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CN105073955B - Method and apparatus for heating hydrocarbon flow to process - Google Patents

Method and apparatus for heating hydrocarbon flow to process Download PDF

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Publication number
CN105073955B
CN105073955B CN201480018896.4A CN201480018896A CN105073955B CN 105073955 B CN105073955 B CN 105073955B CN 201480018896 A CN201480018896 A CN 201480018896A CN 105073955 B CN105073955 B CN 105073955B
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stream
effluent
reaction zone
convection bank
temperature
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CN105073955A (en
Inventor
W·M·哈特曼
X·X·朱
W·雅奈兹
L·M·莱恩
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Universal Oil Products Co
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Universal Oil Products Co
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G9/00Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G9/14Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils in pipes or coils with or without auxiliary means, e.g. digesters, soaking drums, expansion means
    • C10G9/18Apparatus
    • C10G9/20Tube furnaces

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

Method and apparatus for processing hydrocarbon flow is provided.In one embodiment, the method for processing hydrocarbon flow heats including that will enter stream in convection bank.In the method, make to heat to form first effluent in the first reaction zone into stream.First effluent is heated in the first radiation pond, the first radiation pond makes fuel gas to be heated first effluent and form the first waste gas.This method includes making the first waste gas contact with convection bank will enter stream heating.

Description

Method and apparatus for heating hydrocarbon flow to process
Prioity claim
The U. S. application No.13/853 submitted this application claims on March 29th, 2013,802 priority will by quoting During its content is fully incorporated herein.
Technical field
Technical field relates generally to the method and apparatus for processing hydrocarbon, more specifically it relates to in convection tube Method and apparatus of the hydrocarbon to process is heated in beam.
Background
Hydroconversion process passes through series reaction area therein usually using hydrocarbon.Each reaction zone can have oneself uniqueness Technological requirement, including required temperature.Therefore, each reaction zone is required in the enough heating amounts of the reaction zone upstream to realize at it The required temperature that hydrocarbon needed for middle progress converts.
Hydroconversion process known to a kind of is catalytic reforming.Catalytic reforming is to enter in oil-refinery industry for improving hydrocarbon The established hydroconversion process of the octane quality of material.The primary product of catalytic reforming is gasoline blending component or oil The aromatic hydrocarbons source of product.Reformation may be defined as by cyclohexane dehydrogenation and alkyl cyclopentane and high-carbon content C6-C7Cycloalkane takes off Hydrogen isomerization is to obtain aromatic hydrocarbons, paraffin dehydrogenation to obtain alkene, alkane and alkene dehydrocyclization to obtain aromatic hydrocarbons, normal paraffin Hydrocarbon isomerization, alkyl-cycloalk hydrocarbon isomerization with obtain hexamethylene, substituted arene isomerization and alkane be hydrocracked caused by it is total Effect.Catalytic reforming feedstock stream can be the product stream from hydrocracker, straight run, FCC or coker, and can include it is many its Its component, such as condensate or thermal naphtha.
Heater or stove generally are used to heat process fluid before reaction in hydroconversion process such as reformation.It is general and Speech, fired heater or stove include radiative flame heating zone to heat fluid, and wherein convection section is used for another service, such as produces Steam.Each section includes pipe and flows through the process fluid of heater to accommodate.
In view of the fuel cost improved, conventional design meets with shortcoming.Specifically, it is not most to produce steam by convection section Good, because steam provides in other regions of hydrocarbon processing devices.But carry out in comfortable radiative flame heating zone the combustion burnt Heat content of the heat of material in hydrocarbon processing may be concentrated preferably when improving.
Accordingly, it is desirable to provide the method and apparatus for processing hydrocarbon of hydrocarbon flow is heated using convection section.In addition, reason What is thought is the flow that convection section and the hydrocarbon flow of radiative flame heating zone are led in control.It is additionally desirable to provide economically grasp This kind of method and apparatus made.In addition, other, preferably features and characteristics can be by subsequent detailed description and appended claims Even if book in accompanying drawing and previous field and background together with learning.
General introduction
Method and apparatus for processing hydrocarbon flow is provided.In one embodiment, processing the method for hydrocarbon flow includes Stream will be entered to heat in convection bank.In the method, make to react to form the first outflow in the first reaction zone into stream Thing.First effluent is heated in the first radiation pond, the first radiation pond makes fuel gas with by first effluent Heat and form the first waste gas.This method includes making the first waste gas contact with convection bank will enter stream heating.
In another embodiment, processing the method for hydrocarbon is included according to necessarily than hydrocarbon flow is divided into Part I and second Part.Part I hydrocarbon flow is heated in convection bank.This method Part I hydrocarbon flow is reacted in the reaction region with Form effluent.Part II hydrocarbon flow is added in effluent.This method includes heating effluent in pond is radiated, this shape Into waste gas.Waste gas is set to be contacted with convection bank so that Part I hydrocarbon flow to be heated.In addition, method includes monitoring Part I hydrocarbon The temperature of stream and adjusted when the temperature of Part I hydrocarbon flow exceedes maximum this than with change flow into convection bank in The amount of Part I.
In another embodiment, there is provided the equipment for processing hydrocarbon flow.The equipment includes being configured to hydrocarbon flow The heat exchanger of heating.Convection bank is configured to receive Part I hydrocarbon flow.In addition, reactor configurations be used for receive from pair The Part I of flowing bundle simultaneously makes Part I react in the reaction region to form effluent.Equipment include be configured to receive and Heat the radiation pond of effluent and Part II hydrocarbon flow.Radiation pond forms waste gas and is configured to make waste gas enter convection bank In so that Part I hydrocarbon flow to be heated.In addition, equipment includes the temperature for being configured to the Part I that convection bank is left in monitoring The temperature sensor of degree.The temperature that flow controller is configured to the Part I in response to leaving convection bank changes inflow pair The amount of Part I in flowing bundle.
Brief description
The embodiment that the method and apparatus for processing hydrocarbon is described below along with the following drawings, wherein:
Fig. 1 is the signal of an embodiment of the method and apparatus for being used to heat hydrocarbon according to an embodiment to process Figure;
Fig. 2 is the schematic diagram for illustrating the waste gas stream from the radiation area of Fig. 1 embodiment to convective region;With
Fig. 3 is the schematic diagram of the details of the convective region for the embodiment for illustrating Fig. 1.
It is described in detail
It is described in detail below merely illustrative in nature, and it is not intended to limit method or equipment for processing hydrocarbon.In addition, It is not intended to any theoretical constraint by previous background or middle presentation described in detail below.
Provided herein is for processing hydrocarbon flow, more particularly, it is used to heat hydrocarbon flow in convection section in reaction zone upstream Method and apparatus.This method and equipment reduce the fuel cost of radiative flame heating zone, because being carried as caused by fuel combustion The energy of a large amount is transferred in hydrocarbon flow by convection section.As used herein, phrase " hydrocarbon flow " is included comprising various hydrocarbon molecules, Such as straight chain, branched or cyclic alkane, alkene, alkadienes and alkynes and optional other mass, include gas such as hydrogen appoint What stream.Hydrocarbon flow can be subjected to reacting, such as reforming reaction, but still referred to as hydrocarbon flow, and condition is that at least some hydrocarbon are reacting It is present in later in the stream.Therefore, hydrocarbon flow may include the stream for being subjected to one or more reactions, such as hydrocarbon flow outflow Thing, or any reaction is not subjected to, such as naphtha feed.As used herein, hydrocarbon flow may also include thick hydrocarbon (raw Hydrocarbon stream, combined feed stream or effluent) are entered.
The method and apparatus as described herein for being used to heat hydrocarbon to process is especially suitable for the side using at least two reaction zone Method, wherein at least a part of hydrocarbon flow flow serially through reaction zone.Method with multiple reaction zones may include that hydrocarbons convert Method, such as reformation, hydrogenation, hydrotreating, dehydrogenation, isomerization, dehydrogenation-isomerization, dehydrocyclization, cracking and the side of being hydrocracked Method.Catalytic reforming hereinafter refers to usually using multiple reaction zones described in figure in embodiment.However, lead The method and apparatus opened is not limited to catalystic reforming method.
Accompanying drawing illustrates an embodiment for method and apparatus of the hydrocarbon processing as being applied to catalystic reforming method.Accompanying drawing It is used merely to explain and presents and be not intended to limit the scope of claims as described below.Accompanying drawing only shows that understanding is each herein Equipment and pipeline needed for embodiment, and do not show unnecessary for understanding method and apparatus claimed herein and be Such as pump, compressor, heat exchanger and the valve of equipment known to technical staff in hydrocarbon manufacture field.
With reference to figure 1, the equipment 10 for processing hydrocarbon charging stream 12 is schematically described.Example apparatus 10 is to include heat exchange Section 14, radiative flame bringing-up section 16, Convective Heating section 18, the reformer of conversion zone 20 and product recovery section 22.
As indicated, in the heat exchange segment 14 of the inflow segment 16,18 of hydrocarbon charging stream 12 and 20 upstreams.Example for catalytic reforming Hydrocarbon charging stream 12 is the petroleum distillate of referred to as naphtha, and it has the initial boiling point of 82 DEG C (180 °F) and the end of 203 DEG C (400 °F) Boiling point.Straight run stone brain of the catalystic reforming method especially suitable for handling the cycloalkane comprising larger concentration and basic linear paraffins Oil, it is subjected to aromatisation by dehydrogenation and/or cyclization.The raw material of example is the ring substantially by that can be seethed with excitement in gasoline-range The naphtha of alkane and alkane composition, but in many cases, aromatic hydrocarbons also may be present.This kind of naphtha include direct steaming gasoline, Natural gasoline, synthetic gasoline etc..Other embodiments can load heat or catalytically cracked gasoline or partial conversion naphtha.Also may be used Advantageously using straight run and the mixture of cracking gasoline range naphtha.Gasoline-range feed naphtha can be with 40-82 The initial boiling point of DEG C (104-180 °F) and the full boiling gasoline of the final boiling point of 160-220 DEG C (320-428 °F), or can be it Selected cut, it is typically referred to as the high boiling fraction of heavy naphtha, such as boiling point is 100-200 DEG C of (212- 392 °F) naphtha.In some cases, additionally advantageously it is fitted into the alcohol hydrocarbon or hydrocarbon mixture reclaimed from extraction equipment, such as Extract or linear paraffins from aromatic hydrocarbons extraction, it can change into aromatic hydrocarbons.In some other cases, enter stream 12 may be used also Comprising the light hydrocarbon with 1-5 carbon atom, but because these light hydrocarbons are not easily formed aromatic hydrocarbons, generally make and enter stream 12 1 These light hydrocarbons entered are acted to minimize.
It is such as typical on catalystic reforming method, in the combined feed heat exchanger 30 being delivered in heat exchange segment 14 before Stream 12 will be entered and mixed with the recycle stream 24 comprising hydrogen to form the stream of commonly referred to as combined feed stream 26.It is general and Speech, recycle stream 24 feed the hydrogen of the amount of 1-20 every mole of hydrocarbon charging streams 12 of mol of hydrogen.For example, hydrogen can be fed to carry For the amount less than every mole of hydrocarbon charging stream 12 of 3.5 mol of hydrogen.Provided that hydrogen, then it can be in combined feed heat exchanger 30 The upstream and downstream of upstream, the downstream of combined feed heat exchanger 30 or combined feed heat exchanger 30 provides.Or it can not provide Hydrogen.Even if not supplying hydrogen gas into hydrocarbon charging stream 12, the cycloalkane reforming reaction carried out in conversion zone 20 can obtain hydrogen As accessory substance.Hydrogen caused by the accessory substance or original position can obtain in the reaction zone downstream in conversion zone 20 as hydrogen. Hydrogen in situ in conversion zone 20 can be to amount to 0.5-2 every mole of hydrocarbon charging streams 12 of mol of hydrogen.
In combined feed heat exchanger 30, combined feed stream 26 can pass through the exchanged heat of product effluent 36 with conversion zone 20 And heat.However, the heating of the combined feed stream 26 carried out in combined feed heat exchanger 30 is typically not enough to combined feed Stream 26 is heated to the required inlet temperature of conversion zone 20.In typical catalystic reforming method, if hydrogen not with hydrocarbon charging stream 12 provide together, then combined feed stream 26 or hydrocarbon charging stream 12 are at usual 38-177 DEG C (100-350 °F), more generally 93-121 DEG C Enter at a temperature of (200-250 °F) in combined feed heat exchanger 30.In general, combined feed heat exchanger 30 will be by that will come from The product effluent 36 in last reforming reaction area is transferred in combined feed stream 26 and adds combined feed stream 26 in conversion zone 20 Heat.The combined feed heat exchanger 30 of example is valuable heavy in product effluent 36 to prevent for indirect rather than direct heat exchanger Whole product mixes with combined feed stream 26, is thus recycled in conversion zone 20, wherein reforming amount of substance may deteriorate.
In another example embodiment, the stream of combined feed stream 26 and product effluent 36 in combined feed heat exchanger 30 Flowing mode is adverse current, although it can be complete cocurrent, reverse, mixing or cross-flow.In counter-current flow mode, combined feed One end (cold end) of the heat exchange surface of combined feed heat exchanger 30, while product are contacted when stream 26 is at its most cold temperature Effluent 36 also contacts the cold end of heat exchange surface at its most cold temperature.Therefore, product effluent 36 at it in heat exchanger Most cold temperature under with the also combined feed stream exchanged heat at its most cold temperature in heat exchanger.In combined feed heat exchanger surface The other end (i.e. hot junction), product effluent 36 and combined feed stream contact heat exchange in heat exchanger all at its most hot temperature The hot junction on surface, thus exchanged heat.Between the h and c end of heat exchange surface, product effluent 36 and combined feed stream are with logical Normal relative direction flowing so that in general, at any point along heat transfer surface, the temperature of product effluent 36 is hotter, It is hotter with the temperature of the combined feed stream of the exchanged heat of product effluent 36.The combined feed heat exchanger 30 of example is to be typically smaller than 56 DEG C (100 °F), are, for example, less than 33 DEG C (60 °F), are, for example, less than the hot junction route operation of 28 DEG C (50 °F).
Although shell and tube exchanger can be used in combined feed heat exchanger 30, it is alternatively that, it may use that plate type heat exchanger.Plate Formula exchanger is well known and commercially available in the form of several different and be unique, such as spiral, plate and frame, welding plate fin (brazed-plate fin) and plate fin and tube type (plate fin-and-tube).
In one embodiment, combined feed stream 26 is used as hot feed at a temperature of 399-516 DEG C (750-960 °F) Stream 40 leaves combined feed heat exchanger 30.Because the reforming reaction carried out first in reaction zone 60 is carried out at elevated temperatures And it is usually what is absorbed heat, enters stream 40 and usually require that after combined feed heat exchanger 30 is left and in conversion zone 20 is entered Heating in addition in the past.
In prior art device, the other heating is in such as the feed heater such as combustion gas, fuel oil of radiation pond or mixing combustion There is provided in gas and fuel heater, it will enter stream 40 with convective heat transfer and heat by radiating or radiating.It is expected herein, As needed, a part enters stream 40 and optionally bypasses any radiant heating area, but is heated in Convective Heating section 18 Without passing through pharoid.Therefore, Part I 44 enters the selectivity of stream 40 and is delivered in Convective Heating section 18.It is specific and Speech, is controlled into stream 40 using valve 46 and is divided into Part I 44 and Part II 48.For example, valve 46 can be closed with by whole chargings Stream 40 is sent into Convective Heating section 18 as Part I 44.When valve 46 is opened, the stream 40 of entering of selected amount is used as second It is diverted into radiant heating section 16, while a certain amount of conduct Part I 44 is continued to flow into Convective Heating section 18.
In Convective Heating section 18, Part I 44 flows through Convective Heating tube bank 50, is such as further described on lower Fig. 2 's.Generally Part I 44 is heated to 482-560 DEG C (900-1,040 °F), such as 493-549 DEG C (920-1,020 °F) Temperature.As indicated, Convective Heating stream 54 is left Convective Heating section 18 and flowed into conversion zone 20.Temperature indicator/controller 58 connect with the Convective Heating stream 54 of the upstream of conversion zone 20.In addition, temperature indicator/controller 58 and the electrical communication of valve 46. Temperature indicator/controller 58 monitors the temperature of Convective Heating stream 54.When temperature exceedes predetermined maximum temp, such as 549 DEG C When (1020 °F), the indication valve 46 of temperature indicator/controller 58 is closed to improve as Part I 44 and is delivered to Convective Heating Section 18 in the percentage for entering stream 40, thus improve by Convective Heating restrain 50 Part I 44 flow velocity and reduce from Open the temperature of the Convective Heating stream 54 of Convective Heating tube bank 50.Convective Heating is left when temperature indicator/controller 58 perceives The temperature of the Convective Heating stream 54 of tube bank 50 is down to predetermined minimum temperature, for example, 546 DEG C (1015 °F) below when, temperature instruction The indication valve 46 of device/controller 58 is opened to reduce as Part I 44 be delivered in Convective Heating section 18 enter stream 40 hundred Fraction, thus reduce pair that Convective Heating tube bank 50 is left by the flow velocity and raising of the Part I 44 of Convective Heating tube bank 50 Flow the temperature of heats stream 54.
As indicated, Convective Heating stream 54 enters example conversion zone 20, the conversion zone 20 includes 4 that hydrocarbon flows in series over Reaction zone 60.One kind in two kinds of forms is usually taken in conversion zone with multiple reaction zones 60:Stacking form as shown in Figure 1 or Person's side-by-side fashion.In side-by-side fashion, the multiple and separated reaction vessels that can each include reaction zone can be put on side each other Put.In stacking form, a common reaction vessel 62 is included in multiple and separated reaction zones 60 that top of one another is placed. In each configuration, it is heat absorption or heat release depending on reacting, is heated or cooled between reaction zone 60 in the presence of centre.
The catalystic reforming method of example is used with the first reaction zone 71, second reaction zone 72, the 3rd reaction zone 73 and the The conversion zone 20 of four reaction zones 74.Any number of reaction zone 60 may be present, but the number of reaction zone 60 is usually 3,4 or 5.Hydrocarbon In each reaction zone 60 conversion reaction is undergone in the presence of catalyst granules 76.The reforming method of example is matched somebody with somebody in series flow Catalyst granules 76 is used in the reaction zone 62 put, and spent catalyst particles 78 can leave conversion zone 20 as shown.
In terms of comprehensive, the first reaction zone 71 receives the Convective Heating stream 54 as first reactor charging and generation first Effluent 81.The outlet temperature that the heat absorption reforming reaction carried out in the first reaction zone 71 typically results in the first reaction zone 71 is down to The temperature of Convective Heating stream 54 is not only smaller than, and less than the required inlet temperature of second reaction zone 72.Therefore, will be first-class Go out thing 81 to be heated to the required inlet temperature of second reaction zone 72 as described below in radiative flame bringing-up section 16 and be used as the Two reactor feeds 82 are returned in conversion zone 20.Second reaction zone 72 makes the reaction of second reactor charging 82 form the second outflow Thing 83.Further, since the endothermic reaction, second effluent 83 requires heating to reach the required inlet temperature of the 3rd reaction zone 73. Second effluent 83 flows into and through radiative flame bringing-up section 16 as described below and heats and returned as the 3rd reactor feed 84 Return in conversion zone 20.3rd reaction zone 73 reacts the 3rd reactor feed 84 to form the 3rd reactor effluent 85.As above Text, the endothermic reaction can cause the temperature of the 3rd reactor effluent 85 to be down to below the required inlet temperature of the 4th reaction zone 74. 3rd reactor effluent 85 flows into and is heated as described below by radiative flame bringing-up section 16 and be used as the 4th reactor feed 86 return in conversion zone 20.4th reaction zone 74 makes the 4th reactor feed 86 react to form product effluent 36.
Example reaction zone 60 can operate under the condition of reorganization, and the condition of reorganization is included generally from atmospheric pressure 0-6, 895kpag (0-1,000psig) pressure limit, wherein particularly preferred result is in 276-1,379kpag's (40-200psig) Obtained under lower pressure scope.Total liquid hourly space velocity (LHSV) (LHSV) in all reaction zones is usually 0.1hr based on total catalyst volume-1 To 10hr-1, such as 1hr-1To 5hr-1, such as 1.5hr-1To 2.0hr-1
In general, the cycloalkane reforming reaction of heat absorption is carried out in the first reaction zone 71, therefore the first reaction zone 71 Outlet temperature is smaller than the inlet temperature of the first reaction zone 71 and usually 316-454 DEG C (600-850 °F).First reaction zone 71 The usual 5-50%, more generally 10-30% of total catalyst volume in all reaction zones 60 can be included.Therefore, the first reaction zone 71 In liquid hourly space velocity (LHSV) (LHSV) based on the catalyst volume in the first reaction zone 71 can be usual 0.2-200hr-1, such as 2hr-1To 100hr-1, such as 5hr-1To 20hr-1.In general, catalyst granules is taken out from the first reaction zone 71 and into the In two reaction zones 72.Particle is generally less than 2 weight % coke content with the weight based on catalyst.
The catalysis conversion method of example includes the catalyst granules 76 that may move through reaction zone 60.Catalyst granules 76 can Reaction zone 60 is moved through by multi-motion device, including conveyer belt or trandfer fluid, but most generally, catalyst granules 76 can be moved through reaction zone 60 by gravity.Catalyst granules 76 can take out in the bottom by top reaction zone and introduce bottom The top of reaction zone.The spent catalyst particles 78 taken out from final reaction zone then can be by reclaiming, in method again in method Regenerate or be transferred in another reaction zone 60 in raw area's (not shown).Equally, the catalyst granules 76 added in reaction zone can Think the catalyst that is regenerated in the catalyst in new Adding Way, the renewing zone in method or from another reaction zone 60 The catalyst of middle transfer.
The reforming reaction of example is generally carried out in the presence of catalyst granules 76, the catalyst granules include it is a kind of or A variety of VIII (IUPAC 8-10) noble metals (such as platinum, iridium, rhodium and palladium) and with porous carrier such as refractory inorganic oxides knot The halogen of conjunction.Although catalyst can include 0.05-2.0 weight %VIII races metal, relatively inexpensive catalyst can be used, such as wrap The catalyst of the %VIII of weight containing 0.05-0.5 races metal.The noble metal of example is platinum.In addition, catalyst can include indium and/or Lanthanide series metal such as cerium.Catalyst granules 76 can also include 0.05-0.5 weight % one or more IVA races (IUPAC 14) gold Belong to (such as tin, germanium and lead).The halogen of example is chlorine, and the carrier of example is aluminum oxide.The alumina material of example is γ, η With θ aluminum oxide, wherein γ and η aluminum oxide is generally used in selected embodiment.
Stationary catalyst bed or moving bed reaction container and moving bed regeneration container can be used in reforming method.In the latter In, generally the catalyst granules 76 of regeneration is fed in the reaction vessel 62 for generally comprising several reaction zones 60, and catalyst particles Grain 76 flows through reaction vessel 62 by gravity.During the reforming reaction process with moving catalyst bed, catalyst granules by In various mechanism, for example, deposition of the coke on particle and become deactivation;I.e. after using certain time, catalyst granules promotees Enter reforming reaction ability be down to catalyst there is no point.Before being used further in reforming method can by catalyst reparation or Person regenerates.
Specifically, catalyst can be taken out and be delivered in regeneration container from the bottom of reaction vessel 62.Hold in regeneration In device, multi-step renovation process is generally used for making catalyst regeneration recover whole abilities that it promotes reforming reaction.Catalyst Each regeneration step can be flowed through by gravity, then takes out and is delivered in reaction vessel 62 from regeneration container.In general, There is provided for adding fresh catalyst as the device for supplementing and taking out spent catalyst particles 78 from method.Catalyst moves It is commonly referred to as continuous by reaction and regeneration container, although it is semi-continuous in practice.It is smaller in semicontinuous movement The catalyst of amount is with close alternate interval repetitive displacement.For example, can with every 20 minutes by a collection of from the bottom of reaction vessel 62 5 minutes can be spent by taking out and taking out, i.e., catalyst can flow 5 minutes.If catalyst total amount and the batch in container Compared to being larger, then it is believed that the catalyst bed in container is continuous moving.Mobile bed system, which can have, keeps yield, together Shi Yidong or displacement catalyst the advantages of.Generally, catalyst be moved through catalyst bed speed can be and 45.5kg (100 Pound) the same as low as 2,722kg (6,000 pounds) is per hour or more per hour.
As shown in figure 1, in the downstream of the first reaction zone 71, radiation pond of the hydrocarbon in reaction zone 60 and radiative flame bringing-up section 16 Flowed between 90.For example, first effluent 81 leaves conversion zone 20 and if the amount for the Part II 48 for passing through valve 46 is more than 0 If mixed with the hot feed stream 40 of Part II 48.First effluent 81 (and Part II 48) and then the radiation of inflow first pond 91 In, it is heated there and forms second reactor charging 82.Second effluent 83 leaves conversion zone 20 and flows into the second spoke Penetrate in pond 92, it is heated there and forms the 3rd reactor feed 84.Equally, third effluent 85 leaves conversion zone 20 simultaneously Flow into the 3rd radiation pond 93, it is heated there and forms the 4th reactor feed 86.
Effluent stream between reaction zone and radiation pond generally can be with the flat Temperature Distribution on reaction zone entrance Occur, i.e., hot effluent is identical temperature in all reaction zone porch.Or effluent stream can be with step temperature profile Management.In each case, each radiation pond 90 (when it is between two reaction zones 60, commonly referred to as intermediate heater) Burnt by the fuel gas 94 being optionally delivered to by valve 95 in radiation pond 90 to heat so that each effluent is heated into phase Same temperature.
As in the first reaction zone 71, the endothermic reaction can cause another temperature on second reaction zone 72 to decline.However, In general, the Wen Duxiajiang on second reaction zone 72 is less than the Wen Duxiajiang on the first reaction zone 71, because in the second reaction Reaction less heat absorption of the reaction carried out in area 72 generally than being carried out in the first reaction zone 71.Although on second reaction zone 72 slightly Micro- lower temperature declines, and second effluent 83 is still under the required inlet temperature lower temperature than the 3rd reaction zone 73.Cause This, second effluent is heated to form the 3rd reactor feed 84 in the second radiation pond 92.
Second reaction zone 72 generally comprises the 10-60% of total catalyst volume in all reaction zones 60, more generally 15- 40%.Therefore, the liquid hourly space velocity (LHSV) (LHSV) in second reaction zone 72 is usually based on the catalyst volume in second reaction zone 0.13hr-1To 134hr-1, such as 1.3hr-1To 67hr-1, such as 3.3hr-1To 13.4hr-1
In the 3rd reaction zone 73, the endothermic reaction can cause other Wen Duxiajiang, but it is typically smaller than the first reaction zone Wen Duxiajiang on 71, because the reaction in the 3rd reaction zone 73 is typically less heat absorption.3rd reaction zone 73 includes all The 25-75% of total catalyst volume, more generally 30-50% in reaction zone 60.For improve third effluent 85 temperature, by it Heated in 3rd radiation pond 93.
In another example embodiment, each effluent 81,83 and 85 by U-tube enter and leave it is each radiation pond 91, 92 and 93 top.Or each effluent 81,83,85 can enter and leave the bottom in each radiation pond by inverted U pipe, or It is to radiate minimum top in pond into temperature and is to radiate bottom most hot in pond to leave in temperature, or on the contrary, the bottom of into Simultaneously left at top in portion.Certainly, although elaborating U-tube, many radiation ponds disk of the radiant heating available for effluent be present Volume structure or design.
After being heated in the 3rd intermediate heater 93, the 4th reactor feed 86 is delivered in the 4th reaction zone 74. 4th reaction zone 74 includes the usual 30-80%, more generally 40-50% of total catalyst volume in all reaction zones 60.3rd, Four and the inlet temperature in following reaction area be usually 482-560 DEG C (900-1,040 °F), such as 493-549 DEG C (920-1,020 ° F)。
Because the reforming reaction carried out in second and subsequent (i.e. third and fourth) reaction zone 60 is generally more anti-than first Answer those carried out in area 71 are less to absorb heat, the temperature drop carried out in reaction zone 60 later is typically smaller than in the first reaction zone 71 Carry out.Therefore, the outlet temperature of final reaction zone 74 can be 11 DEG C (20 ° below the inlet temperature of final reaction zone 74 F it is) or smaller, it can essentially easily be higher than the inlet temperature of final reaction zone 74.In addition, the distribution of any inlet temperature can be with Above-mentioned reaction zone 60 uses.Inlet temperature distribution can be flat or oblique, such as rise, decline, mountain type or paddy type.It is desirable that The inlet temperature of reaction zone 60 is distributed as flat.
As indicated, product effluent 36 in combined feed heat exchanger 30 by contacting the heat to combined feed stream 26 and cold But.After combined feed heat exchanger 30 is left, cold product effluent 96 enters in product recovery section 22.Suitable product recovery Section 22 is well known.The product recovery section 22 of example may include gas-liquid separator with by hydrogen and C1-C3Appropriate hydrocarbon gas and production Thing effluent 36 separates, and fractionating column is with by least a portion C4-C5Light hydrocarbon separates with remaining reformate.In addition, reformate Light reformate cut and weight reformate cut can be separated by distillation into.Due to method for product recovery, formed product stream 98 or Form the multiple product streams 98 for including required species.
Referring now to Figure 2, explain the heat transfer between radiative flame bringing-up section 16 and Convective Heating section 18.It is as indicated, each Individual radiation pond 90 includes the radiant tube 102 with entrance 104 and outlet 106, and can be somewhat U-shaped and be upwardly oriented. Although it illustrate only a radiant tube on each radiation pond 90, it should be understood that generally each radiation pond 90 may include entrance discrimination Pipe, a series of pipes and outlet manifold.A series of radiant tubes 102 can be configured with parallel architecture and front and rear can stacked.Radiation Pond 90 can be separated by fire division wall 112 and include at least one burner 122 respectively.
When effluent stream is by each corresponding radiation pond 90, fuel gas 94 burns in burner 122 and forms arrow Flue gas shown in first 130.The flue gas 130 risen by radiating pond 90 can be added by one or more entrances 132 into convection current Left in Convective Heating tube bank 50 in hot arc 18 and by chimney 134.Convective Heating tube bank 50 generally includes parallel architecture Several convection tubes 138.Each convection tube 138 has entrance 142 and outlet 144 and can be somewhat U-shaped and oriented diagonally. For multiple convection tubes 138, pipe 138 can be by stacking before and after row.Although convection tube 138 is orientated on side each other, it should be understood that It is other orientation be it is possible, such as U-tube level land orientation and by row the several pipes 138 of vertical stacking.
Into Convective Heating section 18 a part 44 charging stream into convection tube 138 entrance 142 in and conveniently by From the heat transfer of flue gas 130 by convection tube 138 and Convective Heating.Although entrance 142 is shown as making in outlet more than 144 Part 44 is top minimum in Convective Heating section 18 and is pair in temperature by oriented diagonally U-tube 138 into temperature Most hot bottom is left in stream bringing-up section 18, it is contemplated that other configurations.For example, part 44 can enter and leave convection section 138 Top or bottom, or bottom enter and left at top.
Fig. 3 illustrates the Convective Heating tube bank 50 of example, and wherein convection tube 138 includes shock tube (shock tube) 152 Hes Finned tube 154.Specifically, Convective Heating tube bank 50 is included in three row 156 shock tube of the finned tube of three row 158 below 154 152.The configuration can provide the more effective heat transfer for entering stream 40 to the part 44 for flowing through pipe 138 by uptake flue gas 130. Specifically, the finned tube 154 in the colder part in 50 tops is restrained positioned at Convective Heating to be designed as being suitable to more effective heat transfer, The shock tube 152 in the Convective Heating tube bank hotter part in 50 bottoms can better assure that hotter temperature simultaneously.
As described herein, there is provided apparatus and method of the heating hydrocarbon flow to be processed.In example embodiment, close Apparatus and method are described in catalystic reforming method, but any suitable equipment and method for processing hydrocarbon are usable disclosed herein Heating means.Although the embodiment above may be configured to new hydrocarbon processing equipment, it should be understood that disclosed feature can be Performed during the repacking of existing equipment.
Although proposing at least one example embodiment in previous describe in detail, it is to be understood that a large amount of changes be present Scheme.It should also be understood that one or more example embodiments are only example, and it is not intended to limit what is advocated in any way Scope, application or the configuration of theme.But previously described in detail and be supplied to those skilled in the art to perform one or more examples Embodiment facilitates route map.It should be understood that it can be made without departing from scope described in appended claims to example embodiment party The function of element described in case and the various changes of configuration.
Specific embodiment
Although described hereafter together with specific embodiment, it should be understood that the description is intended to illustrate and do not limit preceding description And the scope of the appended claims.
First embodiment of the invention is the method for processing hydrocarbon flow, be the described method comprises the following steps:Stream will be entered to exist Heated in convection bank;Make to react to form first effluent in the first reaction zone into stream;By first effluent first Radiation is heated in pond, wherein the first radiation pond makes fuel gas to be heated first effluent and form the first waste gas;With The first waste gas is set to be contacted with convection bank so that stream heating will be entered.One embodiment of the invention is until the first implementation in this section One in this section of scheme in previous example, it is any or all, it further comprises charging stream being divided into first Point and Part II, wherein will enter stream heat in convection bank including by Part I enter stream in convection bank add Heat, wherein making to react anti-first including making Part I enter stream to form first effluent in the first reaction zone into stream Answer and reacted in area to form first effluent, and wherein method further comprises first effluent radiating Chi Zhongjia first Part II is entered into stream before hot to mix with first effluent.One embodiment of the invention is until the first implementation in this section One in this section of scheme in previous example, it is any or all, wherein charging stream is divided into Part I and second Part includes the temperature for entering stream that convection bank is left in monitoring;With the temperature for entering stream in response to leaving convection bank, choosing Improve to selecting property the amount that the Part I flowed into convection bank enters stream.One embodiment of the invention is until this Duan Zhong One in this section of one embodiment in previous example, it is any or all, wherein the first reaction zone have it is required enter Mouthful temperature and it will wherein feed that stream is divided into Part I and Part II includes the temperature for entering stream that monitoring leaves convection bank Whether required inlet temperature is exceeded with temperature;And if temperature exceedes required inlet temperature, then optionally improve stream Enter the amount that the Part I in convection bank enters stream.One embodiment of the invention is up to the first embodiment in this section One in this section in previous example, it is any or all, wherein convection bank includes shock tube row (shock tube Row) and/or finned tube arranges (finned tube row), and will wherein enter stream and be heated in convection bank including that will enter stream Heated in shock tube row and/or in finned tube row.One embodiment of the invention is up to the first embodiment in this section This section in one in previous example, it is any or all, it further comprises that stream will be being entered in convection bank The circulating current comprising hydrogen is added into stream before heating.One embodiment of the invention is up to first is real in this section Apply one in this section of scheme in previous example, it is any or all, it further comprises making first effluent Reacted in two reaction zones to form second effluent;Second effluent is heated in the second radiation pond, wherein the second radiation pond Make fuel gas to be heated second effluent and form the second waste gas;The second waste gas is set to be contacted with convection bank that will enter Stream heats;Second effluent is set to be reacted in the 3rd reaction zone to form third effluent;By third effluent in the 3rd spoke Penetrate in pond and heat, wherein the 3rd radiation pond makes fuel gas to be heated third effluent and form the 3rd waste gas;Make Three waste gas are contacted with convection bank will enter stream heating;With third effluent is reacted in the 4th reaction zone to form product Effluent.One embodiment of the invention is up to one in previous example in this section of the first embodiment in this section Individual, any or all, it further comprises charging stream being divided into Part I and Part II, wherein will enter stream in convection current Heating, which includes Part I entering stream in convection bank, in tube bank heats, wherein making to react in the first reaction zone into stream Reacted with forming first effluent including making Part I enter stream in the first reaction zone to form first effluent, and wherein Method further comprises Part II is entered into stream and the first outflow before first effluent is heated in the first radiation pond Thing mixes.One embodiment of the invention is up to one in previous example in this section of the first embodiment in this section Individual, any or all, it further comprises making product effluent pass through heat exchanger;With will enter stream in convection bank plus It will enter stream before hot to heat in heat exchanger.One embodiment of the invention is up to the section of the first embodiment in this section One in middle previous example, it is any or all, it further comprises condensing product effluent to form product stream. One embodiment of the invention is one, Ren Hehuo until in this section in this section of the first embodiment in previous example Person owns, and it further comprises charging stream being divided into Part I and Part II, adds wherein will enter stream in convection bank Heat, which includes Part I entering stream in convection bank, to be heated, wherein making to react in the first reaction zone into stream to form the One effluent is reacted to form first effluent including making Part I enter stream in the first reaction zone, and wherein method enters one Step is included in first effluent is heated in the first radiation pond before Part II entered into stream mixed with first effluent.This One embodiment of invention be until one in this section in this section of the first embodiment in previous example, it is any or It is all, include monitoring the temperature for entering stream for leaving convection bank wherein stream will be fed and be divided into Part I and Part II;With The temperature for entering stream in response to leaving convection bank, optionally improve the Part I flowed into convection bank and enter stream Amount.One embodiment of the invention is, times until in this section in this section of the first embodiment in previous example What is all, wherein the first reaction zone has required inlet temperature and charging stream wherein is divided into Part I and second Dividing includes monitoring whether the temperature for entering stream for leaving convection bank exceedes required inlet temperature with temperature;If temperature surpasses Required inlet temperature is crossed, then optionally improves the amount that the Part I flowed into convection bank enters stream.
Second embodiment of the invention is the method for processing hydrocarbon flow, be the described method comprises the following steps:According to certain Than hydrocarbon flow is divided into Part I and Part II;Part I hydrocarbon flow is heated in convection bank;Make Part I Hydrocarbon flow reacts to form effluent in the reaction region;Part II hydrocarbon flow is added in effluent;Effluent is being radiated Heated in pond, wherein radiation pond forms waste gas;Waste gas is set to be contacted with convection bank so that Part I hydrocarbon flow to be heated;Monitoring the The temperature of a part of hydrocarbon flow;With adjusted when the temperature of Part I hydrocarbon flow exceedes maximum this than with change flow into convection current The amount of Part I in tube bank.One embodiment of the invention is until previously real in the section of the second embodiment in this section Apply one in scheme, it is any or all, it further comprises making effluent react to form second in second reaction zone Effluent;Second effluent is heated in the second radiation pond, wherein the second radiation pond forms the second waste gas;Make the second waste gas with Convection bank is contacted so that Part I hydrocarbon flow to be heated;Second effluent is set to be reacted in the 3rd reaction zone to form the 3rd stream Go out thing;Third effluent is heated in the 3rd radiation pond, wherein the 3rd radiation pond forms the 3rd waste gas;Make the 3rd waste gas with it is right Flowing bundle is contacted so that Part I hydrocarbon flow to be heated;With third effluent is reacted in the 4th reaction zone to form product stream Go out thing.One embodiment of the invention be until one in this section in this section of the second embodiment in previous example, Any or all, it further comprises making product effluent pass through heat exchanger;With according to necessarily than hydrocarbon flow is divided into the Hydrocarbon flow is heated in heat exchanger before a part and Part II.One embodiment of the invention is until second in this section One in this section of embodiment in previous example, it is any or all, it further comprises product effluent is cold Coagulate to form product stream.One embodiment of the invention is up to previous example in section of the second embodiment in this section In one, it is any or all, its further comprise by Part II hydrocarbon flow add effluent in before make second Divide hydrocarbon charging by valve, and wherein adjustment to change the amount of the Part I flowed into convection bank than including shutoff valve.This hair A bright embodiment is up to one, any or institute in previous example in this section of the second embodiment in this section Have, wherein the temperature of monitoring Part I hydrocarbon flow includes the temperature that the Part I hydrocarbon flow of convection bank is left in monitoring.
Third embodiment of the invention is the equipment for processing hydrocarbon flow, and the equipment includes being configured to heat hydrocarbon material The heat exchanger of stream;It is configured to receive the convection bank of Part I hydrocarbon flow;It is configured to receive the from convection bank A part simultaneously makes Part I react in the reaction region to form the reaction zone of effluent;It is configured to receive and heat effluent With the radiation pond of Part II hydrocarbon flow, wherein radiation pond forms waste gas, and wherein radiation pond be configured to pass through waste gas it is right Flowing bundle is to heat Part I hydrocarbon flow;It is configured to monitor the TEMP of the temperature for the Part I for leaving convection bank Device;Change the Part I in inflow convection bank with the temperature for being configured to the Part I in response to leaving convection bank The flow controller of amount.
It is not described any further, it is believed that previous description can be used in those skilled in the art, uses this most integrated degree Invent and easily determine the essential characteristic of the present invention without departing from its spirit and scope, with make the various change of the present invention and Improve and make it suitable for various uses and condition.Therefore, foregoing preferred embodiment is interpreted as being merely illustrative, And the remainder of disclosure is not limited in any way, and be intended to cover be included in scope Various improvement and equivalent arrangements.
Above, unless otherwise indicated, all temperature are with a DEG C description, all parts and percentage are by weight.

Claims (7)

1. processing the method for hydrocarbon flow, the described method comprises the following steps:
Charging stream is divided into Part I and Part II;
The Part I for entering stream is heated in convection bank;
The Part I into stream is set to be reacted in the first reaction zone to form first effluent;
Part II is mixed with first effluent;
First effluent and Part II are heated in the first radiation pond, wherein the first radiation pond makes fuel gas to incite somebody to action First effluent heats and forms the first waste gas;With
The first waste gas is set to be contacted with convection bank so that stream heating will be entered.
2. method according to claim 1, wherein charging stream is divided into Part I and Part II includes:
The temperature for entering stream of convection bank is left in monitoring;With
The temperature for entering stream in response to leaving convection bank, optionally improve the Part I charging flowed into convection bank The amount of stream.
3. method according to claim 1, wherein the first reaction zone has required inlet temperature and charging stream wherein is divided into the A part and Part II include:
Whether the temperature for entering stream that convection bank is left in monitoring exceedes required inlet temperature with temperature;And
If temperature exceedes required inlet temperature, optionally improve the Part I flowed into convection bank and enter stream Amount.
4. method according to claim 1, wherein convection bank include, shock tube is arranged and/or finned tube is arranged, and wherein will charging Stream heating in convection bank includes entering stream and heated in shock tube row and/or in finned tube row.
5. method according to claim 1, it further comprises that hydrogen will be included before it will enter stream and heat in convection bank The circulating current of gas is added into stream.
6. method according to claim 1, it further comprises:
After Part II is mixed with first effluent and heats first effluent and Part II in the first radiation pond, First effluent is set to be reacted in second reaction zone to form second effluent;
Second effluent is heated in the second radiation pond, wherein the second radiation pond makes fuel gas with by second effluent Heat and form the second waste gas;
The second waste gas is set to be contacted with convection bank so that stream heating will be entered;
Second effluent is set to be reacted in the 3rd reaction zone to form third effluent;
Third effluent is heated in the 3rd radiation pond, wherein the 3rd radiation pond makes fuel gas with by third effluent Heat and form the 3rd waste gas;
The 3rd waste gas is set to be contacted with convection bank so that stream heating will be entered;With
Third effluent is set to be reacted in the 4th reaction zone to form product effluent.
7. method according to claim 6, it further comprises:
Product effluent is set to pass through heat exchanger;With
It will enter stream before it will enter stream and heat in convection bank to heat in heat exchanger.
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