CN105127739A - Clutch self-assembling system and method - Google Patents
Clutch self-assembling system and method Download PDFInfo
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- CN105127739A CN105127739A CN201510566274.1A CN201510566274A CN105127739A CN 105127739 A CN105127739 A CN 105127739A CN 201510566274 A CN201510566274 A CN 201510566274A CN 105127739 A CN105127739 A CN 105127739A
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- fixed part
- detection means
- master unit
- assembling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The invention discloses a clutch self-assembling system and method. The system comprises a working machine frame, a plurality of positioning components, a running mechanism, a self-assembling mechanism, a plurality of operable components and a control terminal. The working machine frame comprises a working circular table with a plurality of fixing parts. The positioning components are arranged below the working circular table, face the fixing parts in the mode that the positioning components can rise and fall and are used for positioning main parts of a clutch in cooperation with the corresponding fixing parts. The running mechanism comprises a rotating rail arranged on the working circular table. The self-assembling mechanism comprises a detection component movably installed on the rotating rail and moving relative to the fixing parts to sequentially obtain the clutch assembling data in all the fixing parts. The operable components make auxiliary parts of the clutch automatically assembled on the main parts of the fixing parts according to the assembling data respectively. The control terminal is coupled with the self-assembling mechanism and the running mechanism and used for transmitting the assembling data and controlling the relative movement of the detection component.
Description
Technical field
The present invention relates to clutch field, specifically, is a kind ofly be applicable to system and the assemble method thereof that decelerating clutch of washing machine carries out automatic Composition.
Background technology
The Main Function of decelerating clutch of washing machine is the rotating speed and the increase moment that reduce motor, drives impeller work, completes the washing of washing machine, drying duty switches.The speed-reducing clutch of washing machine comprises axle assembly, and described axle assembly comprises the spindle units such as wash shaft, dehydrating shaft, gear shaft and planetary gear; And housing, brake ribbon assembly, ratchet, clutch spring, ratchet, belt pulley.All parts carries out assembly operation by the mode of man-made assembly, form holistic speed-reducing clutch, due in practical operation, man-made assembly mode is often subject to interference that is artificial and outside environmental elements, cause there is otherness with between batch each speed-reducing clutch, increase the unstability of washing machine performance, be unfavorable for the reliability of washing machine.
The speed-reducing clutch of washing machine in an assembling process, man-made assembly not only efficiency low, need human resources large, number of assembling steps is comparatively loaded down with trivial details, increase hand labor intensity, thus, increase the running cost of man-made assembly, the producer price of speed-reducing clutch also increases thereupon, is unfavorable for market competition.Simultaneously, along with the development that becomes more meticulous of modern product, the deviation produced during assembling, error or omission may cause speed-reducing clutch operate unstable or send noise, the direct normal use affecting washing machine, washing machine also may can be caused to shorten problem service life, cause the frequent maintenance of washing machine.
On the other hand, the parts of speed-reducing clutch are more, heavier mass after assembling, mechanically frequently take speed-reducing clutch and all parts thereof can allow staff produce sense of fatigue, reduce operating efficiency, increase the incidence of assembly error, cause the defective of product, and need again to overhaul, be unfavorable on time completing of product.
If carry out different assembly operations at different stations to clutch, the such as mode of rotating disc type assembling, due to the difference of different station assemble products from parts, built-up time required for each station also can be different, be difficult to reach the assembling that synchronous axial system carries out different parts, cause automatic Composition to operate inconvenience.
Summary of the invention
Main purpose of the present invention is to provide a kind of clutch self-assembly systems and assemble method thereof, it relatively rotates by detection means the number of assembling steps realizing different station speed-reducing clutch successively, realize the automatic Composition of speed-reducing clutch, thus, increase the production efficiency of product, reduce cost of labor.
Another object of the present invention is to provide a kind of clutch self-assembly systems and assemble method thereof, it is supported speed-reducing clutch by an align member and is carried out automatic lifting, thus is conducive to the complete speed-reducing clutch of assembling automatically to take out.
For reaching above object, the technical solution used in the present invention is: a kind of clutch self-assembly systems comprises a work housing, wherein, described work housing comprises a work round platform, described work round platform has multiple fixed part and multiple assembly hole, described assembly hole compartment of terrain is arranged at fixed part described in each, for fixed clutch master unit; And multiple align member, described align member is arranged at below described work round platform, liftably towards described fixed part, carrys out positioning clutch master unit for the corresponding described fixed part of cooperation; One works, described works comprises a rotation track, and described rotation track is arranged on described work round platform; One self assembly mechanism, described self assembly mechanism comprise a detection means and multiple can control member, described detection means is installed on described rotation track transferablely, be able to the transfer of relatively described fixed part, obtain the clutch assembling data in fixed part described in each successively, wherein, described in each can control member by described assembling data respectively by the master unit of the sub-unit automatic Composition of clutch to described fixed part; And a control terminal, described control terminal couples described self assembly mechanism and described works, for transmitting assembling data and controlling the relative transfer of described detection means.
According to one embodiment of the invention, described align member comprises a liftable cylinder and a location-plate, described location-plate liftably connects described liftable cylinder, the relatively described fixed part of described location-plate is moved up and down, wherein, described location-plate is provided with a locating slot, and described locating slot aligns described assembly hole, is able to the bottom of clutch master unit to be positioned in described locating slot.
According to one embodiment of the invention, described locating slot diameter from inside to outside increases gradually, and the master unit bottom being suitable for different size is positioned wherein.
According to one embodiment of the invention, fixed part described in each is also provided with multiple auxiliary tank, and described auxiliary tank is arranged at the surrounding of described assembly hole respectively, for the securing member of positioning clutch.
According to one embodiment of the invention, described detection means comprises a CCD detection means and a laser-measured height component, described detection means extends to described fixed part transferablely, the mode of described CCD detection means by taking pictures, obtain the positional information of described clutch master unit at described fixed part, described laser-measured height component, by the mode of laser ranging, obtains the elevation information of described clutch master unit.
According to one embodiment of the invention, described control terminal comprises a coordinate drafting module, producing assembling data, drawing the assembling coordinate of all parts for controlling described detection means to fixed part collection position information and according to the described positional information gathered; One performs Knockdown block, described can the assembling data that produce according to described coordinate drafting module of control member be assembled in master unit by each clutch sub-unit for controlling; And one controls rotating module, rotate relative to described fixed part for the detection means controlled on described rotation track.
An automatic Composition method for speed-reducing clutch, it comprises step:
S100 is by the fixed part of detection means towards one of them, and collection position information, produces assembling data;
The master unit of S200 automatic Composition clutch, to described fixed part, relatively rotates described detection means to wherein another fixed part simultaneously;
S300 repeats step S100 and S200, and described in each, the master unit of clutch is assembled in fixed part rotation successively;
Described detection means is gone back to initial described fixed part by S400, gathers the positional information of described master unit, in conjunction with sub-unit to be assembled, produces assembling data;
The sub-unit of S500 automatic Composition clutch, to master unit, relatively rotates described detection means to wherein another fixed part simultaneously;
S600 repeats step S400 and S500 many times, is assembled into by multiple sub-unit successively in the master unit of described fixed part by the mode of rotation; And
S700 by location-plate move up by assembling complete speed-reducing clutch automatically take out, case.
According to one embodiment of the invention, the automatic Composition method of described speed-reducing clutch comprises step further:
Detection means described in S810 produces assembling data by the coordinate drafting module of control terminal to one of them fixed part; And
The execution Knockdown block of S820 control terminal can carry out automatic Composition by control member by assembling Data Control, and meanwhile, the control rotating module of control terminal controls rotation track and described detection means is relatively rotated another fixed part.
According to one embodiment of the invention, described step S200 comprises step:
Lower house in the axle assembly of clutch and housing is positioned in the assembly hole of described fixed part by assembling data by S210 successively;
S220 regulates described location-plate height, is butted on the lower end of axle assembly in the locating slot of described location-plate; And
The S230 alignment installing hole of lower house and the auxiliary tank of described fixed part, extend securing member to installing hole, for stationary housing from described auxiliary tank.
According to one embodiment of the invention, in described step S600, the order that clutch sub-unit is installed to master unit is followed successively by brake ribbon assembly, upper shell, ratchet, clutch spring, ratchet and belt pulley.
Compared with prior art, advantage of the present invention and beneficial effect are: by detection means relatively rotate realize multiple fixed part while assembling, the built-up time difference effectively preventing different number of assembling steps from producing and cannot synchronous axial system, improves the utilization rate of detection means, reduces costs; On the other hand, liftable location-plate is conducive to the assembling location of speed-reducing clutch, prevents from, facilitates follow-up automatic taking-up and vanning.
Accompanying drawing explanation
Fig. 1 is the planar structure schematic diagram of clutch self-assembly systems according to a preferred embodiment of the present invention.
Fig. 2 is the work housing sectional view according to above preferred embodiment of the present invention.
Fig. 3 is the work housing sectional perspective schematic diagram according to above preferred embodiment of the present invention.
Fig. 4 A is the speed-reducing clutch assembling schematic diagram according to above preferred embodiment of the present invention.
Fig. 4 B is the speed-reducing clutch assembling schematic diagram according to above preferred embodiment of the present invention.
Fig. 4 C is the speed-reducing clutch assembling schematic diagram according to above preferred embodiment of the present invention.
Fig. 4 D is the speed-reducing clutch assembling schematic diagram according to above preferred embodiment of the present invention.
Fig. 5 is the automatic Composition module diagram of the speed-reducing clutch according to above preferred embodiment of the present invention.
Fig. 6 is the automatic Composition schematic flow sheet of the speed-reducing clutch according to above preferred embodiment of the present invention.
Description of reference numerals
1 self-assembly systems 10 work housing 11 works round platform 12 align member
111 fixed part 112 assembly hole 113 auxiliary tank 121 liftable cylinders
122 location-plate 123 locating slot 20 works 21 conveyer belts
22 rotation track 30 self assembly mechanism 31 detection means 32 can control member
311CCD detection means 312 laser-measured height component 40 control terminal 41 coordinate drafting module
42 perform Knockdown block 43 controls rotating module A1 clutch A10 axle assembly
A20 housing A21 upper shell A22 lower house A30 brake ribbon assembly
A40 ratchet, clutch spring and ratchet A50 belt pulley A60 securing member
Detailed description of the invention
Below describe and realize the present invention for disclosing the present invention to enable those skilled in the art.Preferred embodiment in below describing only as an example, it may occur to persons skilled in the art that other apparent modification.
Is a kind of clutch A1 self-assembly systems 1 as shown in Fig. 1 to Fig. 3, described clutch A1 self-assembly systems 1 comprises a work housing 10, wherein, described work housing 10 comprises a work round platform 11, described work round platform 11 has multiple fixed part 111 and multiple assembly hole 112, described assembly hole 112 compartment of terrain is arranged at fixed part 111 described in each, for fixed clutch A1 master unit; And multiple align member 12, described align member 12 is arranged at below described work round platform 11, liftably towards described fixed part 111, carrys out positioning clutch A1 master unit for the corresponding described fixed part 111 of cooperation; One works 20, described works 20 comprises a rotation track 22, and described rotation track 22 is arranged on described work round platform 11; One self assembly mechanism 30, described self assembly mechanism 30 comprise a detection means 31 and multiple can control member 32, described detection means 31 is installed on described rotation track 22 transferablely, be able to relatively described fixed part 111 shift, the clutch A1 obtained successively in fixed part 111 described in each assembles data, wherein, described in each can control member 32 by described assembling data respectively by the master unit of the sub-unit automatic Composition of clutch A1 to described fixed part 111; And a control terminal 40, described control terminal 40 couples described self assembly mechanism 30 and described works 20, for transmitting assembling data and controlling the relative transfer of described detection means 31.Thus, relatively rotate by detection means 31 number of assembling steps realizing different station speed-reducing clutch A1 successively, realize the automatic Composition of speed-reducing clutch A1, thus, increase the production efficiency of product, reduce cost of labor.
Wherein, described work round platform 11 has four fixed parts 111, the assembling of assembling or different phase while being achieved four stations.Described assembly hole 112 is arranged at fixed part 111 described in each respectively, makes the master unit of clutch A1 through described assembly hole 112, is fixed on described work housing 10.Wherein, fixed part 111 described in each is also provided with multiple auxiliary tank 113, described auxiliary tank 113 is arranged at the surrounding of described assembly hole 112 respectively, for the securing member A60 of positioning clutch A1, due in an assembling process, securing member A60 plays the effect of preliminary fixed clutch A1 master unit, that the master unit of clutch A1 is completely not fastening, the groove footpath of described auxiliary tank 113 is matched with the head sizes of securing member A60, be suitable for securing member A60 being inverted in described auxiliary tank 113, prevent securing member A60 from departing from master unit, and assembling cannot be continued.Wherein, described assembly hole 112 is applicable to partially passed through wherein by the master unit of described speed-reducing clutch A1 and be positioned on described location-plate 122, be able to upwards and/or row under by master unit described in sub-unit automatic Composition.
Wherein, described align member 12 comprises liftable cylinder 121 and a location-plate 122, and described location-plate 122 liftably connects described liftable cylinder 121, and the relatively described fixed part 111 of described location-plate 122 is moved up and down.Upon assembly, described location-plate 122 supports the master unit bottom of clutch A1, coordinates the location of described fixed part 111 pairs of clutch A1 master units; When assembling complete, described liftable cylinder 121 controls described location-plate 122 and moves up, and near described fixed part 111, makes clutch A1 automatically increase, is convenient to follow-up taking-up, vanning.
Wherein, described location-plate 122 is provided with a locating slot 123, and described locating slot 123 aligns described assembly hole 112, is able to the bottom of clutch A1 master unit to be positioned in described locating slot 123, prevent clutch A1 master unit run-off the straight in assembling process, impact assembling.The inside dimension of described locating slot 123 is suitable for the bottom of master unit to be limited to wherein, prevents master unit run-off the straight phenomenon.Wherein, described assembly hole 112 is applicable to partially passed through wherein by the master unit of described speed-reducing clutch A1 and be positioned on described location-plate 122, be able to upwards and/or row under by master unit described in sub-unit automatic Composition.
Wherein, described locating slot 123 is in horn-like structure, and diameter from inside to outside increases gradually, and the master unit bottom being suitable for different size is positioned wherein.That is, the section of described locating slot 123 is trapezium structure, expands its range of application, thus is supported speed-reducing clutch A1 by align member 12 and carry out automatic lifting, thus be conducive to the complete speed-reducing clutch A1 of assembling automatically to take out, as shown in Figure 2,3.
The fixed part 111 of the contiguous round platform 11 that works described in each of the conveyer belt 21 of described works 20, convenient described can control member 32 gripping, the sub-unit gripping on described conveyer belt 21 is assembled in the master unit of fixed part 111.
Described detection means 31 comprises CCD detection means 311 and a laser-measured height component 312, described detection means 31 extends to described fixed part 111 transferablely, the mode of described CCD detection means 311 by taking pictures, obtain the positional information of described clutch A1 master unit at described fixed part 111, described laser-measured height component 312 is by the mode of laser ranging, obtain the elevation information of described clutch A1 master unit, produced by described control terminal 40 and assemble data accordingly, can be assembled in the master unit of described fixed part 111 by control member 32 gripping sub-unit described in controlling.
Wherein, describedly can comprise multiple manipulator by control member 32, jointly sub-unit is assembled in master unit by cooperatively interacting of manipulator.
Wherein, described detection means 31 is rotatably installed in described rotation track 22, by controlling to be able to change between the fixed part 111 of each station successively, in to one of them fixed part 111 after the Information Monitoring of clutch A1 master unit, the assembling data obtained are controlled corresponding described control member and start sub-unit to be assembled in master unit, simultaneously, rotate described detection means 31 to another fixed part 111 Information Monitoring, be conducive to making full use of described detection means 31, make the rotation Information Monitoring between fixed part 111 described in each of described detection means 31, be provided in described control terminal 40 and produce corresponding assembling data, can assemble by control member 32 described in controlling.Thus effectively increase work efficiency, the different fixed parts 111 of described work round platform 11 carry out data acquisition simultaneously and clutch A1 assembles, also the usage quantity reducing described detection means 31 is conducive to, do not need each fixed part 111 to be equipped with assembling that one group of detection means 31 carries out clutch A1, is conducive to the use cost reducing described detection means 31.
Described control terminal 40 comprises a coordinate drafting module 41, described coordinate drafting module 41 couples described detection means 31, for controlling described detection means 31 pairs of fixed part 111 collection position information and producing assembling data according to the described positional information gathered, draw the assembling coordinate of each sub-unit; One performs Knockdown block 42, described execution Knockdown block 42 couple described can control member 32, describedly can each clutch A1 sub-unit be assembled in master unit the assembling data that produce according to described coordinate drafting module 41 of control member 32 for controlling; And one controls rotating module 43, described control rotating module 43 couples described rotation track 22, and the detection means 31 controlled on described rotation track 22 is rotated relative to described fixed part 111, carries out the positional information collection of next station and produces assembling data.
Shown in Fig. 4 A to Fig. 4 C is the automatic Composition process of described speed-reducing clutch A1, four stations of described work round platform 11 correspondence are A, B, C, D respectively, namely four fixed parts 111 wherein, corresponding first fixed part 111 of A station, corresponding second fixed part 111 of B station, corresponding 4th fixed part 111 of corresponding 3rd fixed part 111, the D station of C station.First by described detection means 31 towards A station, collection position information, assembling data are produced by the coordinate drafting module 41 of control terminal 40, the execution Knockdown block 42 of control terminal 40 control described can control member 32, by the master unit of described speed-reducing clutch A1 as the lower house A22 in axle assembly A10 and housing A20 be positioned over successively as described in assembly hole 112, the lower end of described axle assembly A10 is butted on described location-plate 122, wherein, four exterior angle installing holes of described lower house A22 align each auxiliary tank 113 of described fixed part 111, by securing member A60 as screw or bolt from as described in auxiliary tank 113 to as described in the installing hole of lower house A22 extend, that is, one end of described securing member A60 is positioned in described auxiliary tank 113, its other end is through the surrounding of described lower house A22, fixing described lower house A22, again the wash shaft of described axle assembly A10 and dehydrating shaft are passed described assembly hole 112, be fixed in described axle assembly A10 and described lower house A22, wherein, when perform Knockdown block 42 control described can control member 32 assemble at A station time, described control rotating module 43 controls described rotation track 22 and described detection means 31 is relatively rotated B station, carry out collection position information and produce assembling data, B station starts the master unit assembling carrying out speed-reducing clutch A1 at fixed part 111, repeat step, successively described detection means 31 is turned to C station and D station, carry out the assembling of master unit.
Subsequently, described detection means 31 comes back to A station, in A station, master unit assembling is complete, taken pictures by the position of described detection means 31 to described axle assembly A10 and lower house A22, obtain positional information, produce assembling data, described detection means 31 is rotated to B station, can the instruction of control member 32 be controlled corresponding described by described execution Knockdown block 42 at described A station, brake ribbon assembly A30 on described conveyer belt 21 and upper shell A21 is assembled in described master unit successively, repeat step, described coordinate drafting module 41 produces assembling data by described detection means 31, described execution Knockdown block 42 can be assembled by control member 32 by the corresponding fixed part 111 of described assembling Data Control, described control rotating module 43 is able to described detection means 31 to rotate to next station, thus, successively at B, C, D station repeats the number of assembling steps of A station.
Subsequently, described detection means 31 comes back to A station, brake ribbon assembly A30 in A station and upper shell A21 has been assembled into described master unit, taken pictures by the described position of detection means 31 to described master unit, obtain positional information, produce assembling data, described detection means 31 moves to B station, can the instruction of control member 32 be controlled corresponding described by described execution Knockdown block 42 at described A station, ratchet, clutch spring, ratchet A40 etc. are assembled in described master unit successively, repeat step, assemble respectively at B, C, D station.
Subsequently, described detection means 31 comes back to A station, taken pictures by the position of described detection means 31 couples of axle assembly A10 and ratchet A40, obtain positional information, produce assembling data, described detection means 31 is rotated to B station, can the instruction of control member 32 be controlled corresponding described by described execution Knockdown block 42 at described A station, described belt pulley A50 is assembled in master unit, complete the assembling of described speed-reducing clutch A1, described location-plate 122 moves up, speed-reducing clutch A1 is upwards transmitted, depart from described assembly hole 112, speed-reducing clutch A1 is convenient to carry out subsequent transfer from the gripping of described fixed part 111, vanning.
Shown in Fig. 4 D is the assembling of different step, and the number of assembling steps of each station is also staggered, and as B, C, D station carries out automatic Composition according to respective assembly program, does not repeat the number of assembling steps of station A always.
An automatic Composition method of speed-reducing clutch A1, it comprises step:
S100 is by the fixed part 111 of detection means 31 towards one of them, and collection position information, produces assembling data;
The master unit of S200 automatic Composition clutch A1, to described fixed part 111, relatively rotates described detection means 31 simultaneously and arrives wherein another fixed part 111;
S300 repeats step S100 and S200, and described in each, the master unit of clutch A1 is assembled in fixed part 111 rotation successively;
Described detection means 31 is gone back to initial described fixed part 111 by S400, gathers the positional information of described master unit, in conjunction with sub-unit to be assembled, produces assembling data;
The sub-unit of S500 automatic Composition clutch A1, to master unit, relatively rotates described detection means 31 simultaneously and arrives wherein another fixed part 111;
S600 repeats step S400 and S500 many times, is assembled into by multiple sub-unit successively in the master unit of described fixed part 111 by the mode of rotation; And
S700 by location-plate 122 move up by assembling complete speed-reducing clutch A1 automatically take out, case.
Wherein, the automatic Composition method of described speed-reducing clutch A1 comprises step further:
Detection means 31 described in S810 produces assembling data by the coordinate drafting module 41 of control terminal 40 to one of them fixed part 111; And
The execution Knockdown block 42 of S820 control terminal 40 can carry out automatic Composition by control member 32 by assembling Data Control, and meanwhile, the control rotating module 43 of control terminal 40 controls rotation track 22 and described detection means 31 is relatively rotated another fixed part 111.
Wherein, described step S200 comprises step:
Lower house A22 in the axle assembly A10 of clutch A1 and housing A20 is positioned in the assembly hole 112 of described fixed part 111 by assembling data by S210 successively;
S220 regulates described location-plate 122 height, is butted on the lower end of axle assembly A10 in the locating slot 123 of described location-plate 122; And
The installing hole of S230 alignment lower house A22 and the auxiliary tank 113 of described fixed part 111, extend securing member A60 from described auxiliary tank 113 to installing hole, for stationary housing A20.
Wherein, in described step S600, the order that clutch A1 sub-unit is installed to master unit is followed successively by brake ribbon assembly A30, upper shell A21, ratchet, clutch spring, ratchet A40 and belt pulley A50.
More than show and describe general principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; the just principle of the present invention described in above-described embodiment and description; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in claimed scope of the present invention.The protection domain of application claims is defined by appending claims and equivalent thereof.
Claims (10)
1. a clutch self-assembly systems, is characterized in that, comprising:
One work housing, wherein, described work housing comprises:
One work round platform, described work round platform has multiple fixed part and multiple assembly hole, and described assembly hole compartment of terrain is arranged at fixed part described in each, for fixed clutch master unit; And
Multiple align member, described align member is arranged at below described work round platform, liftably towards described fixed part, carrys out positioning clutch master unit for the corresponding described fixed part of cooperation;
One works, described works comprises a rotation track, and described rotation track is arranged on described work round platform;
One self assembly mechanism, described self assembly mechanism comprises:
One detection means, described detection means is installed on described rotation track transferablely, is able to the transfer of relatively described fixed part, obtains the clutch assembling data in fixed part described in each successively; And
Multiple can control member, described in each can control member by described assembling data respectively by the master unit of the sub-unit automatic Composition of clutch to described fixed part; And
One control terminal, described control terminal couples described self assembly mechanism and described works, for transmitting assembling data and controlling the relative transfer of described detection means.
2. clutch self-assembly systems according to claim 1, it is characterized in that, described align member comprises a liftable cylinder and a location-plate, described location-plate liftably connects described liftable cylinder, the relatively described fixed part of described location-plate is moved up and down, and wherein, described location-plate is provided with a locating slot, described locating slot aligns described assembly hole, is able to the bottom of clutch master unit to be positioned in described locating slot.
3. clutch self-assembly systems according to claim 2, is characterized in that, described locating slot diameter from inside to outside increases gradually, and the master unit bottom being suitable for different size is positioned wherein.
4. clutch self-assembly systems according to claim 3, is characterized in that, fixed part described in each is also provided with multiple auxiliary tank, and described auxiliary tank is arranged at the surrounding of described assembly hole respectively, for the securing member of positioning clutch.
5. clutch self-assembly systems according to claim 4, it is characterized in that, described detection means comprises a CCD detection means and a laser-measured height component, described detection means extends to described fixed part transferablely, the mode of described CCD detection means by taking pictures, obtain the positional information of described clutch master unit at described fixed part, described laser-measured height component, by the mode of laser ranging, obtains the elevation information of described clutch master unit.
6. according to described clutch self-assembly systems arbitrary in claim 1 to 5, it is characterized in that, described control terminal comprises a coordinate drafting module, producing assembling data for controlling described detection means to fixed part collection position information and according to the described positional information gathered, drawing the assembling coordinate of all parts; One performs Knockdown block, described can the assembling data that produce according to described coordinate drafting module of control member be assembled in master unit by each clutch sub-unit for controlling; And one controls rotating module, rotate relative to described fixed part for the detection means controlled on described rotation track.
7. a speed-reducing clutch automatic Composition method, is characterized in that, comprises step:
S100 is by the fixed part of detection means towards one of them, and collection position information, produces assembling data;
The master unit of S200 automatic Composition clutch, to described fixed part, relatively rotates described detection means to wherein another fixed part simultaneously;
S300 repeats step S100 and S200, and described in each, the master unit of clutch is assembled in fixed part rotation successively;
Described detection means is gone back to initial described fixed part by S400, gathers the positional information of described master unit, in conjunction with sub-unit to be assembled, produces assembling data;
The sub-unit of S500 automatic Composition clutch, to master unit, relatively rotates described detection means to wherein another fixed part simultaneously;
S600 repeats step S400 and S500 many times, is assembled into by multiple sub-unit successively in the master unit of described fixed part by the mode of rotation; And
S700 by location-plate move up by assembling complete speed-reducing clutch automatically take out, case.
8. speed-reducing clutch automatic Composition method according to claim 7, is characterized in that, comprise step further:
Detection means described in S810 produces assembling data by the coordinate drafting module of control terminal to one of them fixed part; And
The execution Knockdown block of S820 control terminal can carry out automatic Composition by control member by assembling Data Control, and meanwhile, the control rotating module of control terminal controls rotation track and described detection means is relatively rotated another fixed part.
9. speed-reducing clutch automatic Composition method according to claim 8, it is characterized in that, described step S200 comprises step:
Lower house in the axle assembly of clutch and housing is positioned in the assembly hole of described fixed part by assembling data by S210 successively;
S220 regulates described location-plate height, is butted on the lower end of axle assembly in the locating slot of described location-plate; And
The S230 alignment installing hole of lower house and the auxiliary tank of described fixed part, extend securing member to installing hole, for stationary housing from described auxiliary tank.
10. speed-reducing clutch automatic Composition method according to claim 9, is characterized in that, in described step S600, the order that clutch sub-unit is installed to master unit is followed successively by brake ribbon assembly, upper shell, ratchet, clutch spring, ratchet and belt pulley.
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| CN201510566274.1A CN105127739B (en) | 2015-09-03 | 2015-09-03 | A kind of clutch self-assembly systems and its assemble method |
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| CN201510566274.1A CN105127739B (en) | 2015-09-03 | 2015-09-03 | A kind of clutch self-assembly systems and its assemble method |
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| CN105127739B CN105127739B (en) | 2017-12-01 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105364480A (en) * | 2015-12-14 | 2016-03-02 | 泰州市金鹰精密铸造有限公司 | Special three-station machine tool for assembling pin roller and spring in overrunning clutch |
| CN105436879A (en) * | 2015-12-14 | 2016-03-30 | 泰州市金鹰精密铸造有限公司 | Working method for machine tool for assembling rollers and springs in overrun clutch |
| CN108367401A (en) * | 2015-12-10 | 2018-08-03 | 索尼公司 | Assemble equipment and its control method |
| CN111872705A (en) * | 2020-08-11 | 2020-11-03 | 安徽巨一科技股份有限公司 | Multi-vehicle type multi-process integrated workstation |
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| CN119703602A (en) * | 2025-02-25 | 2025-03-28 | 始博实业集团有限公司 | Welding set that steel processing was used |
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