CN105067752B - Program heating analysis equipment and method for testing property of its catalyst - Google Patents
Program heating analysis equipment and method for testing property of its catalyst Download PDFInfo
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Abstract
本发明提供一种程序升温分析设备及其催化剂的性质测试方法,可用于程序升温还原、程序升温氧化和程序升温脱附等测试。所述设备包括第一供气管路、第二供气管路、减压阀、稳压阀、恒流阀、压力表、质量流量计、单向阀、六通阀、U型反应管、加热炉、热电偶、温控仪、热导池检测器、数据处理工作站和电脑。本发明通过引入六通阀的设计,可方便地实现两路气体的切换,以达到催化剂样品的预处理过程和仪器的走基线步骤可同时进行的目的,大大节省了时间、提升了测试效率;通过引入插拔式加热炉的设计,配备3个插拔式加热炉,方便高温加热炉的更换,节省了加热炉降温的等待时间、提高了测试效率。
The invention provides a temperature-programmed analysis device and a method for testing the properties of its catalyst, which can be used for tests such as temperature-programmed reduction, temperature-programmed oxidation, and temperature-programmed desorption. The equipment includes a first gas supply pipeline, a second gas supply pipeline, a pressure reducing valve, a pressure stabilizing valve, a constant flow valve, a pressure gauge, a mass flow meter, a one-way valve, a six-way valve, a U-shaped reaction tube, and a heating furnace , thermocouple, temperature controller, thermal conductivity cell detector, data processing workstation and computer. By introducing the design of the six-way valve, the present invention can conveniently realize the switching of two channels of gas, so as to achieve the purpose of simultaneously performing the pretreatment process of the catalyst sample and the baseline step of the instrument, which greatly saves time and improves the test efficiency; By introducing the design of the plug-in heating furnace, it is equipped with 3 plug-in heating furnaces, which facilitates the replacement of high-temperature heating furnaces, saves the waiting time for the heating furnace to cool down, and improves the test efficiency.
Description
技术领域technical field
本发明属于气-固相催化技术领域,特别涉及一种程序升温分析设备及其催化剂的性质测试方法,主要用于测试催化剂样品的氧化还原性能和表面酸碱性等。The invention belongs to the technical field of gas-solid phase catalysis, and in particular relates to a temperature-programmed analysis device and a method for testing properties of catalysts thereof, which are mainly used for testing the oxidation-reduction performance and surface acidity and alkalinity of catalyst samples.
背景技术Background technique
众所周知,80%以上的化学工业涉及催化过程,催化技术的发展水平反应了国家的发达程度。同时,催化技术在环境污染治理、新能源开发和新材料研制等领域中也发挥着举足轻重的作用。催化反应按照物理状态的异同,可分为:均相催化和多相催化。其中,多相催化由于具有分离简单、催化剂可重复使用等优点而成为研究的热点。气-固相催化是典型的多相催化,在环境和能源领域扮演了十分重要的角色,尤其是在环境污染和能源紧缺加剧的今天,其重要性愈发明显。As we all know, more than 80% of the chemical industry involves catalytic processes, and the level of development of catalytic technology reflects the degree of development of a country. At the same time, catalytic technology also plays a pivotal role in the fields of environmental pollution control, new energy development and new material development. According to the similarities and differences of physical states, catalytic reactions can be divided into: homogeneous catalysis and heterogeneous catalysis. Among them, heterogeneous catalysis has become a research hotspot due to its advantages such as simple separation and reusable catalyst. Gas-solid phase catalysis is a typical heterogeneous catalysis, which plays a very important role in the field of environment and energy, especially in today's environment with increasing environmental pollution and energy shortage, its importance is becoming more and more obvious.
催化剂样品的氧化还原性能和表面酸碱性可显著影响其在气-固相催化反应中的催化性能,因而成为研究者优化现有催化剂和创制新型催化剂的重要调控指标。如何简单、高效地获取催化剂样品的氧化还原性能和表面酸碱性等数据引起了催化工作者的极大兴趣。将催化剂样品暴露在特定气体条件下,进行程序升温并记录相应数据,再对数据进行分析,可有效地获取催化剂样品的氧化还原性能和表面酸碱性等信息。因此,仪器开发人员一直致力于相关仪器设备的研发。The oxidation-reduction performance and surface acidity and alkalinity of catalyst samples can significantly affect their catalytic performance in gas-solid phase catalytic reactions, and thus become important regulatory indicators for researchers to optimize existing catalysts and create new catalysts. How to obtain the redox performance and surface acidity and alkalinity data of catalyst samples simply and efficiently has aroused great interest of catalysis workers. Expose the catalyst sample to specific gas conditions, perform temperature programming and record the corresponding data, and then analyze the data, which can effectively obtain information such as the oxidation-reduction performance and surface acidity and alkalinity of the catalyst sample. Therefore, instrument developers have been working on the research and development of related instruments and equipment.
目前,虽然国内外已有一些公司研发出了程序升温分析设备用于催化剂样品的氧化还原性能和表面酸碱性等的测试。但都存在一个通病——测试效率太低:催化剂样品的预处理(吹扫)和仪器走基线两个步骤不能同步进行;每个催化剂样品测试前都需要重新走基线;加热炉不可拆卸,降温缓慢,这大大降低了科研工作者的效率。At present, although some companies at home and abroad have developed temperature-programmed analysis equipment for testing the oxidation-reduction performance and surface acidity and alkalinity of catalyst samples. But there is a common problem - the test efficiency is too low: the pretreatment (purging) of the catalyst sample and the baseline of the instrument cannot be carried out simultaneously; each catalyst sample needs to be re-baselined before testing; Slow, which greatly reduces the efficiency of scientific researchers.
发明内容Contents of the invention
鉴于以上所述现有技术的不足,本发明的目的在于提供一种可用于催化剂样品的氧化还原性能和表面酸碱性等测试的简单、高效的程序升温分析设备及其催化剂的性质测试方法,催化剂样品的预处理(吹扫)过程和仪器的走基线步骤可同时进行,节省时间、提升测试效率。In view of the above-mentioned deficiencies in the prior art, the object of the present invention is to provide a simple and efficient temperature-programmed analysis device and a method for testing properties of the catalyst that can be used for oxidation-reduction performance and surface acidity and alkalinity tests of catalyst samples, The pretreatment (purging) process of the catalyst sample and the baseline step of the instrument can be carried out at the same time, saving time and improving test efficiency.
为实现上述目的及其他相关目的,本发明提供一种程序升温分析设备,用于程序升温还原、程序升温氧化和程序升温脱附测试,包括第一供气管路、第二供气管路、反应器、加热装置、热导池检测器和六通阀,所述第一供气管路与六通阀的第一接口连接,第二供气管路通过热导池检测器的第一侧气路后与六通阀的第三接口连接,六通阀的第四接口经管路连接热导池检测器的第二侧气路后排空;所述反应器安装在加热装置内,反应器的进气口和出气口分别通过管路与六通阀的第二接口和第五接口连接,所述六通阀的第六接口排空。In order to achieve the above and other related purposes, the present invention provides a temperature-programmed analysis equipment for temperature-programmed reduction, temperature-programmed oxidation and temperature-programmed desorption tests, including a first gas supply line, a second gas supply line, and a reactor , a heating device, a thermal conductivity cell detector and a six-way valve, the first gas supply line is connected to the first interface of the six-way valve, and the second gas supply line passes through the first side gas path of the thermal conductivity cell detector and is connected to the The third port of the six-way valve is connected, and the fourth port of the six-way valve is connected to the second side gas path of the thermal conductivity cell detector through the pipeline and then emptied; the reactor is installed in the heating device, and the air inlet of the reactor and the gas outlet are respectively connected to the second port and the fifth port of the six-way valve through pipelines, and the sixth port of the six-way valve is emptied.
作为优选:所述第一供气管路和第二供气管路均包括依次设置在气路管路上的气瓶、减压阀、稳压阀、恒流阀、压力表、质量流量计和单向阀,所述第一供气管路的单向阀与六通阀的第一接口连接,所述第二供气管路的单向阀与热导池检测器的第一侧气路连接。As a preference: both the first gas supply pipeline and the second gas supply pipeline include a gas cylinder, a pressure reducing valve, a pressure stabilizing valve, a constant flow valve, a pressure gauge, a mass flow meter and a one-way valve arranged sequentially on the gas pipeline. Valve, the one-way valve of the first gas supply line is connected to the first interface of the six-way valve, and the one-way valve of the second gas supply line is connected to the first side gas path of the thermal conductivity cell detector.
作为优选:还包括数据处理工作站和电脑,所述数据处理工作站分别与热导池检测器和电脑连接,进行数据处理和传递。Preferably: a data processing workstation and a computer are also included, and the data processing workstation is respectively connected with the thermal conductivity cell detector and the computer for data processing and transmission.
作为优选:还包括温度检测元件和温控仪,所述温度检测元件插入反应器内的催化剂床层,并与温控仪连接,所述温控仪与加热装置连接。Preferably: it also includes a temperature detection element and a temperature controller, the temperature detection element is inserted into the catalyst bed in the reactor, and is connected with the temperature controller, and the temperature controller is connected with the heating device.
作为优选:所述温度检测元件为热电偶或温度传感器。As a preference: the temperature detecting element is a thermocouple or a temperature sensor.
作为优选:所述反应器为U型反应管,所述加热装置为拔插式加热炉,包括一个工作加热炉和至少一个备用加热炉。As a preference: the reactor is a U-shaped reaction tube, and the heating device is a plug-in heating furnace, including one working heating furnace and at least one standby heating furnace.
作为优选:所述第一吹扫气体为高纯N2,所述第一反应气体为H2/N2或CO/He混合气,所述第二反应气体为O2/N2混合气,所述第二吹扫气体为高纯He,所述第三反应气体为NH3/He混合气、CO2/He混合气、SO2/He混合气、NO/He混合气或O2/He混合气。As a preference: the first purge gas is high-purity N 2 , the first reaction gas is H 2 /N 2 or CO/He mixed gas, and the second reaction gas is O 2 /N 2 mixed gas, The second purge gas is high-purity He, and the third reaction gas is NH 3 /He mixed gas, CO 2 /He mixed gas, SO 2 /He mixed gas, NO/He mixed gas or O 2 /He mixed gas mixed gas.
本发明同时还提供一种催化剂的性质测试方法,包括程序升温还原测试、程序升温氧化测试和程序升温脱附测试,还包括所述的程序升温分析设备;The present invention also provides a method for testing the properties of catalysts, including temperature-programmed reduction test, temperature-programmed oxidation test, and temperature-programmed desorption test, as well as the temperature-programmed analysis equipment;
所述程序升温还原测试为:第一吹扫气体经第一供气管路在设定温度下吹扫催化剂样品;降至室温后,切换六通阀使第一供气管路经第六接口排空,第一反应气体经第二供气管路流经催化剂床层,程序升温使第一反应气体与催化剂样品发生还原反应;然后用热导池检测器检测第一反应气体信号;由数据处理工作站采集热导池检测器数据,最后通过电脑直观显示。The temperature-programmed reduction test is as follows: the first purge gas passes through the first gas supply pipeline to purge the catalyst sample at a set temperature; after cooling down to room temperature, switch the six-way valve to empty the first gas supply pipeline through the sixth interface , the first reaction gas flows through the catalyst bed through the second gas supply pipeline, and the temperature is programmed to increase the reduction reaction between the first reaction gas and the catalyst sample; then use the thermal conductivity cell detector to detect the first reaction gas signal; collected by the data processing workstation The thermal conductivity cell detector data is finally displayed visually through the computer.
所述程序升温氧化测试为:在上述程序升温还原测试的还原反应完成并降至室温后,将第一反应气体切换为第二反应气体,程序升温使第二反应气体与被还原的催化剂样品发生氧化反应;然后用热导池检测器检测第二反应气体信号;由数据处理工作站采集热导池检测器数据,最后通过电脑直观显示。The temperature-programmed oxidation test is as follows: after the reduction reaction of the above-mentioned temperature-programmed reduction test is completed and lowered to room temperature, the first reaction gas is switched to the second reaction gas, and the temperature is programmed to cause the second reaction gas to react with the reduced catalyst sample. Oxidation reaction; then detect the second reaction gas signal with a thermal conductivity cell detector; collect the data of the thermal conductivity cell detector by the data processing workstation, and finally display it visually through the computer.
所述程序升温脱附测试为:第二吹扫气体经第二供气管路在设定温度下吹扫催化剂样品;降至100℃后,切换六通阀,第三反应气体经第一供气管路通入使催化剂样品吸附饱和;再次切换六通阀,第二吹扫气体再次经第二供气管路通入对催化剂样品物理吸附物进行吹扫后,经热导池检测器的第二侧气路排空;程序升温使催化剂样品表面化学吸附物种发生脱附,用热导池检测器检测脱附物种信号;用数据处理工作站采集热导池检测器数据,最后通过电脑直观显示。The temperature-programmed desorption test is as follows: the second purge gas passes through the second gas supply pipeline to purge the catalyst sample at a set temperature; after the temperature drops to 100°C, switch the six-way valve, and the third reaction gas passes through the first gas supply pipeline The catalyst sample is adsorbed and saturated; the six-way valve is switched again, and the second purge gas is passed through the second gas supply pipeline to purge the physical adsorbate of the catalyst sample, and then passes through the second side of the thermal conductivity cell detector. The air path is emptied; the temperature is programmed to desorb the chemically adsorbed species on the surface of the catalyst sample, and the signal of the desorbed species is detected by the thermal conductivity cell detector; the data of the thermal conductivity cell detector is collected by the data processing workstation, and finally displayed visually by the computer.
作为优选:所述程序升温还原测试中,催化剂样品的预处理过程和仪器的走基线能够同时进行:第一吹扫气体经第一供气管路吹扫催化剂样品时,第一反应气体能够流经热导池检测器的第一侧气路后通过六通阀进入热导池检测器的第二侧气路,使热导池检测器正常工作、仪器能够正常走基线。As a preference: in the temperature-programmed reduction test, the pretreatment process of the catalyst sample and the baseline of the instrument can be carried out simultaneously: when the first purge gas passes through the first gas supply pipeline to purge the catalyst sample, the first reaction gas can flow through The gas path on the first side of the thermal conductivity cell detector enters the second side gas path of the thermal conductivity cell detector through the six-way valve, so that the thermal conductivity cell detector can work normally and the instrument can go to the baseline normally.
作为优选:所述第一吹扫气体为高纯N2,所述第一反应气体为H2/N2或CO/He混合气,所述第二反应气体为O2/N2混合气,所述第二吹扫气体为高纯He,所述第三反应气体为NH3/He混合气、CO2/He混合气、SO2/He混合气、NO/He混合气或O2/He混合气。As a preference: the first purge gas is high-purity N 2 , the first reaction gas is H 2 /N 2 or CO/He mixed gas, and the second reaction gas is O 2 /N 2 mixed gas, The second purge gas is high-purity He, and the third reaction gas is NH 3 /He mixed gas, CO 2 /He mixed gas, SO 2 /He mixed gas, NO/He mixed gas or O 2 /He mixed gas mixed gas.
本发明的工作原理如下:The working principle of the present invention is as follows:
该程序升温分析设备可用于程序升温还原、程序升温氧化和程序升温脱附等测试。对于程序升温还原,其原理为:高纯N2通过第一供气管路在特定温度下吹扫催化剂样品,以便清洁催化剂样品表面;降至室温后,H2/N2(或CO/He)混合气通过第二供气管路流经催化剂床层;程序升温使H2或CO与催化剂样品发生还原反应,用热导池检测器检测H2或CO信号;再用数据处理工作站采集热导池检测器数据,最后通过电脑直观显示。对于程序升温氧化,其原理为:高纯N2通过第一供气管路在特定温度下吹扫催化剂样品,以便清洁催化剂样品表面;降至室温后,H2/N2混合气通过第二供气管路流经催化剂床层;程序升温使H2与催化剂样品发生还原反应;降至室温后,将H2/N2混合气切换为O2/N2混合气,程序升温使O2与被还原的催化剂样品发生氧化反应,用热导池检测器检测O2信号;再用数据处理工作站采集热导池检测器数据,最后通过电脑直观显示。对于程序升温脱附,其原理为:高纯He通过第二供气管路在特定温度下吹扫催化剂样品,以便清洁催化剂样品表面;降至100℃后,NH3/He(或CO2/He或SO2/He或NO/He或O2/He)混合气通过第一供气管路流经催化剂床层使催化剂样品吸附饱和,在此温度下用高纯He吹净物理吸附残余气体,程序升温使催化剂样品表面化学吸附物种发生脱附,用热导池检测器检测脱附物种信号;再用数据处理工作站采集热导池检测器数据,最后通过电脑直观显示。需要说明的是高纯N2和高纯He为现有技术中能够确定的纯度范围。The temperature-programmed analysis equipment can be used for temperature-programmed reduction, temperature-programmed oxidation, and temperature-programmed desorption tests. For temperature-programmed reduction, the principle is: high-purity N 2 is purged through the first gas supply pipeline at a specific temperature to clean the surface of the catalyst sample; after cooling down to room temperature, H 2 /N 2 (or CO/He) The mixed gas flows through the catalyst bed through the second gas supply pipeline; the temperature is programmed to reduce the H2 or CO and the catalyst sample, and the H2 or CO signal is detected by the thermal conductivity cell detector; the thermal conductivity cell is collected by the data processing workstation The detector data is finally displayed visually through the computer. For temperature-programmed oxidation, the principle is: high - purity N 2 is purged through the first gas supply pipeline at a specific temperature to clean the surface of the catalyst sample ; The gas pipeline flows through the catalyst bed ; the temperature is programmed to reduce the H 2 and the catalyst sample ; The reduced catalyst sample undergoes an oxidation reaction, and the O 2 signal is detected by a thermal conductivity cell detector; the data of the thermal conductivity cell detector is collected by a data processing workstation, and finally displayed visually by a computer. For temperature-programmed desorption, the principle is: high - purity He is purged through the second gas supply pipeline at a specific temperature to clean the surface of the catalyst sample; or SO 2 /He or NO/He or O 2 /He) mixed gas flows through the catalyst bed through the first gas supply pipeline to saturate the catalyst sample adsorption, at this temperature blow off the residual gas of physical adsorption with high-purity He, the procedure The temperature is raised to desorb the chemically adsorbed species on the surface of the catalyst sample, and the signal of the desorbed species is detected by the thermal conductivity cell detector; the data of the thermal conductivity cell detector is collected by the data processing workstation, and finally displayed visually by the computer. It should be noted that high-purity N2 and high-purity He are in the range of purity that can be determined in the prior art.
如上所述,本发明的有益效果是:As mentioned above, the beneficial effects of the present invention are:
1.通过引入六通阀的设计,可方便地实现两路气体的切换,以达到催化剂样品的预处理(吹扫)过程和仪器的走基线步骤可同时进行的目的,大大节省了时间、提升了测试效率;1. By introducing the design of the six-way valve, it is convenient to realize the switching of the two channels of gas, so as to achieve the purpose of the pretreatment (purging) process of the catalyst sample and the baseline step of the instrument at the same time, which greatly saves time and improves improved testing efficiency;
2.通过引入插拔式加热炉的设计,配备多个插拔式加热炉,方便高温加热炉的更换,节省了加热炉降温的等待时间、提高了测试效率;2. By introducing the design of the plug-in heating furnace, it is equipped with multiple plug-in heating furnaces, which facilitates the replacement of high-temperature heating furnaces, saves the waiting time for the heating furnace to cool down, and improves the test efficiency;
3.所需材料通用易得;操作简单、方便,对测试人员无特殊要求;能耗低,效率高;具有显著的应用前景。3. The required materials are universal and easy to obtain; the operation is simple and convenient, and there is no special requirement for testers; the energy consumption is low and the efficiency is high; it has a significant application prospect.
附图说明Description of drawings
图1为本发明所涉及的程序升温分析设备的工作原理图;Fig. 1 is the working principle diagram of the temperature programming analysis equipment involved in the present invention;
图2为本发明所涉及的程序升温分析设备与其它公司同类产品的程序升温还原测试对比图谱;Fig. 2 is the temperature-programmed reduction test comparison diagram of the temperature-programmed analysis equipment involved in the present invention and similar products of other companies;
图3为本发明所涉及的程序升温分析设备与其它公司同类产品的程序升温氧化测试对比图谱;Fig. 3 is the temperature-programmed oxidation test comparison diagram of the temperature-programmed analysis equipment involved in the present invention and similar products of other companies;
图4为本发明所涉及的程序升温分析设备与其它公司同类产品的程序升温脱附测试对比图谱。Fig. 4 is a graph comparing the temperature-programmed desorption test of the temperature-programmed analysis equipment involved in the present invention and similar products of other companies.
零件标号说明Part number description
1、2:气瓶;3:减压阀;4:稳压阀;5:恒流阀;6:压力表;7:质量流量计;8:单向阀;9:六通阀;10:U型反应管;11:加热炉;12:热电偶;13:样品;14:温控仪;15:热导池检测器;16:数据处理工作站;17:电脑。1, 2: gas cylinder; 3: pressure reducing valve; 4: pressure stabilizing valve; 5: constant flow valve; 6: pressure gauge; 7: mass flow meter; 8: one-way valve; 9: six-way valve; 10: U-shaped reaction tube; 11: heating furnace; 12: thermocouple; 13: sample; 14: temperature controller; 15: thermal conductivity cell detector; 16: data processing workstation; 17: computer.
具体实施方式detailed description
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。The implementation of the present invention will be illustrated by specific specific examples below, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
如图1所示,一种程序升温分析设备,用于程序升温还原、程序升温氧化和程序升温脱附测试,包括第一供气管路、第二供气管路、六通阀9、U型反应管10、加热装置、热导池检测器15、数据处理工作站16和电脑17,图示中六通阀9沿逆时针方向依次为第一接口、第二接口、第三接口、第四接口、第五接口和第六接口;第一供气管路与六通阀9的第一接口连接,第二供气管路通过管路连接热导池检测器15的第一侧气路,第一侧气路通过管路与六通阀9的第三接口连接,六通阀9的第四接口经管路连接热导池检测器15的第二侧气路,第二侧气路排空;U型反应管10安装在加热装置内,U型反应管10的进气口通过管路与六通阀9的第二接口连接,U型反应管10的出气口通过管路与第五接口连接,六通阀9的第六接口排空。所述第一供气管路和第二供气管路均包括依次设置在气路管路上的气瓶1和2、减压阀3、稳压阀4、恒流阀5、压力表6、质量流量计7和单向阀8,第一供气管路的单向阀8与六通阀9的第一接口连接,第二供气管路的单向阀8与热导池检测器15的第一侧气路连接。As shown in Figure 1, a temperature-programmed analysis equipment is used for temperature-programmed reduction, temperature-programmed oxidation, and temperature-programmed desorption tests, including a first gas supply line, a second gas supply line, a six-way valve 9, and a U-shaped reaction Tube 10, heating device, thermal conductivity cell detector 15, data processing workstation 16 and computer 17, the six-way valve 9 in the figure is the first interface, the second interface, the third interface, the fourth interface, The fifth interface and the sixth interface; the first gas supply pipeline is connected to the first interface of the six-way valve 9, the second gas supply pipeline is connected to the first side gas circuit of the thermal conductivity cell detector 15 through the pipeline, and the first side gas The road is connected to the third interface of the six-way valve 9 through the pipeline, and the fourth interface of the six-way valve 9 is connected to the second side gas path of the thermal conductivity cell detector 15 through the pipeline, and the second side gas path is emptied; U-shaped reaction The tube 10 is installed in the heating device. The air inlet of the U-shaped reaction tube 10 is connected to the second interface of the six-way valve 9 through a pipeline, and the gas outlet of the U-shaped reaction tube 10 is connected to the fifth interface through a pipeline. The sixth port of valve 9 is emptied. Both the first gas supply pipeline and the second gas supply pipeline include gas cylinders 1 and 2, pressure reducing valve 3, pressure stabilizing valve 4, constant flow valve 5, pressure gauge 6, mass flow Meter 7 and one-way valve 8, the one-way valve 8 of the first gas supply pipeline is connected with the first interface of the six-way valve 9, the one-way valve 8 of the second gas supply pipeline is connected with the first side of the thermal conductivity cell detector 15 Gas connection.
所述数据处理工作站16分别与热导池检测器15和电脑17连接,进行数据处理和传递。为了便于控制U型反应管10内反应温度,还设置有温度检测元件和温控仪14,温度检测元件插入反应器内的催化剂床层,并与温控仪14连接,温控仪14与加热装置连接。The data processing workstation 16 is respectively connected with the thermal conductivity cell detector 15 and the computer 17 for data processing and transmission. In order to facilitate the control of the reaction temperature in the U-shaped reaction tube 10, a temperature detection element and a temperature controller 14 are also provided. The temperature detection element is inserted into the catalyst bed in the reactor and connected with the temperature controller 14. The temperature controller 14 is connected to the heating device connection.
本例中温度检测元件为热电偶12。为了提高测试效率,减少加热炉11降温等待时间,加热装置为拔插式加热炉11,包括一个工作加热炉和2个备用加热炉,以便切换。In this example, the temperature detecting element is a thermocouple 12 . In order to improve the test efficiency and reduce the waiting time for the heating furnace 11 to cool down, the heating device is a plug-in heating furnace 11, which includes a working heating furnace and 2 standby heating furnaces for easy switching.
图1中所示箭头方向为气体流动方向,本例中第一供气管路的气瓶1中为气体A,第二供气管路的气瓶2中为气体B,气体A从气瓶1导出后经减压阀3控制压力,再流经稳压阀4和恒流阀5确保气体A的压力和气流稳定,然后外接一个压力表6探测实际压力,接下来通过质量流量计7来精确控制气体A的流量,再串接一个单向阀8避免其它气体反冲损坏质量流量计7,最后通过一个六通阀9来控制气体A的流向,如附图1所示,经虚线管路(第一接口到第二接口)进入U型反应管10与催化剂样品13接触;经实线管路(第一接口到第六接口)直接排空。气体B从气瓶2导出后经减压阀3控制压力,再流经稳压阀4和恒流阀5确保气体B的压力和气流稳定,然后外接一个压力表6探测实际压力,接下来通过质量流量计7来精确控制气体B的流量,再串接一个单向阀8避免其它气体反冲损坏质量流量计7,最后气体B流经热导池检测器15的第一侧气路后通过六通阀9来控制气体B的流向,如附图1所示,经虚线管路(第三接口到第四接口)直接进入热导池检测器15的第二侧气路后排空;经实线管路(第三接口到第二接口)进入U型反应管10与催化剂样品13接触,然后流经热导池检测器15的第二侧气路后排空。程序升温过程主要通过温控仪14、热电偶12和加热炉11来控制。热电偶12探测催化剂床层的温度反馈给温控仪14,温控仪14根据设定的升温程序发出信号控制加热炉11升温,以实现程序升温的目的。程序升温过程中的气体信号经热导池检测器15检测后,由数据处理工作站16采集相应数据,最后通过电脑17直观显示出来。The direction of the arrow shown in Figure 1 is the gas flow direction. In this example, the gas cylinder 1 in the first gas supply pipeline is gas A, and the gas cylinder 2 in the second gas supply pipeline is gas B. Gas A is exported from gas cylinder 1. After that, the pressure is controlled by the pressure reducing valve 3, and then flows through the pressure stabilizing valve 4 and the constant flow valve 5 to ensure the pressure and air flow of the gas A are stable, and then an external pressure gauge 6 is connected to detect the actual pressure, and then the mass flow meter 7 is used to accurately control The flow of gas A is connected in series with a one-way valve 8 to prevent other gases from recoiling and damaging the mass flow meter 7, and finally a six-way valve 9 is used to control the flow of gas A, as shown in Figure 1, through the dotted line ( The first port to the second port) enters the U-shaped reaction tube 10 to contact the catalyst sample 13; it is directly emptied through the solid-line pipeline (the first port to the sixth port). After the gas B is exported from the gas cylinder 2, the pressure is controlled by the pressure reducing valve 3, and then flows through the pressure stabilizing valve 4 and the constant flow valve 5 to ensure that the pressure and flow of the gas B are stable, and then an external pressure gauge 6 is connected to detect the actual pressure. A mass flowmeter 7 is used to precisely control the flow of gas B, and a check valve 8 is connected in series to prevent the recoil of other gases from damaging the mass flowmeter 7. Finally, gas B flows through the first side gas path of the thermal conductivity cell detector 15 and then passes through Six-way valve 9 controls the flow of gas B, as shown in Figure 1, directly enters the second side gas path of thermal conductivity cell detector 15 through the dotted line pipeline (the third interface to the fourth interface) and then empties; The solid-line pipeline (from the third interface to the second interface) enters the U-shaped reaction tube 10 to contact the catalyst sample 13 , and then flows through the second-side gas path of the thermal conductivity cell detector 15 to be emptied. The temperature programming process is mainly controlled by a temperature controller 14 , a thermocouple 12 and a heating furnace 11 . The thermocouple 12 detects the temperature of the catalyst bed and feeds it back to the temperature controller 14, and the temperature controller 14 sends a signal to control the heating furnace 11 to raise the temperature according to the set temperature rise program, so as to realize the purpose of the programmed temperature rise. After the gas signal in the temperature program heating process is detected by the thermal conductivity cell detector 15, the corresponding data is collected by the data processing workstation 16, and finally displayed visually by the computer 17.
本发明所涉及的设备在气体A对催化剂样品13进行预处理(吹扫)时,气体B可流经热导池检测器15的第一侧气路后通过六通阀9的虚线管路进入热导池检测器15的第二侧气路,以确保热导池检测器15可以正常工作、仪器能够正常走基线。也就是说,催化剂样品13的预处理(吹扫)过程和仪器的走基线步骤可同时进行,避免了其它公司同类产品这两个步骤必须单独进行的弊端,这大大节省了时间、提升了测试效率。此外,本发明所涉及的设备配备有3个插拔式加热炉,在完成每一个加热步骤后,都可将处于高温状态的加热炉取下,换上处于室温的加热炉,进行后续的加热过程,有效地避免了其它公司同类产品固定式加热炉降温慢的缺点,这大大节省了加热炉降温的等待时间、提高了测试效率。In the equipment involved in the present invention, when gas A pretreats (purging) the catalyst sample 13, gas B can flow through the first side gas path of the thermal conductivity cell detector 15 and then enter through the dotted line pipeline of the six-way valve 9 The second-side air path of the thermal conductivity cell detector 15 is used to ensure that the thermal conductivity cell detector 15 can work normally and the instrument can go to the baseline normally. That is to say, the pretreatment (purging) process of the catalyst sample 13 and the baseline step of the instrument can be carried out at the same time, avoiding the disadvantages of these two steps of similar products of other companies that must be carried out separately, which greatly saves time and improves the test performance. efficiency. In addition, the equipment involved in the present invention is equipped with three plug-in heating furnaces. After each heating step is completed, the heating furnace in a high temperature state can be removed and replaced with a heating furnace at room temperature for subsequent heating. The process effectively avoids the shortcoming of slow cooling of fixed heating furnaces of similar products of other companies, which greatly saves the waiting time for heating furnace cooling and improves test efficiency.
本发明同时还提供一种基于上述程序升温分析设备的催化剂的性质测试方法,包括程序升温还原测试、程序升温氧化测试和程序升温脱附测试方法。The present invention also provides a catalyst property testing method based on the above-mentioned temperature-programmed analysis equipment, including temperature-programmed reduction test, temperature-programmed oxidation test and temperature-programmed desorption test methods.
所述程序升温还原测试为:第一吹扫气体经第一供气管路在设定温度下吹扫催化剂样品13;降至室温后,切换六通阀9使第一供气管路经第六接口排空,第一反应气体经第二供气管路流经催化剂床层,程序升温使第一反应气体与催化剂样品13发生还原反应;然后用热导池检测器15检测第一反应气体信号;由数据处理工作站16采集热导池检测器15数据,最后通过电脑17直观显示。The temperature-programmed reduction test is as follows: the first purge gas passes through the first gas supply pipeline to purge the catalyst sample 13 at a set temperature; after cooling down to room temperature, switch the six-way valve 9 so that the first gas supply pipeline passes through the sixth interface Evacuate, the first reaction gas flows through the catalyst bed through the second gas supply pipeline, and the temperature is programmed to raise the first reaction gas and the catalyst sample 13 to undergo a reduction reaction; then use the thermal conductivity cell detector 15 to detect the signal of the first reaction gas; The data processing workstation 16 collects the data of the thermal conductivity cell detector 15 , and finally displays it visually through the computer 17 .
所述程序升温氧化测试为:在上述程序升温还原测试的还原反应完成并降至室温后,将第一反应气体切换为第二反应气体,程序升温使第二反应气体与被还原的催化剂样品13发生氧化反应;然后用热导池检测器15检测第二反应气体信号;由数据处理工作站16采集热导池检测器15数据,最后通过电脑17直观显示。The temperature-programmed oxidation test is as follows: after the reduction reaction of the above-mentioned temperature-programmed reduction test is completed and lowered to room temperature, the first reaction gas is switched to the second reaction gas, and the temperature is programmed to make the second reaction gas and the reduced catalyst sample 13 An oxidation reaction occurs; then the second reaction gas signal is detected by the thermal conductivity cell detector 15;
所述程序升温脱附测试为:第二吹扫气体经第二供气管路在设定温度下吹扫催化剂样品13;降至100℃后,切换六通阀9,第三反应气体经第一供气管路通入使催化剂样品13吸附饱和;再次切换六通阀9,第二吹扫气体再次经第二供气管路通入对催化剂样品13物理吸附物进行吹扫后,经热导池检测器15的第二侧气路排空;程序升温使催化剂样品13表面化学吸附物种发生脱附,用热导池检测器15检测脱附物种信号;用数据处理工作站16采集热导池检测器15数据,最后通过电脑17直观显示。The temperature-programmed desorption test is as follows: the second purge gas passes through the second gas supply pipeline to purge the catalyst sample 13 at a set temperature; The gas supply pipeline is connected to make the catalyst sample 13 adsorbed and saturated; the six-way valve 9 is switched again, and the second purge gas is passed through the second gas supply pipeline again to purge the physical adsorbate of the catalyst sample 13, and then detected by the thermal conductivity cell. The gas path on the second side of the device 15 is emptied; the temperature is programmed to desorb the chemically adsorbed species on the surface of the catalyst sample 13, and the signal of the desorbed species is detected by the thermal conductivity cell detector 15; the thermal conductivity cell detector 15 is collected by the data processing workstation 16 The data is visually displayed by the computer 17 at last.
本例中提供的程序升温还原测试、程序升温氧化测试和程序升温脱附测试方法通过具体实例与现有技术手段进行比较,测试结果和效果相当;具体实施例如下:The temperature-programmed reduction test, temperature-programmed oxidation test and temperature-programmed desorption test methods provided in this example are compared with existing technical means through specific examples, and the test results and effects are equivalent; specific examples are as follows:
1、程序升温还原测试1. Programmed temperature reduction test
准确称取10-1000mg催化剂样品13装填入U型反应管10,将热电偶12插入催化剂床层,安装好加热炉11;高纯N2从第一供气管路的气瓶1导出后由减压阀3控制压力在0.1-0.5MPa范围内,经质量流量计7精确控制流量为10-200ml/min;通过切换六通阀9控制高纯N2沿虚线管路流经催化剂床层对催化剂样品13进行预处理(吹扫)以使催化剂样品13表面洁净,预处理(吹扫)条件为100-500℃下吹扫0.5-1h。与此同时,3%-10%H2/N2(或CO/He)混合气从第二供气管路的气瓶2导出后由减压阀3控制压力在0.1-0.5MPa范围内,经质量流量计7精确控制流量为10-100ml/min;流经热导池检测器15的第一侧气路后通过六通阀9沿虚线管路直接进入热导池检测器15的第二侧气路后排空;设定热导池检测器15温度为60-120℃,桥电流控制在50-100mA范围内,开始采集数据走基线。催化剂样品13预处理(吹扫)完毕后,基线早已走平,取下处于高温状态的加热炉11,换上处于室温的加热炉11;切换六通阀9使高纯N2沿实线管路直接排空,3%-10%H2/N2(或CO/He)混合气沿实线管路流经催化剂床层,在程序升温过程中(升温速率为5-20℃/min)与催化剂样品13发生还原反应,通过热导池检测器15检测H2(或CO)信号,最后由数据处理工作站16记录数据并在电脑17上显示和保存。在其它公司同类产品上进行同条件下的程序升温还原测试,对比结果如附图2(以7%H2/N2混合气程序升温还原CeO2为例)所示。测试结果表明二者测试效果相当。Accurately weigh 10-1000mg of catalyst sample 13 and fill it into U-shaped reaction tube 10, insert thermocouple 12 into the catalyst bed, and install heating furnace 11; high-purity N2 is exported from the gas cylinder 1 of the first gas supply pipeline The pressure reducing valve 3 controls the pressure within the range of 0.1-0.5MPa, and the mass flow meter 7 accurately controls the flow rate to be 10-200ml/min; by switching the six-way valve 9, the high-purity N 2 is controlled to flow through the catalyst bed pair along the dotted line pipeline. The catalyst sample 13 is pretreated (purged) to clean the surface of the catalyst sample 13, and the pretreatment (purged) condition is 100-500° C. for 0.5-1 h. At the same time, after the 3%-10% H 2 /N 2 (or CO/He) mixed gas is exported from the gas cylinder 2 of the second gas supply line, the pressure is controlled by the pressure reducing valve 3 within the range of 0.1-0.5 MPa, and the The mass flow meter 7 accurately controls the flow rate to be 10-100ml/min; after passing through the first side gas path of the thermal conductivity cell detector 15, it passes through the six-way valve 9 and directly enters the second side of the thermal conductivity cell detector 15 along the dotted line pipeline Evacuate the air circuit; set the temperature of the thermal conductivity cell detector 15 at 60-120°C, control the bridge current within the range of 50-100mA, and start collecting data to take the baseline. After the pretreatment (purging) of the catalyst sample 13 is completed, the baseline has already been flattened, and the heating furnace 11 in a high temperature state is removed and replaced with a heating furnace 11 at room temperature; the six-way valve 9 is switched so that the high - purity N 3%-10% H 2 /N 2 (or CO/He) mixed gas flows through the catalyst bed along the solid line, during the temperature program (heating rate 5-20°C/min) A reduction reaction occurs with the catalyst sample 13, the H2 (or CO) signal is detected by the thermal conductivity cell detector 15, and finally the data is recorded by the data processing workstation 16 and displayed and saved on the computer 17. The temperature-programmed reduction test under the same conditions was carried out on similar products of other companies, and the comparison results are shown in Figure 2 (taking 7% H 2 /N 2 mixture gas for temperature-programmed reduction of CeO 2 as an example). The test results show that the two test effects are equivalent.
2、程序升温氧化测试2. Programmed temperature rise oxidation test
程序升温氧化测试是在上述程序升温还原的基础上,取下处于高温状态的加热炉11,换上处于室温的加热炉11;将第二供气管路中的气体切换为2%-25%O2/N2混合气,由减压阀3控制压力在0.1-0.5MPa范围内,经质量流量计7精确控制流量为10-100ml/min;流经热导池检测器15的第一侧气路后通过六通阀9沿实线管路流经催化剂床层,室温下通气0.5-1h以排净残留的还原性气体,在程序升温过程中(升温速率为5-20℃/min)与被还原后的催化剂样品13发生氧化反应,通过热导池检测器15检测O2信号,最后由数据处理工作站16记录数据并在电脑17上显示和保存。在其它公司同类产品上进行同条件下的程序升温氧化测试,对比结果如附图3(以20%O2/N2混合气程序升温氧化被还原的CuO/SiO2为例)所示。测试结果表明二者测试效果相当。The temperature-programmed oxidation test is based on the above-mentioned temperature-programmed reduction, taking off the heating furnace 11 in a high-temperature state and replacing it with a heating furnace 11 at room temperature; switching the gas in the second gas supply line to 2%-25% O 2 /N 2 mixed gas, the pressure is controlled by the pressure reducing valve 3 in the range of 0.1-0.5MPa, and the flow rate is accurately controlled by the mass flow meter 7 to be 10-100ml/min; the first side gas flowing through the thermal conductivity cell detector 15 After the road, through the six-way valve 9 and flow through the catalyst bed along the solid line pipeline, ventilate at room temperature for 0.5-1h to discharge the residual reducing gas. The reduced catalyst sample 13 undergoes an oxidation reaction, the O 2 signal is detected by the thermal conductivity cell detector 15 , and finally the data is recorded by the data processing workstation 16 and displayed and saved on the computer 17 . The temperature-programmed oxidation test under the same conditions was carried out on similar products of other companies, and the comparison results are shown in Figure 3 (taking the reduced CuO/SiO 2 in the temperature-programmed oxidation of 20% O 2 /N 2 mixed gas as an example). The test results show that the two test effects are equivalent.
3、程序升温脱附测试3. Programmed temperature desorption test
准确称取50-1000mg催化剂样品13装填入U型反应管10,将热电偶12插入催化剂床层,安装好加热炉11;高纯He从第二供气管路的气瓶2导出后由减压阀3控制压力在0.1-0.5MPa范围内,经质量流量计7精确控制流量为10-200ml/min;流经热导池检测器15的第一侧气路后通过六通阀9沿实线管路进入催化剂床层对催化剂样品13进行预处理(吹扫)以使催化剂样品13表面洁净,预处理(吹扫)条件为100-500℃下吹扫0.5-1h。降至100℃后,0.01%-2%NH3/He(或CO2/He或SO2/He或NO/He或O2/He)混合气从第一供气管路的气瓶1导出后由减压阀3控制压力在0.1-0.5MPa范围内,经质量流量计7精确控制流量为10-100ml/min;通过切换六通阀9控制0.01%-2%NH3/He(或CO2/He或SO2/He或NO/He或O2/He)混合气沿虚线管路流经催化剂床层使催化剂样品13在100℃下吸附0.5-2h直至饱和。然后,切换六通阀9使10-100ml/min的高纯He流经热导池检测器15的第一侧气路后通过六通阀9沿实线管路进入催化剂床层在100℃下对催化剂样品13进行吹扫0.5-1h以清除物理吸附的NH3(或CO2或SO2或NO或O2),再经热导池检测器15的第二侧气路排空。与此同时,设定热导池检测器15温度为60-120℃,桥电流控制在50-100mA范围内,开始采集数据走基线。待催化剂样品13物理吸附气吹扫完毕(基线早已走平)后,从100℃开始程序升温,在程序升温过程中(升温速率为5-20℃/min)催化剂样品13表面的化学吸附物种发生脱附,通过热导池检测器15检测脱附物种信号,最后由数据处理工作站16记录数据并在电脑17上显示和保存。在其它公司同类产品上进行同条件下的程序升温脱附测试,对比结果如附图4(以高纯He吹扫经1%NH3/He混合气吸附饱和的CeO2使其发生程序升温脱附为例)所示。测试结果表明二者测试效果相当。Accurately weigh 50-1000 mg of catalyst sample 13 and fill it into U-shaped reaction tube 10, insert thermocouple 12 into the catalyst bed, and install heating furnace 11; The pressure valve 3 controls the pressure within the range of 0.1-0.5MPa, and the mass flow meter 7 accurately controls the flow rate to be 10-200ml/min; after flowing through the first side gas path of the thermal conductivity cell detector 15, it passes through the six-way valve 9 along the real The line pipeline enters the catalyst bed to pretreat (purge) the catalyst sample 13 to clean the surface of the catalyst sample 13, and the pretreatment (purge) condition is to purge at 100-500°C for 0.5-1h. After cooling down to 100°C, 0.01%-2% NH 3 /He (or CO 2 /He or SO 2 /He or NO/He or O 2 /He) mixed gas is exported from the gas cylinder 1 of the first gas supply pipeline The pressure is controlled by the pressure reducing valve 3 within the range of 0.1-0.5MPa, and the flow rate is accurately controlled by the mass flow meter 7 to be 10-100ml/min; by switching the six-way valve 9, the 0.01%-2%NH 3 /He (or CO 2 /He or SO 2 /He or NO/He or O 2 /He) mixed gas flows through the catalyst bed along the dotted pipeline to make catalyst sample 13 adsorb at 100°C for 0.5-2h until saturated. Then, switch the six-way valve 9 so that 10-100ml/min high-purity He flows through the first side gas path of the thermal conductivity cell detector 15 and enters the catalyst bed through the six-way valve 9 along the solid line pipeline at 100°C The catalyst sample 13 was purged for 0.5-1 h to remove physically adsorbed NH 3 (or CO 2 or SO 2 or NO or O 2 ), and then evacuated through the gas path on the second side of the thermal conductivity cell detector 15 . At the same time, set the temperature of the thermal conductivity cell detector 15 at 60-120°C, control the bridge current within the range of 50-100mA, and start collecting data to take the baseline. After the physical adsorption gas purging of the catalyst sample 13 is completed (the baseline has already leveled out), the temperature program is started from 100°C. For desorption, the signal of the desorbed species is detected by the thermal conductivity cell detector 15, and finally the data is recorded by the data processing workstation 16 and displayed and saved on the computer 17. The temperature-programmed desorption test under the same conditions was carried out on similar products of other companies, and the comparison results are shown in Figure 4 (purging the CeO absorbed and saturated by 1 % NH 3 /He mixed gas with high-purity He made the temperature-programmed desorption occur. attached as an example). The test results show that the two test effects are equivalent.
本发明可方便地实现两路气体的切换,以达到催化剂样品的预处理(吹扫)过程和仪器的走基线步骤可同时进行的目的,大大节省了时间、提升了测试效率;配备3个插拔式加热炉,方便高温加热炉的更换,节省了加热炉降温的等待时间、提高了测试效率,且测试结果准确。The present invention can conveniently realize the switching of the two-way gas, so as to achieve the purpose of simultaneously carrying out the pretreatment (purging) process of the catalyst sample and the baseline step of the instrument, which greatly saves time and improves the test efficiency; it is equipped with 3 plug-in The pull-out heating furnace facilitates the replacement of the high-temperature heating furnace, saves the waiting time for the heating furnace to cool down, improves the test efficiency, and the test results are accurate.
任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.
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