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CN105091747B - A kind of cursor type grating scale - Google Patents

A kind of cursor type grating scale Download PDF

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CN105091747B
CN105091747B CN201510285785.6A CN201510285785A CN105091747B CN 105091747 B CN105091747 B CN 105091747B CN 201510285785 A CN201510285785 A CN 201510285785A CN 105091747 B CN105091747 B CN 105091747B
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grating
vernier
active
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lens
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CN105091747A (en
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刘辉
周恩
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ZHEJIANG INSTITUTE OF QUALITY INSPECTION SCIENCE
China Jiliang University
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ZHEJIANG INSTITUTE OF QUALITY INSPECTION SCIENCE
China Jiliang University
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Abstract

本发明公开了一种游标式光栅尺,包括静止光栅、主动光栅和游标光栅,主动光栅置于静止光栅上,游标光栅固定在主动光栅的侧方,静止光栅、主动光栅和游标光栅置于一组透镜内,透镜A将光源的出射光调制成平行光,透镜B将光源经过上述光栅后的光线放大后投射到CCD上。本发明采用游标原理提高光栅尺的测量精度,在静止光栅上采用普通刻线,测量光栅的主动光栅也采用普通刻线即可,但在游标光栅上选取一定长度上刻有比静止光栅少一根的刻线。在光栅移动过程中,游标光栅与静止光栅一定会出现三根动光栅的刻线完全被三根静止光栅的刻线所在区间的情况,且这种情况是唯一的。根据游标光栅的度数读取游标值,加上主动光栅的度数即可读出光栅度数。

The invention discloses a vernier type grating ruler, which comprises a static grating, an active grating and a vernier grating. In the lens group, lens A modulates the outgoing light of the light source into parallel light, and lens B amplifies the light after the light source passes through the grating and projects it onto the CCD. The present invention adopts the vernier principle to improve the measurement accuracy of the grating ruler. Common engraved lines are used on the stationary grating, and ordinary engraved lines can also be used for the active grating for measuring the grating, but a certain length is selected on the vernier grating. The engraved line of the root. During the moving process of the grating, the vernier grating and the static grating must have the situation that the reticle lines of the three moving gratings are completely occupied by the reticle lines of the three static gratings, and this situation is unique. Read the vernier value according to the degree of the vernier grating, add the degree of the active grating to read the degree of the grating.

Description

一种游标式光栅尺A Vernier Grating Ruler

技术领域technical field

本发明涉及一种光栅尺,尤其是一种带有游标的光栅尺。The invention relates to a grating ruler, in particular to a grating ruler with a vernier.

背景技术Background technique

目前,市场上的光栅尺采用光栅摩尔条纹原理或者采用光栅对光的遮挡或反射来计数。具体而言,当主动光栅移动到一定位置时静止光栅的光通路会被动光栅遮挡或反射,主动光栅继续移动则静止光栅的光路再次被打通,此时光栅尺发射出一个脉冲信号。由于光栅刻线的平均效应这样的测量方式可以取得较高的精度,但是加工光栅时受到加工工艺的影响每毫米刻线往往在10~100线之间,且加工工艺比较虽然成熟但也显得复杂。At present, the grating scales on the market use the principle of grating moiré fringes or the shading or reflection of light by the grating to count. Specifically, when the active grating moves to a certain position, the optical path of the static grating will be blocked or reflected by the passive grating, and the active grating continues to move, and the optical path of the static grating will be opened again, and the grating ruler will emit a pulse signal at this time. Due to the average effect of the grating lines, such a measurement method can achieve high accuracy, but it is often affected by the processing technology when processing the grating. The number of lines per mm is often between 10 and 100 lines, and although the processing technology is relatively mature, it is also complicated. .

目前,光栅测量仅使用了主动光栅和静止光栅的相对运动所产生的脉冲来测定运动的距离,每一个脉冲对应了一定的位移。计数出脉冲数后乘以每步对应的距离就可以得到运动位移。但是这样的测量方式测量精度有限,难以实现高精度测量。At present, the grating measurement only uses the pulses generated by the relative motion of the active grating and the static grating to measure the moving distance, and each pulse corresponds to a certain displacement. The movement displacement can be obtained by counting the number of pulses and multiplying by the distance corresponding to each step. However, the measurement accuracy of such a measurement method is limited, and it is difficult to achieve high-precision measurement.

发明内容Contents of the invention

为了解决现有技术中存在的上述技术问题,本发明提供了一种游标式光栅尺,包括静止光栅、主动光栅和游标光栅,主动光栅置于静止光栅上,游标光栅固定在主动光栅的侧方,静止光栅、主动光栅和游标光栅置于一组透镜内,透镜A将光源的出射光调制成平行光,透镜B将光源经过上述光栅后的光线放大后投射到CCD上。In order to solve the above-mentioned technical problems in the prior art, the present invention provides a vernier grating scale, including a stationary grating, an active grating and a vernier grating, the active grating is placed on the static grating, and the vernier grating is fixed on the side of the active grating , the stationary grating, the active grating and the vernier grating are placed in a set of lenses, the lens A modulates the outgoing light of the light source into parallel light, and the lens B amplifies the light after the light source passes through the above grating and projects it onto the CCD.

进一步的,透镜A、透镜B、光源位置相对固定,与主动光栅一起运动。Furthermore, the positions of lens A, lens B and the light source are relatively fixed, and they move together with the active grating.

进一步的,CCD将光信号转化为电信号传输到计算机上,计算机通过计数光脉冲数判断主动光栅的位置,再通过透射过游标光栅的光强判断游标读数值。Furthermore, the CCD converts the optical signal into an electrical signal and transmits it to the computer. The computer judges the position of the active grating by counting the number of light pulses, and then judges the reading value of the vernier by the light intensity transmitted through the vernier grating.

进一步的,所述游标式光栅尺为直线光栅尺。Further, the vernier scale is a linear scale.

进一步的,所述游标式光栅尺为圆光栅尺。Further, the vernier scale is a circular scale.

进一步的, CCD传输出来的电信号出现三根静止光栅刻线的影像所在的长度内有三根游标光栅刻线影像,三根游标刻线的中间一根就是游标读数,该点位置光强为最大值。Further, there are three vernier grating reticle images within the length where the images of the three stationary grating reticle lines appear in the electrical signal transmitted by the CCD. The middle one of the three vernier reticle lines is the vernier reading, and the light intensity at this point is the maximum.

进一步的,主动光栅读数与游标光栅读数之和即光栅尺整体读数。Further, the sum of the active grating reading and the vernier grating reading is the overall reading of the grating scale.

本发明采用游标原理提高光栅尺的测量精度,具体而言在静止光栅上采用普通刻线,测量光栅的主动光栅也采用普通刻线即可,但在游标光栅上选取一定长度上刻有比静止光栅少一根的刻线。在光栅移动过程中,游标光栅与静止光栅一定会出现三根动光栅的刻线完全被三根静止光栅的刻线所在区间的情况,且这种情况是唯一的。根据游标光栅的度数读取游标值,加上主动光栅的度数即可读出光栅度数。The present invention adopts the vernier principle to improve the measurement accuracy of the grating ruler. Specifically, common engraved lines are used on the static grating, and common engraved lines are used for the active grating for measuring the grating, but a certain length is selected on the vernier grating. The grating lacks one reticle. During the moving process of the grating, the vernier grating and the static grating must have the situation that the reticle lines of the three moving gratings are completely occupied by the reticle lines of the three static gratings, and this situation is unique. Read the vernier value according to the degree of the vernier grating, and add the degree of the active grating to read the degree of the grating.

附图说明Description of drawings

图1是直线光栅尺结构示意图;Figure 1 is a schematic diagram of the structure of a linear grating ruler;

图2是直线光栅游标示意图;Fig. 2 is a schematic diagram of a linear grating cursor;

图3是圆光栅结构示意图;Fig. 3 is a schematic diagram of a circular grating structure;

图4是圆光栅游标示意图;Fig. 4 is a schematic diagram of a circular grating cursor;

图5是游标光栅光通量极值点变化示意图;Fig. 5 is a schematic diagram of the variation of the vernier grating luminous flux extremum point;

图中各附图标记含义:1.1 光源,1.2透镜A,1.3静止光栅,1.4主动光栅,1.5游标光栅,1.6透镜B,1.7 CCD;2.1静止光栅刻线,2.2游标光栅刻线;3.1 光源,3.2透镜A,3.3静止光栅,3.4主动光栅,3.5游标光栅,3.6透镜B,3.7CCD;4.1静止光栅刻线,4.2游标光栅刻线;5.1静止光栅距离,5.2光通量极值点变化曲线,5.3光通量。The meanings of reference signs in the figure: 1.1 light source, 1.2 lens A, 1.3 stationary grating, 1.4 active grating, 1.5 vernier grating, 1.6 lens B, 1.7 CCD; 2.1 stationary grating reticle, 2.2 vernier grating reticle; 3.1 light source, 3.2 Lens A, 3.3 Static grating, 3.4 Active grating, 3.5 Vernier grating, 3.6 Lens B, 3.7CCD; 4.1 Static grating reticles, 4.2 Vernier grating reticles; 5.1 Static grating distance, 5.2 Luminous flux extreme point change curve, 5.3 Luminous flux.

具体实施方式detailed description

下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.

实施例一Embodiment one

如图1所示,主动光栅1.4置于静止光栅1.3上,游标光栅1.5固定在主动光栅1.4的侧方,静止光栅1.3、主动光栅1.4和游标光栅1.5置于一组透镜内,透镜A将光源的出射光调制成平行光,透镜B将光源经过光栅后的光线放大后投射到CCD上。透镜A、透镜B、光源位置相对固定,与主动光栅1.4一起运动。CCD1.7将光信号转化为电信号传输到计算机上,计算机通过计数光脉冲数判断主动光栅的位置,再通过透射过游标光栅1.5的光强判断哪一个位置为游标读数值。As shown in Figure 1, the active grating 1.4 is placed on the stationary grating 1.3, the vernier grating 1.5 is fixed on the side of the active grating 1.4, the stationary grating 1.3, the active grating 1.4 and the vernier grating 1.5 are placed in a group of lenses, and the lens A The outgoing light of the light source is modulated into parallel light, and the lens B amplifies the light after the light source passes through the grating and projects it onto the CCD. The positions of lens A, lens B and the light source are relatively fixed, and they move together with the active grating 1.4. CCD1.7 converts optical signals into electrical signals and transmits them to the computer. The computer judges the position of the active grating by counting the number of light pulses, and then judges which position is the reading value of the vernier by the light intensity transmitted through the vernier grating 1.5.

无论游标运动到哪一位置都存在如图2所示的情况。此时,光通过CCD传输出来的电信号会出现三根静止光栅刻线的影像,所在的长度内有三根游标光栅刻线影像,三根游标刻线的中间一根就是游标读数。此时该光栅处的光通量达到最大值。No matter which position the cursor moves to, the situation shown in FIG. 2 exists. At this time, the electrical signal transmitted by the light through the CCD will show the images of three static grating lines, and there will be three vernier grating line images within the length, and the middle one of the three vernier lines is the vernier reading. At this moment, the luminous flux at the grating reaches the maximum value.

主动光栅读数与游标光栅读数之和就是光栅尺整体读数。The sum of the active grating reading and the vernier grating reading is the overall reading of the grating scale.

这样的读数方式所得到的灵敏度高于传统的光栅但是在光栅刻线工艺上要求并没有提高。The sensitivity obtained by this reading method is higher than that of the traditional grating, but the requirements for the grating line process have not been improved.

结合附图1说明本发明的具体实施方式。在静止光栅1.3刻有每毫米10线的光栅,主动光栅1.4刻有与静止光栅1.3间隔一致的光栅,在游标光栅上选取一段1.9mm长度刻有20根光栅,根据游标原理,可以读出的最小刻度值为0.005mm。与只有主动光栅的普通光栅尺相比精度提高20倍。The specific embodiment of the present invention is described in conjunction with accompanying drawing 1. The static grating 1.3 is engraved with a grating of 10 lines per millimeter, the active grating 1.4 is engraved with a grating at the same interval as the static grating 1.3, and a section of 1.9 mm in length is selected on the vernier grating and engraved with 20 gratings. According to the principle of the vernier, the grating can be read The minimum scale value is 0.005mm. Compared with the ordinary grating ruler with only active grating, the accuracy is increased by 20 times.

静止光栅1.3上采用普通刻线,测量光栅的主动光栅1.4也采用普通刻线即可,但是在游标光栅1.5上选取一定长度上刻有比静止光栅1.3少一根的刻线。在光栅移动过程中,游标光栅1.5与静止光栅1.3将会出现三根游标光栅的刻线完全在三根静止光栅的刻线所在区间的情况,且这种情况是唯一的。根据游标光栅的度数读取游标值,加上主动光栅的度数即可读出光栅度数。The static grating 1.3 adopts ordinary reticle lines, and the active grating 1.4 of the measuring grating also adopts ordinary reticle lines, but the vernier grating 1.5 is engraved with one less reticle line than the static grating 1.3 on a certain length. During the moving process of the grating, the vernier grating 1.5 and the stationary grating 1.3 will have the situation that the reticle lines of the three vernier gratings are completely in the interval of the reticle lines of the three static gratings, and this situation is unique. Read the vernier value according to the degree of the vernier grating, and add the degree of the active grating to read the degree of the grating.

无论游标运动到哪一位置都存在如图2所示的情况。此时,光通过CCD传输出来的电信号会出现三根静止光栅刻线的影像所在的长度内有三根游标光栅刻线影像,三根游标刻线的中间一根就是游标读数。该点位置光强也会达到最大值。No matter which position the cursor moves to, the situation shown in FIG. 2 exists. At this time, the electrical signal transmitted by the light through the CCD will appear as the images of the three stationary grating lines. There are three vernier grating line images within the length of the length, and the middle one of the three vernier lines is the vernier reading. The light intensity at this point will also reach the maximum value.

主动光栅读数与游标光栅读数之和就是光栅尺整体读数。The sum of the active grating reading and the vernier grating reading is the overall reading of the grating scale.

实施例二Embodiment two

结合附图3和附图4说明本发明专利的另一种实施方式。该实施方式将采用的是一种圆光栅,在静止光栅3.3刻有每度10线的光栅,主动光栅3.4刻有与静止光栅3.3间隔一致的光栅,在游标光栅3.5上选取一段1.9°长度刻有20根光栅,根据游标原理,可以读出的最小刻度值为0.005°。与只有主动光栅的普通光栅尺相比精度提高20倍。Another embodiment of the patent of the present invention is described in conjunction with accompanying drawings 3 and 4 . What this implementation mode will adopt is a kind of circular grating, engraved with the grating of every degree 10 lines on the static grating 3.3, active grating 3.4 is engraved with the grating that is consistent with the interval of the static grating 3.3, selects a section of 1.9 ° length engraved on the vernier grating 3.5 There are 20 gratings, according to the vernier principle, the minimum scale value that can be read is 0.005°. Compared with the ordinary grating ruler with only active grating, the accuracy is increased by 20 times.

度数方式及其余与实施例一一致。Degree mode and all the other are consistent with embodiment one.

Claims (7)

1.一种游标式光栅尺,包括静止光栅、主动光栅和游标光栅,其特征在于:主动光栅置于静止光栅上,游标光栅固定在主动光栅的侧方,静止光栅、主动光栅和游标光栅置于一组透镜内,透镜A将光源的出射光调制成平行光,透镜B将光源经过上述光栅后的光线放大后投射到CCD上;1. A vernier grating scale, comprising stationary grating, active grating and vernier grating, is characterized in that: active grating is placed on stationary grating, and vernier grating is fixed on the side of active grating, and stationary grating, active grating and vernier grating are placed In a set of lenses, lens A modulates the outgoing light of the light source into parallel light, and lens B amplifies the light after the light source passes through the grating and projects it onto the CCD; 静止光栅上采用普通刻线,测量光栅的主动光栅也采用普通刻线,但在游标光栅上选取一定长度上刻有比静止光栅少一根的刻线。Ordinary reticles are used on the stationary grating, and the active grating of the measuring grating also uses ordinary reticles, but a certain length of vernier grating is engraved with one less reticule than the static grating. 2.如权利要求1所述的游标式光栅尺,其特征在于:透镜A、透镜B、光源位置相对固定,与主动光栅一起运动。2. The vernier type grating ruler according to claim 1, characterized in that the positions of lens A, lens B and light source are relatively fixed, and move together with the active grating. 3.如权利要求1或2所述的游标式光栅尺,其特征在于:CCD将光信号转化为电信号传输到计算机上,计算机通过计数光脉冲数判断主动光栅的位置,再通过透射过游标光栅的光强判断游标读数值。3. The vernier grating ruler according to claim 1 or 2, characterized in that: the CCD converts the optical signal into an electrical signal and transmits it to the computer, and the computer judges the position of the active grating by counting the number of light pulses, and then passes through the vernier The light intensity of the grating judges the reading value of the vernier. 4.如权利要求1或2所述的游标式光栅尺,其特征在于:所述游标式光栅尺为直线光栅尺。4. The vernier type grating scale according to claim 1 or 2, characterized in that: the vernier type grating scale is a linear grating scale. 5.如权利要求1或2所述的游标式光栅尺,其特征在于:所述游标式光栅尺为圆光栅尺。5. The vernier type grating scale according to claim 1 or 2, characterized in that: the vernier type grating scale is a circular grating scale. 6.如权利要求3所述的游标式光栅尺,其特征在于:CCD传输出来的电信号出现三根静止光栅刻线的影像所在的长度内有三根游标光栅刻线影像,三根游标刻线的中间一根就是游标读数,该点位置光强为最大值。6. The vernier type grating scale as claimed in claim 3, characterized in that: there are three vernier grating reticle images in the length where the images of three static grating reticle lines appear in the electrical signal transmitted by the CCD, and the middle of the three vernier reticle lines One is the cursor reading, and the light intensity at this point is the maximum value. 7.如权利要求6所述的游标式光栅尺,其特征在于:主动光栅读数与游标光栅读数之和即光栅尺整体读数。7. The vernier type grating ruler according to claim 6, characterized in that: the sum of the active grating reading and the vernier grating reading is the overall reading of the grating ruler.
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