CN105092880A - Device for shaft rotation speed measurement and method thereof - Google Patents
Device for shaft rotation speed measurement and method thereof Download PDFInfo
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Abstract
本发明公开了一种用于轴类转速测量的装置及其方法,包括机械部分和电气部分,机械部分包括测量圆盘、悬臂梁和底座,电气部分包括电源、三极管、红外发光二极管、红外线接收头、显示器和单片机控制电路,其中测量圆盘通过过盈配合安装到被测轴上,红外发光二极管发出的红外光通过测量圆盘上的导光槽被红外线接收头接收,单片机在设定时间内采集红外线接收头输出的脉冲个数,实现转速测量。本发明结构简单,应用范围广,可有效对各类旋转轴类部件进行转速测量。
The invention discloses a device and a method for measuring the rotating speed of shafts. It includes a mechanical part and an electrical part. The mechanical part includes a measuring disc, a cantilever beam and a base. Head, display and single-chip microcomputer control circuit, wherein the measuring disc is installed on the measured shaft through interference fit, the infrared light emitted by the infrared light-emitting diode is received by the infrared receiving head through the light guide groove on the measuring disc, and the single-chip microcomputer The number of pulses output by the infrared receiving head is collected internally to realize the speed measurement. The invention has simple structure and wide application range, and can effectively measure the rotational speed of various rotating shaft parts.
Description
技术领域technical field
本发明涉及一种轴类转速测量的装置和方法,尤其涉及了一种用于轴类转速测量的装置及其方法。The invention relates to a device and a method for measuring the rotational speed of a shaft, in particular to a device and a method for measuring the rotational speed of a shaft.
背景技术Background technique
在实际工业控制中,比如像旋转轴、电机这样轴类部件转速的测量迫切而客观,目前测量方法有很多,像利用光学方式、测速发电机测速法等,安装繁琐,操作麻烦,同时光学元件对环境要求较高,容易受到外界干扰,影响精度。In actual industrial control, it is urgent and objective to measure the speed of shaft components such as rotating shafts and motors. At present, there are many measurement methods, such as the use of optical methods, tachogenerator speed measurement, etc., which are cumbersome to install and troublesome to operate. At the same time, optical components It has high requirements on the environment and is susceptible to external interference, which affects the accuracy.
发明内容Contents of the invention
本发明针对背景技术中的缺点,提出了一种用于轴类转速测量的装置及其方法。Aiming at the shortcomings in the background technology, the present invention proposes a device and method for measuring the rotational speed of shafts.
为了解决上述技术问题,本发明通过下述技术方案得以解决:In order to solve the above technical problems, the present invention is solved through the following technical solutions:
一种用于轴类转速测量的装置及其方法,包括机械部分和电气部分,机械部分包括测量圆盘、悬臂梁和底座,电气部分包括电源、三极管、红外发光二极管、红外线接收头、显示器和单片机控制电路,其中测量圆盘通过过盈配合安装到被测轴上,悬臂梁与底座机械连接,红外发光二极管和红外线接收头安装在悬臂梁两端,安装时红外发光二极管和红外线接收头处于同一高度,电源为整个测量系统供电,红外发光二极管与三极管电气连接,三极管、红外线接收头、显示器和单片机控制电路电气连接。所述单片机控制电路通过三极管控制红外发光二极管发出红外光,所述测量圆盘上只有一条导光槽,在被测轴的一个旋转周期内,只有当导光槽位于红外发光二极管和红外线接收头之间时,红外发光二极管到红外线接收头的光路才导通,红外线接收头才能接收到穿过导光槽的红外光并输出一个脉冲信号,利用单片机内部定时器,计算在时间t(单位:秒)内,实时采集红外线接收头输出的脉冲信号个数为N,则被测轴每分钟转速为60×N/t(单位:转每分钟),并将结果显示到显示器。A device and method for shaft speed measurement, including a mechanical part and an electrical part, the mechanical part includes a measuring disk, a cantilever beam and a base, and the electrical part includes a power supply, a triode, an infrared light-emitting diode, an infrared receiving head, a display and The single-chip microcomputer control circuit, in which the measuring disc is installed on the measured shaft through interference fit, the cantilever beam is mechanically connected with the base, and the infrared light-emitting diode and the infrared receiving head are installed at both ends of the cantilever beam. When installing, the infrared light-emitting diode and the infrared receiving head are at At the same height, the power supply supplies power to the entire measurement system, the infrared light-emitting diode is electrically connected to the triode, and the triode, the infrared receiving head, the display and the single-chip microcomputer control circuit are electrically connected. The single-chip microcomputer control circuit controls the infrared light-emitting diode to emit infrared light through the triode, and there is only one light guide groove on the measuring disc. In between, the optical path from the infrared light-emitting diode to the infrared receiving head is turned on, and the infrared receiving head can receive the infrared light passing through the light guide groove and output a pulse signal. Using the internal timer of the single-chip microcomputer, it is calculated at time t (unit: Seconds), real-time acquisition of the number of pulse signals output by the infrared receiving head is N, then the rotational speed of the measured shaft per minute is 60×N/t (unit: revolution per minute), and the result is displayed on the display.
作为优选,所述红外线接收头采用脉冲型接收头,方便测量输出脉冲信号;所述显示器采用七段数码管显示器。Preferably, the infrared receiving head adopts a pulse type receiving head, which is convenient for measuring the output pulse signal; the display adopts a seven-segment digital tube display.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本发明一种用于轴类转速测量的装置及其方法外观结构示意图;Figure 1 is a schematic view of the appearance and structure of a device and method for shaft speed measurement according to the present invention;
标号说明:1—测量圆盘、2—红外发光二极管、3—悬臂梁、4—导光槽、5—红外线接收头、6—显示器、7—单片机控制电路、8—被测轴、9—底座、10—电源。Explanation of symbols: 1—measuring disc, 2—infrared light-emitting diode, 3—cantilever beam, 4—light guide groove, 5—infrared receiving head, 6—display, 7—single-chip microcomputer control circuit, 8—measured axis, 9— Base, 10—power supply.
具体实施方式Detailed ways
下面结合实施例对本发明做进一步的详细说明,以下实施例是对本发明的解释而本发明并不局限于以下实施例。The present invention will be further described in detail below in conjunction with the examples, the following examples are explanations of the present invention and the present invention is not limited to the following examples.
实施例1:Example 1:
一种用于轴类转速测量的装置及其方法,如图1所示,包括机械部分和电气部分,机械部分包括测量圆盘1、悬臂梁3和底座9,电气部分包括电源10、三极管、红外发光二极管2、红外线接收头5、显示器6和单片机控制电路7,其中测量圆盘1通过过盈配合安装到被测轴8上,悬臂梁3与底座9机械连接,红外发光二极管2和红外线接收头5安装在悬臂梁3两端,安装时红外发光二极管2和红外线接收头5处于同一高度,电源10为整个测量系统供电,红外发光二极管2与三极管电气连接,三极管、红外线接收头2、显示器6和单片机控制电路7电气连接。A device and method for shaft speed measurement, as shown in Figure 1, includes a mechanical part and an electrical part, the mechanical part includes a measuring disc 1, a cantilever beam 3 and a base 9, and the electrical part includes a power supply 10, a triode, Infrared light-emitting diode 2, infrared receiving head 5, display 6 and single-chip microcomputer control circuit 7, wherein the measuring disc 1 is installed on the measured shaft 8 through interference fit, the cantilever beam 3 is mechanically connected with the base 9, the infrared light-emitting diode 2 and the infrared ray The receiving head 5 is installed on the two ends of the cantilever beam 3. When installing, the infrared light-emitting diode 2 and the infrared receiving head 5 are at the same height. The power supply 10 supplies power for the entire measurement system. The infrared light-emitting diode 2 is electrically connected with the triode, and the triode, the infrared receiving head 2, The display 6 is electrically connected with the single-chip microcomputer control circuit 7.
工作原理:如图1所示,工作时测量圆盘1通过过盈配合安装在被测轴8上,所述测量圆盘1上有一条导光槽4,所述单片机控制电路7通过三极管控制红外发光二极管2发出红外光,在被测轴8的一个旋转周期内,只有当导光槽4位于红外发光二极管2和红外线接收头5之间时,红外发光二极管2到红外线接收头5的光路才导通,红外线接收头5才能接收到穿过导光槽4的红外光并输出一个脉冲信号,利用单片机内部定时器,计算在时间t(单位:秒)内,实时采集红外线接收头5输出的脉冲信号个数为N,则被测轴每分钟转速为60×N/t(单位:转每分钟),并将结果显示到显示器。Working principle: As shown in Figure 1, the measuring disk 1 is installed on the measured shaft 8 through interference fit during operation, and there is a light guide groove 4 on the measuring disk 1, and the single-chip microcomputer control circuit 7 is controlled by a triode The infrared light-emitting diode 2 emits infrared light. In one rotation period of the measured shaft 8, only when the light guide groove 4 is located between the infrared light-emitting diode 2 and the infrared receiving head 5, the optical path from the infrared light-emitting diode 2 to the infrared receiving head 5 Only when it is turned on, the infrared receiving head 5 can receive the infrared light passing through the light guide groove 4 and output a pulse signal, and use the internal timer of the single-chip microcomputer to calculate within the time t (unit: second) to collect the output of the infrared receiving head 5 in real time If the number of pulse signals is N, the rotational speed of the measured shaft per minute is 60×N/t (unit: revolution per minute), and the result is displayed on the display.
此外,需要说明的是,本说明书中所描述的具体实施例,其零、部件的形状、所取名称等可以不同。凡依本发明专利构思所述的构造、特征及原理所做的等效或简单变化,均包括于本发明专利的保护范围内。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本发明的结构或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。In addition, it should be noted that the specific embodiments described in this specification may be different in terms of parts, shapes and names of components. All equivalent or simple changes made according to the structure, features and principles described in the patent concept of the present invention are included in the protection scope of the patent of the present invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, as long as they do not deviate from the structure of the present invention or exceed the scope defined in the claims. All should belong to the protection scope of the present invention.
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WO2017152366A1 (en) * | 2016-03-08 | 2017-09-14 | 马翼 | Speed monitoring system with photoelectric counting for wind power generator |
CN107765025A (en) * | 2016-08-15 | 2018-03-06 | 德纳重型车辆系统集团有限责任公司 | Internal two passage wheel speed sensors systems |
CN110297102A (en) * | 2019-08-01 | 2019-10-01 | 重庆杰恒蠕动泵有限公司 | Pump head rotating speed measurement method |
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CN110297102A (en) * | 2019-08-01 | 2019-10-01 | 重庆杰恒蠕动泵有限公司 | Pump head rotating speed measurement method |
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