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CN105097227A - Assembled laminated inductor device - Google Patents

Assembled laminated inductor device Download PDF

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Publication number
CN105097227A
CN105097227A CN201410211211.XA CN201410211211A CN105097227A CN 105097227 A CN105097227 A CN 105097227A CN 201410211211 A CN201410211211 A CN 201410211211A CN 105097227 A CN105097227 A CN 105097227A
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core body
iron core
coil
storage space
inductance
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郭修竹
朱海南
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Alliance Magnetics HK Ltd
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Abstract

本发明提供一种组装式叠层电感装置,特别是功率型电感器,其包含一个经由冲压成型近似8字型金属片线圈、三个铁心体以及两个片状体,其近似8字型金属片线圈的上、中、下位空间组装铁心体后,于铁心体外围形成两圈和三圈电感线圈的组装式叠层电感装置,此种结构的电感装置可实现提升电感量并凭借控制铁心体间隙的大小来调节电感量的大小,据以达成各种电感特性的灵活组合。

The present invention provides an assembled laminated inductor device, in particular a power inductor, which comprises an approximately 8-shaped metal sheet coil formed by stamping, three iron core bodies and two sheet bodies. After the iron core bodies are assembled in the upper, middle and lower spaces of the approximately 8-shaped metal sheet coil, the assembled laminated inductor device with two turns and three turns of inductor coils is formed on the periphery of the iron core body. The inductor device of this structure can realize the improvement of inductance and adjust the size of the inductance by controlling the size of the gap between the iron core bodies, thereby achieving a flexible combination of various inductance characteristics.

Description

组装式叠层电感装置Assembled laminated inductor device

技术领域technical field

本发明涉及一种组装式叠层电感装置,特别是具有低电压、大电流的功率型电感装置。The invention relates to an assembled laminated inductance device, in particular to a power type inductance device with low voltage and high current.

背景技术Background technique

近年来,对于电源产品或者在电路系统中的电源模块,对于高功率电感的追求从来都是设计工程师和元件厂家花最多精力的地方,尤其是在低电压及大电流的电路运用中,比如直流到直流电源模块(DC-DCModule)及伺服器中电压整流模块(VRMs)的电路等元件。In recent years, for power supply products or power modules in circuit systems, the pursuit of high-power inductors has always been where design engineers and component manufacturers spend the most energy, especially in low-voltage and high-current circuit applications, such as DC To the DC power supply module (DC-DCModule) and the circuit and other components of the voltage rectification module (VRMs) in the server.

金属片做成线圈的电感已经有了很多的应用,但是普通的金属片做线圈的电感,都因为只有单圈的限制和使得感量很低根本无法实现电气上的要求,或者为了实现电气上的要求而将体积加大来增加电感量。The inductance of coils made of metal sheets has been used in many applications, but the inductance of ordinary metal sheets as coils cannot meet the electrical requirements because of the limitation of only a single turn and the low inductance, or in order to achieve electrical requirements. Requirements to increase the volume to increase the inductance.

而且传统结构的电感由于结构简单,无法实现凭借控制不同的间隙来实现产品在电路应用时,达到小功率(此时如果感量高,纹波电流就小,效率高)和大功率(感量平稳,若在过载情形下可靠度高)不同的运行环境下的表现。Moreover, due to the simple structure of the traditional inductance, it is impossible to achieve low power (if the inductance is high at this time, the ripple current will be small and the efficiency is high) and high power (inductance) when the product is applied in the circuit by controlling different gaps. Stable, if the reliability is high in the case of overload) performance in different operating environments.

因此,本案技术手段能解决以上所列故有产品存在的两个主要问题。Therefore, the technical means of this case can solve the two main problems of the existing products listed above.

发明内容Contents of the invention

本发明组装式叠层电感装置,其主要的目的凭借铜片或金属片冲压成多圈的线圈并组装成叠层电感,因此能在相同或相近的体积下,实现更高感量、更低的铁心损耗或者在相同的性能下能将体积缩得更小。The main purpose of the assembled laminated inductor device of the present invention is to stamp multi-turn coils with copper sheets or metal sheets and assemble them into laminated inductors, so that higher inductance and lower The core loss or the volume can be reduced under the same performance.

本发明组装式叠层电感装置,另一目的运用其组装工艺,据以实现控制铁心与铁心之间不同的间隙,据以达到在不同的电路运行环境下获得更好的电感性能。Another purpose of the assembled laminated inductor device of the present invention is to use its assembly process to control different gaps between iron cores and achieve better inductance performance under different circuit operating environments.

为实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:

一种组装式叠层电感装置,其特征在于:包含一个经由冲压成型的近似8字型金属片线圈、上、中、下共三个铁心体及二个片状体,其中:An assembled laminated inductor device is characterized in that it includes an approximately 8-shaped metal sheet coil formed by stamping, three iron core bodies and two sheet bodies on the upper, middle and lower sides, wherein:

上述近似8字型金属片线圈,其结构是在上平面两端向下折弯成直立面,两枚该直立面端分别交错再向内折弯成下平面,下平面端分别再向下折弯成直立电性导电引脚并在端部呈弯脚,使该近似8字型金属片线圈冲压结构形成具有近似8字型并有上层容纳空间及下层容纳空间的多层次线圈机构;The structure of the above-mentioned approximately 8-shaped metal sheet coil is to bend downwards at both ends of the upper plane to form a vertical surface, and the two ends of the vertical surface are respectively staggered and then bent inward to form a lower plane, and the lower plane ends are respectively folded downwards. Bend into an upright electrical conductive pin and bend at the end, so that the approximately 8-shaped sheet metal coil stamping structure forms a multi-layered coil mechanism with an approximately 8-shaped and upper and lower storage spaces;

上述上铁心体、中铁心体及下铁心体,是铁氧体材料制成,其中上铁心体及下铁心体对应近似8字型金属片线圈的一面设有避开上平面及下平面的凹槽;The above-mentioned upper iron core body, middle iron core body and lower iron core body are made of ferrite material, wherein the upper iron core body and the lower iron core body correspond to the approximately 8-shaped metal sheet coils and are provided with concave holes avoiding the upper plane and the lower plane. groove;

上述片状体,其用来形成本发明组装式叠层电感装置上铁心体、中铁心体及下铁心体之间的间隙;The above-mentioned sheet-shaped body is used to form the gap between the upper iron core body, the middle iron core body and the lower iron core body of the assembled laminated inductor device of the present invention;

本发明组装式叠层电感装置的组装,是将中铁心体及下铁心体分别置入近似8字型金属片线圈的上层容纳空间及下层容纳空间内,而上铁心体盖合于近似8字型金属片线圈顶端,上铁心体、中铁心体及下铁心体的接触面置入该片状体并以粘胶粘合,三者据以组合形成一个磁路并具有一个多层线圈的电感装置,凭借上铁心体、中铁心体、下铁心体的串联方式、多层的线圈结构及通过装入片状体(控制各铁心体的间隙,可有效调节该电感装置的电感量。The assembly of the assembled laminated inductor device of the present invention is to put the middle iron core body and the lower iron core body into the upper storage space and the lower storage space of the approximate 8-shaped metal sheet coil respectively, and the upper iron core body is covered in the approximate 8-shaped coil. The top of the metal sheet coil, the contact surfaces of the upper iron core body, the middle iron core body and the lower iron core body are placed in the sheet body and bonded with glue, and the three are combined to form a magnetic circuit and have the inductance of a multi-layer coil The device can effectively adjust the inductance of the inductance device by virtue of the upper iron core body, the middle iron core body, the lower iron core body in series, the multi-layer coil structure and by loading the sheet-like body (controlling the gap between each iron core body.

其中:近似8字型金属片线圈由铜片或其它类型的电导体材料经冲压制成。Among them: the approximately 8-shaped metal sheet coil is made of copper sheet or other types of electrical conductor materials by stamping.

其中:上铁心体、中铁心体及下铁心体是铁氧体材料或其他软磁材料制成。Wherein: the upper iron core body, the middle iron core body and the lower iron core body are made of ferrite material or other soft magnetic materials.

其中:上述片状体是由非铁磁质材料制成的片状体,该非铁磁质材料是麦拉片,牛皮纸片、塑胶片或玻璃片,但是此类间隙也可以包含用其他的方式实现气隙的情况。Wherein: the above-mentioned flakes are flakes made of non-ferromagnetic materials, the non-ferromagnetic materials are mylar sheets, kraft paper sheets, plastic sheets or glass sheets, but such gaps can also include other way to achieve the air gap situation.

其中:下铁心体制成与下层容纳空间相若大小,并将下铁心体填入下层容纳空间内,其实施是先将近似8字型金属片线圈的弯脚预先制成朝下或向外状,待置入下铁心体后再其向内折弯,使其达到最大高度空间利用。Among them: the lower iron core body is made to be similar in size to the lower storage space, and the lower iron core body is filled into the lower storage space. Its implementation is to pre-make the bent legs of the approximately 8-shaped metal sheet coils into a downward or outward shape. , after being placed in the lower iron core body, it will be bent inwards to make it maximize the use of space.

为实现上述目的,本发明采用的技术方案还包括:In order to achieve the above object, the technical scheme adopted in the present invention also includes:

一种组装式叠层电感装置,其特征在于:包含一个经由冲压成型的近似8字型金属片线圈及三个上、中、下铁心体,其中:An assembled laminated inductor device is characterized in that it includes an approximately 8-shaped metal sheet coil formed by stamping and three upper, middle and lower iron core bodies, wherein:

上述近似8字型金属片线圈,其结构是在上平面两端向下折弯成直立面,该两枚直立面端分别交错再向内折弯成下平面,下平面端分别再向下折弯成直立电性导电引脚并在端部呈弯脚,使该近似8字型金属片线圈冲压结构形成具有近似8字型并有上层容纳空间及下层容纳空间的多层次线圈机构;The structure of the above-mentioned approximately 8-shaped metal sheet coil is to bend downwards at both ends of the upper plane to form a vertical surface. Bend into an upright electrical conductive pin and bend at the end, so that the approximately 8-shaped sheet metal coil stamping structure forms a multi-layered coil mechanism with an approximately 8-shaped and upper and lower storage spaces;

上述上铁心体、中铁心体及下铁心体是铁氧体材料制成,其中上铁心体及下铁心体对应近似8字型金属片线圈的一面设有避开上平面及下平面的凹槽;The above-mentioned upper iron core body, middle iron core body and lower iron core body are made of ferrite material, wherein the upper iron core body and the lower iron core body correspond to the approximately 8-shaped metal sheet coils and are provided with grooves avoiding the upper plane and the lower plane ;

本发明组装式叠层电感装置的组装,是将中铁心体及下铁心体分别置入近似8字型金属片线圈的上层容纳空间及下层容纳空间内,而上铁心体盖合于近似8字型金属片线圈顶端,上铁心体、中铁心体及下铁心体的接触面并以粘胶粘合,二者据以组合形成一个磁路并具有一个多层线圈的电感装置,凭借上铁心体、中铁心体、下铁心体的串联方式、多层的线圈结构,可有效获得电感装置良好电感量。The assembly of the assembled laminated inductor device of the present invention is to put the middle iron core body and the lower iron core body into the upper storage space and the lower storage space of the approximate 8-shaped metal sheet coil respectively, and the upper iron core body is covered in the approximate 8-shaped coil. The top of the metal sheet coil, the contact surfaces of the upper iron core body, the middle iron core body and the lower iron core body are bonded with glue, and the two are combined to form a magnetic circuit and an inductance device with a multi-layer coil. , The series connection of the middle iron core body and the lower iron core body, and the multi-layer coil structure can effectively obtain good inductance of the inductance device.

其中:下铁心体制成与下层容纳空间相若大小,并将下铁心体填入下层容纳空间内,其实施是先将近似8字型金属片线圈的弯脚预先制成朝下或向外状,待置入下铁心体后再其向内折弯,使其达到最大高度空间利用。Among them: the lower iron core body is made to be similar in size to the lower storage space, and the lower iron core body is filled into the lower storage space. Its implementation is to pre-make the bent legs of the approximately 8-shaped metal sheet coils into a downward or outward shape. , after being placed in the lower iron core body, it will be bent inwards to make it maximize the use of space.

与现有技术相比较,本发明具有的有益效果是:由于本发明所提供的组装式叠层电感装置,包含一个经由冲压成型近似8字型金属片线圈、三个铁心体以及两个片状体,其近似8字型金属片线圈的上、中、下位空间内组装铁心体后,于铁心外围形成两圈和三圈的组装式叠层电感线圈结构,此种结构的电感可实现提升电感量并凭借控制铁心体间隙的大小来调节电感量的大小,据以实现各种电感特性的灵活组合。Compared with the prior art, the present invention has the beneficial effects that: the assembled laminated inductor device provided by the present invention includes an approximately 8-shaped metal sheet coil formed by stamping, three core bodies and two sheet-shaped coils. After the iron core body is assembled in the upper, middle and lower spaces of the approximate 8-shaped metal sheet coil, a two-turn and three-turn assembled laminated inductor coil structure is formed on the periphery of the iron core. The inductance of this structure can realize the improvement of inductance The inductance can be adjusted by controlling the size of the core body gap, so as to realize the flexible combination of various inductance characteristics.

附图说明Description of drawings

图1为本发明组装式叠层电感装置分解立体图;Fig. 1 is an exploded perspective view of an assembled laminated inductor device of the present invention;

图2为本发明组装式叠层电感装置部份组装分解立体图;Fig. 2 is a partially assembled and exploded perspective view of the assembled laminated inductor device of the present invention;

图3为本发明组装式叠层电感装置部份组装分解立体图;Fig. 3 is a partially assembled and exploded perspective view of the assembled laminated inductor device of the present invention;

图4为本发明组装式叠层电感装置组装完成立体图;4 is a perspective view of the assembly of the assembled laminated inductor device of the present invention;

图5为本发明组装式叠层电感装置组装完成局部剖视图;Fig. 5 is a partial cross-sectional view of the assembled laminated inductor device of the present invention after assembly;

图6为本发明组装式叠层电感装置组装完成另一局部剖视图;Fig. 6 is another partial cross-sectional view of the assembled laminated inductor device of the present invention after assembly;

图7为本发明组装式叠层电感装置另一实施例分解立体图。7 is an exploded perspective view of another embodiment of the assembled multilayer inductor device of the present invention.

附图标记说明:1-近似8字型金属片线圈;11-上平面;12-直立面;13-下平面;14-电性导电引脚;15-弯脚;16-上层容纳空间;17-下层容纳空间;2-上铁心体;21-凹槽;3-中铁心体;4-下铁心体;41-凹槽;5-片状体;6-片状体。Explanation of reference signs: 1-approximately 8-shaped metal sheet coil; 11-upper plane; 12-upright plane; 13-lower plane; 14-electrically conductive pin; 2-upper core body; 21-groove; 3-middle core body; 4-lower core body; 41-groove; 5-sheet body; 6-sheet body.

具体实施方式Detailed ways

参考图1所示,本发明组装式叠层电感装置,包含一个经由冲压成型的近似8字型金属片线圈1、上、中、下共三个铁心体2、3、4及二个片状体5、6。As shown in Fig. 1, the assembled laminated inductor device of the present invention includes an approximately 8-shaped metal sheet coil 1 formed by stamping, three iron core bodies 2, 3, 4 and two sheet-shaped Body 5,6.

上述近似8字型金属片线圈1,一般由铜片经冲压制成,当然也不排除使用其它类型的电导体材料,其结构是在上平面11两端向下折弯成直立面12,该两枚直立面12端分别交错再向内折弯成下平面13,下平面13端分别再向下折弯成直立电性导电引脚14并于端部呈弯脚15。The above-mentioned approximately 8-shaped metal sheet coil 1 is generally made of copper sheet by stamping, and of course it does not exclude the use of other types of electrical conductor materials. The ends of the two vertical surfaces 12 are staggered and then bent inwardly to form a lower plane 13, and the ends of the lower plane 13 are respectively bent downwards to form upright electrical conductive pins 14 and bent legs 15 at the ends.

该如上近似8字型金属片线圈1冲压结构形成具近似8字型并有上层容纳空间16及下层容纳空间17的多层次线圈机构。The stamping structure of the approximate 8-shaped sheet metal coil 1 forms a multi-layered coil mechanism with an approximate 8-shaped shape and an upper-layer accommodating space 16 and a lower-layer accommodating space 17 .

上述上铁心体2、中铁心体3及下铁心体4,是铁氧体材料制成,但也包含除铁氧体以外的其他软磁材料制成,其中上铁心体2及下铁心体4对应近似8字型金属片线圈1平面,设有避开上平面11及下平面13的凹槽21、41。The upper iron core body 2, the middle iron core body 3 and the lower iron core body 4 are made of ferrite materials, but also include other soft magnetic materials other than ferrite, wherein the upper iron core body 2 and the lower iron core body 4 Corresponding to the approximately 8-shaped sheet metal coil 1 plane, grooves 21 and 41 are provided to avoid the upper plane 11 and the lower plane 13 .

上述片状体5、6,其由各种不同的非铁磁质材料制成的片状体,其用来实现本发明组装式叠层电感装置上铁心体2、中铁心体3及下铁心体4之间的间隙大小,其包含由麦拉片、牛皮纸片,塑胶片、玻璃片等,但是此类间隙也可以包含用其他的方式实现气隙的情况。The above-mentioned sheet bodies 5, 6 are sheet bodies made of various non-ferromagnetic materials, which are used to realize the upper core body 2, the middle core body 3 and the lower core body of the assembled laminated inductor device of the present invention. The size of the gap between the bodies 4 includes Mylar sheets, kraft paper sheets, plastic sheets, glass sheets, etc., but this type of gap can also include the situation that the air gap is realized in other ways.

如图2~图6所示,本发明组装式叠层电感装置的组装,是将中铁心体3及下铁心体4分别置入近似8字型金属片线圈1的上层容纳空间16及下层容纳空间17内,而上铁心体2盖合于近似8字型金属片线圈1顶端,上铁心体2、中铁心体3及下铁心体4的接触面置入该片状体5、6并以粘胶粘合,三者据以组合形成一个磁路并具有一个多层线圈的电感装置,凭借上铁心体2、中铁心体3、下铁心体4的串联方式、多层的线圈结构及通过装入片状体5、6控制各铁心体的间隙,可有效调节该电感装置的电感量。As shown in Figures 2 to 6, the assembly of the assembled laminated inductor device of the present invention is to put the middle iron core body 3 and the lower iron core body 4 into the upper storage space 16 and the lower storage space of the approximately 8-shaped metal sheet coil 1 respectively. In the space 17, the upper iron core body 2 is covered on the top of the approximately 8-shaped metal sheet coil 1, and the contact surfaces of the upper iron core body 2, the middle iron core body 3 and the lower iron core body 4 are inserted into the sheet bodies 5, 6 and Adhesive bonding, the three are combined to form a magnetic circuit and an inductance device with a multi-layer coil, relying on the series connection of the upper core body 2, the middle core body 3, and the lower core body 4, the multi-layer coil structure and through The inductance of the inductance device can be effectively adjusted by loading the sheet-shaped bodies 5 and 6 to control the gaps between the iron core bodies.

如上结构设计的本发明组装式叠层电感装置,显然比普通单圈的电感产品的感量高,或者在相同的电感量下具有可通过更高的电流及铁心损耗更低的特点。The assembled laminated inductance device of the present invention designed as above has obviously higher inductance than ordinary single-turn inductance products, or has the characteristics of higher current and lower core loss under the same inductance.

参考如下定性分析的比较图所示,由其比较图得知,本发明确实能对传统意义上的电感进行性能上的明显改进,大大提高产品的性能,丰富产品的特性表现形式,能为用户某些特定的需求提供切实的解决方案,具有很强的新颖性、进步性和实用性。Referring to the comparison diagram of the following qualitative analysis, it can be seen from the comparison diagram that the present invention can indeed significantly improve the performance of the traditional inductor, greatly improve the performance of the product, enrich the characteristic expression of the product, and provide users with Some specific needs provide practical solutions, with strong novelty, progress and practicality.

此本发明组装式叠层电感装置可以通过片状体5、6的厚度来控制电感内的气隙大小并获得所须的电感量,其可以分成三种情形:The assembled laminated inductor device of the present invention can control the size of the air gap in the inductor and obtain the required inductance through the thickness of the sheets 5 and 6, which can be divided into three situations:

情形1:两个电感在同一电流下饱和时,电感可以当成是一个普通的电感使用。Case 1: When two inductors are saturated at the same current, the inductor can be used as an ordinary inductor.

情形2:当一圈电感量气隙小、电感比较高时,在电路的电流加大时先达到饱和,可以实现电感在小功率的情况下电感量比较高,在大电流的时候可以维持一定的电感水准。Situation 2: When the inductance of a circle is small and the inductance is relatively high, it will reach saturation first when the current of the circuit increases, so that the inductance of the inductance can be relatively high under the condition of low power, and can maintain a certain value under the condition of high current. inductance level.

情形3:当一圈电感量气隙电感比较低时,在电路的电流加大时两圈电感先达到饱和,此时一圈电感还维持接近原来的电感量,在小功率的情况下电感量比较高,在大电流的时候可以维持一定的电感水准,增加电路的可靠度。Situation 3: When the inductance of one circle and the air gap inductance are relatively low, the inductance of the two circles reaches saturation first when the current of the circuit increases, and the inductance of one circle remains close to the original inductance. Relatively high, it can maintain a certain level of inductance when the current is high, and increase the reliability of the circuit.

如图4至图6所示,由本发明实施时可将下铁心体4制成与下层容纳空间17相若大小,并将下铁心体4填入下层容纳空间17内,其实施是先将近似8字型金属片线圈1的弯脚15预先制成朝下或向外状,待置入下铁心体4后再其向内折弯,使其达到最大高度空间利用。As shown in Figures 4 to 6, the lower iron core body 4 can be made into the same size as the lower storage space 17 when the present invention is implemented, and the lower iron core body 4 is filled in the lower storage space 17. The bent leg 15 of the 8-shaped sheet metal coil 1 is pre-made downward or outward, and then it is bent inward after being placed in the lower iron core body 4, so as to achieve the maximum height space utilization.

如图7所示,由于电感间隙在不同的应用情形下要求不一样,其上铁心体2、中铁心体3、下铁心体4间的电感间隙也并非是必不可少,即由本装如上主要结构中于铁心体2、中铁心体3、下铁心体4间不加入片状体5、6,依然具有多层次线圈而获得电感装置良好电感量的组装式叠层电感装置。As shown in Figure 7, since the requirements for the inductance gap are different in different application situations, the inductance gap between the upper iron core body 2, the middle iron core body 3, and the lower iron core body 4 is not essential, that is, the main In the structure, there are no sheets 5 and 6 between the iron core body 2, the middle iron core body 3 and the lower iron core body 4, and there are still multi-layer coils to obtain an assembled laminated inductance device with good inductance of the inductance device.

以上所指的例子只是为了说明本专利而提供的一个例子,本发明并不是限于本例,任何参照本发明所做的微小改动和修饰都是本专利所涵盖的范围。The example mentioned above is only an example provided for illustrating this patent, the present invention is not limited to this example, and any minor changes and modifications made with reference to the present invention are within the scope of this patent.

Claims (7)

1.一种组装式叠层电感装置,其特征在于:包含一个经由冲压成型的近似8字型金属片线圈(1)、上、中、下共三个铁心体(2、3、4)及二个片状体(5、6),其中:1. An assembled laminated inductance device is characterized in that: it comprises an approximately 8-shaped sheet metal coil (1), upper, middle and lower three core bodies (2, 3, 4) and Two laminar bodies (5, 6), wherein: 上述近似8字型金属片线圈(1),其结构是在上平面(11)两端向下折弯成直立面(12),两枚该直立面(12)端分别交错再向内折弯成下平面(13),下平面(13)端分别再向下折弯成直立电性导电引脚(14)并在端部呈弯脚(15),使该近似8字型金属片线圈(1)冲压结构形成具有近似8字型并有上层容纳空间(16)及下层容纳空间(17)的多层次线圈机构;The above-mentioned approximately 8-shaped metal sheet coil (1) has a structure that bends downwards at both ends of the upper plane (11) to form a vertical surface (12), and the ends of the two vertical surfaces (12) are staggered and then bent inward. Form the lower plane (13), and the lower plane (13) ends are respectively bent downwards to form upright electrical conduction pins (14) and bend pins (15) at the ends, so that the approximate 8-shaped metal sheet coil ( 1) The stamping structure forms a multi-level coil mechanism with an approximate 8-shaped shape and an upper storage space (16) and a lower storage space (17); 上述上铁心体(2)、中铁心体(3)及下铁心体(4),是铁氧体材料制成,其中上铁心体(2)及下铁心体(4)对应近似8字型金属片线圈(1)的一面设有避开上平面(11)及下平面(13)的凹槽(21、41);The above-mentioned upper iron core body (2), middle iron core body (3) and lower iron core body (4) are made of ferrite material, wherein the upper iron core body (2) and the lower iron core body (4) correspond to approximately 8-shaped metal One side of the sheet coil (1) is provided with grooves (21, 41) avoiding the upper plane (11) and the lower plane (13); 上述片状体(5、6),其用来形成本发明组装式叠层电感装置上铁心体(2)、中铁心体(3)及下铁心体(4)之间的间隙;The above-mentioned sheet-shaped bodies (5, 6) are used to form gaps between the upper iron core body (2), the middle iron core body (3) and the lower iron core body (4) of the assembled laminated inductor device of the present invention; 本发明组装式叠层电感装置的组装,是将中铁心体(3)及下铁心体(4)分别置入近似8字型金属片线圈(1)的上层容纳空间(16)及下层容纳空间(17)内,而上铁心体(2)盖合于近似8字型金属片线圈(1)顶端,上铁心体(2)、中铁心体(3)及下铁心体(4)的接触面置入该片状体(5、6)并以粘胶粘合,三者据以组合形成一个磁路并具有一个多层线圈的电感装置,凭借上铁心体(2)、中铁心体(3)、下铁心体(4)的串联方式、多层的线圈结构及通过装入片状体((5、6)控制各铁心体(2、3、4)的间隙,可有效调节该电感装置的电感量。The assembly of the assembled laminated inductor device of the present invention is to put the middle iron core body (3) and the lower iron core body (4) into the upper storage space (16) and the lower storage space of the approximately 8-shaped metal sheet coil (1) respectively. (17), and the upper iron core body (2) covers the top of the approximate 8-shaped metal sheet coil (1), the contact surface of the upper iron core body (2), the middle iron core body (3) and the lower iron core body (4) Insert the flakes (5, 6) and bond them with glue, and the three are combined to form a magnetic circuit and an inductance device with a multilayer coil. By means of the upper core body (2), the middle core body (3 ), the series connection mode of the lower iron core body (4), the multi-layer coil structure and the control of the gap between each iron core body (2, 3, 4) by loading the sheet body ((5, 6) can effectively adjust the inductance device inductance. 2.根据权利要求1所述组装式叠层电感装置,其特征在于:近似8字型金属片线圈(1)由铜片或其它类型的电导体材料经冲压制成。2. The assembled laminated inductor device according to claim 1, characterized in that: the approximately 8-shaped metal sheet coil (1) is made of copper sheet or other types of electrical conductor materials by stamping. 3.根据权利要求1所述组装式叠层电感装置,其特征在于:上铁心体(2)、中铁心体(3)及下铁心体(4)是铁氧体材料或其他软磁材料制成。3. Assembled laminated inductor device according to claim 1, characterized in that: the upper iron core body (2), the middle iron core body (3) and the lower iron core body (4) are made of ferrite material or other soft magnetic materials become. 4.根据权利要求1所述组装式叠层电感装置,其特征在于:上述片状体(5、6)是由非铁磁质材料制成的片状体,该非铁磁质材料是麦拉片,牛皮纸片、塑胶片或玻璃片,但是此类间隙也可以包含用其他的方式实现气隙的情况。4. Assembled laminated inductor device according to claim 1, characterized in that: the above-mentioned flakes (5, 6) are flakes made of non-ferromagnetic materials, and the non-ferromagnetic materials are wheat Pull tabs, kraft paper, plastic or glass, but such gaps can also include air gaps achieved in other ways. 5.根据权利要求1所述组装式叠层电感装置,其特征在于:下铁心体(4)制成与下层容纳空间(17)相若大小,并将下铁心体(4)填入下层容纳空间(17)内,其实施是先将近似8字型金属片线圈(1)的弯脚(15)预先制成朝下或向外状,待置入下铁心体(4)后再其向内折弯,使其达到最大高度空间利用。5. The assembled laminated inductor device according to claim 1, characterized in that: the lower iron core body (4) is made to be similar in size to the lower storage space (17), and the lower iron core body (4) is filled into the lower storage space In the space (17), its implementation is to pre-make the bent pin (15) of the approximate 8-shaped sheet metal coil (1) into a downward or outward shape, and then put it into the lower core body (4). Inward bending, so that it reaches the maximum height space utilization. 6.一种组装式叠层电感装置,其特征在于:包含一个经由冲压成型的近似8字型金属片线圈(1)及三个上、中、下铁心体(2、3、4),其中:6. An assembled laminated inductor device, characterized in that: it comprises an approximately 8-shaped sheet metal coil (1) formed by stamping and three upper, middle and lower iron core bodies (2, 3, 4), wherein : 上述近似8字型金属片线圈(1),其结构是在上平面(11)两端向下折弯成直立面(12),该两枚直立面(12)端分别交错再向内折弯成下平面(13),下平面(13)端分别再向下折弯成直立电性导电引脚(14)并在端部呈弯脚(15),使该近似8字型金属片线圈(1)冲压结构形成具有近似8字型并有上层容纳空间(16)及下层容纳空间(17)的多层次线圈机构;The above-mentioned approximately 8-shaped metal sheet coil (1) has a structure of bending downwards at both ends of the upper plane (11) to form a vertical surface (12), and the ends of the two vertical surfaces (12) are staggered and then bent inwards Form the lower plane (13), and the lower plane (13) ends are respectively bent downwards to form upright electrical conduction pins (14) and bend pins (15) at the ends, so that the approximate 8-shaped metal sheet coil ( 1) The stamping structure forms a multi-level coil mechanism with an approximate 8-shaped shape and an upper storage space (16) and a lower storage space (17); 上述上铁心体(2)、中铁心体(3)及下铁心体(4)是铁氧体材料制成,其中上铁心体(2)及下铁心体(4)对应近似8字型金属片线圈(1)的一面设有避开上平面(11)及下平面(13)的凹槽(21、41);The above-mentioned upper iron core body (2), middle iron core body (3) and lower iron core body (4) are made of ferrite material, wherein the upper iron core body (2) and the lower iron core body (4) correspond to approximately 8-shaped metal sheets One side of the coil (1) is provided with grooves (21, 41) avoiding the upper plane (11) and the lower plane (13); 本发明组装式叠层电感装置的组装,是将中铁心体(3)及下铁心体(4)分别置入近似8字型金属片线圈(1)的上层容纳空间(16)及下层容纳空间(17)内,而上铁心体(2)盖合于近似8字型金属片线圈(1)顶端,上铁心体(2)、中铁心体(3)及下铁心体(4)的接触面并以粘胶粘合,二者据以组合形成一个磁路并具有一个多层线圈的电感装置,凭借上铁心体(2)、中铁心体(3)、下铁心体(4)的串联方式、多层的线圈结构,可有效获得电感装置良好电感量。The assembly of the assembled laminated inductor device of the present invention is to put the middle iron core body (3) and the lower iron core body (4) into the upper storage space (16) and the lower storage space of the approximately 8-shaped metal sheet coil (1) respectively. (17), and the upper iron core body (2) covers the top of the approximate 8-shaped metal sheet coil (1), the contact surface of the upper iron core body (2), the middle iron core body (3) and the lower iron core body (4) And bonded with glue, the two are combined to form a magnetic circuit and an inductance device with a multi-layer coil, relying on the series connection of the upper iron core body (2), the middle iron core body (3) and the lower iron core body (4) , The multi-layer coil structure can effectively obtain the good inductance of the inductance device. 7.根据权利要求6所述组装式叠层电感装置,其特征在于:下铁心体(4)制成与下层容纳空间(17)相若大小,并将下铁心体(4)填入下层容纳空间(17)内,其实施是先将近似8字型金属片线圈(1)的弯脚(15)预先制成朝下或向外状,待置入下铁心体(4)后再其向内折弯,使其达到最大高度空间利用。7. The assembled laminated inductor device according to claim 6, characterized in that: the lower iron core body (4) is made to be similar in size to the lower storage space (17), and the lower iron core body (4) is filled into the lower storage space In the space (17), its implementation is to pre-make the bent pin (15) of the approximate 8-shaped sheet metal coil (1) into a downward or outward shape, and then put it into the lower core body (4). Inward bending, so that it reaches the maximum height space utilization.
CN201410211211.XA 2014-05-19 2014-05-19 Assembled laminated inductor device Pending CN105097227A (en)

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