CN105119021A - Electrode plate curing method capable of improving battery deep cycle life - Google Patents
Electrode plate curing method capable of improving battery deep cycle life Download PDFInfo
- Publication number
- CN105119021A CN105119021A CN201510643478.0A CN201510643478A CN105119021A CN 105119021 A CN105119021 A CN 105119021A CN 201510643478 A CN201510643478 A CN 201510643478A CN 105119021 A CN105119021 A CN 105119021A
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- China
- Prior art keywords
- pole plates
- battery pole
- battery
- lead plaster
- electrode plates
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/06—Lead-acid accumulators
- H01M10/12—Construction or manufacture
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
The invention discloses an electrode plate curing method capable of improving battery deep cycle life, the method comprises the steps that the surfaces of battery electrode plates are coated with lead paste; the electrode plates are closely hung or stacked when the electrode plates are taken up, no gaps are formed between the electrode plates, the water content of the lead paste of the electrode plates is greater than 9.5 percent, and the temperature is below 45 DEG C; the battery electrode plates are carried out a first stage curing, the temperature is 45 DEG C to 55 DEG C, the humidity is more than 99 percent, the circulation wind velocity is 25 to 35 percent, and the time is 12 to 24 hours; the battery electrode plates are carried out a second stage curing, the temperature is 45 DEG C to 65 DEG C, the humidity is declined from 99 percent to 60 to 50 percent, the circulation wind velocity is 30 to 50 percent, and the time is 24 to 48 hours; the battery electrode plates are carried out drying treatment, the humidification is stopped, the temperature is raised up to 65 DEG C to 75 DEG C, the circulation wind velocity is 80 to 90 percent, and the time is 12 to 36 hours. The electrode plate curing method greatly improves the deep cycle life of a valve control sealed lead-acid battery adopting lead-calcium alloy.
Description
Technical field
The present invention relates to the processing method of the pole plate of lead acid accumulator, particularly relate to the polar plate solidification process in a kind of valve-regulated sealed lead-acid batteries (VRLA) pole plate manufacture process.
Background technology
Valve-regulated sealed lead-acid batteries (VRLA) mainly adopts lead-calcium alloy pole plate, relative to the pregnant solution type lead acid accumulator adopting lead-antimony alloy, the deeper cavity life-span of valve-regulated sealed lead-acid batteries is generally on the low side, and reason is that grid interface passivation phenomenon easily appears in the positive plate of lead-calcium alloy in cyclic process.At present, solution is except adding the elements such as tin, silver, rare earth in the alloy, another prior way adjusts polar plate solidification technique exactly, grid interface is made to form densification and firmly corrosion layer, thus the grid interface passivation phenomenon that the positive plate eliminating lead-calcium alloy occurs in cyclic process.But current industry does not also have ideal method, the battery pole plates prepared can deeper cavity life-span of significantly lift valve controlled sealed lead-acid storage battery.
Summary of the invention
The present invention in order to deeper cavity life-span of solving existing valve-regulated sealed lead-acid batteries (VRLA) technical problem on the low side, propose a kind of can the method for battery pole plates solidification in deeper cavity life-span of lift valve controlled sealed lead-acid storage battery.
The present invention propose a kind of can the polar plate solidification method in lift valve control sealing type lead-acid battery deeper cavity life-span, its procedure of processing is as follows:
Step 1: select lead plaster according to demand, and this lead plaster is coated battery pole plates surface;
When the battery pole plates of described coating lead plaster takes up, battery pole plates closely hangs up or stacks, and does not stay gap between battery pole plates, and the water content of battery pole plates surface lead plaster is greater than 9.5%, and the temperature of battery pole plates is less than 45 DEG C;
Step 2: the battery pole plates of described coating lead plaster is carried out first stage solidification, curing temperature is 45 DEG C ~ 55 DEG C, humidity more than 99%, circulation wind speed 25% ~ 35%, 12 ~ 24 hours time;
Step 3: the battery pole plates of described coating lead plaster is carried out second stage solidification, curing temperature is 45 DEG C ~ 65 DEG C, and humidity drops to 60% ~ 50% gradually from 99%, circulation wind speed 30% ~ 50%, 24 ~ 48 hours time;
Step 4: the battery pole plates of described coating lead plaster is carried out drying process, stop humidification, temperature is risen to 65 DEG C ~ 75 DEG C, circulation wind speed is 80% ~ 90%, 12 ~ 36 hours time.
Preferably, the battery pole plates of described coating lead plaster, the positive plate free lead content after solidification is 0.2% ~ 2%, moisture 0.1% ~ 0.3%; Negative plate free lead content is 0.2% ~ 3%, moisture 0.1% ~ 0.3%.
Knock out the lead plaster of the battery pole plates after solidification, can obviously see grid surface completely by one deck firmly corrosion layer wrap up, show that corrosion layer is good.Adopt battery pole plates of the present invention to assemble conventional VRLA battery, 20 hour rate electric discharges reach 22 hours, and initial 1C reaches 40 minutes discharge time, and 1C discharge cycles 360 times, discharge time steadily remains on 43 ~ 45 minutes always, undamped.By 10 hour rate 100%DOD discharge cycles, circulate still have for 60 times more than 90% capacity.The present invention, by improving polar plate solidification technique, improves the deeper cavity life performance of the valve-regulated sealed lead-acid batteries adopting lead-calcium alloy greatly.
Embodiment
The present invention propose a kind of can the polar plate solidification method in lift valve control sealing type lead-acid battery deeper cavity life-span, its procedure of processing is as follows:
Step 1: select lead plaster according to demand, and this lead plaster is coated battery pole plates surface;
When the battery pole plates of coating lead plaster takes up, battery pole plates closely hangs up or stacks, and does not stay gap between battery pole plates, and the water content of battery pole plates surface lead plaster is greater than 9.5%, and the temperature of battery pole plates is less than 45 DEG C;
Step 2: the battery pole plates of above-mentioned coating lead plaster is carried out first stage solidification, curing temperature is 45 DEG C ~ 55 DEG C, humidity more than 99%, circulation wind speed 25% ~ 35%, 12 ~ 24 hours time;
Step 3: the battery pole plates through first stage solidification coating lead plaster is carried out second stage solidification, and curing temperature is 45 DEG C ~ 65 DEG C, and humidity drops to 60% ~ 50% gradually from 99%, circulation wind speed 30% ~ 50%, 24 ~ 48 hours time;
Step 4: the battery pole plates through space second stage solidification coating lead plaster is carried out drying process, and stop humidification, temperature is risen to 65 DEG C ~ 75 DEG C, circulation wind speed is 80% ~ 90%, 12 ~ 36 hours time.
The battery pole plates of coating lead plaster, the positive plate free lead content after solidification is 0.2% ~ 2%, moisture 0.1% ~ 0.3%; Negative plate free lead content is 0.2% ~ 3%, moisture 0.1% ~ 0.3%.
Adopt battery pole plates of the present invention to assemble conventional VRLA battery, after testing, 20 hour rate electric discharges reach 22 hours, and initial 1C reaches 40 minutes discharge time, and 1C discharge cycles 360 times, discharge time steadily remains on 43 ~ 45 minutes always, undamped.By 10 hour rate 100%DOD discharge cycles, circulate still have for 60 times more than 90% capacity.The present invention, by improving polar plate solidification technique, improves the deeper cavity life performance of the valve-regulated sealed lead-acid batteries adopting lead-calcium alloy greatly.
Claims (2)
1. can promote the polar plate solidification method in battery deeper cavity life-span, its procedure of processing is as follows:
Step 1: select lead plaster according to demand, and this lead plaster is coated battery pole plates surface;
When the battery pole plates of described coating lead plaster takes up, battery pole plates closely hangs up or stacks, and does not stay gap between battery pole plates, and the water content of battery pole plates surface lead plaster is greater than 9.5%, and the temperature of battery pole plates is less than 45 DEG C;
Step 2: the battery pole plates of described coating lead plaster is carried out first stage solidification, curing temperature is 45 DEG C ~ 55 DEG C, humidity more than 99%, circulation wind speed 25% ~ 35%, 12 ~ 24 hours time;
Step 3: the battery pole plates of described coating lead plaster is carried out second stage solidification, curing temperature is 45 DEG C ~ 65 DEG C, and humidity drops to 60% ~ 50% gradually from 99%, circulation wind speed 30% ~ 50%, 24 ~ 48 hours time;
Step 4: the battery pole plates of described coating lead plaster is carried out drying process, stop humidification, temperature is risen to 65 DEG C ~ 75 DEG C, circulation wind speed is 80% ~ 90%, 12 ~ 36 hours time.
2. can promote the polar plate solidification method in battery deeper cavity life-span as claimed in claim 1, it is characterized in that: the battery pole plates of described coating lead plaster, the positive plate free lead content after solidification is 0.2% ~ 2%, moisture 0.1% ~ 0.3%; Negative plate free lead content is 0.2% ~ 3%, moisture 0.1% ~ 0.3%.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107342396A (en) * | 2016-05-03 | 2017-11-10 | 深圳市雄韬电源科技股份有限公司 | The fast-curing process of accumulator plate |
CN108878785A (en) * | 2018-06-27 | 2018-11-23 | 芜湖盘云石磨新能源科技有限公司 | A kind of low energy consumption battery pole plates curing process |
CN111261839A (en) * | 2020-02-20 | 2020-06-09 | 江苏海瑞电源有限公司 | Deep-cycle power battery positive plate and preparation method thereof |
WO2021017347A1 (en) * | 2019-07-29 | 2021-02-04 | 浙江天能电池(江苏)有限公司 | Lead-carbon storage battery negative plate spontaneous curing process |
Citations (8)
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CN101355152A (en) * | 2008-05-08 | 2009-01-28 | 江苏快乐电源有限公司 | Technique for making polar plate of dried-charge tube-type dynamic lead acid battery |
CN102610800A (en) * | 2012-03-30 | 2012-07-25 | 山东瑞宇蓄电池有限公司 | Method for solidifying lead-acid battery plate |
CN103151499A (en) * | 2013-01-29 | 2013-06-12 | 超威电源有限公司 | Internal-formation pole plate curing process |
CN103219497A (en) * | 2013-01-29 | 2013-07-24 | 超威电源有限公司 | Enclosed-formed pole plate pressurizing and curing process |
CN103400966A (en) * | 2013-07-09 | 2013-11-20 | 超威电源有限公司 | Curing process for pole plate of lead-acid storage battery |
CN103594688A (en) * | 2013-10-12 | 2014-02-19 | 河南超威电源有限公司 | Two-section type battery plate curing process |
CN103606653A (en) * | 2013-10-21 | 2014-02-26 | 安徽省华森电源有限公司 | Automatic curing energy-saving technology of secondary lead regenerated accumulator plate |
CN103606685A (en) * | 2013-10-21 | 2014-02-26 | 安徽省华森电源有限公司 | Environment-friendly process for preparing high-energy storage battery plate by using secondary lead |
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2015
- 2015-10-08 CN CN201510643478.0A patent/CN105119021A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101355152A (en) * | 2008-05-08 | 2009-01-28 | 江苏快乐电源有限公司 | Technique for making polar plate of dried-charge tube-type dynamic lead acid battery |
CN102610800A (en) * | 2012-03-30 | 2012-07-25 | 山东瑞宇蓄电池有限公司 | Method for solidifying lead-acid battery plate |
CN103151499A (en) * | 2013-01-29 | 2013-06-12 | 超威电源有限公司 | Internal-formation pole plate curing process |
CN103219497A (en) * | 2013-01-29 | 2013-07-24 | 超威电源有限公司 | Enclosed-formed pole plate pressurizing and curing process |
CN103400966A (en) * | 2013-07-09 | 2013-11-20 | 超威电源有限公司 | Curing process for pole plate of lead-acid storage battery |
CN103594688A (en) * | 2013-10-12 | 2014-02-19 | 河南超威电源有限公司 | Two-section type battery plate curing process |
CN103606653A (en) * | 2013-10-21 | 2014-02-26 | 安徽省华森电源有限公司 | Automatic curing energy-saving technology of secondary lead regenerated accumulator plate |
CN103606685A (en) * | 2013-10-21 | 2014-02-26 | 安徽省华森电源有限公司 | Environment-friendly process for preparing high-energy storage battery plate by using secondary lead |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107342396A (en) * | 2016-05-03 | 2017-11-10 | 深圳市雄韬电源科技股份有限公司 | The fast-curing process of accumulator plate |
CN107342396B (en) * | 2016-05-03 | 2020-01-24 | 深圳市雄韬电源科技股份有限公司 | Rapid curing process of storage battery pole plate |
CN108878785A (en) * | 2018-06-27 | 2018-11-23 | 芜湖盘云石磨新能源科技有限公司 | A kind of low energy consumption battery pole plates curing process |
WO2021017347A1 (en) * | 2019-07-29 | 2021-02-04 | 浙江天能电池(江苏)有限公司 | Lead-carbon storage battery negative plate spontaneous curing process |
CN111261839A (en) * | 2020-02-20 | 2020-06-09 | 江苏海瑞电源有限公司 | Deep-cycle power battery positive plate and preparation method thereof |
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