CN105114478B - A kind of combined type rotation shaft structure based on wedge key connection - Google Patents
A kind of combined type rotation shaft structure based on wedge key connection Download PDFInfo
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- CN105114478B CN105114478B CN201510603425.6A CN201510603425A CN105114478B CN 105114478 B CN105114478 B CN 105114478B CN 201510603425 A CN201510603425 A CN 201510603425A CN 105114478 B CN105114478 B CN 105114478B
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- 239000002184 metal Substances 0.000 claims abstract description 57
- CREMABGTGYGIQB-UHFFFAOYSA-N carbon carbon Chemical compound C.C CREMABGTGYGIQB-UHFFFAOYSA-N 0.000 claims abstract description 54
- 239000011203 carbon fibre reinforced carbon Substances 0.000 claims abstract description 54
- 239000002131 composite material Substances 0.000 claims abstract description 5
- 230000013011 mating Effects 0.000 claims description 13
- 239000000956 alloy Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 5
- 229910000601 superalloy Inorganic materials 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 6
- IUHFWCGCSVTMPG-UHFFFAOYSA-N [C].[C] Chemical class [C].[C] IUHFWCGCSVTMPG-UHFFFAOYSA-N 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
本发明是一种基于楔键连接的组合式转轴结构,包括碳‑碳转轴、多个楔键、金属转轴、连接螺杆、第一垫片、第一锁紧螺母、第二垫片、第二锁紧螺母;连接螺杆穿过碳‑碳转轴连接孔和金属转轴连接孔,连接螺杆的上端先后安装第一垫片和第一锁紧螺母,连接螺杆的下端先后安装第二垫片和第二锁紧螺母,通过拧紧第一锁紧螺母和第二锁紧螺母给楔键斜面和金属转轴斜面配合上施加轴向力,使楔键锁紧实现转动。本发明采用楔键结构,通过轴向预紧实现碳‑碳转轴和金属转轴的无间隙连接,利用碳‑碳复合材料优异的防热能力和承载能力,以及高温合金材料较高的耐温性能和较低的热传导能力,保证转轴结构同时具有较高的耐温性能和较低的热传导性能。
The present invention is a combined shaft structure based on wedge key connection, comprising a carbon-carbon shaft, a plurality of wedge keys, a metal shaft, a connecting screw, a first washer, a first lock nut, a second washer, a second locking nut; the connecting screw passes through the carbon-carbon shaft connecting hole and the metal shaft connecting hole, the upper end of the connecting screw is successively installed with the first gasket and the first locking nut, and the lower end of the connecting screw is successively installed with the second gasket and the second For the locking nut, by tightening the first locking nut and the second locking nut, an axial force is applied to the wedge key inclined surface and the metal rotating shaft inclined surface, so that the wedge key is locked and rotated. The invention adopts the wedge key structure, realizes the gapless connection between the carbon-carbon rotating shaft and the metal rotating shaft through axial preloading, and utilizes the excellent heat-proof ability and bearing capacity of the carbon-carbon composite material, as well as the high temperature resistance performance of the superalloy material. And lower thermal conductivity, to ensure that the shaft structure has higher temperature resistance and lower thermal conductivity at the same time.
Description
技术领域technical field
本发明涉及一种组合式转轴结构,具体涉及一种基于楔键连接的组合式转轴结构。The invention relates to a combined rotary shaft structure, in particular to a combined rotary shaft structure based on a wedge key connection.
背景技术Background technique
碳-碳复合材料具有优异的防热、承载能力,但其过高的热传导能力将导致与其配合的结构温度过高。高温合金材料具有较高的耐温性能和较低的热传导能力。为综合利用两种材料的性能,采用楔键结构实现两种材料转轴的连接,保证转轴同时具有较高的耐温性能和较低的热传导性能。Carbon-carbon composites have excellent heat resistance and bearing capacity, but their excessive thermal conductivity will cause the structure temperature to be too high. Superalloy materials have higher temperature resistance and lower thermal conductivity. In order to comprehensively utilize the properties of the two materials, the wedge key structure is used to realize the connection of the two materials' rotating shafts, so as to ensure that the rotating shaft has high temperature resistance and low thermal conductivity at the same time.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种基于楔键连接的组合式转轴结构,既具有较高的耐温性能,还拥有较低的热传导性能。The purpose of the present invention is to provide a combined rotating shaft structure based on wedge key connection, which has both high temperature resistance and low thermal conductivity.
本发明所述的一种基于楔键连接的组合式转轴结构,包括压环、连接螺杆、第一锁紧螺母、第二锁紧螺母,还包括碳-碳转轴、多个楔键、金属转轴;The combined shaft structure based on wedge key connection according to the present invention includes a pressure ring, a connecting screw, a first locking nut, a second locking nut, a carbon-carbon shaft, a plurality of wedge keys, and a metal shaft. ;
碳-碳转轴为圆柱台,圆柱台上部直径大于其下部直径,圆柱台上部底面为轴肩,圆柱台下部外壁上沿周向均匀设置多个平面为配合面,配合面的数量与楔键的数量相同,碳-碳转轴的中心设有安装连接螺杆的碳-碳转轴连接孔;The carbon-carbon shaft is a cylindrical table, the diameter of the upper part of the cylindrical table is larger than the diameter of its lower part, the bottom surface of the upper part of the cylindrical table is a shaft shoulder, and the outer wall of the lower part of the cylindrical table is evenly arranged with a plurality of planes in the circumferential direction as mating surfaces. The number is the same, the center of the carbon-carbon shaft is provided with a carbon-carbon shaft connecting hole for installing the connecting screw;
碳-碳转轴下面为金属转轴,金属转轴上部为桶状结构,桶状结构内壁对应配合面的位置设置金属转轴斜面,金属转轴斜面的斜度与楔键斜面的斜度相同,碳-碳转轴中心设有安装连接螺杆的金属转轴连接孔;The bottom of the carbon-carbon rotating shaft is a metal rotating shaft, and the upper part of the metal rotating shaft is a barrel-shaped structure. The position of the inner wall of the barrel-shaped structure corresponding to the matching surface is provided with a metal rotating shaft slope. The slope of the metal rotating shaft slope is the same as that of the wedge key slope. The carbon-carbon rotating shaft There is a metal shaft connecting hole for installing the connecting screw in the center;
楔键为上宽下窄的长方体结构,设置具有斜度的楔键斜面,楔键斜面的相对面为没有斜度的楔键平面;楔键设置在碳-碳转轴的圆柱台下部外壁和金属转轴的上部桶装结构内壁之间,楔键上端面通过压环与碳-碳转轴的轴肩压紧,键平面与碳-碳转轴上的配合面紧密接触,楔键斜面与金属转轴上的金属转轴斜面紧密接触;The wedge bond is a cuboid structure with a wide upper and a narrow lower, and a wedge bond slope with a slope is set, and the opposite surface of the wedge key slope is a wedge bond plane without slope; the wedge key is arranged on the outer wall of the lower part of the cylindrical platform of the carbon-carbon shaft and the metal Between the inner walls of the upper barrel structure of the rotating shaft, the upper end face of the wedge key is pressed against the shoulder of the carbon-carbon rotating shaft through the pressure ring, the key plane is in close contact with the mating surface on the carbon-carbon rotating shaft, and the wedge key slope and the metal rotating shaft. The inclined surfaces of the metal shaft are in close contact;
连接螺杆穿过碳-碳转轴连接孔和金属转轴连接孔,通过连接螺杆上端的第一锁紧螺母和连接螺杆下端的第二锁紧螺母进行固定。The connecting screw rod passes through the carbon-carbon rotating shaft connecting hole and the metal rotating shaft connecting hole, and is fixed by a first locking nut on the upper end of the connecting screw rod and a second locking nut on the lower end of the connecting screw rod.
本发明所述的一种基于楔键连接的组合式转轴结构,其中,所述楔键的数量为2个或者4个。In the combined shaft structure based on the wedge key connection according to the present invention, the number of the wedge keys is 2 or 4.
本发明所述的一种基于楔键连接的组合式转轴结构,其中,所述楔键斜面为1:100。In the combined shaft structure based on wedge key connection according to the present invention, the slope of the wedge key is 1:100.
本发明所述的一种基于楔键连接的组合式转轴结构,还包括第一垫片和第二垫片,第一锁紧螺母与碳-碳转轴的上端面之间设置有第一垫片,第二锁紧螺母与金属转轴的凹槽底面之间设置有第二垫片。The combined shaft structure based on wedge key connection according to the present invention further includes a first washer and a second washer, and a first washer is arranged between the first locking nut and the upper end face of the carbon-carbon shaft , a second washer is arranged between the second locking nut and the bottom surface of the groove of the metal shaft.
本发明所述的一种基于楔键连接的组合式转轴结构,其中,所述碳-碳转轴采用碳-碳复合材料制成,所述楔键和金属转轴采用高温合金材料制成。In the combined shaft structure based on wedge key connection according to the present invention, the carbon-carbon shaft is made of carbon-carbon composite material, and the wedge key and the metal shaft are made of high temperature alloy material.
本发明设计了一种基于楔键连接的组合式转轴结构,采用楔键结构,通过轴向预紧可以实现碳-碳转轴和金属转轴的无间隙连接,利用碳-碳复合材料优异的防热能力和承载能力,以及高温合金材料较高的耐温性能和较低的热传导能力,保证转轴结构同时具有较高的耐温性能和较低的热传导性能。The invention designs a combined rotating shaft structure based on wedge key connection. By adopting the wedge key structure, the gapless connection between the carbon-carbon rotating shaft and the metal rotating shaft can be realized by axial preloading, and the excellent heat protection of the carbon-carbon composite material is used. Capacity and bearing capacity, as well as the high temperature resistance and low thermal conductivity of superalloy materials, ensure that the shaft structure has both high temperature resistance and low thermal conductivity.
附图说明Description of drawings
图1为组合式转轴结构示意图。Figure 1 is a schematic diagram of the structure of the combined shaft.
图2为碳-碳转轴示意图。Figure 2 is a schematic diagram of a carbon-carbon shaft.
图3为碳-碳转轴结构示意图。Figure 3 is a schematic diagram of the carbon-carbon shaft structure.
图4为楔键示意图。Figure 4 is a schematic diagram of a wedge bond.
图5为金属转轴示意图。FIG. 5 is a schematic diagram of a metal rotating shaft.
图6为金属转轴结构示意图。FIG. 6 is a schematic diagram of the structure of the metal rotating shaft.
其中,1、碳-碳转轴,2、压环,3、楔键,4、连接螺杆,5、金属转轴,6、第一垫片,7、第一锁紧螺母,8、第二垫片,9、第二锁紧螺母,101、配合面,102、轴肩,103、碳-碳转轴连接孔,301、楔键斜面,302、楔键平面,501、金属转轴斜面,502、金属转轴连接孔。Among them, 1, carbon-carbon shaft, 2, pressure ring, 3, wedge key, 4, connecting screw, 5, metal shaft, 6, first gasket, 7, first lock nut, 8, second gasket , 9, the second lock nut, 101, mating surface, 102, shoulder, 103, carbon-carbon shaft connection hole, 301, wedge key bevel, 302, wedge key plane, 501, metal shaft bevel, 502, metal shaft connection hole.
具体实施方式Detailed ways
下面结合附图和实施例对本发明进行进一步描述。The present invention will be further described below with reference to the accompanying drawings and embodiments.
本发明是一种基于楔键连接的组合式转轴结构,如图1所示,包括碳-碳转轴1,压环2,2个楔键3,连接螺杆4,金属转轴5,第一垫片6,第一锁紧螺母7,第二垫片8,第二锁紧螺母9。The present invention is a combined shaft structure based on wedge key connection, as shown in FIG. 1 , including a carbon-carbon shaft 1, a pressure ring 2, two wedge keys 3, a connecting screw 4, a metal shaft 5, and a first gasket 6. The first lock nut 7 , the second washer 8 , and the second lock nut 9 .
如图2和图3所示,碳-碳转轴1采用碳-碳复合材料制成,为圆柱台结构,圆柱台上部直径大于其下部直径,圆柱台上部底面为轴肩102,轴肩102与压环2的上端面配合;所述圆柱台下部外壁上沿周向相隔180度设置有2个凹陷的平面,即配合面101,配合面101与楔键3配合,进而与金属转轴5配合,实现转动;碳-碳转轴1的中心设有通孔,即碳-碳转轴连接孔103,用于安装连接螺杆4。As shown in FIGS. 2 and 3 , the carbon-carbon shaft 1 is made of carbon-carbon composite material, and has a cylindrical platform structure. The diameter of the upper part of the cylindrical platform is larger than that of its lower part, and the bottom surface of the upper part of the cylindrical platform is a shaft shoulder 102. The upper end face of the pressure ring 2 is matched; the outer wall of the lower part of the cylindrical platform is provided with two concave planes separated by 180 degrees in the circumferential direction, namely the mating surface 101, and the mating surface 101 is matched with the wedge key 3, and then matched with the metal shaft 5, Rotation is realized; the center of the carbon-carbon rotating shaft 1 is provided with a through hole, that is, the carbon-carbon rotating shaft connecting hole 103 , for installing the connecting screw 4 .
如图4所示,楔键3采用高温合金材料制成,为上宽下窄的长方体结构,设置有斜度为1:100的楔键斜面301,与金属转轴5上的金属转轴斜面501配合;所述楔键斜面301的相对面为楔键平面302,与碳-碳转轴1上的配合面101配合。As shown in FIG. 4 , the wedge key 3 is made of high-temperature alloy material, which is a rectangular parallelepiped structure with a wide top and a narrow bottom, and is provided with a wedge key slope 301 with a slope of 1:100, which cooperates with the metal shaft slope 501 on the metal shaft 5 . ; The opposite surface of the wedge key inclined surface 301 is the wedge key plane 302 , which is matched with the matching surface 101 on the carbon-carbon shaft 1 .
如图1所示,碳-碳转轴1套装在金属转轴5内部,金属转轴5位于碳-碳转轴1下方。如图5和图6所示,金属转轴5采用高温合金材料制成,上部为桶状结构,桶状结构内壁沿周向均匀设置金属转轴斜面501,金属转轴斜面501的数量和位置,分别与碳-碳转轴1的配合面101的数量和位置相配合,金属转轴斜面501的斜度与楔键3的楔键斜面301的斜度相配合;金属转轴5下部设有凹槽,用于安装第二锁紧螺母9;金属转轴5的中心设有通孔,即金属转轴连接孔502,用于安装连接螺杆4。As shown in FIG. 1 , the carbon-carbon rotating shaft 1 is sheathed inside the metal rotating shaft 5 , and the metal rotating shaft 5 is located under the carbon-carbon rotating shaft 1 . As shown in FIG. 5 and FIG. 6 , the metal shaft 5 is made of high temperature alloy material, and the upper part is a barrel-shaped structure. The inner wall of the barrel-shaped structure is evenly provided with metal shaft slopes 501 along the circumferential direction. The number and position of the metal shaft slopes 501 are respectively the same as The number and position of the mating surfaces 101 of the carbon-carbon shaft 1 are matched, and the inclination of the inclined surface 501 of the metal shaft matches the inclination of the inclined surface 301 of the wedge key 3; the lower part of the metal shaft 5 is provided with a groove for installation The second locking nut 9; the center of the metal rotating shaft 5 is provided with a through hole, that is, the metal rotating shaft connecting hole 502, which is used to install the connecting screw 4.
本实施例中所述碳-碳转轴1的配合面101为2个,实际应用中可根据需求均匀设置多个配合面101,例如,相隔90度设置4个配合面101,同时对楔键3的数量和金属转轴5的结构做出相应的变化。In this embodiment, the carbon-carbon shaft 1 has two mating surfaces 101. In practical applications, a plurality of mating surfaces 101 can be evenly arranged according to requirements. For example, four mating surfaces 101 are arranged 90 degrees apart. The number and the structure of the metal shaft 5 should be changed accordingly.
本发明所述的一种基于楔键连接的组合式转轴结构,其组装后的结构如图1所示。碳-碳转轴1套装在金属转轴5内部,金属转轴5位于碳-碳转轴1下方,楔键3设置在碳-碳转轴1的圆柱台下部外壁和金属转轴5的上部桶装结构内壁之间;楔键3上端面通过压环2与碳-碳转轴1的轴肩102压紧,楔键平面302与碳-碳转轴1上的配合面101紧密接触,楔键斜面301与金属转轴5上的金属转轴斜面501紧密接触;碳-碳转轴1和金属转轴5通过连接螺杆4、第一锁紧螺母7、第二锁紧螺母9连接固定,连接螺杆4穿过碳-碳转轴连接孔103和金属转轴连接孔502,通过连接螺杆4上端的第一锁紧螺母7和连接螺杆4下端的第二锁紧螺母9进行固定,第一锁紧螺母7与碳-碳转轴1的上端面之间设置有第一垫片6,第二锁紧螺母9与金属转轴5的凹槽底面之间设置有第二垫片8,通过拧紧第一锁紧螺母7和第二锁紧螺母9给楔键斜面301和金属转轴斜面501配合上施加轴向力,使楔键锁紧实现转动。A combined shaft structure based on wedge key connection according to the present invention, the assembled structure is shown in FIG. 1 . The carbon-carbon rotating shaft 1 is sleeved inside the metal rotating shaft 5, the metal rotating shaft 5 is located under the carbon-carbon rotating shaft 1, and the wedge key 3 is arranged between the lower outer wall of the cylindrical platform of the carbon-carbon rotating shaft 1 and the inner wall of the upper barrel structure of the metal rotating shaft 5 ; The upper end face of the wedge key 3 is pressed against the shoulder 102 of the carbon-carbon shaft 1 through the pressure ring 2, the wedge key plane 302 is in close contact with the mating surface 101 on the carbon-carbon shaft 1, and the wedge key slope 301 is on the metal shaft 5. The metal rotating shaft slope 501 is in close contact; the carbon-carbon rotating shaft 1 and the metal rotating shaft 5 are connected and fixed by the connecting screw 4, the first locking nut 7 and the second locking nut 9, and the connecting screw 4 passes through the carbon-carbon rotating shaft connection hole 103 And the metal shaft connection hole 502 is fixed by the first locking nut 7 on the upper end of the connecting screw 4 and the second locking nut 9 on the lower end of the connecting screw 4, the first locking nut 7 and the upper end surface of the carbon-carbon shaft 1 are fixed. A first washer 6 is arranged between the two, and a second washer 8 is arranged between the second locking nut 9 and the bottom surface of the groove of the metal shaft 5, and the wedge is provided by tightening the first locking nut 7 and the second locking nut 9 The key slope 301 and the metal shaft slope 501 cooperate to exert an axial force, so that the wedge key is locked and rotated.
上面对本发明的实施例作了详细说明,上述实施方式仅为本发明的最优实施例,但是本发明并不限于上述实施例,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下做出各种变化。The embodiments of the present invention have been described in detail above, and the above-mentioned embodiments are only the best embodiments of the present invention, but the present invention is not limited to the above-mentioned embodiments. Various changes can be made without departing from the spirit of the present invention.
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