,动力输入第二轴另一端安装在动力端盖内,动力端盖紧固安装于箱体上;静液压无级变速器动力输出轴上套装有静液压无级变速器动力输出齿轮,机械挡主动齿轮与从动锥齿轮套装在动力输入第二轴上,且通过卡环进行限位,从动锥齿轮与套装在动力输入第一轴上的动力输入锥齿轮啮合;第三轴两端分别安装在轴端盖内,轴端盖紧固安装于箱体上;第三轴机械挡齿轮、第三轴无级挡齿轮空套在第三轴上端滑动空转状态,第三轴下端套装有第三轴输入齿轮,双动力输入花键毂位于第三轴机械挡齿轮与第三轴无级挡齿轮之间,并通过花键套装在第三轴上,结合套设置在双动力输入花键毂上,变速换挡拨叉安装在结合套上;此外,第三轴无级挡齿轮与静液压无级变速器动力输出齿轮啮合,第三轴机械挡齿轮与机械挡主动齿轮啮合; In the dual power input mechanism, the hydrostatic continuously variable transmission is installed on one side of the box body, and the hydrostatic continuously variable transmission power input shaft and the hydrostatic continuously variable transmission power output shaft are arranged on the hydrostatic continuously variable transmission. The power input shaft of the transmission is nested in one end of the second power input shaft, the other end of the second power input shaft is installed in the power end cover, and the power end cover is fastened on the box body; the power output shaft of the hydrostatic continuously variable transmission is fitted with The power output gear of the hydrostatic continuously variable transmission, the mechanical gear driving gear and the driven bevel gear are set on the second shaft of the power input, and are limited by a snap ring. The driven bevel gear and the power set on the first power input shaft The input bevel gear meshes; both ends of the third shaft are respectively installed in the shaft end cover, and the shaft end cover is tightly installed on the box body; the third shaft mechanical gear and the third shaft stepless gear are vacantly sleeved on the upper end of the third shaft In the sliding idle state, the lower end of the third shaft is fitted with the third shaft input gear, and the double power input spline hub is located between the third shaft mechanical gear and the third shaft stepless gear, and is fitted on the third shaft through splines , the combination sleeve is set on the double power input spline hub, and the transmission shift fork is installed on the combination sleeve; in addition, the third shaft continuously variable gear meshes with the power output gear of the hydrostatic continuously variable transmission, and the third shaft mechanical gear Mesh with mechanical gear drive gear;
差速式驱动机构中,转向轴两端分别安装在换向端盖内,换向端盖紧固安装于箱体上,并在转向轴上套装有差速转向左侧齿轮与换向惰轮,液压马达安装在转向轴与太阳轮式支撑轴之间的箱体上,太阳轮式支撑轴一端套装在左履带驱动轴内,另一端套装在右履带驱动轴内,用于将动力输出以驱动左履带驱动机构与右履带驱动机构行走;太阳轮式支撑轴外端面加工有外齿,此外齿用于起着行星齿轮机构的太阳轮作用,太阳轮式支撑轴中部套装有主减速从动齿轮,主减速从动齿轮一侧设置有右侧行星齿轮机构,另一侧设置有左侧行星齿轮机构,液压马达的马达驱动轴上安装有马达齿轮,马达齿轮与换向惰轮啮合。 In the differential drive mechanism, the two ends of the steering shaft are respectively installed in the reversing end cover, and the reversing end cover is fastened on the box, and the differential steering left gear and the reversing idler are set on the steering shaft. , the hydraulic motor is installed on the box between the steering shaft and the sun gear support shaft, one end of the sun gear support shaft is set in the left track drive shaft, and the other end is set in the right track drive shaft, which is used to output power in the form of Drive the left crawler drive mechanism and the right crawler drive mechanism to walk; the outer end surface of the sun gear support shaft is processed with external teeth, and the other teeth are used to play the role of the sun gear of the planetary gear mechanism, and the middle part of the sun gear support shaft is equipped with the main deceleration driven Gears, one side of the main deceleration driven gear is provided with a right planetary gear mechanism, the other side is provided with a left planetary gear mechanism, the motor drive shaft of the hydraulic motor is equipped with a motor gear, and the motor gear meshes with the reversing idler gear.
在本发明中,输入端盖内安装有用于对动力输入第一轴进行密封的密封圈。 In the present invention, a sealing ring for sealing the power input first shaft is installed in the input end cover.
在本发明中,输入端盖内安装有用于对动力输入第一轴进行限位的卡环。 In the present invention, a snap ring for limiting the position of the first power input shaft is installed in the input end cover.
在本发明中,输出外端盖内安装有用于对PTO输出轴进行密封的密封圈。 In the present invention, a sealing ring for sealing the PTO output shaft is installed in the output outer end cover.
在本发明中,安装有履带驱动齿盘端的左履带驱动轴两侧分别安装有卡环,用于对左履带驱动轴进行限位。 In the present invention, snap rings are respectively installed on both sides of the left crawler drive shaft on which the crawler drive chainring end is installed, and are used to limit the position of the left crawler drive shaft.
在本发明中,支撑前套内安装有深沟球轴承,深沟球轴承上方设置有唇型密封圈,用于对左履带驱动轴进行密封。 In the present invention, a deep groove ball bearing is installed in the supporting front sleeve, and a lip seal ring is arranged above the deep groove ball bearing for sealing the left crawler drive shaft.
在本发明中,中间轴传动齿轮与中间轴从动齿轮之间设置有套筒。 In the present invention, a sleeve is arranged between the intermediate shaft transmission gear and the intermediate shaft driven gear.
在本发明中,位于从动锥齿轮下方的动力输入第二轴上套装有套筒。 In the present invention, a sleeve is sleeved on the power input second shaft located below the driven bevel gear.
在本发明中,第三轴机械挡齿轮、第三轴无级挡齿轮分别通过滑动轴承套空套在第三轴上端滑动空转状态。 In the present invention, the mechanical gear of the third shaft and the continuously variable gear of the third shaft respectively slide and idle on the upper end of the third shaft through the sliding bearing sleeve.
在本发明中,换向惰轮下方的中间轴上套装有套筒。 In the present invention, a sleeve is sleeved on the intermediate shaft below the reversing idler wheel.
在本发明中,太阳轮式支撑轴两端分别设置有滚针轴承,用于承接左履带驱动轴与右履带驱动轴动态旋转传递动力时的轴向分力。 In the present invention, the two ends of the sun gear support shaft are respectively provided with needle bearings, which are used to receive the axial component force when the left crawler drive shaft and the right crawler drive shaft dynamically rotate and transmit power.
在本发明中,左侧行星齿轮机构中,左行星齿轮套装在左行星齿轮支撑轴上,且沿左行星齿轮固定架在圆周上均分四组对称布置,左行星齿轮固定架通过滑动轴承套安装在太阳轮式支撑轴上,左行星架齿轮挂接在太阳轮式支撑轴、左履带驱动轴的外齿上,并通过换向惰轮与马达齿轮啮合。 In the present invention, in the left planetary gear mechanism, the left planetary gear is sleeved on the left planetary gear support shaft, and is arranged symmetrically in four groups on the circumference along the left planetary gear fixed frame, and the left planetary gear fixed frame passes through the sliding bearing sleeve Installed on the sun gear support shaft, the left planet carrier gear is hooked on the sun gear support shaft and the external teeth of the left crawler drive shaft, and meshes with the motor gear through the reversing idler gear.
在本发明中,右侧行星齿轮机构中,右行星齿轮套装在右行星齿轮支撑轴上,且沿右行星齿轮固定架在圆周上均分四组对称布置,右行星齿轮固定架通过滑动轴承套安装在太阳轮式支撑轴上,右行星架齿轮挂接在太阳轮式支撑轴、右履带驱动轴的外齿上,并与马达齿轮啮合。 In the present invention, in the right planetary gear mechanism, the right planetary gear is sleeved on the right planetary gear support shaft, and is arranged symmetrically in four groups on the circumference along the right planetary gear fixing frame, and the right planetary gear fixing frame passes through the sliding bearing sleeve. Installed on the sun gear support shaft, the right planet carrier gear is hooked on the sun gear support shaft and the outer teeth of the right crawler drive shaft, and meshes with the motor gear.
在本发明中,主减速从动齿轮的内花键为齿形花键,与太阳轮式支撑轴外端面的外齿结合组成一对花键。 In the present invention, the internal splines of the main deceleration driven gear are tooth-shaped splines, which are combined with the external teeth on the outer end surface of the sun gear type support shaft to form a pair of splines.
在本发明中,当向左侧转向时,差速转向左侧齿轮与左行星齿轮啮合,当向右侧转向时,马达齿轮与左行星齿轮啮合;同时向上滑动变速换挡拨叉时,结合套上移,固定在双动力输入花键毂与第三轴无级挡齿轮上,动力由静液压无级变速器动力输出齿轮传递至第三轴无级挡齿轮再传递至双动力输入花键毂,而后传递至第三轴输入齿轮,此时变速器为静液压无级挡,变速器可输出无级变速的前进挡和倒车挡;向下滑动变速换挡拨叉,结合套下移,固定在双动力输入花键毂与第三轴机械挡齿轮上,动力由静液压无级变速器动力输出齿轮传递至第三轴机械挡齿轮再传递至双动力输入花键毂,而后传递至第三轴输入齿轮,此时变速器为机械挡; In the present invention, when turning to the left, the differential steering left gear meshes with the left planetary gear, and when turning to the right, the motor gear meshes with the left planetary gear; The sleeve moves up and is fixed on the double power input spline hub and the third shaft continuously variable gear. The power is transmitted from the power output gear of the hydrostatic continuously variable transmission to the third shaft continuously variable gear and then transmitted to the double power input spline hub , and then transmitted to the input gear of the third shaft. At this time, the transmission is hydrostatic continuously variable, and the transmission can output continuously variable forward gear and reverse gear; slide the transmission shift fork downward, and the combination sleeve moves down and is fixed on the double On the power input spline hub and the third shaft mechanical gear, the power is transmitted from the hydrostatic continuously variable transmission power output gear to the third shaft mechanical gear and then to the dual power input spline hub, and then to the third shaft input gear , at this time the transmission is a mechanical gear;
由于液压马达一端直接驱动右行星架齿轮,另一端通过换向惰轮换向后驱动左行星架齿轮,且马达齿轮与差速转向左侧齿轮的模数、齿数相同,故当液压马达驱动时,左行星架齿轮、右行星架齿轮转速相等,而方向相反,以组成由液压马达驱动的行星齿轮架差速式转向机构; Since one end of the hydraulic motor directly drives the right planetary carrier gear, and the other end drives the left planetary carrier gear after reversing through the reversing idler gear, and the modulus and number of teeth of the motor gear and the differential steering left gear are the same, so when the hydraulic motor drives, The left planetary gear and the right planetary gear rotate at the same speed but in opposite directions to form a planetary gear differential steering mechanism driven by a hydraulic motor;
当行星齿轮架差速式转向机构等速锁止输出时,动力由主减速从动齿轮输入传输至太阳轮式支撑轴,太阳轮式支撑轴左端至左行星齿轮,由左行星齿轮传输至左履带驱动轴,太阳轮式支撑轴右端至右行星齿轮,右行星齿轮传输至右履带驱动轴;等速输出时,液压马达不工作,当液压马达不转动时差速转向左侧齿轮与换向惰轮的作用力大小相等,方向相反,转向轴自锁,左行星架齿轮、右行星架齿轮固定,左行星齿轮在左行星齿轮支撑轴上自转,右行星齿轮在右行星齿轮支撑轴上自转,此时左履带驱动轴、右履带驱动轴等速输出; When the differential steering mechanism of the planetary gear carrier is locked and output at the same speed, the power is transmitted from the main reduction driven gear to the sun gear support shaft, and the left end of the sun gear support shaft reaches the left planetary gear, and is transmitted to the left planetary gear from the left planetary gear. Track drive shaft, the right end of the sun gear support shaft to the right planetary gear, and the right planetary gear is transmitted to the right track drive shaft; when the output is constant, the hydraulic motor does not work, and when the hydraulic motor does not rotate, the differential turns to the left gear and the reversing idler The force of the wheels is equal in size and opposite in direction, the steering shaft is self-locking, the left planetary gear and the right planetary gear are fixed, the left planetary gear rotates on the left planetary gear support shaft, and the right planetary gear rotates on the right planetary gear support shaft. At this time, the left crawler drive shaft and the right crawler drive shaft output at the same speed;
当行星齿轮架差速式转向机构差速转向输出时,液压马达转动,左行星架齿轮、右行星架齿轮的输入方向相反,输出转速相等的动力,此动力与等速锁止输出产生复合运动,促使左行星齿轮既围绕左行星齿轮支撑轴自转也围绕太阳轮式支撑轴公转,右行星齿轮既围绕右行星齿轮支撑轴自转也围绕太阳轮式支撑轴公转,而其两侧公转的方向相同,既使得一侧的左履带驱动轴转速增加,而另一侧右履带驱动轴的转速降低,进而实现转向。 When the differential steering mechanism of the planetary gear carrier differential steering mechanism outputs the differential speed, the hydraulic motor rotates, the input direction of the left planetary carrier gear and the right planetary carrier gear is opposite, and the output power is equal to the rotational speed. This power and the constant speed lock output generate compound motion. , so that the left planetary gear rotates around the left planetary gear support shaft and revolves around the sun gear support shaft, and the right planetary gear both rotates around the right planetary gear support shaft and revolves around the sun gear support shaft, and the two sides revolve in the same direction , which means that the speed of the left track drive shaft on one side increases, while the speed of the right track drive shaft on the other side decreases, thereby realizing steering.
有益效果:本发明采用机械直接传动与液压无级传动并联连接方式,通过转换结合套解决了机械直接传动与液压无极式结合的问题,有效提高传动效率高与履带车辆的操控性能;同时采用液压马达控制驱动轮两侧行星齿轮机构的行星架齿轮正反转以改变行驶驱动动力输出轴两端转速,进而实现转向,此转向结构可通过调节液压马达转速实现精准转向,甚至田间原地调头,且方便实现远程机电液一体化控制,有效克服现有履带车辆行驶侧偏阻力、田头转向壅泥严重、操控困难等问题。 Beneficial effects: the present invention adopts the parallel connection mode of mechanical direct transmission and hydraulic stepless transmission, solves the problem of mechanical direct transmission and hydraulic stepless combination by converting the coupling sleeve, effectively improves the high transmission efficiency and the control performance of tracked vehicles; at the same time, adopts hydraulic The motor controls the positive and negative rotation of the planetary gears of the planetary gear mechanism on both sides of the drive wheel to change the speed at both ends of the driving drive power output shaft, and then realize the steering. This steering structure can realize precise steering by adjusting the speed of the hydraulic motor, and even turn around in the field. Moreover, it is convenient to realize remote electromechanical-hydraulic integrated control, which effectively overcomes the problems of the existing tracked vehicles such as lateral resistance, serious steering mud at the head of the field, and difficult control.
附图说明 Description of drawings
图1为本发明的较佳实施例的结构示意图。 Fig. 1 is a schematic structural diagram of a preferred embodiment of the present invention.
图2为图1中A-A处剖视图。 Fig. 2 is a sectional view at A-A in Fig. 1 .
图3为本发明的较佳实施例中的动力输入机构与PTO动力输出机构结构示意图。 Fig. 3 is a schematic structural diagram of the power input mechanism and the PTO power output mechanism in a preferred embodiment of the present invention.
图4为图1中C-C处剖视图。 Fig. 4 is a sectional view at C-C in Fig. 1 .
图5为本发明的较佳实施例中的左履带驱动机构结构示意图。 Fig. 5 is a schematic structural view of the left crawler drive mechanism in a preferred embodiment of the present invention.
图6为本发明的较佳实施例中的中间传动机构结构示意图。 Fig. 6 is a schematic structural diagram of the intermediate transmission mechanism in a preferred embodiment of the present invention.
图7为本发明的较佳实施例中的双动力输入机构结构示意图。 Fig. 7 is a schematic structural diagram of a dual power input mechanism in a preferred embodiment of the present invention.
图8为图7中H-H处剖视图。 Fig. 8 is a cross-sectional view at H-H in Fig. 7 .
图9为图7中I-I处剖视图。 Fig. 9 is a sectional view at I-I in Fig. 7 .
图10为图7中J-J处剖视图。 Fig. 10 is a sectional view at J-J in Fig. 7 .
图11为图7中K-K处剖视图。 Fig. 11 is a sectional view at K-K in Fig. 7 .
图12为本发明的较佳实施例中的差速式驱动机构结构示意图。 Fig. 12 is a schematic structural diagram of a differential drive mechanism in a preferred embodiment of the present invention.
图13为图12中U-U处剖视图。 Fig. 13 is a sectional view at U-U in Fig. 12 .
图14为图12中V-V处剖视图。 Fig. 14 is a cross-sectional view at V-V in Fig. 12 .
图15为图12中W-W处剖视图。 Fig. 15 is a sectional view at W-W in Fig. 12 .
图16为图12中Y-Y处剖视图。 Fig. 16 is a sectional view at Y-Y in Fig. 12 .
图17为图12中Z-Z处剖视图。 Fig. 17 is a sectional view at Z-Z in Fig. 12 .
图18为本发明的较佳实施例中的左侧行星齿轮机构结构示意图。 Fig. 18 is a schematic structural view of the left planetary gear mechanism in a preferred embodiment of the present invention.
图19为本发明的较佳实施例中的右侧行星齿轮机构结构示意图。 Fig. 19 is a schematic structural view of the right planetary gear mechanism in a preferred embodiment of the present invention.
具体实施方式 detailed description
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本发明。 In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific illustrations.
参见图1~图2的双动力输入和差动式转向履带车辆变速器,包括动力输入机构P、双动力输入机构S、中间传动机构M、差速式驱动机构D、左履带驱动机构Q、右履带驱动机构R、PTO动力输出机构T及箱体X;其中,动力输入机构P、双动力输入机构S、中间传动机构M、差速式驱动机构D及PTO动力输出机构T均安装在箱体X上,箱体X两侧对称安装有结构相同的左履带驱动机构Q与右履带驱动机构R;动力输入机构P分别与PTO动力输出机构T、双动力输入机构S连接,经动力输入机构P输入的动力,一部分动力由PTO动力输出机构T输出,通过PTO动力输出机构T将动力传递给外部作业部分,另一部分动力经双动力输入机构S传输至中间传动机构M,中间传动机构M与差速式驱动机构D连接,由差速式驱动机构D将动力输出驱动左履带驱动机构Q与右履带驱动机构R;动力输入机构P用于实现高速与低速切换,双动力输入机构S用于前进挡、倒挡的输出,差速式驱动机构D用于实现转向控制。 Refer to Figure 1-2 for the dual power input and differential steering crawler vehicle transmission, including power input mechanism P, double power input mechanism S, intermediate transmission mechanism M, differential drive mechanism D, left crawler drive mechanism Q, right The crawler drive mechanism R, the PTO power output mechanism T and the box body X; among them, the power input mechanism P, the double power input mechanism S, the intermediate transmission mechanism M, the differential drive mechanism D and the PTO power output mechanism T are all installed in the box body On X, the left crawler drive mechanism Q and the right crawler drive mechanism R with the same structure are installed symmetrically on both sides of the box X; the power input mechanism P is connected with the PTO power output mechanism T and the double power input mechanism S respectively, For the input power, part of the power is output by the PTO power output mechanism T, and the power is transmitted to the external working part through the PTO power output mechanism T, and the other part of the power is transmitted to the intermediate transmission mechanism M through the double power input mechanism S, and the intermediate transmission mechanism M and the differential The high-speed drive mechanism D is connected, and the power output is driven by the differential drive mechanism D to drive the left crawler drive mechanism Q and the right crawler drive mechanism R; the power input mechanism P is used to realize high-speed and low-speed switching, and the double power input mechanism S is used to move forward Gear, reverse output, differential drive mechanism D is used to achieve steering control.
参见图3~4所示,动力输入机构P包括动力输入锥齿轮P1、PTO双联滑移换挡齿轮P2、动力输入第一轴P3、动力换挡拨叉P4、PTO双联换挡齿轮P5、PTO动力传动轴P6;PTO动力输出机构T包括PTO输出轴T1、PTO主减速从动齿轮T2、PTO主减速主动齿轮T3;输入端盖G1、卡环G2、密封圈G3、推力轴承G4、螺栓G5、深沟球轴承G6、套筒G7、输出外端盖G11、PTO动力外端盖G17、PTO动力内端盖G18、输出内端盖G19;动力输入第一轴P3一端通过推力轴承G4安装在输入端盖G1上,另一端通过深沟球轴承G6安装在箱体X上,输入端盖G1通过螺栓G5紧固安装于箱体X上,且在输入端盖G1内安装有用于对动力输入第一轴P3进行密封的密封圈G3和用于对推力轴承G4进行孔向定位的卡环G2;动力输入第一轴P3上套装有PTO双联滑移换挡齿轮P2,PTO双联滑移换挡齿轮P2上插装有动力换挡拨叉P4,并在动力输入第一轴P3一侧端部安装有动力输入锥齿轮P1,同时在位于动力输入锥齿轮P1上端的动力输入第一轴P3上套装有套筒G7,用于调整动力输入第一轴P3的轴间间隙并对动力输入锥齿轮P1进行限位; Referring to Figures 3 to 4, the power input mechanism P includes a power input bevel gear P1, a PTO double shift gear P2, a power input first shaft P3, a power shift fork P4, and a PTO double shift gear P5 , PTO power transmission shaft P6; PTO power output mechanism T includes PTO output shaft T1, PTO main deceleration driven gear T2, PTO main deceleration driving gear T3; input cover G1, snap ring G2, sealing ring G3, thrust bearing G4, Bolt G5, deep groove ball bearing G6, sleeve G7, output outer end cover G11, PTO power outer end cover G17, PTO power inner end cover G18, output inner end cover G19; one end of the power input first shaft P3 passes through the thrust bearing G4 Installed on the input end cover G1, the other end is installed on the box body X through the deep groove ball bearing G6, the input end cover G1 is fastened on the box body X by the bolt G5, and a The sealing ring G3 for sealing the first power input shaft P3 and the snap ring G2 for positioning the thrust bearing G4 in the hole direction; A power shift fork P4 is inserted on the sliding shift gear P2, and a power input bevel gear P1 is installed on one end of the first power input shaft P3, and at the same time, a power input bevel gear P1 located at the upper end of the power input bevel gear P1 A sleeve G7 is set on the first shaft P3, which is used to adjust the gap between the shafts of the first power input shaft P3 and limit the position of the power input bevel gear P1;
PTO动力传动轴P6一端通过深沟球轴承G6安装在PTO动力外端盖G17内,另一端通过深沟球轴承G6安装在PTO动力内端盖G18内,且PTO动力外端盖G17与PTO动力内端盖G18分别通过螺栓G5紧固安装于箱体X上,用于对深沟球轴承G6进行限位,PTO双联换挡齿轮P5套装在PTO动力传动轴P6一端,PTO动力传动轴P6另一端套装有PTO主减速主动齿轮T3; One end of the PTO power transmission shaft P6 is installed in the PTO power outer end cover G17 through the deep groove ball bearing G6, and the other end is installed in the PTO power inner end cover G18 through the deep groove ball bearing G6, and the PTO power outer end cover G17 and the PTO power The inner end cover G18 is fastened and installed on the box body X by bolts G5, and is used to limit the position of the deep groove ball bearing G6. The PTO double shift gear P5 is set on one end of the PTO power transmission shaft P6, and the PTO power transmission shaft P6 The other end is equipped with PTO main reduction driving gear T3;
PTO输出轴T1一端通过深沟球轴承G6安装在输出外端盖G11上,另一端通过深沟球轴承G6安装在输出内端盖G19上,输出外端盖G11与输出内端盖G19用于对深沟球轴承G6进行限位,并通过螺栓G5紧固安装于箱体X上,且在输出外端盖G11内安装有用于对PTO输出轴T1进行密封的密封圈G3,PTO主减速从动齿轮T2套装在PTO输出轴T1上,并在位于输出外端盖G11一侧的PTO输出轴T1上安装有套筒G7,用于调整PTO输出轴T1的轴间间隙并对PTO主减速从动齿轮T2进行限位; One end of the PTO output shaft T1 is installed on the output outer end cover G11 through the deep groove ball bearing G6, and the other end is installed on the output inner end cover G19 through the deep groove ball bearing G6. The output outer end cover G11 and the output inner end cover G19 are used for The deep groove ball bearing G6 is limited, and it is fastened and installed on the box body X by the bolt G5, and the sealing ring G3 for sealing the PTO output shaft T1 is installed in the output outer end cover G11, and the PTO main deceleration slave The moving gear T2 is set on the PTO output shaft T1, and a sleeve G7 is installed on the PTO output shaft T1 on the side of the output outer end cover G11, which is used to adjust the inter-shaft clearance of the PTO output shaft T1 and adjust the PTO main reduction gear from The moving gear T2 is limited;
PTO双联滑移换挡齿轮P2与PTO双联换挡齿轮P5啮合,PTO主减速主动齿轮T3与PTO主减速从动齿轮T2啮合。 The PTO dual sliding shift gear P2 meshes with the PTO dual shift gear P5, and the PTO main deceleration driving gear T3 meshes with the PTO main deceleration driven gear T2.
PTO双联滑移换挡齿轮P2在动力输入第一轴P3上从左至右移动,以实现挡位高、低挡切换,如图4所示,以低挡为例说明其传动路线:PTO双联滑移换挡齿轮P2的右侧齿轮与PTO双联换挡齿轮P5的右侧齿轮啮合→PTO双联换挡齿轮P5带动PTO动力传动轴P6旋转→PTO动力传动轴P6带动PTO主减速主动齿轮T3旋转传递动力→PTO主减速主动齿轮T3与PTO主减速从动齿轮T2啮合→PTO主减速从动齿轮T2带动PTO输出轴T1旋转,该传动过程整体为减速传动;通过拨动动力换挡拨叉P4左右滑动PTO双联滑移换挡齿轮P2,以实现PTO输出轴T1高速与低速切换。 The PTO double sliding shift gear P2 moves from left to right on the first power input shaft P3 to realize the switching between high gear and low gear, as shown in Figure 4, and the transmission route is illustrated by taking low gear as an example: PTO The right gear of the dual sliding shift gear P2 meshes with the right gear of the PTO dual shift gear P5 → the PTO dual shift gear P5 drives the PTO power transmission shaft P6 to rotate → the PTO power transmission shaft P6 drives the PTO main reduction gear The driving gear T3 rotates to transmit power → the PTO main reduction driving gear T3 meshes with the PTO main reduction driven gear T2 → the PTO main reduction driven gear T2 drives the PTO output shaft T1 to rotate. The shifting fork P4 slides the PTO dual sliding shift gear P2 left and right to realize the high-speed and low-speed switching of the PTO output shaft T1.
参见图5所示,左履带驱动机构Q包括左履带驱动轴Q1、履带驱动齿盘Q2、制动盘Q3、支撑前套Q4、支撑中套Q5、制动器Q6、制动蹄片Q7、卡环G2、螺栓G5、深沟球轴承G6、唇型密封圈G8、驱动端盖G12;左履带驱动轴Q1一端通过深沟球轴承G6安装在驱动端盖G12内,另一端安装有履带驱动齿盘Q2,驱动端盖G12通过螺栓G5紧固安装于箱体X上,并在安装有履带驱动齿盘Q2端的左履带驱动轴Q1两侧分别安装有卡环G2,用于对左履带驱动轴Q1进行限位;制动盘Q3套装在左履带驱动轴Q1上,且通过螺栓G5安装在履带驱动齿盘Q2上,制动盘Q3一侧安装有制动蹄片Q7,制动蹄片Q7下方安装有制动器Q6;同时在左履带驱动轴Q1上还套装有支撑前套Q4与支撑中套Q5,支撑中套Q5一端与支撑前套Q4连接,另一端与驱动端盖G12连接,支撑前套Q4内安装有深沟球轴承G6,深沟球轴承G6上方设置有唇型密封圈G8,用于对左履带驱动轴Q1进行密封; As shown in Figure 5, the left crawler drive mechanism Q includes the left crawler drive shaft Q1, the crawler drive chainring Q2, the brake disc Q3, the support front sleeve Q4, the support middle sleeve Q5, the brake Q6, the brake shoe Q7, and the snap ring G2, bolt G5, deep groove ball bearing G6, lip seal ring G8, drive end cover G12; one end of the left crawler drive shaft Q1 is installed in the drive end cover G12 through the deep groove ball bearing G6, and the other end is installed with a crawler drive sprocket Q2, the drive end cover G12 is fastened and installed on the box body X through the bolt G5, and snap rings G2 are respectively installed on both sides of the left crawler drive shaft Q1 where the crawler drive sprocket Q2 end is installed, for aligning the left crawler drive shaft Q1 To limit the position; the brake disc Q3 is set on the left track drive shaft Q1, and is installed on the track drive tooth disc Q2 through the bolt G5, and the brake shoe Q7 is installed on the side of the brake disc Q3, and the bottom of the brake shoe Q7 A brake Q6 is installed; at the same time, a supporting front sleeve Q4 and a supporting middle sleeve Q5 are set on the left crawler drive shaft Q1. One end of the supporting middle sleeve Q5 is connected with the supporting front sleeve Q4, and the other end is connected with the driving end cover G12 to support the front sleeve. A deep groove ball bearing G6 is installed inside Q4, and a lip seal ring G8 is arranged above the deep groove ball bearing G6 to seal the left crawler drive shaft Q1;
左履带驱动机构Q与右履带驱动机构R结构相同,且关于主减速从动齿轮D10对称。 The left crawler drive mechanism Q has the same structure as the right crawler drive mechanism R, and is symmetrical about the main reduction driven gear D10.
参见图6所示,中间传动机构M包括中间轴M1、中间轴传动齿轮M2、中间轴从动齿轮M3、换向齿轮M4、换向轴M5、卡环G2、螺栓G5、深沟球轴承G6、套筒G7及传动端盖G13;中间轴M1、换向轴M5两端结构相同,分别通过深沟球轴承G6安装在传动端盖G13内,传动端盖G13通过螺栓G5紧固安装于箱体X上,并在中间轴M1上套装有套筒G7,中间轴传动齿轮M2套装在位于套筒G7上方的中间轴M1上,且与换向齿轮M4啮合,换向齿轮M4安装在换向轴M5上,中间轴从动齿轮M3套装在位于套筒G7下方的中间轴M1上;同时在中间轴M1与换向轴M5上分别安装有卡环G2,用于换向齿轮M4与中间轴传动齿轮M2限位;增加换向轴M5的目的用于改变机械挡位,由于该变速器安装在发动机上后,机械挡经过此次换向,才能使得发动机旋转,履带车辆向前行驶,否则车履带辆的机械挡将一直处于倒挡状态。 Referring to Figure 6, the intermediate transmission mechanism M includes the intermediate shaft M1, the intermediate shaft transmission gear M2, the intermediate shaft driven gear M3, the reversing gear M4, the reversing shaft M5, the snap ring G2, the bolt G5, and the deep groove ball bearing G6 , sleeve G7 and transmission end cover G13; both ends of the intermediate shaft M1 and reversing shaft M5 have the same structure, and are respectively installed in the transmission end cover G13 through deep groove ball bearings G6, and the transmission end cover G13 is fastened to the box by bolts G5 Body X, and a sleeve G7 is set on the intermediate shaft M1, the intermediate shaft transmission gear M2 is set on the intermediate shaft M1 above the sleeve G7, and meshes with the reversing gear M4, which is installed on the reversing gear On the shaft M5, the intermediate shaft driven gear M3 is set on the intermediate shaft M1 under the sleeve G7; at the same time, snap rings G2 are respectively installed on the intermediate shaft M1 and the reversing shaft M5 for the reversing gear M4 and the intermediate shaft. The transmission gear M2 is limited; the purpose of adding the reversing shaft M5 is to change the mechanical gear. After the transmission is installed on the engine, the mechanical gear can only make the engine rotate after this reversing, and the tracked vehicle can move forward. The mechanical gear of the tracked vehicle will always be in reverse gear.
参见图7~11所示,双动力输入机构S包括静液压无级变速器S1、静液压无级变速器动力输入轴S2、机械挡主动齿轮S3、动力输入第二轴S4、从动锥齿轮S5、静液压无级变速器动力输出齿轮S6、静液压无级变速器动力输出轴S7、变速换挡拨叉S8、结合套S9、双动力输入花键毂S10、第三轴S11、第三轴输入齿轮S12、第三轴机械挡齿轮S13、第三轴无级挡齿轮S14、卡环G2、推力轴承G4、螺栓G5、深沟球轴承G6、套筒G7、滑动轴承套G10、动力端盖G14、轴端盖G15;静液压无级变速器S1安装在箱体X一侧,并在静液压无级变速器S1上设置有静液压无级变速器动力输入轴S2与静液压无级变速器动力输出轴S7,静液压无级变速器动力输入轴S2嵌套于动力输入第二轴S4一端内,动力输入第二轴S4另一端通过推力轴承G4安装在动力端盖G14内,动力端盖G14通过螺栓G5紧固安装于箱体X上;静液压无级变速器动力输出轴S7上套装有静液压无级变速器动力输出齿轮S6,机械挡主动齿轮S3与从动锥齿轮S5套装在动力输入第二轴S4上,且通过卡环G2进行限位,并在从动锥齿轮S5下方的动力输入第二轴S4上套装有套筒G7,从动锥齿轮S5与套装在动力输入第一轴P3上的动力输入锥齿轮P1啮合; Referring to Figures 7 to 11, the dual power input mechanism S includes a hydrostatic continuously variable transmission S1, a power input shaft S2 of the hydrostatic continuously variable transmission, a mechanical gear driving gear S3, a second power input shaft S4, a driven bevel gear S5, Hydrostatic continuously variable transmission power output gear S6, hydrostatic continuously variable transmission power output shaft S7, transmission shift fork S8, coupling sleeve S9, double power input spline hub S10, third shaft S11, third shaft input gear S12 , The third shaft mechanical gear S13, the third shaft continuously variable gear S14, the snap ring G2, the thrust bearing G4, the bolt G5, the deep groove ball bearing G6, the sleeve G7, the sliding bearing sleeve G10, the power end cover G14, the shaft The end cover G15; the hydrostatic continuously variable transmission S1 is installed on the side of the box body X, and the hydrostatic continuously variable transmission S2 and the hydrostatic continuously variable transmission power output shaft S7 are arranged on the hydrostatic continuously variable transmission S1. The power input shaft S2 of the hydraulic continuously variable transmission is nested in one end of the second power input shaft S4, and the other end of the second power input shaft S4 is installed in the power end cover G14 through the thrust bearing G4, and the power end cover G14 is fastened and installed by bolts G5 On the box X; the power output shaft S7 of the hydrostatic continuously variable transmission is fitted with the power output gear S6 of the hydrostatic continuously variable transmission, the driving gear S3 of the mechanical gear and the driven bevel gear S5 are set on the second power input shaft S4, and The position is limited by the snap ring G2, and the sleeve G7 is set on the power input second shaft S4 below the driven bevel gear S5, and the driven bevel gear S5 and the power input bevel gear set on the power input first shaft P3 P1 meshing;
第三轴S11两端分别通过深沟球轴承G6安装在轴端盖G15内,轴端盖G15通过螺栓G5紧固安装于箱体X上;第三轴机械挡齿轮S13、第三轴无级挡齿轮S14分别通过滑动轴承套G10空套在第三轴S11上呈滑动空转状态,双动力输入花键毂S10位于第三轴机械挡齿轮S13与第三轴无级挡齿轮S14之间,并通过花键套装在第三轴S11上,结合套S9设置在双动力输入花键毂S10上,变速换挡拨叉S8安装在结合套S9上;同时在第三轴S11上套装有套筒G7,套筒G7一端与第三轴机械挡齿轮S13连接,另一端与第三轴输入齿轮S12连接;此外,第三轴无级挡齿轮S14与静液压无级变速器动力输出齿轮S6啮合,第三轴机械挡齿轮S13与机械挡主动齿轮S3啮合;向上滑动变速换挡拨叉S8,结合套S9上移,固定在双动力输入花键毂S10与第三轴无级挡齿轮S14上,动力由静液压无级变速器动力输出齿轮S6传递至第三轴无级挡齿轮S14再传递至双动力输入花键毂S10,而后传递至第三轴输入齿轮S12,此时变速器为静液压无级挡,变速器可输出无级变速的前进挡和倒车挡;向下滑动变速换挡拨叉S8,结合套S9下移,固定在双动力输入花键毂S10与第三轴机械挡齿轮S13上,动力由静液压无级变速器动力输出齿轮S6传递至第三轴机械挡齿轮S13再传递至双动力输入花键毂S10,而后传递至第三轴输入齿轮S12,此时变速器为机械挡,变速器固定输出某一速度的前进挡时不能输出倒车挡,此挡位主要用于履带式车辆田间高效作业;双动力输入,重点为解决田间工作时机械挡高效传动问题和其他工况液压无级变速操控便捷性问题。 Both ends of the third shaft S11 are respectively installed in the shaft end cover G15 through deep groove ball bearings G6, and the shaft end cover G15 is fastened and installed on the box X through bolts G5; the third shaft mechanical gear S13, the third shaft stepless The gears S14 are in a sliding idle state on the third shaft S11 through the sliding bearing sleeves G10 respectively, and the double power input spline hub S10 is located between the mechanical gear S13 of the third shaft and the continuously variable gear S14 of the third shaft, and Set on the third shaft S11 through the spline, the combination sleeve S9 is set on the double power input spline hub S10, the transmission shift fork S8 is installed on the combination sleeve S9; at the same time, the sleeve G7 is set on the third shaft S11 , one end of the sleeve G7 is connected to the third-axis mechanical gear S13, and the other end is connected to the third-axis input gear S12; in addition, the third-axis continuously variable gear S14 meshes with the power output gear S6 of the hydrostatic continuously variable transmission, and the third Shaft mechanical gear S13 meshes with mechanical gear drive gear S3; slide shift shift fork S8 upwards, and coupling sleeve S9 moves up, and is fixed on double power input spline hub S10 and third shaft continuously variable gear S14, the power is provided by The power output gear S6 of the hydrostatic continuously variable transmission is transmitted to the third shaft continuously variable gear S14 and then transmitted to the double power input spline hub S10, and then transmitted to the third shaft input gear S12. At this time, the transmission is a hydrostatic continuously variable transmission. The transmission can output continuously variable forward gear and reverse gear; slide the transmission shift fork S8 down, and the combination sleeve S9 moves down, and is fixed on the double power input spline hub S10 and the third shaft mechanical gear S13, and the power is provided by The power output gear S6 of the hydrostatic continuously variable transmission is transmitted to the third shaft mechanical gear S13 and then to the double power input spline hub S10, and then transmitted to the third shaft input gear S12. The reverse gear cannot be output when the first-speed forward gear is used. This gear is mainly used for efficient field operations of tracked vehicles; the dual power input focuses on solving the problem of high-efficiency transmission of mechanical gears during field work and the convenience of hydraulic stepless transmission control in other working conditions. question.
在本实施例中,采用双动力输入,包括机械挡与静液压无级挡,其两挡动力传输路线如下: In this embodiment, dual power input is adopted, including mechanical gear and hydrostatic stepless gear, and the power transmission route of the two gears is as follows:
机械挡动力传动路线为:动力输入第一轴P3上的动力输入锥齿轮P1与从动锥齿轮S5啮合→从动锥齿轮S5带动动力输入第二轴S4旋转传递动力→机械挡主动齿轮S3旋转→机械挡主动齿轮S3与第三轴机械挡齿轮S13啮合→第三轴机械挡齿轮S13带动第三轴S11旋转→第三轴S11带动第三轴输入齿轮S12旋转→第三轴输入齿轮S12将动力传递给中间传动机构M; The power transmission route of the mechanical gear is: the power input bevel gear P1 on the first power input shaft P3 meshes with the driven bevel gear S5 → the driven bevel gear S5 drives the power input and the second shaft S4 rotates to transmit power → the driving gear S3 of the mechanical gear rotates → The mechanical gear driving gear S3 meshes with the third shaft mechanical gear S13 → the third shaft mechanical gear S13 drives the third shaft S11 to rotate → the third shaft S11 drives the third shaft input gear S12 to rotate → the third shaft input gear S12 turns The power is transmitted to the intermediate transmission mechanism M;
静液压无级挡动力传动路线为:动力输入第一轴P3上的的动力输入锥齿轮P1与从动锥齿轮S5啮合→从动锥齿轮S5带动动力输入第二轴S4旋转传递动力→动力从静液压无级变速器动力输入轴S2传递进静液压无级变速器S1无级变速,而后从静液压无级变速器动力输出轴S7输出→静液压无级变速器动力输出轴S7带动静液压无级变速器动力输出齿轮S6旋转→静液压无级变速器动力输出齿轮S6与第三轴无级挡齿轮S14啮合→第三轴无级挡齿轮S14带动第三轴S11旋转→第三轴S11带动第三轴输入齿轮S12旋转→第三轴输入齿轮S12将动力传递给中间传动机构M。 The hydrostatic stepless power transmission route is as follows: the power input bevel gear P1 on the first power input shaft P3 meshes with the driven bevel gear S5 → the driven bevel gear S5 drives the power input second shaft S4 to rotate and transmit power → power from The power input shaft S2 of the hydrostatic continuously variable transmission is transmitted into the continuously variable transmission of the hydrostatic continuously variable transmission S1, and then output from the power output shaft S7 of the hydrostatic continuously variable transmission → the power output shaft S7 of the hydrostatic continuously variable transmission drives the power of the hydrostatic continuously variable transmission The output gear S6 rotates → the power output gear S6 of the hydrostatic continuously variable transmission meshes with the third shaft continuously variable gear S14 → the third shaft continuously variable gear S14 drives the third shaft S11 to rotate → the third shaft S11 drives the third shaft input gear S12 rotates → the third shaft input gear S12 transmits the power to the intermediate transmission mechanism M.
参见图12~19所示,差速式驱动机构D包括差速转向左侧齿轮D1、转向轴D2、换向惰轮D3、液压马达D4、马达驱动轴D5、马达齿轮D6、太阳轮式支撑轴D7、右侧行星齿轮机构D8、左侧行星齿轮机构D9、主减速从动齿轮D10、右行星齿轮支撑轴D81、右行星齿轮D82、右行星架齿轮D83、右行星齿轮固定架D84、左行星齿轮支撑轴D91、左行星齿轮D92、左行星架齿轮D93、左行星齿轮固定架D94及左履带驱动轴Q1、右履带驱动轴R1、卡环G2、推力轴承G4、螺栓G5、深沟球轴承G6、套筒G7、滚针轴承G9、滑动轴承套G10、换向端盖G16;转向轴D2两端分别通过深沟球轴承G6安装在换向端盖G16内,换向端盖G16通过螺栓G5紧固安装于箱体X上,并在转向轴D2上套装有差速转向左侧齿轮D1与换向惰轮D3,换向惰轮D3下方的转向轴D2上套装有套筒G7,液压马达D4安装在转向轴D2与太阳轮式支撑轴D7之间的箱体X上,太阳轮式支撑轴D7一端通过深沟球轴承G6套装在左履带驱动轴Q1内,另一端通过深沟球轴承G6套装在右履带驱动轴R1内,用于将动力输出以驱动左履带驱动机构Q与右履带驱动机构R行走,同时在太阳轮式支撑轴D7两端分别设置有滚针轴承G9,用于承接左履带驱动轴Q1与右履带驱动轴R1动态旋转传递动力时的轴向分力;太阳轮式支撑轴D7外端面加工有外齿,此外齿用于起着行星齿轮机构的太阳轮作用;太阳轮式支撑轴D7中部套装有主减速从动齿轮D10,主减速从动齿轮D10一侧设置有右侧行星齿轮机构D8,另一侧设置有左侧行星齿轮机构D9,液压马达D4的马达驱动轴D5上安装有马达齿轮D6,马达齿轮D6与换向惰轮D3啮合; Referring to Figures 12-19, the differential drive mechanism D includes differential steering left gear D1, steering shaft D2, reversing idler gear D3, hydraulic motor D4, motor drive shaft D5, motor gear D6, sun gear support Shaft D7, right planetary gear mechanism D8, left planetary gear mechanism D9, main deceleration driven gear D10, right planetary gear support shaft D81, right planetary gear D82, right planetary carrier gear D83, right planetary gear fixed frame D84, left Planetary gear support shaft D91, left planetary gear D92, left planetary gear D93, left planetary gear fixed frame D94, left track drive shaft Q1, right track drive shaft R1, snap ring G2, thrust bearing G4, bolt G5, deep groove ball Bearing G6, sleeve G7, needle roller bearing G9, sliding bearing sleeve G10, reversing end cover G16; both ends of the steering shaft D2 are respectively installed in the reversing end cover G16 through deep groove ball bearings G6, and the reversing end cover G16 passes through The bolt G5 is fastened on the box X, and the differential steering left gear D1 and the reversing idler gear D3 are set on the steering shaft D2, and the sleeve G7 is set on the steering shaft D2 under the reversing idler D3. The hydraulic motor D4 is installed on the box X between the steering shaft D2 and the sun gear support shaft D7. One end of the sun gear support shaft D7 is set in the left crawler drive shaft Q1 through the deep groove ball bearing G6, and the other end is passed through the deep groove The ball bearing G6 is set in the right crawler drive shaft R1, and is used to output the power to drive the left crawler drive mechanism Q and the right crawler drive mechanism R. It is used to undertake the axial component force when the left crawler drive shaft Q1 and the right crawler drive shaft R1 dynamically rotate and transmit power; the outer end surface of the sun gear support shaft D7 is processed with external teeth, and the other teeth are used for the sun gear of the planetary gear mechanism Function: The middle part of the sun gear support shaft D7 is equipped with the main deceleration driven gear D10, the main deceleration driven gear D10 is equipped with the right planetary gear mechanism D8, the other side is equipped with the left planetary gear mechanism D9, and the hydraulic motor D4 A motor gear D6 is installed on the motor drive shaft D5, and the motor gear D6 meshes with the reversing idler wheel D3;
左侧行星齿轮机构D9中,左行星齿轮D92套装在左行星齿轮支撑轴D91上,且沿左行星齿轮固定架D94在圆周上均分四组对称布置,左行星齿轮固定架D94通过滑动轴承套G10安装在太阳轮式支撑轴D7上,左行星架齿轮D93挂接在太阳轮式支撑轴D7、左履带驱动轴Q1的外齿上,并通过换向惰轮D3与马达齿轮D6啮合;当向左侧转向时,差速转向左侧齿轮D1与左行星齿轮D92啮合,当向右侧转向时,马达齿轮D6与左行星齿轮D92啮合; In the left planetary gear mechanism D9, the left planetary gear D92 is set on the left planetary gear support shaft D91, and is arranged symmetrically in four groups on the circumference along the left planetary gear fixing frame D94. The left planetary gear fixing frame D94 passes through the sliding bearing sleeve G10 is installed on the sun gear support shaft D7, and the left planet carrier gear D93 is hooked on the sun gear support shaft D7 and the external gear of the left crawler drive shaft Q1, and meshes with the motor gear D6 through the reversing idler gear D3; When turning to the left, the differential steering left gear D1 meshes with the left planetary gear D92, and when turning to the right, the motor gear D6 meshes with the left planetary gear D92;
右侧行星齿轮机构D8中,右行星齿轮D82套装在右行星齿轮支撑轴D81上,且沿右行星齿轮固定架D84在圆周上均分四组对称布置,右行星齿轮固定架D84通过滑动轴承套G10安装在太阳轮式支撑轴D7上,右行星架齿轮D83挂接在太阳轮式支撑轴D7、右履带驱动轴R1的外齿上,并与马达齿轮D6啮合。 In the right planetary gear mechanism D8, the right planetary gear D82 is set on the right planetary gear support shaft D81, and is arranged symmetrically in four groups on the circumference along the right planetary gear fixing frame D84, and the right planetary gear fixing frame D84 passes through the sliding bearing sleeve G10 is installed on the sun gear support shaft D7, and the right planet carrier gear D83 is hooked on the sun gear support shaft D7 and the outer teeth of the right crawler drive shaft R1, and meshes with the motor gear D6.
在本实施例中,主减速从动齿轮D10的内花键为齿形花键,与太阳轮式支撑轴D7外端面的外齿结合,形成一对花键。 In this embodiment, the internal splines of the main deceleration driven gear D10 are toothed splines, which are combined with the external teeth on the outer end surface of the sun gear support shaft D7 to form a pair of splines.
在本实施例中,左侧行星齿轮机构D9与右侧行星齿轮机构D8互联:由于液压马达D4一端直接驱动右行星架齿轮D83,另一侧通过换向惰轮D3换向后驱动左行星架齿轮D93,且马达齿轮D6与差速转向左侧齿轮D1模数相同、齿数相同,故当液压马达D4驱动时,左行星架齿轮D93、右行星架齿轮D83转速相等,而方向相反,以组成由液压马达D4驱动的行星齿轮架差速式转向机构;其工作原理: In this embodiment, the left planetary gear mechanism D9 is interconnected with the right planetary gear mechanism D8: since one end of the hydraulic motor D4 directly drives the right planetary gear D83, the other side drives the left planetary carrier after reversing through the reversing idler gear D3 Gear D93, and the motor gear D6 has the same modulus and the same number of teeth as the differential steering left gear D1, so when the hydraulic motor D4 drives, the left planetary carrier gear D93 and the right planetary carrier gear D83 rotate at the same speed, but in opposite directions. Planetary carrier differential steering mechanism driven by hydraulic motor D4; its working principle:
1、驱动(等速锁止输出): 1. Drive (constant velocity lock output):
动力由主减速从动齿轮D10输入传输至太阳轮式支撑轴D7,太阳轮式支撑轴D7左端至左行星齿轮D92,由左行星齿轮D92传输至左履带驱动轴Q1,太阳轮式支撑轴D7右端至右行星齿轮D82,右行星齿轮D82传输至右履带驱动轴R1;等速输出时,液压马达D4不工作,当液压马达D4不转动时差速转向左侧齿轮D1和换向惰轮D3的作用力大小相等,方向相反,转向轴D2自锁,左行星架齿轮D93、右行星架齿轮D83固定,左行星齿轮D92在左行星齿轮支撑轴D91上自转,右行星齿轮D82在右行星齿轮支撑轴D81上自转,此时左履带驱动轴Q1、右履带驱动轴R1等速输出; The power is transmitted from the main reduction driven gear D10 to the sun gear support shaft D7, the left end of the sun gear support shaft D7 is connected to the left planetary gear D92, and then transmitted to the left track drive shaft Q1 by the left planetary gear D92, and the sun gear support shaft D7 From the right end to the right planetary gear D82, the right planetary gear D82 is transmitted to the right crawler drive shaft R1; when the output is constant, the hydraulic motor D4 does not work, and when the hydraulic motor D4 does not rotate, the differential speed turns to the left gear D1 and the reversing idler wheel D3 The force is equal in magnitude and opposite in direction, the steering shaft D2 is self-locking, the left planetary gear D93 and the right planetary gear D83 are fixed, the left planetary gear D92 rotates on the left planetary gear support shaft D91, and the right planetary gear D82 is supported by the right planetary gear The axis D81 rotates on itself, and at this time, the left track drive shaft Q1 and the right track drive shaft R1 output at a constant speed;
2、差速转向输出: 2. Differential steering output:
当液压马达D4转动时,左行星架齿轮D93、右行星架齿轮D83的输入方向相反,输出转速相等的动力;此时动力与驱动(等速锁止输出)产生复合运动,促使左行星齿轮D92既围绕左行星齿轮支撑轴D91自转也围绕太阳轮式支撑轴D7公转,右行星齿轮D82既围绕右行星齿轮支撑轴D81自转也围绕太阳轮式支撑轴D7公转,而其两侧公转的方向相同,既使得一侧的左履带驱动轴Q1转速增加,而另一侧右履带驱动轴R1的转速降低,进而实现转向。 When the hydraulic motor D4 rotates, the input direction of the left planetary gear D93 and the right planetary gear D83 are opposite, and the output power is equal to the rotational speed; at this time, the power and drive (constant speed lock output) produce a compound motion, prompting the left planetary gear D92 It not only rotates around the left planetary gear support shaft D91 but also revolves around the sun gear support shaft D7, and the right planetary gear D82 both rotates around the right planetary gear support shaft D81 and revolves around the sun gear support shaft D7, and its two sides revolve in the same direction , that is, the speed of the left crawler drive shaft Q1 on one side increases, while the speed of the right crawler drive shaft R1 on the other side decreases, thereby realizing steering.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。 The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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| CN106080772B (en) * | 2016-06-24 | 2018-11-20 | 湖南农业大学 | Self-lock differential formula crawler belt driving and steering system |
| US10125848B2 (en) * | 2016-07-19 | 2018-11-13 | Deere & Company | Variator for work vehicle drivetrain |
| US10190662B2 (en) * | 2016-07-19 | 2019-01-29 | Deere & Company | Variator for work vehicle drivetrain |
| CN106594260B (en) * | 2017-02-15 | 2017-11-28 | 湖南农业大学 | It is a kind of to exempt from operation clutch gear-shift formula speed changer for crawler equipment |
| CN106763670A (en) * | 2017-02-15 | 2017-05-31 | 苏州萨伯工业设计有限公司 | Dual output power takeoff |
| CN106594240A (en) * | 2017-02-15 | 2017-04-26 | 苏州萨伯工业设计有限公司 | Single-output power take-off device |
| CN106763563B (en) * | 2017-02-15 | 2017-10-10 | 湖南农业大学 | A kind of ratio steering-type speed changer for crawler equipment |
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| FR2921423A1 (en) * | 2007-09-25 | 2009-03-27 | Snecma Sa | Double-body turbo machine e.g. jet engine, for airplane, has selective coupling units intercalated between shaft and two transmission shafts to connect shaft respectively to transmission shafts during starting and operating phases |
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