CN105127197A - Preparation method for multi-layer metal/graphene composite electrode thin strip - Google Patents
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 157
- 229910021389 graphene Inorganic materials 0.000 title claims abstract description 154
- 239000002131 composite material Substances 0.000 title claims abstract description 74
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 67
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 40
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 34
- 229910052802 copper Inorganic materials 0.000 claims description 34
- 239000010949 copper Substances 0.000 claims description 34
- 229910052782 aluminium Inorganic materials 0.000 claims description 25
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 25
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 21
- 239000010936 titanium Substances 0.000 claims description 21
- 229910052719 titanium Inorganic materials 0.000 claims description 21
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 20
- 239000011733 molybdenum Substances 0.000 claims description 20
- 229910052750 molybdenum Inorganic materials 0.000 claims description 20
- 229910052759 nickel Inorganic materials 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 239000002905 metal composite material Substances 0.000 claims description 7
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 5
- 229910052799 carbon Inorganic materials 0.000 claims description 4
- 238000005229 chemical vapour deposition Methods 0.000 claims description 4
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- 239000003292 glue Substances 0.000 claims description 3
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- 239000002002 slurry Substances 0.000 claims description 2
- 239000000758 substrate Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 abstract description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 abstract description 2
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- 238000000227 grinding Methods 0.000 abstract 1
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- 239000010410 layer Substances 0.000 description 30
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- 238000005054 agglomeration Methods 0.000 description 7
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- 230000008901 benefit Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000000498 ball milling Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
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- 150000001721 carbon Chemical group 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明属于金属材料技术领域,具体涉及一种多层金属/石墨烯复合极薄带的制备方法。 The invention belongs to the technical field of metal materials, and in particular relates to a preparation method of a multilayer metal/graphene composite ultra-thin strip.
背景技术 Background technique
石墨烯是一种二维单层碳原子新材料,由sp2杂化碳原子密堆构成,表面积可达2630mm2/g。石墨烯具有优异的力学、热导性、电荷传输性、光学及透气性等性能,如杨氏模量为1100GPa,断裂强度为125GPa,导热系数高达5300W/m·K,常温下电子迁移率超过15000cm2/V·s,而电阻率只约为1Ω·m,只吸收2.3%的光,几乎完全透明。利用上述石墨烯优异的特性,通过与其他金属材料的复合,如铜、铝、钼、镍、钛、钢等金属,可以赋予新材料更加优良的性能。目前,金属材料与石墨烯的复合主要有电化学沉积法、球磨和烧结结合等方法,但由于制备工艺复杂,而且石墨烯团聚的几率较大,导致石墨烯在基体中的分散不均匀,严重影响金属材料复合后的性能。此外,目前尚无利用冷轧方式复合金属与石墨烯,制备多层金属/石墨烯复合极薄带的报告,同热轧复合相比,冷轧复合温度较低,可有效避免金属基体出现不利于结合的相变、微观组织变化以及脆性中间化合物的形成。冷轧复合工艺制备的复合材料厚度均匀,表面光洁度高,无氧化层等缺陷。金属与石墨烯的结合强度高,石墨烯无氧化现象,产品性能稳定。工艺灵活,既可单张板进行复合,也可便于自动化的成卷轧制,利于稳定高产。 Graphene is a new two-dimensional single-layer carbon atom material, composed of sp 2 hybridized carbon atoms densely packed, with a surface area of up to 2630mm 2 /g. Graphene has excellent properties such as mechanics, thermal conductivity, charge transport, optics, and gas permeability. For example, Young's modulus is 1100GPa, fracture strength is 125GPa, thermal conductivity is as high as 5300W/m K, and electron mobility at room temperature exceeds 15000cm 2 /V·s, while the resistivity is only about 1Ω·m, only absorbs 2.3% of light, and is almost completely transparent. Taking advantage of the above-mentioned excellent characteristics of graphene, through compounding with other metal materials, such as copper, aluminum, molybdenum, nickel, titanium, steel and other metals, new materials can be endowed with more excellent performance. At present, the composite methods of metal materials and graphene mainly include electrochemical deposition, ball milling and sintering. However, due to the complicated preparation process and the high probability of graphene agglomeration, the dispersion of graphene in the matrix is not uniform, which is serious. Affect the performance of metal materials after composite. In addition, there is no report on the preparation of multi-layer metal/graphene composite ultra-thin strips by using cold rolling to composite metal and graphene. Compared with hot rolling, the cold rolling temperature is lower, which can effectively avoid the metal matrix Favorable phase transitions for bonding, microstructural changes, and formation of brittle intermediate compounds. The composite material prepared by the cold-rolling composite process has uniform thickness, high surface finish, and no defects such as oxide layer. The bonding strength between metal and graphene is high, graphene has no oxidation phenomenon, and the product performance is stable. The process is flexible, and it can be combined with a single sheet, or it can be rolled into a coil automatically, which is conducive to stable and high production.
发明内容 Contents of the invention
针对现有技术存在的问题,并结合冷轧工艺的优势,本发明提供一种多层金属/石墨烯复合极薄带的制备方法。所述制备方法通过辊刷或CVD工艺将石墨烯均匀涂覆在金属薄板表面,之后通过同步轧制的冷轧工艺制备多层金属石墨烯复合薄带,最后利用异步轧制的冷轧工艺制备多层金属/石墨烯复合极薄带,这种多层金属/石墨烯复合极薄带在通讯、电子、微制造、微系统及医疗等领域均具有很好的工程应用前景。本发明的技术方案为: Aiming at the problems existing in the prior art and combining the advantages of the cold rolling process, the present invention provides a method for preparing a multilayer metal/graphene composite ultra-thin strip. In the preparation method, the graphene is evenly coated on the surface of the metal sheet by a roller brush or CVD process, and then a multi-layer metal graphene composite thin strip is prepared by a synchronous rolling cold rolling process, and finally prepared by asynchronous rolling cold rolling process The multi-layer metal/graphene composite ultra-thin strip has good engineering application prospects in the fields of communication, electronics, micro-manufacturing, micro-system and medical treatment. Technical scheme of the present invention is:
一种多层金属/石墨烯复合极薄带的制备方法,按照以下工艺步骤进行: A method for preparing a multilayer metal/graphene composite extremely thin strip is carried out according to the following process steps:
(1)准备厚度为1~20mm,宽度为50~500mm的金属材料,采用同步冷轧工艺,经4~10道次将金属材料减薄至0.3~0.9mm,同步冷轧工艺参数为:轧辊直径为100~180mm,轧制速度为0.5~3m/min,道次压下率为10~20%,轧制过程采用微张力控制,张力值为等厚度金属材料抗拉强度的1/5~1/3; (1) Prepare a metal material with a thickness of 1~20mm and a width of 50~500mm, adopt the synchronous cold rolling process, and thin the metal material to 0.3~0.9mm after 4~10 passes, and the synchronous cold rolling process parameters are: roll The diameter is 100~180mm, the rolling speed is 0.5~3m/min, the pass reduction rate is 10~20%, the rolling process is controlled by micro tension, and the tension value is 1/5~ of the tensile strength of metal materials with equal thickness. 1/3;
(2)将金属薄带的上、下表面打磨,再利用超声波振动清洗,参数设置为超声水温30~50℃,清洗时间为5~10min,置于空气中风干; (2) Grind the upper and lower surfaces of the thin metal strip, and then clean it with ultrasonic vibration. The parameters are set to ultrasonic water temperature 30-50°C, the cleaning time is 5-10 minutes, and then air-dried;
(3)将石墨烯涂料均匀涂覆在步骤(2)的金属薄带表面,石墨烯的涂覆厚度为5~50μm,之后置于空气中风干10~30min,得到金属/石墨烯薄带坯料; (3) Evenly coat the graphene coating on the surface of the metal strip in step (2), the thickness of the graphene coating is 5-50 μm, and then place it in the air to dry for 10-30 minutes to obtain the metal/graphene strip blank ;
(4)将2~20片金属/石墨烯薄带坯料上下表面紧密贴合在一起; (4) The upper and lower surfaces of 2~20 pieces of metal/graphene thin strip blanks are tightly bonded together;
(5)采用同步冷轧工艺对步骤(4)的多片金属/石墨烯薄带进行轧制,工艺参数为:轧辊直径为100~180mm,轧制速度为0.5~3m/min,首道次压下率在30~70%,第二道次压下率在20~50%,轧制过程采用微张力轧制,张力值为等厚度金属材料抗拉强度的1/5~1/3,得到多层金属/石墨烯复合薄板,厚度为0.5~1mm; (5) Roll the multi-sheet metal/graphene thin strips in step (4) by adopting the synchronous cold rolling process, the process parameters are: the diameter of the roll is 100~180mm, the rolling speed is 0.5~3m/min, The reduction rate is 30~70%, and the second pass reduction rate is 20~50%. The rolling process adopts micro-tension rolling, and the tension value is 1/5~1/3 of the tensile strength of metal materials with equal thickness. Obtain a multi-layer metal/graphene composite sheet with a thickness of 0.5~1mm;
(6)采用同步冷轧或者异步冷轧工艺将多层金属/石墨烯复合薄板减薄至80~200μm,当采用同步轧制时,工艺参数为:轧辊直径30~50mm,轧制速度10~50mm/s,张力值为等厚度金属材料抗拉强度的1/5~1/3,道次压下率为10~15%,经10~15道次减薄至目标厚度; (6) Use synchronous cold rolling or asynchronous cold rolling to thin the multi-layer metal/graphene composite sheet to 80~200μm. When synchronous rolling is used, the process parameters are: roll diameter 30~50mm, rolling speed 10~ 50mm/s, the tension value is 1/5~1/3 of the tensile strength of metal materials with equal thickness, the pass reduction rate is 10~15%, and it is thinned to the target thickness after 10~15 passes;
当采用异步轧制时,工艺参数为:轧辊直径30~50mm,轧制速度10~60mm/s,异速比为1.05~1.2,张力值为等厚度金属材料抗拉强度的1/5~1/3,道次压下率为8~15%,经2~4道次减薄至目标厚度; When using asynchronous rolling, the process parameters are: roll diameter 30~50mm, rolling speed 10~60mm/s, different speed ratio 1.05~1.2, tension value 1/5~1 of the tensile strength of metal materials with equal thickness /3, the pass reduction rate is 8~15%, and it is thinned to the target thickness after 2~4 passes;
(7)采用异步冷轧工艺,经3~7道次将步骤(6)的多层金属/石墨烯复合薄带减薄至15~25μm,工艺参数为:轧辊直径30~50mm,轧制速度10~50mm/s,异速比1.1~1.4,张力值小于等厚度金属材料抗拉强度的1/2,道次压下率为10~40%,总变形率大于80%; (7) Using asynchronous cold rolling process, the multi-layer metal/graphene composite thin strip in step (6) is thinned to 15-25 μm after 3-7 passes. The process parameters are: roll diameter 30-50 mm, rolling speed 10~50mm/s, variable speed ratio 1.1~1.4, tension value less than 1/2 of the tensile strength of metal materials with equal thickness, pass reduction rate 10~40%, and total deformation rate greater than 80%;
(8)采用负辊缝异步冷轧工艺将步骤(7)中的多层金属/石墨烯金属复合薄带减薄至1~4μm,工艺参数为:轧辊直径30~50mm,轧制速度10~50mm/s,异速比1.3~1.6,张力值小于等厚度金属材料抗拉强度的1/2,道次压下率为10~40%,轧制6~10道次,总变形率大于80%,制备得到厚度为1~4μm的多层金属/石墨烯金属复合极薄带。 (8) Thinning the multi-layer metal/graphene metal composite thin strip in step (7) to 1-4 μm by negative roll gap asynchronous cold rolling process, the process parameters are: roll diameter 30-50mm, rolling speed 10- 50mm/s, different speed ratio 1.3~1.6, tension value is less than 1/2 of the tensile strength of metal materials with equal thickness, pass reduction rate is 10~40%, rolling 6~10 passes, total deformation rate is greater than 80 %, the multilayer metal/graphene metal composite extremely thin strips with a thickness of 1-4 μm were prepared.
所述步骤(1)的金属材料为铜、铝、钼、镍、钛、钢。 The metal materials in the step (1) are copper, aluminum, molybdenum, nickel, titanium and steel.
所述步骤(3)的石墨烯涂料为质量浓度4%的水性石墨烯溶液、质量浓度4%的油性石墨烯溶液、石墨烯粉体。 The graphene coating in the step (3) is a water-based graphene solution with a mass concentration of 4%, an oily graphene solution with a mass concentration of 4%, and graphene powder.
所述步骤(3)的将石墨烯均匀涂覆在金属薄带表面的方式有两种:方式一为将质量浓度为4%的石墨烯浆料或石墨烯粉体均匀辊刷在金属带表面;方式二为采用CVD方法,即利用甲烷作为碳源,通过其在金属基体表面高温分解生长石墨烯,从而在薄带表面均匀的沉积石墨烯。 There are two ways to uniformly coat graphene on the surface of the metal strip in the step (3): the first way is to evenly roll the graphene slurry or graphene powder with a mass concentration of 4% on the surface of the metal strip The second way is to use the CVD method, that is, to use methane as a carbon source, and grow graphene through pyrolysis on the surface of the metal substrate, so as to uniformly deposit graphene on the surface of the thin strip.
所述步骤(4)的贴合方式有焊合、强力金属胶或者铆钉。 The bonding methods in the step (4) include welding, strong metal glue or rivets.
所述步骤(8)的负辊缝异步冷轧工艺为,室温条件下两工作辊充分压靠,发生较大的弹性压扁,在该状态下进行金属复合薄带的异步轧制过程。 The negative roll gap asynchronous cold rolling process in the step (8) is that the two work rolls are fully pressed against each other at room temperature, and large elastic flattening occurs, and the asynchronous rolling process of the metal composite thin strip is carried out in this state.
本发明具有的优点和有益效果是: The advantages and beneficial effects that the present invention has are:
(1)本发明方法采用辊刷石墨烯涂料或者CVD法在薄带表面沉积石墨烯层的方式,可使石墨烯均匀分散在金属表面,控制石墨烯金属复合带材中石墨烯的含量。 (1) The method of the present invention adopts the method of depositing a graphene layer on the surface of the thin strip by means of a roller brushing graphene coating or a CVD method, so that the graphene can be evenly dispersed on the metal surface, and the content of graphene in the graphene-metal composite strip can be controlled.
(2)本发明方法最后步骤采用负辊缝冷轧工艺,与传统工艺相比,轧件与轧辊的接触区域显著增大,再结合异步轧制,大幅度增加搓轧区比例,更利于轧件的塑性变形,从而提高轧制效率,突破传统相同辊径轧机的轧薄极限,有效提高了金属/石墨烯复合材料的减薄效率,同时,还可提高石墨烯金属复合极薄带的导电导热等性能。 (2) The final step of the method of the present invention adopts the negative roll gap cold rolling process. Compared with the traditional process, the contact area between the rolled piece and the roll is significantly increased, and combined with asynchronous rolling, the ratio of the rubbing area is greatly increased, which is more conducive to rolling. Plastic deformation of the workpiece, thereby improving the rolling efficiency, breaking through the thinning limit of the traditional rolling mill with the same roll diameter, effectively improving the thinning efficiency of the metal/graphene composite material, and at the same time, it can also improve the conductivity of the graphene metal composite ultra-thin strip Thermal conductivity and other properties.
(3)本发明方法可使石墨烯与金属达到原子级的结合,整个制备过程对生产设备要求较低,节约生产能源和减少二氧化碳排放,易于实现厚度为1~4μm的多层金属/石墨烯复合极薄带的批量生产,在通讯、电子、微制造、微系统及医疗等领域均具有很好的工程应用前景。 (3) The method of the present invention can achieve the combination of graphene and metal at the atomic level. The whole preparation process has lower requirements on production equipment, saves production energy and reduces carbon dioxide emissions, and is easy to realize multilayer metal/graphene with a thickness of 1-4 μm The mass production of composite ultra-thin strips has good engineering application prospects in the fields of communication, electronics, micromanufacturing, microsystems and medical treatment.
附图说明 Description of drawings
图1为本发明方法制备的金属/石墨烯的组装示意图。 Figure 1 is a schematic diagram of the assembly of metal/graphene prepared by the method of the present invention.
图2为本发明实施例1制备的1μm多层铜/石墨烯复合极薄带的显微组织照片。 Fig. 2 is a photo of the microstructure of the 1 μm multilayer copper/graphene composite ultra-thin ribbon prepared in Example 1 of the present invention.
图3为本发明实施例2制备的4μm多层铝/石墨烯复合极薄带的显微组织照片,其中GO代表石墨烯,Al为铝。 Figure 3 is a photo of the microstructure of the 4 μm multilayer aluminum/graphene composite ultra-thin ribbon prepared in Example 2 of the present invention, where GO represents graphene, and Al represents aluminum.
具体实施方式 Detailed ways
本发明实施例中采用的超声波振动仪型号为:洁盟JP-010T; The model of the ultrasonic vibrator used in the embodiment of the present invention is: Jiemeng JP-010T;
本发明实施例中采用的同步冷轧机为自制产品; The synchronous cold rolling mill that adopts in the embodiment of the present invention is a self-made product;
本发明实施例中采用的异步冷轧机为自制产品,参见专利CN102989765; The asynchronous cold rolling mill adopted in the embodiment of the present invention is a self-made product, see patent CN102989765;
本发明实施例中采用的张力电机型号为:三相齿轮减速力矩电动机AJC6334; The tension motor model adopted in the embodiment of the present invention is: three-phase gear reduction torque motor AJC6334;
本发明实施例中采用的负辊缝异步轧制冷轧机为自制产品,参见专利CN102989765。 The negative roll gap asynchronous rolling cold rolling mill used in the embodiment of the present invention is a self-made product, see patent CN102989765.
实施例1 Example 1
制备厚度为1μm的多层铜/石墨烯复合极薄带,工艺步骤为: To prepare a multilayer copper/graphene composite extremely thin strip with a thickness of 1 μm, the process steps are:
(1)准备工业纯铜T2为金属原料,尺寸为:厚度2mm,宽度为50mm,采用同步冷轧工艺,经4道次将铜材减薄至0.5mm,同步冷轧工艺参数为:轧辊直径为180mm,轧制速度为0.5m/min,道次压下率为5~20%,轧制过程采用微张力控制,张力值为等厚度铜材抗拉强度的1/5; (1) Prepare industrial pure copper T2 as metal raw material, the size is: thickness 2mm, width 50mm, using synchronous cold rolling process, the copper material is thinned to 0.5mm after 4 passes, and the parameters of synchronous cold rolling process are: roll diameter The rolling speed is 180mm, the rolling speed is 0.5m/min, the pass reduction rate is 5~20%, the rolling process adopts micro-tension control, and the tension value is 1/5 of the tensile strength of copper with equal thickness;
(2)将铜薄带的上、下表面打磨,再利用超声波振动清洗,参数设置为超声水温30℃,清洗时间为5~10min,置于空气中风干; (2) Grind the upper and lower surfaces of the copper strip, and then use ultrasonic vibration to clean it. The parameters are set at an ultrasonic water temperature of 30°C, the cleaning time is 5-10 minutes, and then air-dried;
(3)将4%的水性石墨烯溶液均匀辊刷在步骤(2)的铜薄带表面,石墨烯的涂覆厚度为5~50μm,之后置于空气中风干15min,得到铜/石墨烯薄带坯料; (3) Brush 4% aqueous graphene solution evenly on the surface of the copper strip in step (2). The thickness of the graphene coating is 5-50 μm, and then air-dry for 15 minutes to obtain a copper/graphene strip. with blank;
(4)将6片铜/石墨烯薄带坯料上下表面通过焊合紧密贴合在一起; (4) The upper and lower surfaces of 6 pieces of copper/graphene thin strip blanks are tightly bonded together by welding;
(5)采用同步冷轧工艺对步骤(4)的多片铜/石墨烯薄带进行轧制,工艺参数为:轧辊直径为180mm,轧制速度为0.5~3m/min,首道次压下率为70%,第二道次压下率为50%,轧制过程采用微张力轧制,张力值为等厚度铜材抗拉强度的1/5,得到多层铜/石墨烯复合薄板,厚度为0.5mm; (5) The multi-piece copper/graphene thin strips in step (4) are rolled by the synchronous cold rolling process. The process parameters are: the diameter of the roll is 180mm, the rolling speed is 0.5~3m/min, and the first pass The reduction rate in the second pass is 70%, and the reduction rate in the second pass is 50%. The rolling process adopts micro-tension rolling, and the tension value is 1/5 of the tensile strength of copper with equal thickness to obtain a multilayer copper/graphene composite sheet. The thickness is 0.5mm;
(6)采用同步冷轧工艺将多层铜/石墨烯复合薄板减薄至80μm,工艺参数为:轧辊直径30mm,轧制速度10~50mm/s,张力值为等厚度铜材抗拉强度的1/5,道次压下率为10~15%,经10道次减薄至目标厚度; (6) The multi-layer copper/graphene composite sheet is thinned to 80 μm by synchronous cold rolling process. The process parameters are: roll diameter 30 mm, rolling speed 10-50 mm/s, and tension value equal to the tensile strength of the copper material of the same thickness. 1/5, the pass reduction rate is 10~15%, and it is thinned to the target thickness after 10 passes;
(7)采用异步冷轧工艺,经3道次将步骤(6)的多层铜/石墨烯复合薄带减薄至15μm,工艺参数为:轧辊直径30mm,轧制速度50mm/s,异速比1.1~1.4,张力值为等厚度铜材抗拉强度的1/3,道次压下率为10~40%,总变形率为99%; (7) Using asynchronous cold rolling process, the multilayer copper/graphene composite thin strip in step (6) is thinned to 15 μm after 3 passes. The process parameters are: roll diameter 30 mm, rolling speed 50 mm/s, different speed The ratio is 1.1~1.4, the tension value is 1/3 of the tensile strength of copper with equal thickness, the pass reduction rate is 10~40%, and the total deformation rate is 99%;
(8)采用负辊缝异步冷轧工艺将步骤(7)中的多层铜/石墨烯复合薄带减薄至1μm,工艺参数为:轧辊直径30mm,轧制速度10~50mm/s,异速比1.3~1.6,张力值为等厚度铜材抗拉强度的1/3,道次压下率为20~40%,轧制6道次,总变形率为99.9%,制备得到厚度为1μm的多层铜/石墨烯复合极薄带。 (8) Thin the multilayer copper/graphene composite thin strip in step (7) to 1 μm by negative roll gap asynchronous cold rolling process. The process parameters are: roll diameter 30 mm, rolling speed 10-50 mm/s, different The speed ratio is 1.3~1.6, the tension value is 1/3 of the tensile strength of copper with equal thickness, the pass reduction rate is 20~40%, rolling 6 passes, the total deformation rate is 99.9%, and the prepared thickness is 1μm Multilayer copper/graphene composite extremely thin ribbons.
本实施例制备的多层铜/石墨烯复合极薄带表面光洁度高,平坦度好,厚度均匀,无氧化层及裂纹等缺陷。石墨烯在铜基体中的分散度好,片层面积大,无团聚现象,与基体结合度高,如图2所示。 The multilayer copper/graphene composite ultra-thin strip prepared in this embodiment has high surface finish, good flatness, uniform thickness, and no defects such as oxide layers and cracks. The dispersion of graphene in the copper matrix is good, the sheet area is large, there is no agglomeration phenomenon, and the degree of bonding with the matrix is high, as shown in Figure 2.
实施例2 Example 2
制备厚度为4μm的多层铝/石墨烯复合极薄带,工艺步骤为: To prepare a multilayer aluminum/graphene composite extremely thin strip with a thickness of 4 μm, the process steps are:
(1)准备工业纯铝A1060为金属原料,尺寸为:厚度20mm,宽度为500mm,采用同步冷轧工艺,经10道次将铝材减薄至0.9mm,同步冷轧工艺参数为:轧辊直径为100mm,轧制速度为0.5~3m/min,道次压下率为20%,轧制过程采用微张力控制,张力值为等厚度铝材抗拉强度的1/3; (1) Prepare industrial pure aluminum A1060 as the metal raw material, the size is: thickness 20mm, width 500mm, using synchronous cold rolling process, the aluminum material is thinned to 0.9mm after 10 passes, and the parameters of synchronous cold rolling process are: roll diameter The rolling speed is 100mm, the rolling speed is 0.5~3m/min, the pass reduction rate is 20%, the rolling process adopts micro-tension control, and the tension value is 1/3 of the tensile strength of aluminum with equal thickness;
(2)将铝薄带的上、下表面打磨,再利用超声波振动清洗,参数设置为超声水温50℃,清洗时间为6~10min,置于空气中风干; (2) Grind the upper and lower surfaces of the aluminum strip, and then use ultrasonic vibration to clean it. The parameters are set at an ultrasonic water temperature of 50°C, the cleaning time is 6-10 minutes, and then air-dried;
(3)将石墨烯粉体均匀辊刷在步骤(2)的铝薄带表面,石墨烯的涂覆厚度为5~50μm,得到铝/石墨烯薄带坯料; (3) Brush the graphene powder evenly on the surface of the aluminum strip in step (2), the coating thickness of the graphene is 5-50 μm, and obtain the aluminum/graphene strip blank;
(4)将2片铝/石墨烯薄带坯料上下表面通过焊合紧密贴合在一起; (4) The upper and lower surfaces of two aluminum/graphene thin strip blanks are tightly bonded together by welding;
(5)采用同步冷轧工艺对步骤(4)的多片铝/石墨烯薄带进行轧制,工艺参数为:轧辊直径为180mm,轧制速度为0.5~3m/min,首道次压下率在30%,第二道次压下率在20%,轧制过程采用微张力轧制,张力值为等厚度铝材抗拉强度的1/3,得到多层铝/石墨烯复合薄板,厚度为0.5mm; (5) The multi-piece aluminum/graphene thin strips in step (4) are rolled by the synchronous cold rolling process. The process parameters are: the diameter of the roll is 180mm, the rolling speed is 0.5~3m/min, and the first pass is pressed The reduction rate in the second pass is 30%, and the reduction rate in the second pass is 20%. The rolling process adopts micro-tension rolling, and the tension value is 1/3 of the tensile strength of an equal-thickness aluminum material to obtain a multi-layer aluminum/graphene composite sheet. The thickness is 0.5mm;
(6)采用异步冷轧工艺将多层铝/石墨烯复合薄板减薄至200μm,工艺参数为:轧辊直径50mm,轧制速度10~60mm/s,异速比为1.05~1.2,张力值为等厚度铝材抗拉强度的1/3,道次压下率为8~15%,经4道次减薄至目标厚度; (6) The multi-layer aluminum/graphene composite sheet is thinned to 200 μm by asynchronous cold rolling process. The process parameters are: roll diameter 50 mm, rolling speed 10-60 mm/s, speed ratio 1.05-1.2, tension value 1/3 of the tensile strength of equal-thickness aluminum, the pass reduction rate is 8~15%, and it is thinned to the target thickness after 4 passes;
(7)采用异步冷轧工艺,经7道次将步骤(6)的多层铝/石墨烯复合薄带减薄至25μm,工艺参数为:轧辊直径50mm,轧制速度10~50mm/s,异速比1.1~1.4,张力值为等厚度铝材抗拉强度的1/3,道次压下率为10~40%,总变形率为99.75%; (7) Using asynchronous cold rolling process, the multilayer aluminum/graphene composite thin strip in step (6) is thinned to 25 μm after 7 passes. The process parameters are: roll diameter 50mm, rolling speed 10~50mm/s, The speed ratio is 1.1~1.4, the tension value is 1/3 of the tensile strength of equal thickness aluminum material, the pass reduction rate is 10~40%, and the total deformation rate is 99.75%;
(8)采用负辊缝异步冷轧工艺将步骤(7)中的多层铝/石墨烯复合薄带减薄至4μm,工艺参数为:轧辊直径50mm,轧制速度10~50mm/s,异速比1.3~1.6,张力值为等厚度铝材抗拉强度的1/3,道次压下率为10~40%,轧制6道次,总变形率为99.96%,制备得到厚度为4μm的多层铝/石墨烯复合极薄带。 (8) Thin the multilayer aluminum/graphene composite thin strip in step (7) to 4 μm by negative roll gap asynchronous cold rolling process. The process parameters are: roll diameter 50 mm, rolling speed 10-50 mm/s, different The speed ratio is 1.3~1.6, the tension value is 1/3 of the tensile strength of aluminum with equal thickness, the pass reduction rate is 10~40%, rolling 6 passes, the total deformation rate is 99.96%, and the prepared thickness is 4μm Multilayer aluminum/graphene composite extremely thin ribbons.
本实施例制备的多层铝/石墨烯复合极薄带表面光洁度高,平坦度好,厚度均匀,无氧化层及裂纹等缺陷。石墨烯在铝基体中的分散度好,片层面积大,无团聚现象,与基体结合度高,如图3所示。 The multilayer aluminum/graphene composite ultra-thin strip prepared in this example has high surface finish, good flatness, uniform thickness, and no defects such as oxide layers and cracks. The dispersion of graphene in the aluminum matrix is good, the sheet area is large, there is no agglomeration phenomenon, and the degree of combination with the matrix is high, as shown in Figure 3.
实施例3 Example 3
制备厚度为4μm的多层镍/石墨烯复合极薄带,工艺步骤为: To prepare a multilayer nickel/graphene composite extremely thin strip with a thickness of 4 μm, the process steps are:
(1)准备工业纯镍为金属原料,尺寸为:厚度2mm,宽度为50mm,采用同步冷轧工艺,经4道次将镍材减薄至0.3mm,同步冷轧工艺参数为:轧辊直径为180mm,轧制速度为0.5m/min,道次压下率为10~20%,轧制过程采用微张力控制,张力值为等厚度镍材抗拉强度的1/5; (1) Prepare industrial pure nickel as the metal raw material, the size is: thickness 2mm, width 50mm, using synchronous cold rolling process, the thickness of nickel material is reduced to 0.3mm after 4 passes, and the parameters of synchronous cold rolling process are: roll diameter is 180mm, the rolling speed is 0.5m/min, the pass reduction rate is 10~20%, the rolling process adopts micro-tension control, and the tension value is 1/5 of the tensile strength of nickel with equal thickness;
(2)将镍薄带的上、下表面打磨,再利用超声波振动清洗,参数设置为超声水温30℃,清洗时间为5~10min,置于空气中风干; (2) Grind the upper and lower surfaces of the nickel thin strip, and then use ultrasonic vibration to clean it. The parameters are set at an ultrasonic water temperature of 30°C, the cleaning time is 5-10 minutes, and then air-dried;
(3)利用CVD方法在镍薄带上沉积石墨烯,参数如下:碳源:甲烷;温度:700℃;冷却方式:空冷,得到镍/石墨烯薄带坯料。 (3) Graphene was deposited on nickel thin strips by CVD method, and the parameters were as follows: carbon source: methane; temperature: 700°C; cooling method: air cooling, and nickel/graphene thin strip blanks were obtained.
(4)将20片镍/石墨烯薄带坯料上下表面通过强力金属胶紧密贴合在一起; (4) The upper and lower surfaces of 20 pieces of nickel/graphene thin strip blanks are tightly bonded together by strong metal glue;
(5)采用同步冷轧工艺对步骤(4)的多片镍/石墨烯薄带进行轧制,工艺参数为:轧辊直径为180mm,轧制速度为0.5~3m/min,首道次压下率为70%,第二道次压下率为40%,轧制过程采用微张力轧制,张力值为等厚度铜材抗拉强度的1/5,得到多层铜/石墨烯复合薄板,厚度为0.9mm; (5) The multi-piece nickel/graphene thin strips in step (4) are rolled by the synchronous cold rolling process. The process parameters are: the diameter of the roll is 180mm, the rolling speed is 0.5~3m/min, and the first pass The reduction rate in the second pass is 70%, and the reduction rate in the second pass is 40%. The rolling process adopts micro-tension rolling, and the tension value is 1/5 of the tensile strength of copper with equal thickness to obtain a multilayer copper/graphene composite sheet. The thickness is 0.9mm;
(6)采用同步冷轧工艺将多层镍/石墨烯复合薄板减薄至80μm,工艺参数为:轧辊直径30mm,轧制速度10~50mm/s,张力值为等厚度镍材抗拉强度的1/4,道次压下率为10~15%,经15道次减薄至目标厚度; (6) The multi-layer nickel/graphene composite sheet is thinned to 80μm by synchronous cold rolling process, the process parameters are: roll diameter 30mm, rolling speed 10~50mm/s, tension value equal to the tensile strength of nickel material 1/4, the pass reduction rate is 10~15%, and it is thinned to the target thickness after 15 passes;
(7)采用异步冷轧工艺,经3道次将步骤(6)的多层镍/石墨烯复合薄带减薄至15μm,工艺参数为:轧辊直径30mm,轧制速度50mm/s,异速比1.1~1.4,张力值为等厚度镍材抗拉强度的1/3,道次压下率为10~40%,总变形率为99%; (7) Using asynchronous cold rolling process, the multi-layer nickel/graphene composite thin strip in step (6) is thinned to 15 μm after 3 passes. The process parameters are: roll diameter 30 mm, rolling speed 50 mm/s, different speed The ratio is 1.1~1.4, the tension value is 1/3 of the tensile strength of nickel material with equal thickness, the pass reduction rate is 10~40%, and the total deformation rate is 99%;
(8)采用负辊缝异步冷轧工艺将步骤(7)中的多层镍/石墨烯复合薄带减薄至4μm,工艺参数为:轧辊直径30mm,轧制速度10~50mm/s,异速比1.3~1.6,张力值为等厚度铜材抗拉强度的1/3,道次压下率为20~40%,轧制6道次,总变形率为99.9%,制备得到厚度为4μm的多层镍/石墨烯复合极薄带。 (8) Thin the multilayer nickel/graphene composite thin strip in step (7) to 4 μm by negative roll gap asynchronous cold rolling process. The process parameters are: roll diameter 30 mm, rolling speed 10-50 mm/s, different The speed ratio is 1.3~1.6, the tension value is 1/3 of the tensile strength of copper with equal thickness, the pass reduction rate is 20~40%, rolling 6 passes, the total deformation rate is 99.9%, and the prepared thickness is 4μm Multilayer nickel/graphene composite extremely thin ribbons.
本实施例制备的多层镍/石墨烯复合极薄带表面光洁度高,平坦度好,厚度均匀,无氧化层及裂纹等缺陷。石墨烯在镍基体中的分散度好,片层面积大,无团聚现象,与基体结合度高。 The multilayer nickel/graphene composite ultra-thin strip prepared in this embodiment has high surface finish, good flatness, uniform thickness, and no defects such as oxide layers and cracks. Graphene has a good dispersion in the nickel matrix, a large sheet area, no agglomeration, and a high degree of bonding with the matrix.
实施例4 Example 4
制备厚度为3μm的多层钼/石墨烯复合极薄带,工艺步骤为: To prepare a multilayer molybdenum/graphene composite extremely thin strip with a thickness of 3 μm, the process steps are:
(1)准备工业纯钼为金属原料,尺寸为:厚度2mm,宽度为50mm,采用同步冷轧工艺,经4道次将铜材减薄至0.5mm,同步冷轧工艺参数为:轧辊直径为180mm,轧制速度为3m/min,道次压下率为10~20%,轧制过程采用微张力控制,张力值为等厚度铜材抗拉强度的1/5; (1) Prepare industrial pure molybdenum as metal raw material, the size is: thickness 2mm, width 50mm, using synchronous cold rolling process, the copper material is thinned to 0.5mm after 4 passes, and the parameters of synchronous cold rolling process are: roll diameter is 180mm, the rolling speed is 3m/min, the pass reduction rate is 10~20%, the rolling process adopts micro-tension control, and the tension value is 1/5 of the tensile strength of copper with equal thickness;
(2)将钼薄带的上、下表面打磨,再利用超声波振动清洗,参数设置为超声水温30℃,清洗时间为5~10min,置于空气中风干; (2) Grind the upper and lower surfaces of the molybdenum thin strip, and then clean it with ultrasonic vibration. The parameters are set at an ultrasonic water temperature of 30°C, and the cleaning time is 5-10 minutes, and then air-dried;
(3)将4%的油性石墨烯溶液均匀辊刷在步骤(2)的钼薄带表面,石墨烯的涂覆厚度为5~50μm,之后置于空气中风干15min,得到钼/石墨烯薄带坯料; (3) Brush 4% oily graphene solution evenly on the surface of the molybdenum strip in step (2). with blank;
(4)将6片钼/石墨烯薄带坯料上下表面通过焊合紧密贴合在一起; (4) The upper and lower surfaces of 6 pieces of molybdenum/graphene thin strip blanks are tightly bonded together by welding;
(5)采用同步冷轧工艺对步骤(4)的多片钼/石墨烯薄带进行轧制,工艺参数为:轧辊直径为180mm,轧制速度为0.5~3m/min,首道次压下率为70%,第二道次压下率为40%,轧制过程采用微张力轧制,张力值为等厚度钼材抗拉强度的1/5,得到多层钼/石墨烯复合薄板,厚度为0.5mm; (5) The multi-piece molybdenum/graphene thin strips in step (4) are rolled by the synchronous cold rolling process. The process parameters are: the diameter of the roll is 180mm, the rolling speed is 0.5~3m/min, and the first pass The reduction rate in the second pass is 70%, and the reduction rate in the second pass is 40%. The rolling process adopts micro-tension rolling, and the tension value is 1/5 of the tensile strength of molybdenum material with equal thickness, so as to obtain a multilayer molybdenum/graphene composite sheet. The thickness is 0.5mm;
(6)采用同步冷轧工艺将多层钼/石墨烯复合薄板减薄至80μm,工艺参数为:轧辊直径30mm,轧制速度10~50mm/s,张力值为等厚度钼材抗拉强度的1/4,道次压下率为10~15%,经10道次减薄至目标厚度; (6) The multi-layer molybdenum/graphene composite sheet is thinned to 80 μm by synchronous cold rolling process, the process parameters are: roll diameter 30mm, rolling speed 10~50mm/s, tension value equal to the tensile strength of molybdenum material 1/4, the pass reduction rate is 10~15%, and it is thinned to the target thickness after 10 passes;
(7)采用异步冷轧工艺,经3道次将步骤(6)的多层钼/石墨烯复合薄带减薄至15μm,工艺参数为:轧辊直径30mm,轧制速度50mm/s,异速比1.1~1.4,张力值为等厚度钼材抗拉强度的1/3,道次压下率为10~40%,总变形率为99%; (7) Using asynchronous cold rolling process, the multi-layer molybdenum/graphene composite thin strip in step (6) is thinned to 15 μm after 3 passes. The process parameters are: roll diameter 30 mm, rolling speed 50 mm/s, different speed The ratio is 1.1~1.4, the tension value is 1/3 of the tensile strength of molybdenum material with equal thickness, the pass reduction rate is 10~40%, and the total deformation rate is 99%;
(8)采用负辊缝异步冷轧工艺将步骤(7)中的多层钼/石墨烯复合薄带减薄至3μm,工艺参数为:轧辊直径30mm,轧制速度10~50mm/s,异速比1.3~1.6,张力值为等厚度钼材抗拉强度的1/3,道次压下率为20~40%,轧制6道次,总变形率为99.9%,制备得到厚度为3μm的多层钼/石墨烯复合极薄带。 (8) Thin the multilayer molybdenum/graphene composite thin strip in step (7) to 3 μm by negative roll gap asynchronous cold rolling process, the process parameters are: roll diameter 30 mm, rolling speed 10~50 mm/s, different The speed ratio is 1.3~1.6, the tension value is 1/3 of the tensile strength of molybdenum material with equal thickness, the pass reduction rate is 20~40%, rolling 6 passes, the total deformation rate is 99.9%, and the prepared thickness is 3μm Multilayer molybdenum/graphene composite extremely thin ribbons.
本实施例制备的多层钼/石墨烯复合极薄带表面光洁度高,平坦度好,厚度均匀,无氧化层及裂纹等缺陷。石墨烯在钼基体中的分散度好,片层面积大,无团聚现象,与基体结合度高。 The multilayer molybdenum/graphene composite ultra-thin strip prepared in this example has high surface finish, good flatness, uniform thickness, and no defects such as oxide layers and cracks. Graphene has good dispersion in the molybdenum matrix, large sheet area, no agglomeration phenomenon, and high degree of combination with the matrix.
实施例5 Example 5
制备厚度为3μm的多层钛/石墨烯复合极薄带,工艺步骤为: To prepare a multilayer titanium/graphene composite extremely thin strip with a thickness of 3 μm, the process steps are:
(1)准备工业纯钛为金属原料,尺寸为:厚度2mm,宽度为50mm,采用同步冷轧工艺,经4道次将铜材减薄至0.5mm,同步冷轧工艺参数为:轧辊直径为180mm,轧制速度为0.5m/min,道次压下率为10~20%,轧制过程采用微张力控制,张力值为等厚度铜材抗拉强度的1/5; (1) Prepare industrially pure titanium as the metal raw material, the size is: thickness 2mm, width 50mm, using synchronous cold rolling process, the copper material is thinned to 0.5mm after 4 passes, and the parameters of synchronous cold rolling process are: roll diameter is 180mm, the rolling speed is 0.5m/min, the pass reduction rate is 10~20%, the rolling process adopts micro-tension control, and the tension value is 1/5 of the tensile strength of copper with equal thickness;
(2)将钛薄带的上、下表面打磨,再利用超声波振动清洗,参数设置为超声水温30℃,清洗时间为5~10min,置于空气中风干; (2) Grind the upper and lower surfaces of the titanium thin strip, and then clean it with ultrasonic vibration. The parameters are set at an ultrasonic water temperature of 30°C, the cleaning time is 5-10 minutes, and then air-dried;
(3)将4%的水性石墨烯溶液均匀辊刷在步骤(2)的钛薄带表面,石墨烯的涂覆厚度为5~50μm,之后置于空气中风干15min,得到钛/石墨烯薄带坯料; (3) Brush 4% aqueous graphene solution evenly on the surface of the titanium thin strip in step (2). The thickness of the graphene coating is 5-50 μm, and then air-dry for 15 minutes to obtain the titanium/graphene thin strip. with blank;
(4)将6片钛/石墨烯薄带坯料上下表面通过铆钉紧密贴合在一起; (4) The upper and lower surfaces of 6 pieces of titanium/graphene thin strip blanks are tightly bonded together by rivets;
(5)采用同步冷轧工艺对步骤(4)的多片钛/石墨烯薄带进行轧制,工艺参数为:轧辊直径为180mm,轧制速度为0.5~3m/min,首道次压下率为70%,第二道次压下率为40%,轧制过程采用微张力轧制,张力值为等厚度钛材抗拉强度的1/5,得到多层钛/石墨烯复合薄板,厚度为0.5mm; (5) The multi-piece titanium/graphene thin strips in step (4) are rolled by the synchronous cold rolling process. The process parameters are: the diameter of the roll is 180mm, the rolling speed is 0.5~3m/min, and the first pass is pressed The reduction rate in the second pass is 70%, and the reduction rate in the second pass is 40%. The rolling process adopts micro-tension rolling, and the tension value is 1/5 of the tensile strength of titanium with equal thickness, so as to obtain a multi-layer titanium/graphene composite sheet. The thickness is 0.5mm;
(6)采用同步冷轧工艺将多层钛/石墨烯复合薄板减薄至80μm,工艺参数为:轧辊直径30mm,轧制速度10~50mm/s,张力值为等厚度钛材抗拉强度的1/4,道次压下率为10~15%,经10道次减薄至目标厚度; (6) The multi-layer titanium/graphene composite sheet is thinned to 80 μm by synchronous cold rolling process. The process parameters are: roll diameter 30 mm, rolling speed 10-50 mm/s, tension value equal to the tensile strength of titanium material 1/4, the pass reduction rate is 10~15%, and it is thinned to the target thickness after 10 passes;
(7)采用异步冷轧工艺,经3道次将步骤(6)的多层钛/石墨烯复合薄带减薄至15μm,工艺参数为:轧辊直径30mm,轧制速度50mm/s,异速比1.1~1.4,张力值为等厚度钛材抗拉强度的1/3,道次压下率为10~40%,总变形率为99%; (7) Using asynchronous cold rolling process, the multilayer titanium/graphene composite thin strip in step (6) is thinned to 15 μm after 3 passes. The process parameters are: roll diameter 30 mm, rolling speed 50 mm/s, different speed The ratio is 1.1~1.4, the tension value is 1/3 of the tensile strength of titanium material with equal thickness, the pass reduction rate is 10~40%, and the total deformation rate is 99%;
(8)采用负辊缝异步冷轧工艺将步骤(7)中的多层钛/石墨烯复合薄带减薄至3μm,工艺参数为:轧辊直径30mm,轧制速度10~50mm/s,异速比1.3~1.6,张力值为等厚度钛材抗拉强度的1/3,道次压下率为20~40%,轧制6道次,总变形率为99.9%,制备得到厚度为3μm的多层钛/石墨烯复合极薄带。 (8) Thin the multilayer titanium/graphene composite thin strip in step (7) to 3 μm by negative roll gap asynchronous cold rolling process, the process parameters are: roll diameter 30 mm, rolling speed 10~50 mm/s, different The speed ratio is 1.3~1.6, the tension value is 1/3 of the tensile strength of titanium with equal thickness, the pass reduction rate is 20~40%, rolling 6 passes, the total deformation rate is 99.9%, and the prepared thickness is 3μm Multilayer titanium/graphene composite extremely thin ribbons.
本实施例制备的多层钛/石墨烯复合极薄带表面光洁度高,平坦度好,厚度均匀,无氧化层及裂纹等缺陷。石墨烯在钛基体中的分散度好,片层面积大,无团聚现象,与基体结合度高。 The multilayer titanium/graphene composite ultra-thin strip prepared in this example has high surface finish, good flatness, uniform thickness, and no defects such as oxide layers and cracks. Graphene has a good dispersion in the titanium matrix, a large sheet area, no agglomeration, and a high degree of bonding with the matrix.
实施例6 Example 6
制备厚度为3μm的多层Q195/石墨烯复合极薄带,工艺步骤为: To prepare a multi-layer Q195/graphene composite ultra-thin strip with a thickness of 3 μm, the process steps are:
(1)准备工业纯Q195为金属原料,尺寸为:厚度2mm,宽度为50mm,采用同步冷轧工艺,经10道次将铜材减薄至0.5mm,同步冷轧工艺参数为:轧辊直径为180mm,轧制速度为2m/min,道次压下率为10~20%,轧制过程采用微张力控制,张力值为等厚度铜材抗拉强度的1/5; (1) Prepare industrially pure Q195 as the metal raw material, the size is: thickness 2mm, width 50mm, using synchronous cold rolling process, after 10 passes, the copper material is thinned to 0.5mm, and the parameters of synchronous cold rolling process are: roll diameter is 180mm, the rolling speed is 2m/min, the pass reduction rate is 10~20%, the rolling process adopts micro-tension control, and the tension value is 1/5 of the tensile strength of copper with equal thickness;
(2)将铜薄带的上、下表面打磨,再利用超声波振动清洗,参数设置为超声水温30℃,清洗时间为5~10min,置于空气中风干; (2) Grind the upper and lower surfaces of the copper strip, and then use ultrasonic vibration to clean it. The parameters are set at an ultrasonic water temperature of 30°C, the cleaning time is 5-10 minutes, and then air-dried;
(3)将4%的水性石墨烯溶液均匀辊刷在步骤(2)的Q195薄带表面,石墨烯的涂覆厚度为5~50μm,之后置于空气中风干15min,得到Q195/石墨烯薄带坯料; (3) Brush 4% aqueous graphene solution evenly on the surface of the Q195 thin strip in step (2). with blank;
(4)将6片Q195/石墨烯薄带坯料上下表面通过焊合紧密贴合在一起; (4) The upper and lower surfaces of 6 pieces of Q195/graphene thin strip blanks are tightly bonded together by welding;
(5)采用同步冷轧工艺对步骤(4)的多片Q195/石墨烯薄带进行轧制,工艺参数为:轧辊直径为180mm,轧制速度为0.5~3m/min,首道次压下率为70%,第二道次压下率为40%,轧制过程采用微张力轧制,张力值为等厚度Q195材抗拉强度的1/5,得到多层Q195/石墨烯复合薄板,厚度为0.5mm; (5) The multi-piece Q195/graphene thin strips in step (4) are rolled by the synchronous cold rolling process. The process parameters are: the diameter of the roll is 180mm, the rolling speed is 0.5~3m/min, and the first pass is pressed The reduction rate in the second pass is 70%, and the reduction rate in the second pass is 40%. The rolling process adopts micro-tension rolling, and the tension value is 1/5 of the tensile strength of the Q195 material with equal thickness, so as to obtain a multi-layer Q195/graphene composite sheet. The thickness is 0.5mm;
(6)采用同步冷轧工艺将多层Q195/石墨烯复合薄板减薄至80μm,工艺参数为:轧辊直径30mm,轧制速度10~50mm/s,张力值为等厚度Q195材抗拉强度的1/4,道次压下率为10~15%,经10道次减薄至目标厚度; (6) The multi-layer Q195/graphene composite sheet is thinned to 80 μm by synchronous cold rolling process. The process parameters are: roll diameter 30mm, rolling speed 10~50mm/s, tension value equal to the tensile strength of Q195 material 1/4, the pass reduction rate is 10~15%, and it is thinned to the target thickness after 10 passes;
(7)采用异步冷轧工艺,经3道次将步骤(6)的多层Q195/石墨烯复合薄带减薄至15μm,工艺参数为:轧辊直径30mm,轧制速度50mm/s,异速比1.1~1.4,张力值为等厚度Q195材抗拉强度的1/3,道次压下率为10~40%,总变形率为99%; (7) Using asynchronous cold rolling process, the multi-layer Q195/graphene composite thin strip in step (6) is thinned to 15 μm after 3 passes. The process parameters are: roll diameter 30mm, rolling speed 50mm/s, different speed The ratio is 1.1~1.4, the tension value is 1/3 of the tensile strength of Q195 material with equal thickness, the pass reduction rate is 10~40%, and the total deformation rate is 99%;
(8)采用负辊缝异步冷轧工艺将步骤(7)中的多层Q195/石墨烯复合薄带减薄至3μm,工艺参数为:轧辊直径30mm,轧制速度10~50mm/s,异速比1.3~1.6,张力值为等厚度Q195材抗拉强度的1/3,道次压下率为20~40%,轧制6道次,总变形率为99.9%,制备得到厚度为3μm的多层Q195/石墨烯复合极薄带。 (8) Thin the multi-layer Q195/graphene composite thin strip in step (7) to 3 μm by negative roll gap asynchronous cold rolling process, the process parameters are: roll diameter 30 mm, rolling speed 10~50 mm/s, different The speed ratio is 1.3~1.6, the tension value is 1/3 of the tensile strength of Q195 material with equal thickness, the pass reduction rate is 20~40%, rolling 6 passes, the total deformation rate is 99.9%, and the prepared thickness is 3μm Multilayer Q195/graphene composite extremely thin ribbons.
本实施例制备的多层Q195/石墨烯复合极薄带表面光洁度高,平坦度好,厚度均匀,无氧化层及裂纹等缺陷。石墨烯在Q195基体中的分散度好,片层面积大,无团聚现象,与基体结合度高。 The multi-layer Q195/graphene composite ultra-thin strip prepared in this example has high surface finish, good flatness, uniform thickness, and no defects such as oxide layer and crack. The dispersion of graphene in the Q195 matrix is good, the sheet area is large, there is no agglomeration phenomenon, and the degree of bonding with the matrix is high.
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