CN105091816A - Measuring system for measuring height and diameter of moving workpiece - Google Patents
Measuring system for measuring height and diameter of moving workpiece Download PDFInfo
- Publication number
- CN105091816A CN105091816A CN201410656597.5A CN201410656597A CN105091816A CN 105091816 A CN105091816 A CN 105091816A CN 201410656597 A CN201410656597 A CN 201410656597A CN 105091816 A CN105091816 A CN 105091816A
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- Prior art keywords
- height
- measuring
- workpiece
- lever
- diameter
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/08—Measuring arrangements characterised by the use of optical techniques for measuring diameters
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention provides a measuring system for measuring a height and a diameter of a moving workpiece. The measuring system is composed of a uniform moving device, a height measuring mechanism, a diameter measuring mechanism and a miniature programmable controller PLC which are installed on an aluminum section support. The uniform moving device, the height measuring mechanism and the diameter measuring mechanism are electrically connected with the programmable controller PLC respectively through an on-site bus. The programmable controller PLC is connected with an interface of an upper control system WinCC. The invention provides the measuring system used for measuring the height and the diameter of the workpiece on line and especially provides the mechanical structure of the system and a control system scheme. The measuring system is simple in manufacturing process, low in manufacturing cost, accurate in measurement, high in automatic degree, easy to adjust, small in size and convenient to transport and carry.
Description
Technical field
The present invention relates to technical field of measuring equipment, the measurement decorum of especially a kind of height for measuring travelling workpiece and diameter.
Background technology
At present, to the height of workpiece and the measuring system of diameter on market, all measure under workpiece remains static, there is not yet the measuring system workpiece in motion being measured simultaneously to its height and diameter.
Summary of the invention
The object of this invention is to provide and a kind ofly measure the height of travelling workpiece and the measuring system of diameter.This measuring system has that manufacture craft is simple, low cost of manufacture, measurement is accurate, automaticity is high, regulate easily, volume is little, transport and the advantage such as easy to carry.
Technical scheme of the present invention is: a kind ofly measure the height of travelling workpiece and the measuring system of diameter, and it is made up of the uniform speed moving device be contained on aluminium section bar support, height measuring mechanism and mechanism for measuring diameter and micro programmable logic controller PLC.Uniform speed moving device, height measuring mechanism and mechanism for measuring diameter are all connected with PLC technology PLC by fieldbus.Micro programmable logic controller PLC is connected by the interface of fieldbus with top level control system WinCC.
Servomotor, bearing seat A, bearing seat B, two line slideways and micro programmable logic controller PLC the aluminium section bar support of uniform speed moving device be equipped with.Servomotor is connected with Miniature programmable control PLC, and Miniature programmable control PLC sends uniform pulse signal designation servomotor according to the program first worked out and does uniform rotation.Precise ball screw two is contained in bearing seat A and bearing seat B respectively.Precise ball screw one end is connected with servomotor.The servomotor of uniform rotation drives precise ball screw to do uniform rotation.Travelling table is contained on two line slideways and is also connected with precise ball screw tooth.Tested travelling workpiece is placed on travelling table.The precise ball screw of uniform rotation drives travelling table and the travelling workpiece put on the table to do uniform rotation on two line slideways.
The displacement sensor bracket of height measuring mechanism is contained on aluminium section bar support.Displacement transducer body displacement sensor bracket is equipped with.It is displacement sensor head below displacement transducer body.Displacement sensor bracket is also equipped with balance pivot, balance pivot supports a lever.Lever is positioned at the top of precise ball screw.Lever one transverse plane is abutted against mutually with displacement sensor head, and the lever other end is equipped with lever contact head.Balance pivot is to thinking that the distance of sensor head is equal to the distance of lever contact head with balance pivot.Above lever, spring is housed, spring one end is connected with lever, and the spring other end is connected with the fulcrum of spring be contained on displacement sensor bracket.Displacement transducer body and Miniature programmable control product PLC and are connected.Travelling workpiece is touched by the contact head on lever in moving process.When contact head moves to travelling workpiece place, contact head produces displacement upward.Contact head displacement upward makes displacement sensor head generation displacement downwards.Because balance pivot is equal to the distance of lever contact head with balance pivot to the distance of displacement transducer measuring head, this just makes the distance of contact head displacement upward equal with the distance of displacement sensor head displacement downwards.Displacement transducer converts the shift length signal recorded to analog voltage signal and is delivered to by analog voltage signal in the analog input and output module of micro programmable logic controller PLC.Such micro programmable logic controller PLC just can go out the height of travelling workpiece according to the program computation preset.This height directly reflects in the interface of top level control system WinCC.After contact head leaves workpiece, the strength of spring makes lever return to original position.
Optical transmitting set and the optical receiver of the correlation photoelectric proximity switch of mechanism for measuring diameter are contained on aluminium section bar support respectively.The light that optical transmitting set reflects should just to optical receiver.Light emitted by optical transmitting set should be arranged in vertical direction with precise ball screw.The height of light should in the scope of travelling workpiece upper-lower height.The optical transmitting set of correlation photoelectric proximity switch and optical receiver are connected with micro programmable logic controller PLC.The optical transmitting set of proximity switch and optical receiver work under the instruction of Miniature programmable control PLC, and workpiece is also doing uniform rotation simultaneously.When optical receiver can receive the light that optical transmitting set sends time, the interval timer on programmable controller PLC does not work.Pass through when light path there being workpiece and shield lights time, optical receiver just do not receive optical transmitting set send light.This signal passes on micro programmable logic controller PLC by optical receiver, and micro programmable logic controller PLC indicates its interval timer work and starts the clock.When light path not having workpiece pass through, optical receiver just can receive the light that optical transmitting set sends, this signal passes on micro programmable logic controller PLC by optical receiver, and micro programmable logic controller PLC indicates its interval timer quit work and hold the clock immediately.Micro programmable logic controller PLC can calculate the diameter of travelling workpiece according to the speed of interval timer work and workpiece at the uniform velocity movement and directly reflect in the interface of top level control system WinCC.
Described micro programmable logic controller PLC selects Siemens S7-200PLC.
Described correlation photoelectric proximity switch adopts Germany to execute a gram correlation photoelectric proximity switch.
The displacement transducer of Shanghai TM Automation Instruments Co., Ltd. selected by described displacement transducer.
Advantage of the present invention there is provided a kind of mechanical construction and control system scheme measuring the height of travelling workpiece and the measuring system of diameter, particularly this system.This measuring system has that manufacture craft is simple, low cost of manufacture, measurement is accurate, automaticity is high, regulate easily, volume is little, transport and the advantage such as easy to carry.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1 is structural representation of the present invention.
Fig. 2 is the left TV structure schematic diagram of Fig. 1.
Fig. 3 is the structural representation of uniform speed moving device of the present invention.
Fig. 4 is the plan structure schematic diagram of Fig. 3.
Fig. 5 is the structural representation of height measuring mechanism of the present invention.
Fig. 6 is the structural representation of mechanism for measuring diameter of the present invention.
Fig. 7 is the structural representation of the position of optical transmitting set of the present invention and optical receiver.
In figure: 1, aluminium section bar support, 2, servomotor, 3, line slideway, 4, travelling table, 5, workpiece, 6, displacement sensor bracket, 7, displacement transducer body, 8, lever, 9, lever contact head, 10, micro programmable logic controller PLC, 12, optical transmitting set, 13, bearing seat A, 14, precise ball screw, 15, bearing seat B, 16, displacement sensor head, 17, fulcrum of spring, 18, spring, 19, balance pivot, 20, light, 21, optical receiver.
Embodiment
Embodiment is as shown in the FIG. as follows: a kind ofly measure the height of travelling workpiece and the measuring system of diameter, and it is made up of uniform speed moving device, height measuring mechanism, mechanism for measuring diameter and the micro programmable logic controller PLC10 be contained on aluminium section bar support on 1.Uniform speed moving device, height measuring mechanism, mechanism for measuring diameter are all connected by the interface of fieldbus with top level control system WinCC.
The aluminium section bar support 1 of uniform speed moving device is equipped with servomotor 2, bearing seat A13, bearing seat B15, two line slideways 3 and micro programmable logic controller PLC10. precise ball screw 14 two ends to be contained in respectively in bearing seat A13 and bearing seat B15 bearing.Precise ball screw 14 1 end is connected with servomotor 2.Travelling table 4 is contained on two line slideways 3 and is also connected with precise ball screw 14 tooth.Tested travelling workpiece 5 is placed on travelling table 4.Servomotor 2 is connected with micro programmable logic controller PLC10.
The displacement sensor bracket 6 of height measuring mechanism is contained on aluminium section bar support, displacement transducer body 7 displacement sensor bracket 6 is equipped with, balance pivot 19 is also equipped with below displacement sensing body 7, displacement sensor head 16. aluminium section bar support 1, balance pivot 19 supports a lever 8, lever 8 is positioned at the top of precise ball screw 14.On lever 8 one end, plane is abutted against mutually in displacement sensor head 16, and it is equal to the distance of lever contact head 9 with balance pivot 19 to the distance of displacement transducer measuring head 16 that lever 8 other end is equipped with lever contact head 9. balance pivot 19.Spring 18 is housed above lever 8, and spring 18 one end high lever 8 connects, and spring 18 other end is connected with the fulcrum of spring 17 be contained on displacement sensor bracket 6.Displacement transducer body 7 is connected with micro programmable logic controller PLC10.
Optical transmitting set 12 and the optical receiver 21 of the correlation photoelectric proximity switch of mechanism for measuring diameter are contained on aluminium section bar support 1 respectively.Light 20 emitted by optical transmitting set 12 should corresponding optical receiver 21.Light 20 emitted by optical transmitting set 12 should be arranged in vertical direction with precise ball screw 14.The height of light 20 should within the scope of travelling workpiece 5 upper-lower height.Optical transmitting set 12 and the optical receiver 21 of correlation photoelectric proximity switch are all connected with micro programmable logic controller PLC10.
Claims (4)
1. measure the height of travelling workpiece and a measuring system for diameter, it is characterized in that: it is made up of the uniform speed moving device be contained on aluminium section bar support, height measuring mechanism and mechanism for measuring diameter and micro programmable logic controller PLC; Uniform speed moving device, height measuring mechanism and mechanism for measuring diameter are all connected with PLC technology PLC by fieldbus; Micro programmable logic controller PLC is connected by the interface of fieldbus with top level control system WinCC.
2. according to claim 1ly a kind ofly measure the height of travelling workpiece and the measuring system of diameter, it is characterized in that: the aluminium section bar support of uniform speed moving device is equipped with servomotor, bearing seat A, bearing seat B, two line slideways and micro programmable logic controller PLC; Servomotor is connected with Miniature programmable control PLC, and Miniature programmable control PLC sends uniform pulse signal designation servomotor according to the program first worked out and does uniform rotation; Precise ball screw two is contained in bearing seat A and bearing seat B respectively; Precise ball screw one end is connected with servomotor; The servomotor of uniform rotation drives precise ball screw to do uniform rotation; Travelling table is contained on two line slideways and is also connected with precise ball screw tooth; Tested travelling workpiece is placed on travelling table; The precise ball screw of uniform rotation drives travelling table and the travelling workpiece put on the table to do uniform rotation on two line slideways.
3. according to claim 1ly a kind ofly measure the height of travelling workpiece and the measuring system of diameter, it is characterized in that: the displacement sensor bracket of height measuring mechanism is contained on aluminium section bar support; Displacement transducer body displacement sensor bracket is equipped with; It is displacement sensor head below displacement transducer body; Displacement sensor bracket is also equipped with balance pivot, balance pivot supports a lever; Lever is positioned at the top of precise ball screw; Lever one transverse plane is abutted against mutually with displacement sensor head, and the lever other end is equipped with lever contact head; Balance pivot is to thinking that the distance of sensor head is equal to the distance of lever contact head with balance pivot; Above lever, spring is housed, spring one end is connected with lever, and the spring other end is connected with the fulcrum of spring be contained on displacement sensor bracket; Displacement transducer body and Miniature programmable control product PLC and are connected; Travelling workpiece is touched by the contact head on lever in moving process; When contact head moves to travelling workpiece place, contact head produces displacement upward; Contact head displacement upward makes displacement sensor head generation displacement downwards; Because balance pivot is equal to the distance of lever contact head with balance pivot to the distance of displacement transducer measuring head, this just makes the distance of contact head displacement upward equal with the distance of displacement sensor head displacement downwards; Displacement transducer converts the shift length signal recorded to analog voltage signal and is delivered to by analog voltage signal in the analog input and output module of micro programmable logic controller PLC; Such micro programmable logic controller PLC just can go out the height of travelling workpiece according to the program computation preset; This height directly reflects in the interface of top level control system WinCC; After contact head leaves workpiece, the strength of spring makes lever return to original position.
4. according to claim 1ly a kind ofly measure the height of travelling workpiece and the measuring system of diameter, it is characterized in that: the optical transmitting set of the correlation photoelectric proximity switch of mechanism for measuring diameter and optical receiver are contained on aluminium section bar support respectively; The light that optical transmitting set reflects should just to optical receiver; Light emitted by optical transmitting set should be arranged in vertical direction with precise ball screw; The height of light should in the scope of travelling workpiece upper-lower height; The optical transmitting set of correlation photoelectric proximity switch and optical receiver are connected with micro programmable logic controller PLC; The optical transmitting set of proximity switch and optical receiver work under the instruction of Miniature programmable control PLC, and workpiece is also doing uniform rotation simultaneously; When optical receiver can receive the light that optical transmitting set sends time, the interval timer on programmable controller PLC does not work; Pass through when light path there being workpiece and shield lights time, optical receiver just do not receive optical transmitting set send light; This signal passes on micro programmable logic controller PLC by optical receiver, and micro programmable logic controller PLC indicates its interval timer work and starts the clock; When light path not having workpiece pass through, optical receiver just can receive the light that optical transmitting set sends, this signal passes on micro programmable logic controller PLC by optical receiver, and micro programmable logic controller PLC indicates its interval timer quit work and hold the clock immediately; Micro programmable logic controller PLC can calculate the diameter of travelling workpiece according to the speed of interval timer work and workpiece at the uniform velocity movement and directly reflect in the interface of top level control system WinCC.
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CN201410656597.5A CN105091816A (en) | 2015-03-26 | 2015-03-26 | Measuring system for measuring height and diameter of moving workpiece |
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CN201410656597.5A CN105091816A (en) | 2015-03-26 | 2015-03-26 | Measuring system for measuring height and diameter of moving workpiece |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105091824A (en) * | 2015-06-01 | 2015-11-25 | 安徽禄讯电子科技有限公司 | Measuring system for measuring height and diameter of a moving workpiece |
CN106123821A (en) * | 2016-07-13 | 2016-11-16 | 安徽禄讯电子科技有限公司 | A kind of height measuring travelling workpiece and the measurement system of diameter |
CN106225751A (en) * | 2016-08-30 | 2016-12-14 | 山东玲珑轮胎股份有限公司 | Method and device for automatically measuring outer perimeter and outer diameter of tire |
CN117663997A (en) * | 2023-11-20 | 2024-03-08 | 无锡恩梯量仪科技有限公司 | Device and method for measuring precise size of half shaft gear |
Citations (3)
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CN1682105A (en) * | 2002-07-17 | 2005-10-12 | 微粒筛分系统公司 | Sensors and methods for high-sensitivity optical particle counting and sizing |
CN101482388A (en) * | 2008-11-27 | 2009-07-15 | 合肥工业大学 | Measurement system for measuring height and diameter of movable workpiece |
CN103063108A (en) * | 2012-12-25 | 2013-04-24 | 广东星联精密机械有限公司 | Plastic bottle diameter and height measuring instrument |
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2015
- 2015-03-26 CN CN201410656597.5A patent/CN105091816A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1682105A (en) * | 2002-07-17 | 2005-10-12 | 微粒筛分系统公司 | Sensors and methods for high-sensitivity optical particle counting and sizing |
CN101482388A (en) * | 2008-11-27 | 2009-07-15 | 合肥工业大学 | Measurement system for measuring height and diameter of movable workpiece |
CN103063108A (en) * | 2012-12-25 | 2013-04-24 | 广东星联精密机械有限公司 | Plastic bottle diameter and height measuring instrument |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105091824A (en) * | 2015-06-01 | 2015-11-25 | 安徽禄讯电子科技有限公司 | Measuring system for measuring height and diameter of a moving workpiece |
CN106123821A (en) * | 2016-07-13 | 2016-11-16 | 安徽禄讯电子科技有限公司 | A kind of height measuring travelling workpiece and the measurement system of diameter |
CN106225751A (en) * | 2016-08-30 | 2016-12-14 | 山东玲珑轮胎股份有限公司 | Method and device for automatically measuring outer perimeter and outer diameter of tire |
CN106225751B (en) * | 2016-08-30 | 2019-02-22 | 山东玲珑轮胎股份有限公司 | Method and device for automatically measuring outer perimeter and outer diameter of tire |
CN117663997A (en) * | 2023-11-20 | 2024-03-08 | 无锡恩梯量仪科技有限公司 | Device and method for measuring precise size of half shaft gear |
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Application publication date: 20151125 |
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