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CN105090296B - Single push rod adjuster assembly of clutch unilateral bearing component combination plane bearing modular construction - Google Patents

Single push rod adjuster assembly of clutch unilateral bearing component combination plane bearing modular construction Download PDF

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Publication number
CN105090296B
CN105090296B CN201510537937.7A CN201510537937A CN105090296B CN 105090296 B CN105090296 B CN 105090296B CN 201510537937 A CN201510537937 A CN 201510537937A CN 105090296 B CN105090296 B CN 105090296B
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China
Prior art keywords
shaft
adjusting sleeve
end cap
unilateral bearing
clutch
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Application number
CN201510537937.7A
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Chinese (zh)
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CN105090296A (en
Inventor
张中国
陈庆侠
杨传亮
张中新
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANDONG TOGET BRAKE SYSTEM Co.,Ltd.
Original Assignee
Taide Zaozhuang Machinery Co Ltd
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Priority to CN201510537937.7A priority Critical patent/CN105090296B/en
Publication of CN105090296A publication Critical patent/CN105090296A/en
Application granted granted Critical
Publication of CN105090296B publication Critical patent/CN105090296B/en
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  • Braking Arrangements (AREA)

Abstract

Single push rod adjuster assembly of clutch unilateral bearing component combination plane bearing modular construction, including shaft, it is characterized in that: being provided with screw putter in shaft, reference seat is provided with outside shaft, shaft upper end is installed by plain washer, plane bearing is provided on plain washer, clutch disc is pressed on plane bearing, end cap is set with outside clutch disc, return spring is installed in end cap, it is provided with interior adjusting sleeve between shaft and clutch disc, unilateral bearing is provided with outside interior adjusting sleeve, adjusting sleeve is provided with outside unilateral bearing.The position that the shaft cooperates with end cap is provided with slot and fixes with end cap, and circlip for shaft is provided on end cap.It is connected through a screw thread between the shaft and screw putter.The adjusting sleeve controls the rotation of interior adjusting sleeve by unilateral bearing.The reference seat is fixedly connected with shaft.

Description

Single push rod adjuster of clutch unilateral bearing component combination plane bearing modular construction Assembly
Technical field
This product is related to air-pressure disc type brake adjustment mechanism, is mainly used for the disc types systems such as high-grade bus, heavy truck, trailer Single push rod adjuster of dynamic device brake clearance automatic adjustment.
Background technique
At present applied to the air-pressure disc brake on middle bus and light truck, it is generally used single push-down adjuster, This list push rod adjuster, mainly uses torsional spring part, realizes the one-directional rotation of rotating assembly, the product of this torsional spring structure, Due to the material of spring, by heating power influence and frequent application, the reduction or disappearance that active force can be different degrees of, serious conditions Generation is unable to self-regulated phenomenon, seriously affects braking ability.In addition, the antioverloading function of product is cooperated using pressure spring and pressing plate It realizes, but pressure spring life of product is short, and easily fails;Also the company having uses ball-and-socket steel ball structure, using steel ball in ball-and-socket Skidding function is realized in interior movement, but this is very high to steel ball requirement, also very high to the ball-and-socket machining accuracy and intensity requirement of steel ball. Once precision is bad or steel ball is defective in quality, the problems such as steel ball bounce, rotation unevenness, failure mode can be all generated.
Summary of the invention
Present invention aim to address braking adjustment mechanism Unidirectional acting force service lifes and antioverloading disabler to ask Topic promotes brake adjuster service life and comprehensive performance by improving to overall structure;
To achieve the goals above the technical solution of the present invention is as follows:
Single push rod adjuster assembly of clutch unilateral bearing component combination plane bearing modular construction, including shaft, It is characterized in: is provided with screw putter in shaft, reference seat is provided with outside shaft, and shaft upper end is installed plain washer, set on plain washer It is equipped with plane bearing, clutch disc is pressed on plane bearing, end cap is set with outside clutch disc, return bullet is installed in end cap Spring is provided with interior adjusting sleeve between shaft and clutch disc, unilateral bearing is provided with outside interior adjusting sleeve, is provided with outside unilateral bearing Adjusting sleeve.
The position that the shaft cooperates with end cap is provided with slot and fixes with end cap, and axis elasticity gear is provided on end cap Circle.
It is connected through a screw thread between the shaft and screw putter.
The adjusting sleeve controls the rotation of interior adjusting sleeve by unilateral bearing.
The reference seat is fixedly connected with shaft.
The invention patent innovatively changes all constituents of existing product, eliminates torsional spring product, as Fig. 2,3, 4,5 adjustment shaft torsional spring structure is changed to unilateral bearing and is inserted in structure, adjusting sleeve is improved, unilateral bearing is pressed into and is adjusted In set, bearing assembly is formed, then shaft is pressed into bearing assembly.It is combined with turning collar using torsional spring before change for adjusting sleeve, After change, unilateral bearing is pressed in adjusting sleeve, interior adjusting sleeve is inserted in unilateral bearing, is formed unilateral bearing component, is played list Realize that adjusting sleeve drives the one-way movement of shaft by unilateral bearing component to clutch action;
The antioverloading component of adjuster is improved, cancels compressed spring, the end axle construction of shaft is not being influenced It is changed under the premise of whole height, the mounting plane bearing on one plain washer of end installation, plain washer, on plane bearing It is pressed internal and external gear clutch piece, the whole end cap of clutch disc housing adjustment forms plane bearing component plane bearing component and mainly exists Antioverloading function is played in the constant situation of brake clearance, in the case where brake clearance does not need adjusting, pressure arm stirs adjustment Set, only adjusting sleeve and the plane bearing component of adjustment cover internal mutually skid, and guarantee that adjustment shaft is motionless, to avoid whole A adjuster work, prevents the toning of brake process gap.
Two parallel planes will be milled out by cylinder at the cooperation of shaft and adjustment end cap, adjustment end cap is just matched with shaft It closes, can effectively avoid adjustment end cap radial motion, fixed with circlip for shaft by end cap is adjusted at adjustment end cap, avoid adjusting Whole end cap is axially moved.
Figure of description
Fig. 1 is schematic cross-sectional view of the present invention;
Fig. 2 is the structural schematic diagram of turning collar before the present invention improves;
Fig. 3 is the structural schematic diagram of adjusting sleeve before the present invention improves;
Fig. 4 is the structural schematic diagram of interior adjusting sleeve after the present invention improves;
Fig. 5 is the structural schematic diagram of adjusting sleeve after the present invention improves;
Fig. 6 is the structural schematic diagram before the present invention improves;
Fig. 7 is the structural schematic diagram that the present invention improves rear end cap;
Fig. 8 is the improved structural schematic diagram of the present invention;
Fig. 9 is the overlooking structure diagram that the present invention improves rear end cap.
In attached drawing:
1, end cap;2, clutch disc;3, return spring;4, interior adjusting sleeve;5, unilateral bearing;6, adjusting sleeve;7, benchmark Seat;8, shaft;9, screw putter;10, plane bearing, Z, end cap local contrast.
Specific embodiment
The invention patent innovatively changes all constituents of existing product, eliminates torsional spring product, as Fig. 2,3, 4,5 adjustment shaft torsional spring structure is changed to unilateral bearing and is inserted in structure, adjusting sleeve is improved, unilateral bearing is pressed into and is adjusted In set, bearing assembly is formed, then shaft is pressed into bearing assembly.It is combined with turning collar using torsional spring before change for adjusting sleeve, After change, unilateral bearing is pressed in adjusting sleeve, interior adjusting sleeve is inserted in unilateral bearing, is formed unilateral bearing component, is played list Realize that adjusting sleeve drives the one-way movement of shaft by unilateral bearing component to clutch action;
The antioverloading component of adjuster is improved, cancels compressed spring, the end axle construction of shaft is not being influenced It is changed under the premise of whole height, the mounting plane bearing on one plain washer of end installation, plain washer, on plane bearing It is pressed internal and external gear clutch piece, the whole end cap of clutch disc housing adjustment forms plane bearing component plane bearing component and mainly exists Antioverloading function is played in the constant situation of brake clearance, in the case where brake clearance does not need adjusting, pressure arm stirs adjustment Set, only adjusting sleeve and the plane bearing component of adjustment cover internal mutually skid, and guarantee that adjustment shaft is motionless, to avoid whole A adjuster work, prevents the toning of brake process gap.
Two parallel planes will be milled out by cylinder at the cooperation of shaft and adjustment end cap, adjustment end cap is just matched with shaft It closes, can effectively avoid adjustment end cap radial motion, fixed with circlip for shaft by end cap is adjusted at adjustment end cap, avoid adjusting Whole end cap is axially moved.
Single push rod adjuster assembly of clutch bearing assembly combination clutch plane bearing modular construction by screw putter, Adjust the composition such as shaft, support base, adjusting sleeve, unilateral bearing component, interior adjusting sleeve, return spring, clutch disc, end cap.
Product realizes the one-directional rotation of adjustment shaft using unilateral bearing component, is realized using clutch plane bearing component The overload prevention function (skidding function) of adjustment mechanism.
When brake pressure arm pushes, adjusting sleeve rotation is driven, adjusting sleeve rotation can make interior adjusting sleeve in the work of unilateral bearing With lower rotation, when interior adjusting sleeve rotates, under the active force of clutch disc and end cap, make to adjust shaft rotation, and then make screw thread Push rod is opposite outward to be screwed out, and is pushed brake block to travel forward, is compensated the brake clearance between brake block and brake disc, reach braking Effect.
Brake pressure arm continues to push, and adjusting sleeve and the rotation of interior adjusting sleeve limit screw thread and push away since brake clearance is eliminated The rotation of bar and shaft causes the plane clutch component in end cap to overcome the frictional force of return spring offer and rotate (skidding), To reach the function that the entire adjuster inner body of self-protection is not damaged.When pressure arm return, adjusting sleeve is driven to turn It is dynamic, but interior adjusting sleeve will not rotate under the effect of unidirectional shaft with the rotation of adjusting sleeve, pressure arm returns to initial position.
Torsional spring and compressed spring are eliminated in the invention, single direction rotation is realized using clutch bearing and plane bearing and is beaten Sliding function, greatly improves the reaction sensitivity of product, improves life of product, avoid many due to caused by spring failure Potential risk.
Entire modular construction advantages of simple, is readily produced and assembles, and is especially more convenient for repairing and replace, is mounted on caliper On, it just exactly matches, meets brake gap adjustment function, overall performance and service life are greatly promoted, quality It is more stable.
Single push rod adjuster assembly of clutch bearing assembly combination plane bearing modular construction of the invention turns round adjustment Spring is cancelled, and substitutes torsional spring using unilateral bearing component, compressed spring is cancelled, and substitutes compression bullet with clutch plane bearing component Spring completely eliminates spring product since the performance degradation etc. after the performance deficiency and Reusability of spring steel wire itself is asked Topic, greatly improves the sensitivity of tune gap and service life of adjustment mechanism, improved product does not influence the unidirectional of product not only Twisting force, and effectively improve antioverloading function, product processing are extremely easy and for ease of maintenaince.
The invention patent is the adjustment mechanism of the automatic compensation brake clearance applied to disk brake, and product is using unidirectional Bearing assembly realizes the one-directional rotation of adjustment shaft, and the overload prevention function of adjustment mechanism is realized using clutch plane bearing component Energy (skidding function).Applied to safety, stability and the service life in brake, greatly promoting brake.

Claims (1)

1. single push rod adjuster, including shaft (8), it is characterized in that: being provided with screw putter (9) in shaft (8), shaft (8) is outside It is provided with reference seat (7), plain washer is installed in shaft (8) upper end, is provided with plane bearing (10) on plain washer, plane bearing (10) On be pressed with clutch disc (2), be set with end cap (1) outside clutch disc (2), return spring (3) be installed in end cap (1), turn It is provided between axis (8) and clutch disc (2) interior adjusting sleeve (4), unilateral bearing (5), one-way shaft is provided with outside interior adjusting sleeve (4) It holds and is provided with adjusting sleeve (6) outside (5), the position of the shaft (8) and end cap (1) cooperation is provided with slot and end cap (1) is fixed, It is provided with circlip for shaft on end cap (1), is connected through a screw thread between the shaft (8) and screw putter (9), it is described Adjusting sleeve (6) controls the rotation of interior adjusting sleeve (4) by unilateral bearing (5), and the reference seat (7) and shaft (8), which are fixed, to be connected It connects.
CN201510537937.7A 2015-08-28 2015-08-28 Single push rod adjuster assembly of clutch unilateral bearing component combination plane bearing modular construction Active CN105090296B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510537937.7A CN105090296B (en) 2015-08-28 2015-08-28 Single push rod adjuster assembly of clutch unilateral bearing component combination plane bearing modular construction

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510537937.7A CN105090296B (en) 2015-08-28 2015-08-28 Single push rod adjuster assembly of clutch unilateral bearing component combination plane bearing modular construction

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CN105090296A CN105090296A (en) 2015-11-25
CN105090296B true CN105090296B (en) 2019-04-30

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Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1386078A (en) * 1971-08-04 1975-03-05 Arthur S Brake adjusting pins
CN2864224Y (en) * 2005-07-06 2007-01-31 浙江隆中机械制造有限公司 Clearance self-regulating mechanism for disk brake
DE102008036034A1 (en) * 2008-08-01 2010-02-18 Knorr-Bremse Systeme für Nutzfahrzeuge GmbH Adjustment device for a disc brake
CN202082324U (en) * 2011-06-09 2011-12-21 段昌金 Automatic regulator
CN202768690U (en) * 2012-09-03 2013-03-06 枣庄泰德机械有限公司 Air pressure disk type brake adjuster
CN203362922U (en) * 2013-07-24 2013-12-25 中国重汽集团济南动力有限公司 Automatic gap regulating apparatus for disc brake
CN203655982U (en) * 2013-12-16 2014-06-18 南车戚墅堰机车车辆工艺研究所有限公司 Gap adjusting mechanism of air pressure disk brake
CN204921790U (en) * 2015-08-28 2015-12-30 枣庄泰德机械有限公司 One -way bearing assembly of clutch combines single push rod adjuster assembly of plane bearing assembly structure

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Publication number Publication date
CN105090296A (en) 2015-11-25

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Address after: 277400, Taierzhuang Economic Development Zone, Shandong, Taipei Province, West Road, Zaozhuang

Patentee after: SHANDONG TOGET BRAKE SYSTEM Co.,Ltd.

Address before: 277400, Taierzhuang Economic Development Zone, Shandong, Taipei Province, West Road, Zaozhuang

Patentee before: SHANDONG TOGET BRAKE SYSTEM Co.,Ltd.

CP01 Change in the name or title of a patent holder
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: Single push rod adjuster assembly of clutch one-way bearing assembly combined with plane bearing assembly structure

Effective date of registration: 20220727

Granted publication date: 20190430

Pledgee: Zaozhuang Taierzhuang District sub branch of China Postal Savings Bank Co.,Ltd.

Pledgor: SHANDONG TOGET BRAKE SYSTEM Co.,Ltd.

Registration number: Y2022980011266

PE01 Entry into force of the registration of the contract for pledge of patent right