CN105120613B - Method for manufacturing liquid metal waterproof shell - Google Patents
Method for manufacturing liquid metal waterproof shell Download PDFInfo
- Publication number
- CN105120613B CN105120613B CN201510435349.2A CN201510435349A CN105120613B CN 105120613 B CN105120613 B CN 105120613B CN 201510435349 A CN201510435349 A CN 201510435349A CN 105120613 B CN105120613 B CN 105120613B
- Authority
- CN
- China
- Prior art keywords
- liquid metal
- sapphire sheet
- sapphire
- sheet material
- manufacturing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229910001338 liquidmetal Inorganic materials 0.000 title claims abstract description 80
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 229910052594 sapphire Inorganic materials 0.000 claims abstract description 69
- 239000010980 sapphire Substances 0.000 claims abstract description 69
- 238000001746 injection moulding Methods 0.000 claims abstract description 5
- 230000002093 peripheral effect Effects 0.000 claims abstract description 5
- 239000012778 molding material Substances 0.000 claims abstract 2
- 238000000227 grinding Methods 0.000 claims description 16
- 230000008569 process Effects 0.000 claims description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 238000005498 polishing Methods 0.000 claims description 5
- 230000001681 protective effect Effects 0.000 claims description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 239000011777 magnesium Substances 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 238000007517 polishing process Methods 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- 229910052726 zirconium Inorganic materials 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 claims 1
- 230000001070 adhesive effect Effects 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 229910052759 nickel Inorganic materials 0.000 claims 1
- 238000002360 preparation method Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 54
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000000465 moulding Methods 0.000 description 11
- 238000012545 processing Methods 0.000 description 4
- 238000004513 sizing Methods 0.000 description 4
- 238000007711 solidification Methods 0.000 description 4
- 230000008023 solidification Effects 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 239000004411 aluminium Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 229910000669 Chrome steel Inorganic materials 0.000 description 1
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 239000006059 cover glass Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000010437 gem Substances 0.000 description 1
- 229910001751 gemstone Inorganic materials 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 230000003678 scratch resistant effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Injection Moulding Of Plastics Or The Like (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a method for manufacturing a liquid metal waterproof shell, which comprises the following steps: a. providing a sapphire sheet, wherein the side surface of the sapphire sheet is processed into a shape suitable for being combined with an injection molding material; b. the sapphire sheet is placed in a cavity of a mold, liquid metal is injected into the cavity of the mold, the liquid metal filled in the cavity surrounds the side face of the sapphire sheet, and the filling shape of the liquid metal is the shape of the peripheral part of a waterproof shell to be formed; c. and enabling the liquid metal to shrink, solidify and set at a preset speed rate, and combining the liquid metal with the side surface of the sapphire sheet. Through with sapphire material and liquid metal integrated into one piece, make the product zero clearance, reach waterproof, dustproof, shockproof high performance, also be favorable to realizing the narrow frame screen.
Description
Technical field
The present invention relates to a kind of production methods of liquid metal waterproof cover.
Background technique
Sapphire is used for cam lens, electronic equipment key, screen, cover board and rear cover glass in electronic product
Piece etc..Sapphire is the second largest stiff materials for being inferior to diamond in the world, is used as product screen, translucency, wearability are good, resistance to height
Temperature, screen do not have to pasting protective film.Bonding between sapphire and electronic product casing is typically all to be bonded with glue.Due to being two
A part is bonded together after being separately formed with glue, and the caking property between each section is bad, there is gap, leads to electronic product
Waterproof and dustproof, shockproof function is not achieved.For example, smart phone screen generallys use embedded embedding technique on mobile phone market
Liquid crystal display is embedded in metal center, other than above-mentioned drawback, there is also the disadvantages of the roomy thick thickness of mobile phone frame.
Summary of the invention
It is a primary object of the present invention in view of the deficiencies of the prior art, provide a kind of production side of liquid metal waterproof cover
Sapphire material and liquid metal are integrally formed, make product gapless, reach waterproof and dustproof, shockproof high-performance by method,
Be conducive to screen and realize narrow frame.
To achieve the above object, the invention adopts the following technical scheme:
A kind of production method of liquid metal waterproof cover, comprising the following steps:
A. sapphire sheet material is provided, the shape for being suitable for combining with injected plastics material is processed into the side of the sapphire sheet material
Shape；
B. the type for the sapphire sheet material being put into mold is intracavitary, to the intracavitary injection liquid metal of type of mold, makes to fill
In the intracavitary liquid metal of the type around the side of the sapphire sheet material, and the filling shape of the liquid metal be to
The shape of the peripheral part of molding waterproof cover；
C. so that the liquid metal is shunk solidification sizing at a predetermined rate, be incorporated in the side of the sapphire sheet material
Together.
Further:
In step a, the ladder-type structure with gradient is processed into the side of the sapphire sheet material, it is preferable that described
The outermost step of ladder-type structure forms the inclined plane shape of one side clipped corner.
In step a, the technique for forming the sapphire sheet material includes the process of grinding, polishing and cleaning.
In polishing process, polish pressure is in 0.05Mpa~0.21Mpa.
Process of lapping carries out at a constant temperature.
It further include coating binder in the side of the sapphire sheet material before step b.
It further include the upper and lower surface coated in the sapphire sheet material to form protective film before step b.
The liquid metal is zirconium base liquid metal, magnesium-based liquid metal, copper-based liquid metal, aluminium base liquid metal, iron
Any one of base liquid metal, Ni-based liquid metal, titanium-based liquid metal.
In step a, the thickness of the sapphire sheet material is processed into 0.6mm~1.5mm.
Beneficial effects of the present invention:
The present invention using liquid metal have by the particularity of its own structure can injection molding the characteristics of, by side
Sapphire sheet material by processing is put into mold, according to predetermined filling shape inject liquid metal, make liquid metal around
Solidification sizing is shunk in the side of sapphire sheet material at a predetermined rate, so that the side with sapphire sheet material is integrally combined closely
Form electronic product casing together.Specifically, advantages of the present invention is embodied in:
1, screen of the sapphire sheet material as electronic product itself has many advantages, such as hardness height, scratch-resistant；
2, liquid metal has unique light and handy molecular structure, makes electronic product casing part, weight using liquid metal
It measures very light；
3, due to liquid metal molding before feature be can Free Transform, be consequently adapted to neatly be molded into various required
Shape；
4, the electronic product casing being made of liquid metal has excellent electromagnetic performance, corrosion resistance, wearability, high-strength
Degree, high rigidity and high tenacity；
5, the incrustation link of post-processing, liquid metal are more richer than the optional technique of general magnesium alloy,
More preferably visual effect can be obtained；
6, due to liquid metal without magnetism, manufactured electronic product casing on influences such as the antenna of mobile phone and gyroscopes very
It is small；
7, ultra-thin, complicated structure is advantageously implemented by mold one-pass molding by sapphire sheet material and liquid metal,
The processing work that the glue bonding in later period can be saved, greatly reduces process and cost；
8, the mode of integrated injection molding is advantageously implemented the narrow frame of product, to substantially reduce the weight of electronic product
Amount.
9, when liquid metal is cooling, sapphire sheet material is compatible with liquid metal and forms the product of an entirety, and product is public
Poor small, gapless, effectively reaches waterproof and dustproof, shockproof performance；
10, integrally formed structure is conducive to that product is made to obtain bigger visible area, and screen utilization rate is bigger.
Sapphire working process mode and its structure setting employed in preferred embodiment, can promote integrated molding
The quality and reliability of product, improve the yields of product.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the liquid metal waterproof cover of an embodiment of the present invention production；
Fig. 2 is the Section A-A schematic diagram of waterproof cover shown in Fig. 1；
Fig. 3 is the enlarged drawing of the local B of waterproof cover shown in Fig. 2；
Fig. 4 is the stereoscopic schematic diagram of waterproof cover shown in Fig. 1.
Specific embodiment
It elaborates below to embodiments of the present invention.It is emphasized that following the description is only exemplary,
The range and its application being not intended to be limiting of the invention.
Refering to fig. 1 to Fig. 4, in one embodiment, a kind of production method of liquid metal waterproof cover, including following step
It is rapid:
Step a. provides sapphire sheet material 1, and the side of the sapphire sheet material 1 is processed to be suitable for and note in the production process
The shape that moulding material combines；
The type that sapphire sheet material 1 is put into mold by step b. is intracavitary, to the intracavitary injection liquid metal of type of mold, makes to fill
In the intracavitary liquid metal of type around the side of sapphire sheet material 1, and the filling shape of liquid metal is waterproof to be formed
The shape of the peripheral part of shell；
Step c. makes liquid metal shrink solidification sizing, molding liquid metal 2 and sapphire sheet material 1 at a predetermined rate
Side be combined together.
In step a, the technique for forming sapphire sheet material 1 may include the process of blanking, grinding, polishing and cleaning.
Referring to figs. 2 and 3, in a preferred embodiment, in step a, the side of sapphire sheet material 1, which is processed into, has ladder
The ladder-type structure 101 of degree, this design will be advantageous to sapphire sheet material 1 and liquid metal intermeshing and form, at
Type it, very high bond strength can be obtained between rear liquid metal 2 and sapphire sheet material 1.Preferably, above-mentioned ladder-type structure
101 outermost step forms the inclined plane shape 102 of one side clipped corner, to be more advantageous to being intimately associated for the two.
In a preferred embodiment, sapphire sheet material 1 is processed into the thickness of 0.6mm~1.5mm.
In a preferred embodiment, in the polishing process to sapphire sheet material 1, polish pressure 0.05Mpa~
0.21Mpa。
In a preferred embodiment, the grinding holding of sapphire sheet material 1 is carried out at a constant temperature.
Preferably, during the grinding process, in the grinding of the first procedure so that the high inner edge in the outside of sapphire sheet material is low,
During final grinding, when processing disk rotates, the outside linear velocity for processing disk is big, therefore the amount of grinding of outside is big.Due to first
It is low that the sapphire sheet material processed on disk worn into the high inner edge in outside in process, the sapphire sheet material ground in rear process is made to tend to be flat
It is smooth, it avoids collapsing outside, improves surface grinding quality.
In a preferred embodiment, before step b, binder (not shown) also is coated in the side of sapphire sheet material 1.
In a preferred embodiment, before step b, also in the upper and lower surface coated of sapphire sheet material 1 to be formed
Protective film (not shown).
Liquid metal can be zirconium base liquid metal, magnesium-based liquid metal, copper-based liquid metal, aluminium base liquid metal, iron
Any one of base liquid metal, Ni-based liquid metal, titanium-based liquid metal (containing alloy).
The various aspects of above-described embodiment are further illustrated below by way of example.
Example
1, sapphire sheet material can be manufactured by techniques such as blanking, grinding, polishing, cleanings.
Using orientation slice when converted products blanking, is cut along certain crystal orientation, can obviously reduce product piece peripheral milling
When cutting the phenomenon that big unfilled corner；Polish pressure is intact using the polish pressure product surface of this range in 0.05Mpa~0.21Mpa
It falls into, scratch is few, increases product yield.
Uniform force application when grinding can reduce the incidence of the small unfilled corner of sapphire sheet material；Preferably exist when grinding sapphire sheet material
It is carried out under constant temperature.It is low that sapphire sheet material 1 first worn into the high inner edge in outside in grinding, so that the product after grinding tends to be flat,
Increase the yields of product grinding.The thickness of sapphire sheet material 1 is in 0.6mm~1.5mm.
2, sapphire sheet material 1 is done to cleaning of multi-process, including clear water flushing, ultrasonic cleaning etc..
3, can the side by sapphire sheet material 1 to be combined with liquid metal 2 coat binder, sapphire sheet that treated
Material 1 can enhance the cohesive force with molding liquid metal 2.Treated, and product completes liquid metal in mould generally in 7 days
Molding, completes the production of product in 3 days, and cohesive force effect is best.
4, also protective film can be formed in product surface, thus blue in one layer of coating solution of upper and lower surface brush of sapphire sheet material 1
Jewel sheet material 1, which will not be formed these faces in in-mould injection liquid metal, to be polluted.
5, when forming, sapphire sheet material 1 is put into the mold cavity of mold, injects liquid metal molding in conjunction.
The advantages that liquid metal possesses high, corrosion-resistant, very light and handy etc. the characteristics of intensity, moulding ability after melting.It is injected in mold
Liquid metal is flowed along the shape of die cavity, after liquid metal fills full mold cavity with scheduled shape, with certain rate
Shrink solidification sizing.Keep sapphire sheet material 1 and liquid metal viscous by the side coupling parts of sapphire sheet material 1 and liquid metal 2
Knot is together.After liquid metal is cooling, sapphire sheet material 1 is integrally combined with molding liquid metal 2, forms an entirety
Product.Finally, product is integrally taken out.
The part material of mold can use low chrome steel, acid bronze alloy.It can be designed according to the shape of product corresponding
Mode and its relevant mould bases accessory.It is preferred that the location hole 3 being arranged on sapphire sheet material 1, with the positioning mechanism on mold
It matches, reliable easily positioning product when playing the role of injection molding.
The above content is combine it is specific/further detailed description of the invention for preferred embodiment, cannot recognize
Fixed specific implementation of the invention is only limited to these instructions.For those of ordinary skill in the art to which the present invention belongs,
Without departing from the inventive concept of the premise, some replacements or modifications can also be made to the embodiment that these have been described,
And these substitutions or variant all shall be regarded as belonging to protection scope of the present invention.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510435349.2A CN105120613B (en) | 2015-07-22 | 2015-07-22 | Method for manufacturing liquid metal waterproof shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510435349.2A CN105120613B (en) | 2015-07-22 | 2015-07-22 | Method for manufacturing liquid metal waterproof shell |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105120613A CN105120613A (en) | 2015-12-02 |
| CN105120613B true CN105120613B (en) | 2019-04-16 |
Family
ID=54668432
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510435349.2A Expired - Fee Related CN105120613B (en) | 2015-07-22 | 2015-07-22 | Method for manufacturing liquid metal waterproof shell |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105120613B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110372178B (en) * | 2019-08-22 | 2021-10-26 | 安徽鑫永晟微晶材料有限公司 | Prestressed microcrystal ceramic lining plate and production method thereof |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2377115B (en) * | 2000-12-29 | 2005-06-22 | Nokia Mobile Phones Ltd | A casing for a personal communication device, comprising precious metals, precious stones or ceramics |
| CN104190902B (en) * | 2014-08-14 | 2016-02-10 | 东莞颠覆产品设计有限公司 | The integral formation method of non-metallic member and hardware |
-
2015
- 2015-07-22 CN CN201510435349.2A patent/CN105120613B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN105120613A (en) | 2015-12-02 |
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| C10 | Entry into substantive examination | ||
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| CB02 | Change of applicant information |
Address after: 523843 Changan City, Guangdong Province town on the corner management area Applicant after: Guangdong Jinsheng Intelligent Group Co.,Ltd. Applicant after: DONGGUAN HUACHENG METAL TECHNOLOGY Co.,Ltd. Address before: 523843 Changan City, Guangdong Province town on the corner management area Applicant before: JANUS ( DONGGUAN ) PRECISION COMPONENTS Co.,Ltd. Applicant before: DONGGUAN HUACHENG METAL TECHNOLOGY Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
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| CF01 | Termination of patent right due to non-payment of annual fee |