CN105085937B - 富勒烯/pedot:pss混合溶液的制备方法及具有富勒烯/pedot:pss复合透明导电膜的基板的制备方法 - Google Patents
富勒烯/pedot:pss混合溶液的制备方法及具有富勒烯/pedot:pss复合透明导电膜的基板的制备方法 Download PDFInfo
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- CN105085937B CN105085937B CN201510427292.1A CN201510427292A CN105085937B CN 105085937 B CN105085937 B CN 105085937B CN 201510427292 A CN201510427292 A CN 201510427292A CN 105085937 B CN105085937 B CN 105085937B
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- XMWRBQBLMFGWIX-UHFFFAOYSA-N C60 fullerene Chemical compound C12=C3C(C4=C56)=C7C8=C5C5=C9C%10=C6C6=C4C1=C1C4=C6C6=C%10C%10=C9C9=C%11C5=C8C5=C8C7=C3C3=C7C2=C1C1=C2C4=C6C4=C%10C6=C9C9=C%11C5=C5C8=C3C3=C7C1=C1C2=C4C6=C2C9=C5C3=C12 XMWRBQBLMFGWIX-UHFFFAOYSA-N 0.000 title claims abstract description 266
- 229910003472 fullerene Inorganic materials 0.000 title claims abstract description 231
- 239000000758 substrate Substances 0.000 title claims abstract description 60
- 239000002131 composite material Substances 0.000 title claims abstract description 41
- 239000011259 mixed solution Substances 0.000 title claims abstract description 40
- 229920001609 Poly(3,4-ethylenedioxythiophene) Polymers 0.000 title claims abstract description 39
- 238000002360 preparation method Methods 0.000 title claims abstract description 31
- 229920000144 PEDOT:PSS Polymers 0.000 claims abstract description 138
- 239000000243 solution Substances 0.000 claims abstract description 87
- 238000000034 method Methods 0.000 claims abstract description 31
- 238000000576 coating method Methods 0.000 claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 40
- 239000008367 deionised water Substances 0.000 claims description 27
- 229910021641 deionized water Inorganic materials 0.000 claims description 27
- 239000006185 dispersion Substances 0.000 claims description 23
- 238000001035 drying Methods 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 14
- 239000002798 polar solvent Substances 0.000 claims description 11
- 239000002904 solvent Substances 0.000 claims description 11
- 239000004094 surface-active agent Substances 0.000 claims description 11
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 9
- 239000011521 glass Substances 0.000 claims description 9
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 7
- 239000012535 impurity Substances 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 4
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 4
- 238000004528 spin coating Methods 0.000 claims description 4
- BTBJBAZGXNKLQC-UHFFFAOYSA-N ammonium lauryl sulfate Chemical compound [NH4+].CCCCCCCCCCCCOS([O-])(=O)=O BTBJBAZGXNKLQC-UHFFFAOYSA-N 0.000 claims description 3
- 229940063953 ammonium lauryl sulfate Drugs 0.000 claims description 3
- 238000003618 dip coating Methods 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 3
- 238000007639 printing Methods 0.000 claims description 3
- 238000007650 screen-printing Methods 0.000 claims description 3
- 238000007641 inkjet printing Methods 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims 9
- 238000013019 agitation Methods 0.000 claims 6
- 150000001336 alkenes Chemical class 0.000 claims 3
- 238000005259 measurement Methods 0.000 claims 3
- 238000002156 mixing Methods 0.000 claims 3
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims 2
- 238000007711 solidification Methods 0.000 claims 2
- 230000008023 solidification Effects 0.000 claims 2
- BGHCVCJVXZWKCC-UHFFFAOYSA-N tetradecane Chemical compound CCCCCCCCCCCCCC BGHCVCJVXZWKCC-UHFFFAOYSA-N 0.000 claims 2
- RCEAADKTGXTDOA-UHFFFAOYSA-N OS(O)(=O)=O.CCCCCCCCCCCC[Na] Chemical group OS(O)(=O)=O.CCCCCCCCCCCC[Na] RCEAADKTGXTDOA-UHFFFAOYSA-N 0.000 claims 1
- 230000003213 activating effect Effects 0.000 claims 1
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 150000001875 compounds Chemical class 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- 238000001125 extrusion Methods 0.000 claims 1
- 229910052938 sodium sulfate Inorganic materials 0.000 claims 1
- 235000011152 sodium sulphate Nutrition 0.000 claims 1
- 238000002604 ultrasonography Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 239000000463 material Substances 0.000 abstract description 7
- 239000010408 film Substances 0.000 description 98
- 229920001467 poly(styrenesulfonates) Polymers 0.000 description 11
- 239000002245 particle Substances 0.000 description 10
- 238000002834 transmittance Methods 0.000 description 10
- 239000000203 mixture Substances 0.000 description 8
- 238000010907 mechanical stirring Methods 0.000 description 7
- 238000002798 spectrophotometry method Methods 0.000 description 7
- 238000005240 physical vapour deposition Methods 0.000 description 6
- 238000010790 dilution Methods 0.000 description 5
- 239000012895 dilution Substances 0.000 description 5
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 5
- 239000004973 liquid crystal related substance Substances 0.000 description 5
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 5
- 238000009210 therapy by ultrasound Methods 0.000 description 5
- 238000001132 ultrasonic dispersion Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000005119 centrifugation Methods 0.000 description 4
- -1 fullerene-Cl x Chemical class 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000010409 thin film Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007765 extrusion coating Methods 0.000 description 2
- 238000007646 gravure printing Methods 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- UPUIQOIQVMNQAP-UHFFFAOYSA-M sodium;tetradecyl sulfate Chemical compound [Na+].CCCCCCCCCCCCCCOS([O-])(=O)=O UPUIQOIQVMNQAP-UHFFFAOYSA-M 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- GKWLILHTTGWKLQ-UHFFFAOYSA-N 2,3-dihydrothieno[3,4-b][1,4]dioxine Chemical compound O1CCOC2=CSC=C21 GKWLILHTTGWKLQ-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Chemical group 0.000 description 1
- 150000001344 alkene derivatives Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 238000007385 chemical modification Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000007606 doctor blade method Methods 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005669 field effect Effects 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 238000009396 hybridization Methods 0.000 description 1
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 1
- 230000031700 light absorption Effects 0.000 description 1
- 125000000896 monocarboxylic acid group Chemical group 0.000 description 1
- 238000005375 photometry Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000172 poly(styrenesulfonic acid) Polymers 0.000 description 1
- 229920001223 polyethylene glycol Chemical group 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229960002796 polystyrene sulfonate Drugs 0.000 description 1
- 239000011970 polystyrene sulfonate Substances 0.000 description 1
- 229940083575 sodium dodecyl sulfate Drugs 0.000 description 1
- 229960000776 sodium tetradecyl sulfate Drugs 0.000 description 1
- DAJSVUQLFFJUSX-UHFFFAOYSA-M sodium;dodecane-1-sulfonate Chemical compound [Na+].CCCCCCCCCCCCS([O-])(=O)=O DAJSVUQLFFJUSX-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000005019 vapor deposition process Methods 0.000 description 1
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Abstract
本发明提供一种富勒烯/PEDOT:PSS混合溶液的制备方法及具有富勒烯/PEDOT:PSS复合透明导电膜的基板的制备方法,采用富勒烯类分子与PEDOT:PSS溶液来制备一种富勒烯/PEDOT:PSS混合溶液,所使用的材料来源广泛、价格低廉,制得的富勒烯/PEDOT:PSS混合溶液可用于进一步在基板或各种器件上制作富勒烯/PEDOT:PSS复合透明导电膜;在制备富勒烯/PEDOT:PSS复合透明导电膜时采用低成本、高效率的湿法涂布工艺,与ITO膜的制备方法相比省去了昂贵的PVD设备,降低了生产成本,同时制作方法简单,生产时间缩短,经济效益提高。
Description
技术领域
本发明涉及显示器制造领域,尤其涉及一种富勒烯/PEDOT:PSS混合溶液的制备方法及具有富勒烯/PEDOT:PSS复合透明导电膜的基板的制备方法。
背景技术
在显示技术领域,液晶显示器(Liquid Crystal Display,LCD)与有机发光二极管显示器(Organic Light Emitting Diode,OLED)等平板显示器已经逐步取代CRT显示器,广泛的应用于液晶电视、手机、个人数字助理、数字相机、计算机屏幕或笔记本电脑屏幕等。
显示面板是LCD、OLED的重要组成部分,以LCD的显示面板为例,其主要是由一薄膜晶体管(Thin Film Transistor,TFT)基板、一彩色滤光片基板(Color Filter,CF)、以及配置于两基板间的液晶层(Liquid Crystal Layer)所构成,其工作原理是通过在TFT基板与CF基板上的透明导电电极上施加驱动电压来控制液晶层中液晶分子的旋转,将背光模组的光线折射出来产生画面,通过背光透过CF基板来提供不同的颜色;因此,透明导电电极材料的性能对显示效果有很大的影响。
目前,传统的透明导电膜是由物理气相溅射(PVD)的方法制备出的氧化铟锡(ITO)薄膜。具体制作过程为:在PVD装置中,强电流轰击ITO靶材,在基板上沉积得到透明导电ITO薄膜。该透明导电ITO薄膜的透光率好,导电性高,结构稳定。不过,因气相沉积制程耗时较长,制备的ITO薄膜面电阻值较大,并由于ITO自身氧化物的物理特性,ITO薄膜并不能在一定外力作用下展现弯折特性,这也限制了其在柔性面板、可穿戴设备上的应用。所以寻找高导电性和透光率、制备方法简单、资源丰富的ITO替代品具有重要的意义和价值。
聚3,4-乙撑二氧噻吩/聚苯乙烯磺酸盐(PEDOT:PSS)是一种高分子聚合物,在有机太阳能电池(OPV),有机场效应晶体管(OFET),有机发光二级管(OLED)以及柔性器件上均得到了广泛的应用,这种物质形成的薄膜稳定性高,透光率高,导电性好,其面电阻可通过成分配比调节,制成窗口宽,也适于大规模柔性印刷。研究表明,在PEDOT:PSS中添加少量丙三醇或山梨醇,在不损失透过率的情况下导电率有明显的提升。富勒烯(Fullerene,C60,C70)是单质碳的同素异形体,具有类似足球的形状,其上每个C原子采用SP2杂化方式,实现了三维芳香性。虽然单纯的富勒烯溶解性很差,不过通过化学修饰的方法可在其上引入多种可溶性官能团,在不影响导电性的情况下增加这类分子在水溶液/有机溶液中的溶解性。作为一种优秀的载流子传输材料,其在OPV,OFET,OLED及柔性器件中也得到了很好的应用。
发明内容
本发明的目的在于提供一种富勒烯/PEDOT:PSS混合溶液的制备方法,采用富勒烯类分子与PEDOT:PSS溶液来制备一种用于制备透明导电膜的富勒烯/PEDOT:PSS混合溶液,所使用的材料来源广泛、价格低廉;所述富勒烯/PEDOT:PSS混合溶液可用于进一步制作富勒烯/PEDOT:PSS复合透明导电膜。
本发明的目的在于还提供一种具有富勒烯/PEDOT:PSS复合透明导电膜的基板的制备方法,采用低成本、高效率的湿法涂布工艺来制备富勒烯/PEDOT:PSS复合透明导电膜,与ITO膜的制备方法相比省去了昂贵的PVD设备,降低了生产成本,同时制作方法简单,生产时间缩短,经济效益提高,并且该方法适用于大面积成膜。
为实现上述目的,本发明提供一种富勒烯/PEDOT:PSS混合溶液的制备方法,包括以下步骤:
步骤1、采用富勒烯类分子与水或强极性溶剂配制成富勒烯溶液;
所述富勒烯类分子为富勒烯或富勒烯衍生物,所述富勒烯衍生物为水溶性富勒烯衍生物或非水溶性富勒烯衍生物;
步骤2、将所述富勒烯溶液与一定浓度的PEDOT:PSS稀释溶液按照质量比为1:100至100:1的比例进行混合,机械搅拌或超声处理后,得到分散均匀的富勒烯/PEDOT:PSS混合溶液。
所述步骤1具体为:按照水溶性富勒烯衍生物与去离子水的质量比为1:100~10000的比例将水溶性富勒烯衍生物投入去离子水中并进行超声分散或机械搅拌,使其分散均匀,得到富勒烯分散液,对所述富勒烯分散液进行离心或者过滤以除去大颗粒聚集体,得到富勒烯溶液,采用分光光度法测量其实际浓度。
所述步骤1具体为:按照富勒烯或非水溶性富勒烯衍生物、表面活性剂、及去离子水的质量比为1:50~500:50~10000的比例将富勒烯或非水溶性富勒烯衍生物与表面活性剂投入去离子水中并进行超声分散或机械搅拌,使其分散均匀,得到富勒烯分散液,对所述富勒烯分散液进行离心或者过滤以除去大颗粒聚集体,得到富勒烯溶液,采用分光光度法测量其实际浓度。
所述表面活性剂为十二烷基硫酸钠、十二烷基硫酸铵、十二烷基磺酸钠、十二烷基苯磺酸钠或十四烷基硫酸钠。
所述步骤1具体为:按照富勒烯或非水溶性富勒烯衍生物与强极性溶剂的质量比为1:100~10000的比例将富勒烯或非水溶性富勒烯衍生物投入到强极性溶剂中并进行超声分散或机械搅拌,使其分散均匀,得到富勒烯分散液,对所述富勒烯分散液进行离心或者过滤以除去大颗粒聚集体,得到富勒烯溶液,采用分光光度法测量其实际浓度;
所述强极性溶剂为甲醇、N,N’-二甲基甲酰胺或者二甲基亚砜。
所述步骤1得到的富勒烯溶液中富勒烯类分子的浓度为0.1~10mg/ml,所述步骤2中所述PEDOT:PSS稀释溶液由去离子水与PEDOT:PSS溶液配制而成,且所述PEDOT:PSS稀释溶液中PEDOT:PSS溶液的质量百分比为1~100wt%。
本发明还提供一种具有富勒烯/PEDOT:PSS复合透明导电膜的基板的制备方法,包括以下步骤:
步骤10、采用如上所述的方法制备富勒烯/PEDOT:PSS混合溶液;
步骤20、提供基板,采用湿法涂布工艺将所述富勒烯/PEDOT:PSS混合溶液涂布于所述基板上,进行成膜,得到富勒烯/PEDOT:PSS薄膜;
步骤30、将成膜后的基板放置于恒温加热板上加热,以除去所述富勒烯/PEDOT:PSS薄膜内的溶剂并固化;
步骤40、采用去离子水对固化后的富勒烯/PEDOT:PSS薄膜进行多次冲洗,以除去薄膜中剩余的溶剂、表面活性剂以及杂质,增加富勒烯/PEDOT:PSS薄膜的导电性;
步骤50、对所述富勒烯/PEDOT:PSS薄膜进行干燥处理,将薄膜内的水分去除,得到位于基板上的干燥且膜质均一的富勒烯/PEDOT:PSS复合透明导电薄膜。
所述步骤20中,所述基板为玻璃基板、或者柔性基板;所述湿法涂布工艺为喷涂、旋涂、辊涂、狭缝挤压涂布、浸涂、刮涂、凹版印刷、喷墨打印或者丝网印刷。
所述步骤30中,恒温加热板的温度范围为60-150℃,烘烤时间为3-10min。
所述步骤50中的干燥处理工艺为自然干燥、氮气吹干或者在80-120℃环境中快速烘干。
本发明的有益效果:本发明提供的一种富勒烯/PEDOT:PSS混合溶液的制备方法,采用富勒烯类分子与PEDOT:PSS溶液来制备一种富勒烯/PEDOT:PSS混合溶液,所使用的材料来源广泛、价格低廉,制得的富勒烯/PEDOT:PSS混合溶液可用于进一步在基板或各种器件上制作富勒烯/PEDOT:PSS复合透明导电膜;本发明提供的一种具有富勒烯/PEDOT:PSS复合透明导电膜的基板的制备方法,在制备富勒烯/PEDOT:PSS复合透明导电膜时采用低成本、高效率的湿法涂布工艺,与ITO膜的制备方法相比省去了昂贵的PVD设备,降低了生产成本,同时制作方法简单,生产时间缩短,经济效益提高,并且该方法适用于大面积成膜;本发明制备的一种富勒烯/PEDOT:PSS复合透明导电膜稳定性高,膜质均一,具有高导电性和高透光率,可用于取代商用ITO膜,并且由于其机械性能优良,在柔性器件、可穿戴设备中也具有很大的应用潜力。
为了能更进一步了解本发明的特征以及技术内容,请参阅以下有关本发明的详细说明与附图,然而附图仅提供参考与说明用,并非用来对本发明加以限制。
附图说明
下面结合附图,通过对本发明的具体实施方式详细描述,将使本发明的技术方案及其它有益效果显而易见。
附图中,
图1为本发明的富勒烯/PEDOT:PSS混合溶液的制备方法的流程图;
图2为本发明的具有富勒烯/PEDOT:PSS复合透明导电膜的基板的制备方法所制得的富勒烯/PEDOT:PSS复合透明导电膜的结构示意图。
具体实施方式
为更进一步阐述本发明所采取的技术手段及其效果,以下结合本发明的优选实施例及其附图进行详细描述。
请参阅图1,本发明首先提供一种富勒烯/PEDOT:PSS混合溶液的制备方法,包括以下步骤:
步骤1、采用富勒烯类分子与水或强极性溶剂配制成富勒烯溶液;
所述富勒烯类分子为富勒烯或富勒烯衍生物;
具体的,所述富勒烯的结构式为C28、C32、C50、C60、或C70等,所述富勒烯的性质为可溶于某些有机溶剂、难溶或不溶于水。
具体的,所述富勒烯衍生物按照在水中的溶解特性可以分为两类:
一类是非水溶性富勒烯衍生物,如富勒烯-Clx,富勒烯-Fx,富勒烯-Brx,富勒烯-Hx等,其中,x为大于0的自然数,所述非水溶性富勒烯衍生物与富勒烯的溶解特性相似,可溶于某些有机溶剂、难溶或不溶于水;
另一类是水溶性富勒烯衍生物,如富勒烯-(OH)x,富勒烯-(TEG)x,富勒烯-(COOH)x,或者富勒烯-(TEG)x(COOH)y等,其中,x,y表示在富勒烯分子中引入的羟基-OH、羧基-COOH、或聚乙二醇基团-TEG的数目,并且x,y均为大于0的自然数。优选的,当x≥20时,所述富勒烯-(OH)x具有较好的溶解性。所述水溶性富勒烯衍生物通过在富勒烯分子中引入各种亲水性基团,从而在水中具有较好的溶解性。
因此,基于所述富勒烯、非水溶性富勒烯衍生物、及水溶性富勒烯衍生物不同的溶解特性,所述步骤1可以通过以下3种具体方案来实现:
方案1:按照水溶性富勒烯衍生物与去离子水的质量比为1:100~10000的比例将水溶性富勒烯衍生物投入去离子水中并进行超声分散或机械搅拌,使其分散均匀,得到富勒烯分散液,对所述富勒烯分散液进行离心或者过滤以除去大颗粒聚集体,得到富勒烯溶液,采用分光光度法测量其实际浓度,所述富勒烯溶液中水溶性富勒烯衍生物的浓度为0.1~10mg/ml。
方案2:按照富勒烯或非水溶性富勒烯衍生物、表面活性剂、及去离子水的质量比为1:50~500:50~10000的比例将富勒烯或非水溶性富勒烯衍生物与表面活性剂投入去离子水中并进行超声分散或机械搅拌,使其分散均匀,得到富勒烯分散液,对所述富勒烯分散液进行离心或者过滤以除去大颗粒聚集体,得到富勒烯溶液,采用分光光度法测量其实际浓度,所述富勒烯溶液中富勒烯或非水溶性富勒烯衍生物的浓度为0.1~10mg/ml;
具体的,所述方案2中,所述表面活性剂为十二烷基硫酸钠、十二烷基硫酸铵、十二烷基磺酸钠、十二烷基苯磺酸钠或十四烷基硫酸钠。
方案3:按照富勒烯或非水溶性富勒烯衍生物与强极性溶剂的质量比为1:100~10000的比例将富勒烯或非水溶性富勒烯衍生物投入到强极性溶剂中并进行超声分散或机械搅拌,使其分散均匀,得到富勒烯分散液,对所述富勒烯分散液进行离心或者过滤以除去大颗粒聚集体,得到富勒烯溶液,采用分光光度法测量其实际浓度,所述富勒烯溶液中富勒烯或非水溶性富勒烯衍生物的浓度为0.1~10mg/ml;
具体的,所述方案3中,所述强极性溶剂为甲醇、N,N’-二甲基甲酰胺或者二甲基亚砜。
具体的,所述方案1-3中均采用高功率超声仪进行超声分散,超声功率为500~900W,超声时间为10~120min;采用离心的方法去除所述富勒烯分散液中的大颗粒聚集体时,离心机的转速为2000~5000rpm,离心时间为5~60min。
步骤2、将所述富勒烯溶液与一定浓度的PEDOT:PSS稀释溶液按照质量比为1:100至100:1的比例进行混合,机械搅拌或超声处理后,得到分散均匀的富勒烯/PEDOT:PSS混合溶液。
具体的,所述PEDOT:PSS稀释溶液由去离子水与PEDOT:PSS溶液配制而成,且所述PEDOT:PSS稀释溶液中PEDOT:PSS溶液的质量百分比为1~100wt%;当所述PEDOT:PSS稀释溶液中PEDOT:PSS溶液的质量百分比为100wt%时,所述PEDOT:PSS稀释溶液即为纯的PEDOT:PSS溶液。
具体的,所述PEDOT:PSS溶液为一种水溶液,由PEDOT(聚(3,4-亚乙二氧基噻吩)、PSS(聚(苯乙烯磺酸))、和水三种物质构成,其可以通过商业购买或者实验室配制获得,一般情况下,所述PEDOT:PSS溶液中PSS与PEDOT的质量比为1~5:1,且所述PEDOT与PSS两种物质的总量在所述PEDOT:PSS溶液中的质量百分比(即固含量)为1~6wt%。
本发明提供的一种富勒烯/PEDOT:PSS混合溶液的制备方法,采用富勒烯类分子与PEDOT:PSS溶液来制备一种富勒烯/PEDOT:PSS混合溶液,所使用的材料来源广泛、价格低廉,制得的富勒烯/PEDOT:PSS混合溶液可用于进一步在基板或各种器件上制作富勒烯/PEDOT:PSS复合透明导电膜;
本发明采用的富勒烯类分子为球状分子,容易与PEDOT:PSS溶液共混形成均一体系,另外,球状结构不易聚集,共混溶液的稳定性可以得到提升,从而可保证采用本发明制备的富勒烯/PEDOT:PSS混合溶液进一步制备的富勒烯/PEDOT:PSS复合透明导电膜稳定性高,膜质均一性良好;
另外,富勒烯类分子作为一种良好的电子受体单元,掺入PEDOT:PSS中可有效提高其导电能力,并且富勒烯类分子在可见光范围内对光的吸收能力很差,不会降低富勒烯/PEDOT:PSS复合透明导电膜的透光率,从而使得本发明所制备的富勒烯/PEDOT:PSS复合透明导电膜具有高导电性和高透光率。
进一步的,本发明还提供一种具有富勒烯/PEDOT:PSS复合透明导电膜的基板的制备方法,包括以下步骤:
步骤10、采用上述方法制备富勒烯/PEDOT:PSS混合溶液。
步骤20、提供基板,采用湿法涂布工艺将所述富勒烯/PEDOT:PSS混合溶液涂布于所述基板上,进行成膜,得到富勒烯/PEDOT:PSS薄膜;
具体地,所述基板可以为玻璃基板,也可以为PET等柔性基板;
所述湿法涂布工艺为喷涂、旋涂、辊涂、狭缝挤压涂布、浸涂、刮涂、凹版印刷、喷墨打印或者丝网印刷等工艺。
步骤30、将成膜后的基板放置于恒温加热板上加热,以除去所述富勒烯/PEDOT:PSS薄膜内的溶剂并固化;
具体地,所述恒温加热板的温度范围为60-150℃,烘烤时间为3-10min。
步骤40、采用去离子水对固化后的富勒烯/PEDOT:PSS薄膜进行多次冲洗,以除去薄膜中剩余的溶剂、表面活性剂以及杂质,增加富勒烯/PEDOT:PSS薄膜的导电性。
步骤50、对所述富勒烯/PEDOT:PSS薄膜进行干燥处理,将薄膜内的水分去除,得到位于基板上的干燥且膜质均一的富勒烯/PEDOT:PSS复合透明导电薄膜;
具体的,所述干燥处理的方法可以为自然干燥、氮气吹干或者在80-140℃环境中快速烘干等。
如附图2所示,所述步骤50制备得到的富勒烯/PEDOT:PSS复合透明导电膜100中,富勒烯类分子10(富勒烯或者富勒烯衍生物)与PEDOT:PSS聚合物20在膜中均匀分散,使得该富勒烯/PEDOT:PSS复合透明导电膜100的膜质均一,稳定性高,且具有高导电性和高透光率。
本发明提供的一种具有富勒烯/PEDOT:PSS复合透明导电膜的基板的制备方法,在制备富勒烯/PEDOT:PSS复合透明导电膜时采用低成本、高效率的湿法涂布工艺,与ITO膜的制备方法相比省去了昂贵的PVD设备,降低了生产成本,同时制作方法简单,生产时间缩短,经济效益提高,并且该方法适用于大面积成膜;本发明制备的一种富勒烯/PEDOT:PSS复合透明导电膜稳定性高,膜质均一,具有高导电性和高透光率,可用于取代商用ITO膜,并且由于其机械性能优良,在柔性器件、可穿戴设备中也具有很大的应用潜力。
本发明的具有富勒烯/PEDOT:PSS复合透明导电膜的基板的制备方法的具体实施例1:
步骤1、按照水溶性富勒烯衍生物C60(OH)24与去离子水的质量比为1:100的比例将水溶性富勒烯衍生物C60(OH)24投入去离子水中并进行超声分散,超声功率为500W,超声时间为120min,使其分散均匀,得到富勒烯分散液,对所述富勒烯分散液进行过滤以除去大颗粒聚集体,得到富勒烯溶液,采用分光光度法测量其实际浓度,所述富勒烯溶液中水溶性富勒烯衍生物C60(OH)24的浓度为6mg/ml;
步骤2、将所述富勒烯溶液与一定浓度的PEDOT:PSS稀释溶液按照质量比为1:100的比例进行混合,机械搅拌或超声处理后,得到分散均匀的富勒烯/PEDOT:PSS混合溶液;
所述PEDOT:PSS稀释溶液中PEDOT:PSS溶液的质量百分比为50wt%,所述PEDOT:PSS溶液中PEDOT、PSS、及水的质量百分比分别为0.5wt%、1wt%、98.5wt%;
步骤3、提供玻璃基板,采用喷涂工艺将所述富勒烯/PEDOT:PSS混合溶液涂布于玻璃基板上,进行成膜,得到富勒烯/PEDOT:PSS薄膜;
步骤4、将成膜后的基板放置于60℃恒温加热板上加热10min,以除去所述富勒烯/PEDOT:PSS薄膜内的溶剂并固化;
步骤5、采用去离子水对固化后的富勒烯/PEDOT:PSS薄膜进行多次冲洗,以除去薄膜中的杂质,增加富勒烯/PEDOT:PSS薄膜的导电性;
步骤6、对所述富勒烯/PEDOT:PSS薄膜进行自然干燥处理,将薄膜内的水分去除,得到位于基板上的干燥且膜质均一的富勒烯/PEDOT:PSS复合透明导电薄膜。
本发明的具有富勒烯/PEDOT:PSS复合透明导电膜的基板的制备方法的具体实施例2:
步骤1、按照非水溶性富勒烯衍生物C60Br24、十二烷基苯磺酸钠、及去离子水的质量比为1:50:9050的比例将非水溶性富勒烯衍生物C60Br24与十二烷基苯磺酸钠投入去离子水中并进行机械搅拌,使其分散均匀,得到富勒烯分散液,对所述富勒烯分散液进行离心以除去大颗粒聚集体,离心机转速为5000rpm,离心时间为5min,得到非水溶性富勒烯溶液,采用分光光度法测量其实际浓度,所述富勒烯溶液中非水溶性富勒烯衍生物C60Br24的浓度为0.05mg/ml;
步骤2、将所述富勒烯溶液与一定浓度的PEDOT:PSS稀释溶液按照质量比为1:1的比例进行混合,机械搅拌或超声处理后,得到分散均匀的富勒烯/PEDOT:PSS混合溶液;
所述PEDOT:PSS稀释溶液中PEDOT:PSS溶液的质量百分比为50wt%,所述PEDOT:PSS溶液中PEDOT、PSS、及水的质量百分比分别为0.5wt%、1.5wt%、98wt%;
步骤3、提供玻璃基板,采用旋涂工艺将所述富勒烯/PEDOT:PSS混合溶液涂布于玻璃基板上,进行成膜,得到富勒烯/PEDOT:PSS薄膜;
步骤4、将成膜后的基板放置于150℃恒温加热板上加热3min,以除去所述富勒烯/PEDOT:PSS薄膜内的溶剂并固化;
步骤5、采用去离子水对固化后的富勒烯/PEDOT:PSS薄膜进行多次冲洗,以除去薄膜中剩余的十二烷基苯磺酸钠以及杂质,增加富勒烯/PEDOT:PSS薄膜的导电性;
步骤6、对所述富勒烯/PEDOT:PSS薄膜采用氮气吹干,将薄膜内的水分去除,得到位于基板上的干燥且膜质均一的富勒烯/PEDOT:PSS复合透明导电薄膜。
本发明的具有富勒烯/PEDOT:PSS复合透明导电膜的基板的制备方法的具体实施例3:
步骤1、按照富勒烯C60与强极性溶剂的质量比为1:200的比例将富勒烯C60投入N,N’-二甲基甲酰胺中并进行超声分散,超声功率为900W,超声时间为10min;使其分散均匀,得到富勒烯分散液,对所述富勒烯分散液进行离心以除去大颗粒聚集体,离心机转速为2000rpm,离心时间为60min,得到富勒烯溶液,采用分光光度法测量其实际浓度,所述富勒烯溶液中富勒烯C60的浓度为3mg/ml;
步骤2、将所述富勒烯溶液与一定浓度的PEDOT:PSS溶液按照质量比为100:1的比例进行混合,机械搅拌或超声处理后,得到分散均匀的富勒烯/PEDOT:PSS混合溶液;
所述PEDOT:PSS溶液中PEDOT、PSS、及水的质量百分比分别为0.5wt%、2.5wt%、97wt%;
步骤3、提供玻璃基板,采用喷涂工艺将所述富勒烯/PEDOT:PSS混合溶液涂布于玻璃基板上,进行成膜,得到富勒烯/PEDOT:PSS薄膜;
步骤4、将成膜后的基板放置于100℃恒温加热板上加热5min,以除去所述富勒烯/PEDOT:PSS薄膜内的溶剂并固化;
步骤5、采用去离子水对固化后的富勒烯/PEDOT:PSS薄膜进行多次冲洗,以除去薄膜中剩余的溶剂、及杂质,增加富勒烯/PEDOT:PSS薄膜的导电性;
步骤6、将所述富勒烯/PEDOT:PSS薄膜放在100℃烘箱中烘干,将薄膜内的水分去除,得到位于基板上的干燥且膜质均一的富勒烯/PEDOT:PSS复合透明导电薄膜。
综上所述,本发明提供的一种富勒烯/PEDOT:PSS混合溶液的制备方法,采用富勒烯类分子与PEDOT:PSS溶液来制备一种富勒烯/PEDOT:PSS混合溶液,所使用的材料来源广泛、价格低廉,制得的富勒烯/PEDOT:PSS混合溶液可用于进一步在基板或各种器件上制作富勒烯/PEDOT:PSS复合透明导电膜;本发明提供的一种具有富勒烯/PEDOT:PSS复合透明导电膜的基板的制备方法,在制备富勒烯/PEDOT:PSS复合透明导电膜时采用低成本、高效率的湿法涂布工艺,与ITO膜的制备方法相比省去了昂贵的PVD设备,降低了生产成本,同时制作方法简单,生产时间缩短,经济效益提高,并且该方法适用于大面积成膜;本发明制备的一种富勒烯/PEDOT:PSS复合透明导电膜稳定性高,膜质均一,具有高导电性和高透光率,可用于取代商用ITO膜,并且由于其机械性能优良,在柔性器件、可穿戴设备中也具有很大的应用潜力。
以上所述,对于本领域的普通技术人员来说,可以根据本发明的技术方案和技术构思作出其他各种相应的改变和变形,而所有这些改变和变形都应属于本发明权利要求的保护范围。
Claims (11)
1.一种富勒烯/PEDOT:PSS混合溶液的制备方法,其特征在于,包括以下步骤:
步骤1、采用富勒烯类分子与水配制成富勒烯溶液;所述富勒烯类分子为水溶性富勒烯衍生物;
所述步骤1具体为:按照水溶性富勒烯衍生物与去离子水的质量比为1:100~10000的比例将水溶性富勒烯衍生物投入去离子水中并进行超声分散或机械搅拌,使其分散均匀,得到富勒烯分散液,对所述富勒烯分散液进行离心或者过滤以除去大颗粒聚集体,得到富勒烯溶液,采用分光光度法测量其实际浓度;
步骤2、将所述富勒烯溶液与一定浓度的PEDOT:PSS稀释溶液按照质量比为1:100至100:1的比例进行混合,机械搅拌或超声处理后,得到分散均匀的富勒烯/PEDOT:PSS混合溶液。
2.如权利要求1所述的富勒烯/PEDOT:PSS混合溶液的制备方法,其特征在于,所述步骤1得到的富勒烯溶液中富勒烯类分子的浓度为0.1~10mg/ml,所述步骤2中所述PEDOT:PSS稀释溶液由去离子水与PEDOT:PSS溶液配制而成,且所述PEDOT:PSS稀释溶液中PEDOT:PSS溶液的质量百分比为1~100wt%。
3.一种富勒烯/PEDOT:PSS混合溶液的制备方法,其特征在于,包括以下步骤:
步骤1、采用富勒烯类分子与水配制成富勒烯溶液;所述富勒烯类分子为富勒烯或非水溶性富勒烯衍生物;
所述步骤1具体为:按照富勒烯或非水溶性富勒烯衍生物、表面活性剂、及去离子水的质量比为1:50~500:50~10000的比例将富勒烯或非水溶性富勒烯衍生物与表面活性剂投入去离子水中并进行超声分散或机械搅拌,使其分散均匀,得到富勒烯分散液,对所述富勒烯分散液进行离心或者过滤以除去大颗粒聚集体,得到富勒烯溶液,采用分光光度法测量其实际浓度;
步骤2、将所述富勒烯溶液与一定浓度的PEDOT:PSS稀释溶液按照质量比为1:100至100:1的比例进行混合,机械搅拌或超声处理后,得到分散均匀的富勒烯/PEDOT:PSS混合溶液。
4.如权利要求3所述的富勒烯/PEDOT:PSS混合溶液的制备方法,其特征在于,所述表面活性剂为十二烷基硫酸钠、十二烷基硫酸铵、十二烷基磺酸钠、十二烷基苯磺酸钠或十四烷基硫酸钠。
5.如权利要求3所述的富勒烯/PEDOT:PSS混合溶液的制备方法,其特征在于,所述步骤1得到的富勒烯溶液中富勒烯类分子的浓度为0.1~10mg/ml,所述步骤2中所述PEDOT:PSS稀释溶液由去离子水与PEDOT:PSS溶液配制而成,且所述PEDOT:PSS稀释溶液中PEDOT:PSS溶液的质量百分比为1~100wt%。
6.一种富勒烯/PEDOT:PSS混合溶液的制备方法,其特征在于,包括以下步骤:
步骤1、采用富勒烯类分子与强极性溶剂配制成富勒烯溶液;所述富勒烯类分子为富勒烯或非水溶性富勒烯衍生物;
所述步骤1具体为:按照富勒烯或非水溶性富勒烯衍生物与强极性溶剂的质量比为1:100~10000的比例将富勒烯或非水溶性富勒烯衍生物投入到强极性溶剂中并进行超声分散或机械搅拌,使其分散均匀,得到富勒烯分散液,对所述富勒烯分散液进行离心或者过滤以除去大颗粒聚集体,得到富勒烯溶液,采用分光光度法测量其实际浓度;
所述强极性溶剂为甲醇、N,N’-二甲基甲酰胺或者二甲基亚砜;
步骤2、将所述富勒烯溶液与一定浓度的PEDOT:PSS稀释溶液按照质量比为1:100至100:1的比例进行混合,机械搅拌或超声处理后,得到分散均匀的富勒烯/PEDOT:PSS混合溶液。
7.如权利要求6所述的富勒烯/PEDOT:PSS混合溶液的制备方法,其特征在于,所述步骤1得到的富勒烯溶液中富勒烯类分子的浓度为0.1~10mg/ml,所述步骤2中所述PEDOT:PSS稀释溶液由去离子水与PEDOT:PSS溶液配制而成,且所述PEDOT:PSS稀释溶液中PEDOT:PSS溶液的质量百分比为1~100wt%。
8.一种具有富勒烯/PEDOT:PSS复合透明导电膜的基板的制备方法,其特征在于,包括以下步骤:
步骤10、采用如权利要求1、3或6所述的方法制备富勒烯/PEDOT:PSS混合溶液;
步骤20、提供基板,采用湿法涂布工艺将所述富勒烯/PEDOT:PSS混合溶液涂布于所述基板上,进行成膜,得到富勒烯/PEDOT:PSS薄膜;
步骤30、将成膜后的基板放置于恒温加热板上加热,以除去所述富勒烯/PEDOT:PSS薄膜内的溶剂并固化;
步骤40、采用去离子水对固化后的富勒烯/PEDOT:PSS薄膜进行多次冲洗,以除去薄膜中剩余的溶剂、表面活性剂以及杂质,增加富勒烯/PEDOT:PSS薄膜的导电性;
步骤50、对所述富勒烯/PEDOT:PSS薄膜进行干燥处理,将薄膜内的水分去除,得到位于基板上的干燥且膜质均一的富勒烯/PEDOT:PSS复合透明导电薄膜。
9.如权利要求8所述的具有富勒烯/PEDOT:PSS复合透明导电膜的基板的制备方法,其特征在于,所述步骤20中,所述基板为玻璃基板、或者柔性基板;所述湿法涂布工艺为喷涂、旋涂、辊涂、狭缝挤压涂布、浸涂、刮涂、凹版印刷、喷墨打印或者丝网印刷。
10.如权利要求8所述的具有富勒烯/PEDOT:PSS复合透明导电膜的基板的制备方法,其特征在于,所述步骤30中,恒温加热板的温度范围为60-150℃,烘烤时间为3-10min。
11.如权利要求8所述的具有富勒烯/PEDOT:PSS复合透明导电膜的基板的制备方法,其特征在于,所述步骤50中的干燥处理工艺为自然干燥、氮气吹干或者在80-120℃环境中快速烘干。
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CN109461819A (zh) * | 2018-10-30 | 2019-03-12 | 浙江海洋大学 | 一种高光电转化率的柔性太阳能电池材料及制备方法 |
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