CN105090047A - Integrated heat dissipation high temperature submerged pump - Google Patents
Integrated heat dissipation high temperature submerged pump Download PDFInfo
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- CN105090047A CN105090047A CN201510335696.8A CN201510335696A CN105090047A CN 105090047 A CN105090047 A CN 105090047A CN 201510335696 A CN201510335696 A CN 201510335696A CN 105090047 A CN105090047 A CN 105090047A
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- high temperature
- middle frame
- bearing
- pump
- heat radiation
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- 230000017525 heat dissipation Effects 0.000 title abstract description 6
- 238000001816 cooling Methods 0.000 claims abstract description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 230000008878 coupling Effects 0.000 claims abstract description 5
- 238000010168 coupling process Methods 0.000 claims abstract description 5
- 238000005859 coupling reaction Methods 0.000 claims abstract description 5
- 230000005855 radiation Effects 0.000 claims description 33
- 230000000694 effects Effects 0.000 abstract description 13
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 230000007774 longterm Effects 0.000 abstract description 2
- 238000009434 installation Methods 0.000 abstract 1
- 238000005520 cutting process Methods 0.000 description 6
- 239000006185 dispersion Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 210000004907 gland Anatomy 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 239000006244 Medium Thermal Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 239000010730 cutting oil Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000001970 hydrokinetic effect Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Landscapes
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
The invention relates to an integrated heat dissipation high temperature submerged pump and belongs to the technical field of high temperature pumps. The pump comprises a base plate used for installation and fixation. A pump body is installed below the base plate through a connecting pipe. A tubular middle frame, a bearing box and a motor frame are supported on the base plate from bottom to top. The lower portions of the middle frame and the bearing box are provided each with a ring-shaped water cooling jacket. A motor is fixedly installed on the motor frame. An output shaft of the motor is in transmission connection with the upper end of a pump shaft through a coupling located in the motor frame. The upper portion of the pump shaft is supported in an upper bearing and a lower bearing, and the upper bearing and the lower bearing are arranged at the two ends of the bearing box and coaxial. The lower portion of the pump shaft penetrates through the middle frame and the connecting pipe, and then is fixedly connected with an impeller in the pump body. The part, between the water cooling jacket of the middle frame and the water cooling jacket of the bearing box, of the pump shaft is provided with axial-flow type heat dissipation vanes which are located in the middle frame and evenly arranged in the circumferential direction. The side wall of the middle frame is provided with through holes. According to the integrated heat dissipation high temperature submerged pump, the bearings are effectively restrained from heating up, so that the long-term stable operation of the high temperature submerged pump is maintained, and meanwhile, the heat loss of high temperature medium conveying is greatly reduced. The integrated heat dissipation high temperature submerged pump has outstanding energy-saving and environment-friendly effects.
Description
Technical field
The present invention relates to a kind of high temperature Under Water Pumps, especially a kind of Thermal Synthetic mode of propagation controls the comprehensive heat radiation high temperature Under Water Pumps of heat dispersion, belongs to high temperature pump technical field.
Background technique
For carry high temperature media high-temperature liquid under the medium of transport pump temperature more than 100 DEG C time, heat can be passed to bearing portion by main shaft or connection bracket by high temperature media, thus makes bearing heating, causes lubricating premature failure, trigger pump operation troubles.Therefore the instant measure positions such as bearing being carried out to effective cooling must be taked during the work of high temperature media transfer pump.
According to the applicant understood, traditional cooling means comprises: 1) adopt water-cooling jacket to carry out Forced water cooling to main shaft, to reach radiating effect, because the cooling water yield is large, cause the heat loss of fed sheet of a media larger unavoidably, and cooling equipment is once break down, the safe operation of high temperature Under Water Pumps can be had a strong impact on undoubtedly; 2) the heat radiation bearing housing of band fan is adopted to carry out wind-cooling heat dissipating cooling to bearing gland, and the heat of high temperature media is passed to bearing primarily of pump shaft, carrying out heat radiation to bearing housing or bearing gland makes bearing be in passive heat radiation, pulsating load state, and working life shortens; 3) adopt the cooling of oil pocket lubricant oil, establish cooling coil cutting oil or outer circulation cooling in lubricant oil, its complex structure.
Retrieval finds, application number be 201320211939.3 Chinese utility model patent disclose a kind of high-temperature molten salt pump with composite heat-dissipation structure, by combined groups of fins structure, that is: constitute groups of fins by planar fins and distortion radiating fin, distortion radiating fin is placed between two planar fins.Groups of fins is fixed on main shaft, rotate with spindle synchronous, by planar fins, the medium heat that main shaft surface is transmitted effectively is dispelled the heat during pump work, distortion radiating fin between two planar fins plays fan effect, rapidly the heat between planar fins is sent, improve the radiating effect of radiating fin.But the program does not break through above-mentioned traditional type of cooling, therefore still there is corresponding defect.
Summary of the invention
The object of the invention is to: the defect existed for above-mentioned prior art, propose one and not only effectively suppress bearing to heat up, and the comprehensive heat radiation high temperature Under Water Pumps of high temperature media heat loss can be reduced.
In order to achieve the above object, comprehensive heat radiation high temperature Under Water Pumps of the present invention comprises for installing fixing base plate, described base plate below by connecting tube install the pump housing; It is characterized in that: the middle frame, bearing housing, the motor rack that support tubulose above from bottom to top of described base plate, the bottom of described middle frame and bearing housing is respectively equipped with ring-type water-cooling jacket, and described motor rack fixedly mounts motor; The output shaft of described motor is in transmission connection by the upper end of the coupling and pump shaft that are positioned at motor rack, the upper support of described pump shaft is in the coaxial upper and lower bearing at bearing housing two ends, and the bottom of described pump shaft is connected with the impeller in the pump housing through after middle frame and connecting tube; The uniform axial flow type heat radiation blade of the circumference being positioned at middle frame pump shaft between described middle frame and the water-cooling jacket of bearing housing is equipped with; The sidewall of described middle frame has perforation.
The present invention further improves, and the lower end buckle closure of described bearing housing installs the end cap of lower bearing, and the lower end of described end cap is provided with ring-type water-cooling jacket.
During work, with the impeller operation in the pump housing, the axial-flow blower that axial flow type heat radiation blade is formed can produce air-flow down, plays following effect simultaneously:
1) as heat conductor, the heat of high temperature effectively on conduction pump shaft, weakens heat and is transmitted to bearing portion;
2) heat conducting to each blade is distributed by the radiation towards periphery of its surface, reduces the temperature of pump shaft;
3) rotate with pump shaft, make surrounding atmosphere produce the oriented and ordered flowing towards medium thermal source meeting hydrokinetics rule, effectively suppress the thermal loss of high-temperature medium transmission;
4) fresh air that air circulation flow causes constantly fills in a steady stream and flows through pump shaft surface, significantly lowers the temperature of pump shaft itself.
Meanwhile, the water-cooling jacket of the many places such as middle frame is all connected with circulating water, imports end into have effect significant water-cooled effect from the heat of corresponding each component, the multiple tracks thermal resistance " defence line " of structure matched bearings, especially upper bearing (metal).
In a word, axial flow type heat radiation blade of the present invention utilizes conduction, radiation and convection effect simultaneously, the effect of radiating fin is not only played in its reasonable setting, reduce the transmission of heat to bearing, and the axial-flow blower to be made up of it is while greatly strengthening self-radiating effect, also hot blast is blowed to heat source side end, effectively suppress the thermal loss of high-temperature medium transmission; In addition with the combination of multiple tracks water-cooling structure, high temperature Under Water Pumps long-term stability therefore can be kept because effectively suppressing bearing to heat up to run, greatly reducing the heat loss of high-temperature medium transmission simultaneously, there is significant effects of energy conservation and environmental protection.
Further, the ring-type water-cooling jacket half section of described bearing housing bottom is the inverted "L" shaped of top near pump shaft, lower containment lower bearing, forms the encirclement structure to lower bearing upper end and part cylindrical.
Further, the ring-type water-cooling jacket half section of described bearing housing bottom is the inverted "L" shaped of top near pump shaft, lower containment lower bearing and end cap lower end ring-type water-cooling jacket, forms the encirclement structure to lower bearing upper end, all cylindrical.
Further, the sidewall of described middle frame has the vented perforation forming the open linking body structure of many columns.
Further, described column is provided with planar fins.
Further, described axial flow type heat radiation blade inner edge and pump shaft have initial angle of yaw, and described inner edge is to outside, and angle of yaw strengthens gradually.
Further, the initial angle of yaw of described inner edge is 55 °-65 °, and the angle of yaw of outside is 60 °-68 °.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further illustrated.
Fig. 1 is the structural representation of one embodiment of the invention.
Fig. 2 is the axial flow type heat radiation blade orthographic projection view in Fig. 1 embodiment.
Fig. 3 is the axial flow type heat radiation blade airfoil axial plane figure in Fig. 1 embodiment.
Fig. 4 is the 5-5 cutting plane structural representation in Fig. 3.
Fig. 5 is the 4-4 cutting plane structural representation in Fig. 3.
Fig. 6 is the 3-3 cutting plane structural representation in Fig. 3.
Fig. 7 is the 2-2 cutting plane structural representation in Fig. 3.
Fig. 8 is the 1-1 cutting plane structural representation in Fig. 3.
Fig. 9 is the 0-0 cutting plane structural representation in Fig. 3.
In figure: motor 1, motor rack 2, coupling 3, bearing housing 4, bearing housing water-cooling jacket 5, bearing 6, bearing (ball) cover 7, end cap water-cooling jacket 8, pump shaft 9, middle frame 10, middle frame water-cooling jacket 11, axial flow type heat radiation blade 12, blade wheel hub 13, base plate 14, connecting tube 15, pump cover 16, the pump housing 17, impeller 18, drain pipe 19.
Embodiment
The present embodiment Thermal Synthetic mode of propagation controls the comprehensive heat radiation high temperature Under Water Pumps basic structure of heat dispersion as shown in Figure 1, install the pump housing 17 with pump cover 16 and drain pipe 19 below by connecting tube 15 for installing fixing base plate 14, this pump housing 17 is built with impeller 18.The middle frame 10, bearing housing 4, the motor rack 2 that support tubulose above from bottom to top of base plate 14, the bottom of middle frame 10 and bearing housing 4 is respectively equipped with ring-type water-cooling jacket 11,5, therefore effectively can suppress heat transmission upward.Motor rack 2 fixedly mounts motor 1, the output shaft of this motor 1 is in transmission connection with the upper end of pump shaft 9 by the coupling 3 being positioned at motor rack 2.The upper support of pump shaft 9 has in the coaxial upper and lower bearing 6 of sealing configuration at bearing housing two ends.Ring-type water-cooling jacket 5 half section of bearing housing 4 bottom is the inverted "L" shaped of top near pump shaft 9, lower containment lower bearing 6, the lower end buckle closure of bearing housing 4 installs the end cap 7 of lower bearing 6, the lower end of this end cap is provided with ring-type water-cooling jacket 8, thus the encirclement structure formed lower bearing 6 upper end, lower end and part cylindrical, effectively prevent below heat on the impact of bearing.When structure space is comparatively abundant, ring-type water-cooling jacket 5 half section of bearing housing 4 bottom is preferably the inverted "L" shaped of top near pump shaft 9, lower containment lower bearing 6 and end cap lower end ring-type water-cooling jacket 8, thus the encirclement structure formed lower bearing 6 upper end, all cylindrical and lower end, can more effectively stop below heat on the impact of bearing like this.
The bottom of pump shaft 9 is connected through the impeller 18 after middle frame 10 and connecting tube 15 and in the pump housing 17, thus forms pump transmission mechanism.
The axial flow type heat radiation blade 12 being positioned at middle frame 10 pump shaft 9 between the water-cooling jacket of middle frame 10 and bearing housing 4 is equipped with, this radiator shutter 12 circumference is distributed on the blade wheel hub 13 of next-door neighbour's end cap lower end ring-type water-cooling jacket 8, and radiator shutter body and wheel hub are metal fusion welding that thermal conductivity is identical or close or are cast as one.The sidewall of middle frame 10 has vented perforation, and form the open linking body structure of many columns, each column is provided with planar fins.
In order to not only there is desirable heat sinking function, but also effective axial flow being formed, and consider that manufacturing process is simple, the axial flow type heat radiation blade 12 of the present embodiment is through optimal design, concrete structure is as shown in Fig. 2 to 9, the expansion shape of this blade 12 is inner small and outside big isosceles trapezoid, its inner edge and the initial angle of yaw of pump shaft 9 in 61 ° (55 ° of-65 ° of scopes), this angle of yaw strengthens gradually afterwards, until 63.9 of outside ° (60 °-68 °).
The present embodiment controls the high temperature Under Water Pumps of heat dispersion with Thermal Synthetic mode of propagation, utilize and in air, carry out heat loss through radiation by being conducted the heat of coming by pump shaft with the radiator shutter of axle affixed (or melting welding is integrated), because radiator shutter is designed to the aerodynamic characteristics meeting axial blade simultaneously, its hydrodynamics characteristic makes the radiation heat from blade in cross-ventilation, realize directed olderly flowage, therefore test proof and there is following beneficial effect: 1) can by conducted a large amount of high temperature media of coming by pump shaft heat by blade to carrying out heat loss through radiation in the air, to block the conduction of large calorimetric to bearing end, 2) owing to making heat realize oriented and ordered flowing in the process of convection current, thus the heat that the radiation of pump shaft blade position discharges can be flowed towards the direction of high temperature media, with the loss that the heat reducing high temperature media is too much in the process of equipment cooling under the effect of blade.3) under the effect of axial blade, the fresh air of the acquisition normal temperature that pump shaft needs the portion faces of cooling to be able to continuously, effectively can balance pump shaft body and conduct the temperature of coming.
Claims (8)
1. a comprehensive heat radiation high temperature Under Water Pumps, comprises for installing fixing base plate (14), described base plate below by connecting tube (15), the pump housing (17) is installed; It is characterized in that: the middle frame (10), bearing housing (4), the motor rack (2) that support tubulose above from bottom to top of described base plate, the bottom of described middle frame and bearing housing is respectively equipped with ring-type water-cooling jacket (11,5), described motor rack fixedly mounts motor (1); The output shaft of described motor is in transmission connection by the upper end of the coupling (3) Yu pump shaft (9) that are positioned at motor rack, the upper support of described pump shaft is in the coaxial upper and lower bearing at bearing housing two ends, and the bottom of described pump shaft is connected with the impeller in the pump housing through after middle frame and connecting tube; The uniform axial flow type heat radiation blade (12) of the circumference being positioned at middle frame pump shaft between described middle frame and the water-cooling jacket of bearing housing is equipped with; The sidewall of described middle frame has perforation.
2. comprehensive heat radiation high temperature Under Water Pumps according to claim 1, is characterized in that: the lower end buckle closure of described bearing housing installs the end cap of lower bearing, and the lower end of described end cap is provided with ring-type water-cooling jacket.
3. comprehensive heat radiation high temperature Under Water Pumps according to claim 2, it is characterized in that: the ring-type water-cooling jacket half section of described bearing housing bottom is the inverted "L" shaped of top near pump shaft, lower containment lower bearing, forms the encirclement structure to lower bearing upper end and part cylindrical.
4. comprehensive heat radiation high temperature Under Water Pumps according to claim 2, it is characterized in that: the ring-type water-cooling jacket half section of described bearing housing bottom is the inverted "L" shaped of top near pump shaft, lower containment lower bearing and end cap lower end ring-type water-cooling jacket, form the encirclement structure to lower bearing upper end, all cylindrical.
5. the comprehensive heat radiation high temperature Under Water Pumps according to claim 3 or 4, is characterized in that: the sidewall of described middle frame has the vented perforation forming the open linking body structure of many columns.
6. comprehensive heat radiation high temperature Under Water Pumps according to claim 5, is characterized in that: described column is provided with planar fins.
7. comprehensive heat radiation high temperature Under Water Pumps according to claim 6, is characterized in that: described axial flow type heat radiation blade inner edge and pump shaft have initial angle of yaw, and described inner edge is to outside, and angle of yaw strengthens gradually.
8. comprehensive heat radiation high temperature Under Water Pumps according to claim 7, it is characterized in that: the initial angle of yaw of described inner edge is 55 °-65 °, the angle of yaw of outside is 60 °-68 °.
Priority Applications (1)
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CN201510335696.8A CN105090047A (en) | 2015-06-17 | 2015-06-17 | Integrated heat dissipation high temperature submerged pump |
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CN201510335696.8A CN105090047A (en) | 2015-06-17 | 2015-06-17 | Integrated heat dissipation high temperature submerged pump |
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Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2045432U (en) * | 1988-12-06 | 1989-10-04 | 于义根 | Metal single-stage centrifugal pump with leakless and corrosion-resisting features |
CN2690629Y (en) * | 2004-04-07 | 2005-04-06 | 李再成 | High temperature high pressure hot water circulation pump device |
CN2886150Y (en) * | 2006-01-05 | 2007-04-04 | 张荣杰 | Molten salt submerged pump |
CN101000062A (en) * | 2006-01-11 | 2007-07-18 | 上海开利泵业(集团)有限公司 | Hot water single step dual-sucking level middle opening volute type centrifugal pump |
CN200982322Y (en) * | 2006-12-18 | 2007-11-28 | 上海凯士比泵有限公司 | Heat medium pump |
JP2008144629A (en) * | 2006-12-07 | 2008-06-26 | Kubota Corp | Advance standby submersible pump device |
CN103206384A (en) * | 2013-04-24 | 2013-07-17 | 欧技工业设备(江苏)有限公司 | High-temperature molten salt pump with composite heat-dissipation structure |
CN205190235U (en) * | 2015-06-17 | 2016-04-27 | 江苏双达泵阀集团有限公司 | Synthesize high temperature submerged pump that dispels heat |
-
2015
- 2015-06-17 CN CN201510335696.8A patent/CN105090047A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2045432U (en) * | 1988-12-06 | 1989-10-04 | 于义根 | Metal single-stage centrifugal pump with leakless and corrosion-resisting features |
CN2690629Y (en) * | 2004-04-07 | 2005-04-06 | 李再成 | High temperature high pressure hot water circulation pump device |
CN2886150Y (en) * | 2006-01-05 | 2007-04-04 | 张荣杰 | Molten salt submerged pump |
CN101000062A (en) * | 2006-01-11 | 2007-07-18 | 上海开利泵业(集团)有限公司 | Hot water single step dual-sucking level middle opening volute type centrifugal pump |
JP2008144629A (en) * | 2006-12-07 | 2008-06-26 | Kubota Corp | Advance standby submersible pump device |
CN200982322Y (en) * | 2006-12-18 | 2007-11-28 | 上海凯士比泵有限公司 | Heat medium pump |
CN103206384A (en) * | 2013-04-24 | 2013-07-17 | 欧技工业设备(江苏)有限公司 | High-temperature molten salt pump with composite heat-dissipation structure |
CN205190235U (en) * | 2015-06-17 | 2016-04-27 | 江苏双达泵阀集团有限公司 | Synthesize high temperature submerged pump that dispels heat |
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Application publication date: 20151125 |
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