CN105067467B - A kind of joint curved surface faying face friction and wear characteristic test device and test method - Google Patents
A kind of joint curved surface faying face friction and wear characteristic test device and test method Download PDFInfo
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Abstract
一种关节曲面结合面摩擦磨损特性测试装置及测试方法,该测试装置包括摩擦测试装置与信号采集分析处理系统;摩擦测试装置由加载系统、试验结合面系统、导向支撑系统、信号检测系统、支撑动力系统组成。关节曲面结合面摩擦磨损特性测试,采用可变加载载荷的结构设计,通过传感器检测其在转动过程中的扭矩信号,得到曲面结合面的摩擦磨损特性,适用于对比研究不同种材料的关节曲面结合面的摩擦磨损特性。其采用可以互换的待测试件,同一个试验台可以测量不同种材料的关节曲面结合面的摩擦磨损特性,提高了试验台的利用率,并且可以直观的得到加载力的大小,对于工程实践中关节曲面结合面的摩擦磨损特性具有很好的指导意义。
A test device and test method for the friction and wear characteristics of joint surfaces of joint surfaces. The test device includes a friction test device and a signal acquisition, analysis and processing system; Power system composition. The friction and wear characteristics test of the joint surface of the joint surface adopts the structural design of variable loading load, and the torque signal during the rotation process is detected by the sensor to obtain the friction and wear characteristics of the joint surface of the joint surface, which is suitable for comparative study of the joint surface joint of different materials The friction and wear characteristics of the surface. It adopts interchangeable parts to be tested, and the same test bench can measure the friction and wear characteristics of joint surfaces of different materials, which improves the utilization rate of the test bench, and can intuitively obtain the magnitude of the loading force, which is very important for engineering practice The friction and wear characteristics of the joint surface of the middle joint surface have a good guiding significance.
Description
技术领域technical field
本发明设计关节曲面结合面摩擦磨损特性测试,采用可变加载载荷的结构设计,通过传感器检测其在转动过程中的扭矩信号,得到曲面结合面的摩擦磨损特性,适用于对比研究不同种材料的关节曲面结合面的摩擦磨损特性,属于曲面结合面摩擦磨损测量技术领域。The present invention designs the friction and wear characteristic test of the joint curved surface joint surface, adopts the structural design of variable loading load, and detects the torque signal during the rotation process through the sensor to obtain the friction and wear characteristics of the curved surface joint surface, which is suitable for comparative study of different materials The invention relates to the friction and wear characteristics of joint surfaces of joint surfaces, belonging to the technical field of friction and wear measurement of joint surfaces of curved surfaces.
背景技术Background technique
随着工业技术向着更高层次的发展,对机械设备的精度以及可靠性的要求越来越高。同时,对各种新型材料的探索也在不断地进行,结合面广泛存在于各类机械机构中,是机械设备中最为重要的组成部分之一,得到某种新型材料关节曲面结合面的摩擦磨损特性对于探求整个装置的可靠性具有一定的指导意义。With the development of industrial technology to a higher level, the requirements for the precision and reliability of mechanical equipment are getting higher and higher. At the same time, the exploration of various new materials is also being carried out continuously. The joint surface widely exists in various mechanical mechanisms and is one of the most important components in mechanical equipment. The friction and wear of the joint surface of a new material joint surface The characteristics have certain guiding significance for exploring the reliability of the whole device.
目前,曲面结合面广泛存在于各种机械结构中,比如机构中的球面铰支副、轴承滚子等等,对于不同种材料制成的曲面结合面,需要得到其摩擦磨损特性,并且通过对比不同材料曲面结合面的摩擦磨损性能优劣,对实际应用中的关节曲面结合面材料选型给出指导意义,但是目前工程应用中并没有针对这类问题的解决方案。传统的曲面结合面一般采用特定的几种已知材料,其摩擦磨损特性的评估往往是根据经验值,没有一个具体的试验设备对其进行量化的测试,导致结合面实际摩擦磨损以及可靠性与预估值不准确,造成设备损失;另外,有些试验台虽然能够简易的测量曲面的摩擦性能,但是设备过于简单,数据不可靠,并且不具有良好的互换性,即同一个试验台不能测试不同材料的关节曲面结合面摩擦磨损特性,导致试验台的成本高,重复利用率低等问题。At present, curved joint surfaces widely exist in various mechanical structures, such as spherical joints in mechanisms, bearing rollers, etc. For curved joint surfaces made of different materials, it is necessary to obtain their friction and wear characteristics, and through comparison The friction and wear properties of the joint surfaces of different materials provide guidance for the material selection of joint surfaces in practical applications, but there is no solution to such problems in engineering applications at present. The traditional curved surface bonding surface generally uses several specific known materials, and the evaluation of its friction and wear characteristics is often based on empirical values. There is no specific test equipment for quantitative testing, resulting in the actual friction and wear of the bonding surface and reliability. The estimated value is inaccurate, resulting in equipment loss; in addition, although some test benches can easily measure the friction performance of curved surfaces, the equipment is too simple, the data is not reliable, and there is no good interchangeability, that is, the same test bench cannot test The friction and wear characteristics of the joint surfaces of different materials lead to problems such as high cost of the test bench and low reuse rate.
因此,找到一种能够准确的、具有良好互换性的、并且能够实现同一个试验台测试不同种材料的曲面结合面摩擦磨损特性的试验装置是非常有意义的。Therefore, it is very meaningful to find a test device that can be accurate, has good interchangeability, and can realize the same test bench to test the friction and wear characteristics of curved surface joint surfaces of different materials.
发明内容Contents of the invention
本装置采用可以互换的待测试件,同一个试验台可以测量不同种材料的关节曲面结合面的摩擦磨损特性,提高了试验台的利用率,试验台可以施加不同大小的载荷,并且可以直观的得到加载力的大小,装置结构简单,便于操作,可靠性强,对于工程实践中关节曲面结合面的摩擦磨损特性具有很好的指导意义。The device adopts interchangeable test pieces, and the same test bench can measure the friction and wear characteristics of joint surfaces of different materials, which improves the utilization rate of the test bench. The test bench can apply loads of different sizes, and can be visualized The size of the loading force can be obtained, the device has a simple structure, is easy to operate, and has strong reliability, which has a good guiding significance for the friction and wear characteristics of the joint surface of the joint surface in engineering practice.
一种关节曲面结合面摩擦磨损特性测试装置,该测试装置包括摩擦测试装置与信号采集分析处理系统;所述的摩擦测试装置由加载系统、试验结合面系统、导向支撑系统、信号检测系统、支撑动力系统组成。A test device for friction and wear characteristics of joint surfaces of joint surfaces, the test device includes a friction test device and a signal acquisition analysis and processing system; the friction test device consists of a loading system, a test joint surface system, a guide support system, a signal detection system, a support Power system composition.
加载系统由加载螺栓A(4)、加载螺栓B(28)、加载螺母A(3)、加载螺母B(6)、加载导轨A(2)、加载导轨B(5)、加载支座(7)、弹簧座B(8)、弹簧座A(12)、加载弹簧(27)、芯轴螺母(34)和加载芯轴(35)组成;加载螺母A(3)与加载螺母B(6)关于加载芯轴(35)中心呈对角线对称布置于加载支座(7)上;加载支座(7)的另一对角线上设有螺纹孔,加载螺栓A(4)和加载螺栓B(28)旋进螺纹孔并对摩擦测试装置进行加载;加载导轨A(2)与加载导轨B(5)关于加载芯轴(35)中心呈对角线对称布置于加载支座(7)上,并在加载支座(7)的对应位置上设有光孔,通过加载螺母A(3)与加载螺母B(6)将其固定于加载支座(7)上;弹簧座A(12)与弹簧座B(8)通过轴孔配合分别将其放置于加载导轨A(2)、加载导轨B(5)上,并能沿加载导轨A(2)、加载导轨B(5)进行滑动;加载芯轴(35)通过芯轴螺母(34)固定于弹簧座A(12)的中心位置处,加载弹簧(27)套在加载芯轴(35)上,并置于弹簧座A(12)与弹簧座B(8)之间;通过旋进加载螺栓A(4)和加载螺栓B(28)压缩加载弹簧(27),将加载弹簧(27)的加载力传递到弹簧座B(8),从而实现加载的目的。The loading system consists of loading bolt A (4), loading bolt B (28), loading nut A (3), loading nut B (6), loading rail A (2), loading rail B (5), loading support (7 ), spring seat B (8), spring seat A (12), loading spring (27), mandrel nut (34) and loading mandrel (35); loading nut A (3) and loading nut B (6) The center of the loading mandrel (35) is diagonally symmetrically arranged on the loading support (7); the other diagonal of the loading support (7) is provided with threaded holes, loading bolt A (4) and loading bolt B (28) is screwed into the threaded hole and loads the friction test device; the loading guide rail A (2) and the loading guide rail B (5) are diagonally symmetrically arranged on the loading support (7) with respect to the center of the loading mandrel (35) and a light hole is provided at the corresponding position of the loading support (7), and it is fixed on the loading support (7) through the loading nut A (3) and the loading nut B (6); the spring seat A (12 ) and the spring seat B (8) are placed on the loading guide rail A (2) and loading guide rail B (5) respectively through the shaft hole, and can slide along the loading guide rail A (2) and loading guide rail B (5) ; The loading mandrel (35) is fixed at the central position of the spring seat A (12) through the mandrel nut (34), the loading spring (27) is sleeved on the loading mandrel (35), and placed on the spring seat A (12 ) and the spring seat B (8); by screwing in the loading bolt A (4) and the loading bolt B (28) to compress the loading spring (27), the loading force of the loading spring (27) is transferred to the spring seat B (8 ), so as to achieve the purpose of loading.
试验结合面系统由导轨支座A(10)、导轨支座B(26)、导轨A(11)、导轨B(24)、导轨螺母A(9)、导轨螺母B(25)、下桥板(13)、轴(14)、螺钉(32)和待测试件(33)组成;导轨A(11)通过导轨螺母A(9)连接在导轨支座A(10)上;导轨B(24)通过导轨螺母B(25)连接在导轨支座B(26)上,下桥板(13)通过轴孔配合与导轨A(11)、导轨B(24)连接,使下桥板(13)沿导轨A(11)、导轨B(24)自由滑动;下桥板(13)的中心位置处开有一个弧形球窝,其半径尺寸与待测试件(33)相同;通过加载系统的加载力使待测试件(33)与下桥板(13)中心处的弧形球窝紧密贴合,待测试件(33)通过径向的螺钉(32)与轴(14)进行联接并固定,待测试件(33)是具有良好互换性的零件,可以分别测试不同种材料的待测试件(33),得到不同工况下的试验数据。The test joint surface system consists of guide rail support A (10), guide rail support B (26), guide rail A (11), guide rail B (24), guide rail nut A (9), guide rail nut B (25), lower bridge plate (13), shaft (14), screw (32) and the piece to be tested (33); the guide rail A (11) is connected on the guide rail support A (10) through the guide rail nut A (9); the guide rail B (24) Connect on the guide rail support B (26) through the guide rail nut B (25), and the lower bridge plate (13) is connected with the guide rail A (11) and the guide rail B (24) through the shaft hole, so that the lower bridge plate (13) along the Guide rail A (11) and guide rail B (24) slide freely; there is an arc-shaped ball socket at the center of the lower bridge plate (13), the radius of which is the same as that of the test piece (33); the loading force of the loading system Make the piece to be tested (33) fit closely with the arc-shaped ball socket at the center of the lower bridge plate (13), and the piece to be tested (33) is connected and fixed with the shaft (14) by radial screws (32). The test piece (33) is a part with good interchangeability, and the test pieces (33) of different materials can be tested separately to obtain test data under different working conditions.
导向支撑系统由轴承座(15)、轴承A(29)、联轴器D(23)、轴套(30)和轴承B(31)组成;轴承座(15)的一侧设有轴肩,轴承B(31)的外圈顶在轴肩处,轴承B(31)与轴承A(29)相互平行布置,轴承B(31)与轴承A(29)之间的距离与轴套(30)的截面尺寸相等,轴套(30)设置在轴承A(29)和轴承B(31)之间,轴套(30)的长度应至少为轴承A(29)厚度的三倍,使轴承A(29)的内圈与轴承B(31)的内圈分别顶在轴套(30)上;安装时,将轴(14)依次穿过轴承A(29)、轴套(30)、和轴承B(31),使轴(14)的轴肩顶在轴承A(29)的内圈上,轴(14)与联轴器D(23)通过单键联接。The guide support system is composed of bearing seat (15), bearing A (29), coupling D (23), shaft sleeve (30) and bearing B (31); one side of the bearing seat (15) is provided with a shaft shoulder, The outer ring of bearing B (31) is on the shaft shoulder, bearing B (31) and bearing A (29) are arranged parallel to each other, and the distance between bearing B (31) and bearing A (29) is the same as that of the shaft sleeve (30) The cross-sectional dimensions are equal, the bushing (30) is set between the bearing A (29) and the bearing B (31), the length of the bushing (30) should be at least three times the thickness of the bearing A (29), so that the bearing A ( The inner ring of 29) and the inner ring of bearing B (31) respectively stand on the shaft sleeve (30); when installing, pass the shaft (14) through bearing A (29), shaft sleeve (30), and bearing B in sequence (31), the shaft shoulder of the shaft (14) is pushed against the inner ring of the bearing A (29), and the shaft (14) and the shaft coupling D (23) are connected by a single key.
信号检测系统包括联轴器C(22)、动态扭矩传感器(16)、传感器垫块(21)和联轴器A(17)组成;联轴器C(22)通过单键与动态扭矩传感器(16)的一侧输出轴联接,联轴器A(17)通过单键与动态扭矩传感器(16)的另一侧输出轴联接,将传感器垫块(21)通过螺栓固定于动态扭矩传感器(16)的下方,通过调节传感器垫块(21)的厚度来实现动态扭矩传感器(16)的输出轴与轴(14)的同心度。The signal detection system consists of a coupling C (22), a dynamic torque sensor (16), a sensor pad (21) and a coupling A (17); the coupling C (22) is connected to the dynamic torque sensor ( The output shaft on one side of 16) is connected, and the coupling A (17) is connected to the output shaft on the other side of the dynamic torque sensor (16) through a single key, and the sensor pad (21) is fixed to the dynamic torque sensor (16) by bolts. ), realize the concentricity of the output shaft of the dynamic torque sensor (16) and the shaft (14) by adjusting the thickness of the sensor pad (21).
支撑动力系统由下底板(1)、电机座(18)、联轴器B(20)和电机(19)组成;电机(19)通过端面法兰与电机座(18)进行配合,并通过螺栓对其二者进行固定,联轴器B(20)通过单键与电机(19)的输出轴进行联接。The supporting power system is composed of the lower base plate (1), the motor base (18), the coupling B (20) and the motor (19); the motor (19) cooperates with the motor base (18) through the end flange, and the bolt The two are fixed, and the shaft coupling B (20) is connected with the output shaft of the motor (19) by a single key.
下底板(1)是整个试验系统的支撑骨架,加载系统通过螺栓联接到下底板(1)的左侧,轴承座(15)通过螺栓联接到下底板(1)上,其安装距离应与加载系统和下桥板(13)、轴(14)的距离相当,即恰好能使在空载情况下,轴(14)与下桥板(13)的弧形球窝紧密接触,在轴承座(15)的右侧,传感器垫块(21)通过螺栓联接到下底板(1)上,其安装位置以恰使联轴器C(22)与联轴器D(23)联接为宜,将电机座(18)通过螺栓联接到下底板(1)的最右侧,其安装位置以恰使联轴器A(17)与联轴器B(20)联接为宜,通过调节电机座(18)、传感器垫块(21)、轴承座(15)、导轨支座A(10)、导轨支座B(26)、加载支座(7)的位置,保证电机(19)的输出轴、动态扭矩传感器(16)输出轴、轴(14)与下桥板(13)的弧形球窝置于同一水平线上。The lower base plate (1) is the supporting frame of the whole test system. The loading system is connected to the left side of the lower base plate (1) by bolts, and the bearing seat (15) is connected to the lower base plate (1) by bolts. The distance between the system and the lower bridge plate (13) and the shaft (14) is equivalent, that is, the shaft (14) is in close contact with the arc-shaped ball socket of the lower bridge plate (13) under no-load conditions, and the bearing seat ( 15) on the right side, the sensor spacer (21) is connected to the lower base plate (1) by bolts, and its installation position is appropriate to connect the coupling C (22) with the coupling D (23). The seat (18) is connected to the far right side of the lower base plate (1) through bolts, and its installation position is suitable for connecting the coupling A (17) with the coupling B (20). By adjusting the motor seat (18) , sensor pad (21), bearing seat (15), guide rail support A (10), guide rail support B (26), and the position of the loading support (7), to ensure the output shaft and dynamic torque of the motor (19) The output shaft of the sensor (16), the shaft (14) and the arc-shaped ball socket of the lower bridge plate (13) are placed on the same horizontal line.
由于加载弹簧(27)的刚度是已知的,所以加载系统的加载力可以通过测量出弹簧座A(12)和弹簧座B(8)之间加载前后的距离变化值得到具体加载力的大小。Since the stiffness of the loading spring (27) is known, the loading force of the loading system can be obtained by measuring the distance change value before and after loading between the spring seat A (12) and the spring seat B (8) to obtain the specific loading force .
加载系统在进行加载时,应使加载螺栓A(4)和加载螺栓B(28)同时均匀拧紧,保证弹簧座B(8)在加载导轨A(2)和加载导轨B(5)水平滑移,不发生倾斜。When the loading system is loading, the loading bolt A (4) and the loading bolt B (28) should be tightened evenly at the same time to ensure that the spring seat B (8) slides horizontally on the loading guide rail A (2) and the loading guide rail B (5) , no tilt occurs.
一种关节曲面结合面摩擦磨损特性测试装置,该装置加载力的传递过程为,加载螺栓A(4)和加载螺栓B(28)通过旋入,会推动弹簧座B(8)移动压缩加载弹簧(27),使加载力通过加载弹簧(27)传递到弹簧座A(12),弹簧座A(12)通过与下桥板(13)接触,将加载力传递到关节曲面结合面处,并继续向右依次传递给轴(14)、轴承A(29)、轴套(30)、轴承B(31),最后传递给轴承座(15),将加载力卸载到下底板(1)上,整个加载过程中,动态扭矩传感器(16)与电机(19)不承受轴向力,从而延长了二者的使用寿命。A test device for the friction and wear characteristics of joint surfaces. The transmission process of the loading force of the device is as follows: when the loading bolt A (4) and the loading bolt B (28) are screwed in, the spring seat B (8) will be pushed to move and compress the loading spring (27), so that the loading force is transmitted to the spring seat A (12) through the loading spring (27), and the spring seat A (12) transmits the loading force to the joint surface of the joint surface by contacting the lower bridge plate (13), and Continue to transfer to the shaft (14), bearing A (29), bushing (30), bearing B (31) in turn to the right, and finally transfer to the bearing seat (15), unload the loading force to the lower base plate (1), During the whole loading process, the dynamic torque sensor (16) and the motor (19) do not bear axial force, thereby prolonging the service life of both.
信号采集分析处理系统中,计算机E1发出工作指令,通过采集卡E2输出给驱动器E3,驱动器E3将接收到的信号进行处理输出给电机(19),此时电机(19)以指定的的速度运转,通过加载系统对整个试验装置进行加载,并将加载力的大小手动输入到计算机E1中,动态扭矩传感器(16)将测得的信号通过采集卡E2传送到计算机E1,计算机E1对扭矩信号、电机转速信号、加载力大小进行整合,绘出不同载荷与转速下扭矩的大小,为分析关节曲面结合面的摩擦磨损特性提供数据。In the signal acquisition, analysis and processing system, the computer E1 issues work instructions, which are output to the driver E3 through the acquisition card E2, and the driver E3 processes the received signal and outputs it to the motor (19), at this time the motor (19) runs at a specified speed , the whole test device is loaded through the loading system, and the size of the loading force is manually input into the computer E1, and the dynamic torque sensor (16) transmits the measured signal to the computer E1 through the acquisition card E2, and the computer E1 compares the torque signal, The motor speed signal and the magnitude of the loading force are integrated, and the magnitude of the torque under different loads and speeds is drawn to provide data for analyzing the friction and wear characteristics of the joint surface.
一种关节曲面结合面摩擦磨损特性测试装置进行关节曲面结合面摩擦磨损特性测试方法,该方法包括以下步骤,A method for testing the friction and wear characteristics of a joint surface of an articular surface with a device for testing the friction and wear characteristics of a joint surface, the method comprising the following steps,
step1.将待测材料加工成标准的待测试件(33),如果试验需要在油润滑状态下进行,需要将多孔含油材料制成的待测试件(33)中心储油孔加入润滑油,静置一段时间,直至油渗透到外表面,如果进行非浸油状态下试验,则可省略此步骤;Step1. Process the material to be tested into a standard test piece (33). If the test needs to be carried out in an oil-lubricated state, it is necessary to add lubricating oil to the central oil storage hole of the test piece (33) made of porous oil-containing material, and then statically Leave it for a period of time until the oil penetrates to the outer surface. If the test is carried out in a non-oil-immersed state, this step can be omitted;
step2.将待测试件(33)通过螺钉(32)紧固连接于轴(14)上,并将待测试件(33)的曲面外表面与下桥板(13)中心处的弧面球窝内表面清理干净,避免杂物存在;step2. Fasten the test piece (33) to the shaft (14) through the screw (32), and connect the curved outer surface of the test piece (33) to the curved ball socket at the center of the lower bridge plate (13) Clean the inner surface to avoid debris;
step3.将下桥板(13)在导轨A(11)和导轨B(24)上向右滑移,使其弧面球窝与待测试件(33)外表面完全接触;Step3. Slide the lower bridge plate (13) to the right on the guide rail A (11) and guide rail B (24), so that the arc-shaped ball socket is in full contact with the outer surface of the test piece (33);
step4.接通电源,计算机E1给出指令,使电机(19)带动系统以给定的转速运转起来;step4. Turn on the power supply, and the computer E1 gives instructions to make the motor (19) drive the system to run at a given speed;
step5.同时并均匀的拧紧加载螺栓A(4)和加载螺栓B(28),由小到大对系统进行加载,等到系统稳定时,将加载力的数值大小输入进计算机E1中,并从计算机E1中得到扭矩的大小;step5. Simultaneously and evenly tighten the loading bolts A (4) and loading bolts B (28), load the system from small to large, and when the system is stable, input the value of the loading force into the computer E1, and from the computer The size of the torque obtained in E1;
step6.重复上一步,变换不同的加载力,得到几组不同的曲线;step6. Repeat the previous step to change different loading forces to obtain several sets of different curves;
step7.通过计算机绘出的多组曲线,即可为分析该种材料的曲面结合面的摩擦磨损特性提供数据支持。step7. The multiple sets of curves drawn by the computer can provide data support for the analysis of the friction and wear characteristics of the curved surface joint surface of this material.
与现有技术相比,本发明具有如下优点。Compared with the prior art, the present invention has the following advantages.
1、本装置结构简单,测量方法简便易行,装置成本低,具有很好的经济型。1. The structure of the device is simple, the measurement method is simple and easy, the cost of the device is low, and it is very economical.
2、本装置中选择的动态扭矩传感器、数据采集卡等相关元器件都是市面上很成熟的产品,具有很好的适用性,便于维护,对使用环境要求低,为工业生产中常用的传感器。2. The dynamic torque sensor, data acquisition card and other related components selected in this device are very mature products on the market. They have good applicability, are easy to maintain, and have low requirements for the use environment. They are sensors commonly used in industrial production. .
3、对于测量不同种材料的曲面结合面的摩擦磨损特性,只需更换待测试件即可,提高了同一试验台的利用率。3. For measuring the friction and wear characteristics of the curved surfaces of different materials, it is only necessary to replace the test piece, which improves the utilization rate of the same test bench.
4、本装置加载系统采用了弹簧的设计方法,避免了直接螺栓加载的小行程、大刚度的问题,采用高刚度弹簧的方式,能够均匀方便的对其进行加载。4. The loading system of this device adopts the design method of spring, which avoids the problem of small stroke and large rigidity of direct bolt loading, and adopts the method of high rigidity spring, which can be loaded uniformly and conveniently.
5、实验台可分别进行油润状态下和非油润状态下的关节曲面结合面的摩擦磨损特性测试,具有很好的通用性。5. The test bench can test the friction and wear characteristics of the joint surface of the joint surface in the oil-lubricated state and the non-oil-lubricated state respectively, which has good versatility.
6、装置中最终将加载力卸载到下底板上,传感器和电机轴并不承担轴向力,从而增加了电机和传感器的使用寿命。6. In the device, the loading force is finally unloaded to the lower base plate, and the sensor and motor shaft do not bear the axial force, thereby increasing the service life of the motor and sensor.
7、加载系统中,可以根据两个弹簧座的位置,直观的测量出加载力的大小。7. In the loading system, the loading force can be intuitively measured according to the positions of the two spring seats.
因此,本发明关节曲面结合面摩擦磨损特性测试装置解决了当前在关节曲面结合面摩擦磨损测试中存在的问题,应用本装置可以更加方便、准确的测量出不同种材料的关节曲面结合面的摩擦磨损特性,并且其操作简便易行,数据直观、可靠。Therefore, the device for testing the friction and wear characteristics of joint surfaces of joint surfaces of the present invention solves the problems currently existing in the friction and wear tests of joint surfaces of joint surfaces, and the application of this device can more conveniently and accurately measure the friction of joint surfaces of joint surfaces of different materials wear characteristics, and its operation is simple and easy, and the data is intuitive and reliable.
附图说明Description of drawings
图1为测量装置总体结构图;Figure 1 is the overall structure diagram of the measuring device;
图2为加载系统结构示意图;Fig. 2 is a schematic structural diagram of the loading system;
图3为导轨及导轨支座示意图;Fig. 3 is the schematic diagram of guide rail and guide rail support;
图4为下桥板与待测试件弧面球窝联接示意图;Figure 4 is a schematic diagram of the connection between the lower bridge plate and the curved ball socket of the test piece;
图5为轴与待测试件连接示意图;Figure 5 is a schematic diagram of the connection between the shaft and the piece to be tested;
图6为导向支撑系统半剖图;Figure 6 is a half-sectional view of the guide support system;
图7为数据采集分析处理系统框图。Figure 7 is a block diagram of the data acquisition, analysis and processing system.
图中:1、下底板,2、加载导轨A,3、加载螺母A,4、加载螺栓A,5、加载导轨B,6、加载螺母B,7、加载支座,8、弹簧座B,9、导轨螺母A,10、导轨支座A,11、导轨A,12、弹簧座A,13、下桥板,14、轴,15、轴承座,16、动态扭矩传感器,17、联轴器A,18、电机座,19、电机,20、联轴器B,21、传感器垫块,22、联轴器C,23、联轴器D,24、导轨B,25、导轨螺母B,26、导轨支座B,27、加载弹簧,28、加载螺栓B,29、轴承A,30、轴套,31、轴承B,32、螺钉,33、待测试件,34、芯轴螺母,35、加载芯轴。In the figure: 1. Lower bottom plate, 2. Loading guide rail A, 3. Loading nut A, 4. Loading bolt A, 5. Loading guide rail B, 6. Loading nut B, 7. Loading support, 8. Spring seat B, 9. Guide rail nut A, 10. Guide rail support A, 11. Guide rail A, 12. Spring seat A, 13. Lower bridge plate, 14. Shaft, 15. Bearing seat, 16. Dynamic torque sensor, 17. Coupling A, 18. Motor seat, 19. Motor, 20. Coupling B, 21. Sensor spacer, 22. Coupling C, 23. Coupling D, 24. Guide rail B, 25, Guide rail nut B, 26 , guide rail support B, 27, loading spring, 28, loading bolt B, 29, bearing A, 30, shaft sleeve, 31, bearing B, 32, screw, 33, test piece, 34, mandrel nut, 35, Load the mandrel.
具体实施方式Detailed ways
下面结合附图1~图7对本发明具体实施例做进一步说明:Below in conjunction with accompanying drawing 1~Fig. 7 specific embodiment of the present invention is described further:
一种关节曲面结合面摩擦磨损特性测试装置,该测试装置包括摩擦测试装置与信号采集分析处理系统;所述的摩擦测试装置由加载系统、试验结合面系统、导向支撑系统、信号检测系统、支撑动力系统组成。A test device for friction and wear characteristics of joint surfaces of joint surfaces, the test device includes a friction test device and a signal acquisition analysis and processing system; the friction test device consists of a loading system, a test joint surface system, a guide support system, a signal detection system, a support Power system composition.
加载系统由加载螺栓A(4)、加载螺栓B(28)、加载螺母A(3)、加载螺母B(6)、加载导轨A(2)、加载导轨B(5)、加载支座(7)、弹簧座B(8)、弹簧座A(12)、加载弹簧(27)、芯轴螺母(34)和加载芯轴(35)组成;加载螺母A(3)与加载螺母B(6)关于加载芯轴(35)中心呈对角线对称布置于加载支座(7)上;加载支座(7)的另一对角线上设有螺纹孔,加载螺栓A(4)和加载螺栓B(28)旋进螺纹孔并对摩擦测试装置进行加载;加载导轨A(2)与加载导轨B(5)关于加载芯轴(35)中心呈对角线对称布置于加载支座(7)上,并在加载支座(7)的对应位置上设有光孔,通过加载螺母A(3)与加载螺母B(6)将其固定于加载支座(7)上;弹簧座A(12)与弹簧座B(8)通过轴孔配合分别将其放置于加载导轨A(2)、加载导轨B(5)上,并能沿加载导轨A(2)、加载导轨B(5)进行滑动;加载芯轴(35)通过芯轴螺母(34)固定于弹簧座A(12)的中心位置处,加载弹簧(27)套在加载芯轴(35)上,并置于弹簧座A(12)与弹簧座B(8)之间;通过旋进加载螺栓A(4)和加载螺栓B(28)压缩加载弹簧(27),将加载弹簧(27)的加载力传递到弹簧座B(8),从而实现加载的目的。The loading system consists of loading bolt A (4), loading bolt B (28), loading nut A (3), loading nut B (6), loading rail A (2), loading rail B (5), loading support (7 ), spring seat B (8), spring seat A (12), loading spring (27), mandrel nut (34) and loading mandrel (35); loading nut A (3) and loading nut B (6) The center of the loading mandrel (35) is diagonally symmetrically arranged on the loading support (7); the other diagonal of the loading support (7) is provided with threaded holes, loading bolt A (4) and loading bolt B (28) is screwed into the threaded hole and loads the friction test device; the loading guide rail A (2) and the loading guide rail B (5) are diagonally symmetrically arranged on the loading support (7) with respect to the center of the loading mandrel (35) and a light hole is provided at the corresponding position of the loading support (7), and it is fixed on the loading support (7) through the loading nut A (3) and the loading nut B (6); the spring seat A (12 ) and the spring seat B (8) are placed on the loading guide rail A (2) and loading guide rail B (5) respectively through the shaft hole, and can slide along the loading guide rail A (2) and loading guide rail B (5) ; The loading mandrel (35) is fixed at the central position of the spring seat A (12) through the mandrel nut (34), the loading spring (27) is sleeved on the loading mandrel (35), and placed on the spring seat A (12 ) and the spring seat B (8); by screwing in the loading bolt A (4) and the loading bolt B (28) to compress the loading spring (27), the loading force of the loading spring (27) is transferred to the spring seat B (8 ), so as to achieve the purpose of loading.
试验结合面系统由导轨支座A(10)、导轨支座B(26)、导轨A(11)、导轨B(24)、导轨螺母A(9)、导轨螺母B(25)、下桥板(13)、轴(14)、螺钉(32)和待测试件(33)组成;导轨A(11)通过导轨螺母A(9)连接在导轨支座A(10)上;导轨B(24)通过导轨螺母B(25)连接在导轨支座B(26)上,下桥板(13)通过轴孔配合与导轨A(11)、导轨B(24)连接,使下桥板(13)沿导轨A(11)、导轨B(24)自由滑动;下桥板(13)的中心位置处开有一个弧形球窝,其半径尺寸与待测试件(33)相同;通过加载系统的加载力使待测试件(33)与下桥板(13)中心处的弧形球窝紧密贴合,待测试件(33)通过径向的螺钉(32)与轴(14)进行联接并固定,待测试件(33)是具有良好互换性的零件,可以分别测试不同种材料的待测试件(33),得到不同工况下的试验数据。The test joint surface system consists of guide rail support A (10), guide rail support B (26), guide rail A (11), guide rail B (24), guide rail nut A (9), guide rail nut B (25), lower bridge plate (13), shaft (14), screw (32) and the piece to be tested (33); the guide rail A (11) is connected on the guide rail support A (10) through the guide rail nut A (9); the guide rail B (24) Connect on the guide rail support B (26) through the guide rail nut B (25), and the lower bridge plate (13) is connected with the guide rail A (11) and the guide rail B (24) through the shaft hole, so that the lower bridge plate (13) along the Guide rail A (11) and guide rail B (24) slide freely; there is an arc-shaped ball socket at the center of the lower bridge plate (13), the radius of which is the same as that of the test piece (33); the loading force of the loading system Make the piece to be tested (33) fit closely with the arc-shaped ball socket at the center of the lower bridge plate (13), and the piece to be tested (33) is connected and fixed with the shaft (14) by radial screws (32). The test piece (33) is a part with good interchangeability, and the test pieces (33) of different materials can be tested separately to obtain test data under different working conditions.
导向支撑系统由轴承座(15)、轴承A(29)、联轴器D(23)、轴套(30)和轴承B(31)组成;轴承座(15)的一侧设有轴肩,轴承B(31)的外圈顶在轴肩处,轴承B(31)与轴承A(29)相互平行布置,轴承B(31)与轴承A(29)之间的距离与轴套(30)的截面尺寸相等,轴套(30)设置在轴承A(29)和轴承B(31)之间,轴套(30)的长度应至少为轴承A(29)厚度的三倍,使轴承A(29)的内圈与轴承B(31)的内圈分别顶在轴套(30)上;安装时,将轴(14)依次穿过轴承A(29)、轴套(30)、和轴承B(31),使轴(14)的轴肩顶在轴承A(29)的内圈上,轴(14)与联轴器D(23)通过单键联接。The guide support system is composed of bearing seat (15), bearing A (29), coupling D (23), shaft sleeve (30) and bearing B (31); one side of the bearing seat (15) is provided with a shaft shoulder, The outer ring of bearing B (31) is on the shaft shoulder, bearing B (31) and bearing A (29) are arranged parallel to each other, and the distance between bearing B (31) and bearing A (29) is the same as that of the shaft sleeve (30) The cross-sectional dimensions are equal, the bushing (30) is set between the bearing A (29) and the bearing B (31), the length of the bushing (30) should be at least three times the thickness of the bearing A (29), so that the bearing A ( The inner ring of 29) and the inner ring of bearing B (31) respectively stand on the shaft sleeve (30); when installing, pass the shaft (14) through bearing A (29), shaft sleeve (30), and bearing B in sequence (31), the shaft shoulder of the shaft (14) is pushed against the inner ring of the bearing A (29), and the shaft (14) and the shaft coupling D (23) are connected by a single key.
信号检测系统包括联轴器C(22)、动态扭矩传感器(16)、传感器垫块(21)和联轴器A(17)组成;联轴器C(22)通过单键与动态扭矩传感器(16)的一侧输出轴联接,联轴器A(17)通过单键与动态扭矩传感器(16)的另一侧输出轴联接,将传感器垫块(21)通过螺栓固定于动态扭矩传感器(16)的下方,通过调节传感器垫块(21)的厚度来实现动态扭矩传感器(16)的输出轴与轴(14)的同心度。The signal detection system consists of a coupling C (22), a dynamic torque sensor (16), a sensor pad (21) and a coupling A (17); the coupling C (22) is connected to the dynamic torque sensor ( The output shaft on one side of 16) is connected, and the coupling A (17) is connected to the output shaft on the other side of the dynamic torque sensor (16) through a single key, and the sensor pad (21) is fixed to the dynamic torque sensor (16) by bolts. ), realize the concentricity of the output shaft of the dynamic torque sensor (16) and the shaft (14) by adjusting the thickness of the sensor pad (21).
支撑动力系统由下底板(1)、电机座(18)、联轴器B(20)和电机(19)组成;电机(19)通过端面法兰与电机座(18)进行配合,并通过螺栓对其二者进行固定,联轴器B(20)通过单键与电机(19)的输出轴进行联接。The supporting power system is composed of the lower base plate (1), the motor base (18), the coupling B (20) and the motor (19); the motor (19) cooperates with the motor base (18) through the end flange, and the bolt The two are fixed, and the shaft coupling B (20) is connected with the output shaft of the motor (19) by a single key.
下底板(1)是整个试验系统的支撑骨架,加载系统通过螺栓联接到下底板(1)的左侧,轴承座(15)通过螺栓联接到下底板(1)上,其安装距离应与加载系统和下桥板(13)、轴(14)的距离相当,即恰好能使在空载情况下,轴(14)与下桥板(13)的弧形球窝紧密接触,在轴承座(15)的右侧,传感器垫块(21)通过螺栓联接到下底板(1)上,其安装位置以恰使联轴器C(22)与联轴器D(23)联接为宜,将电机座(18)通过螺栓联接到下底板(1)的最右侧,其安装位置以恰使联轴器A(17)与联轴器B(20)联接为宜,通过调节电机座(18)、传感器垫块(21)、轴承座(15)、导轨支座A(10)、导轨支座B(26)、加载支座(7)的位置,保证电机(19)的输出轴、动态扭矩传感器(16)输出轴、轴(14)与下桥板(13)的弧形球窝置于同一水平线上。The lower base plate (1) is the supporting frame of the whole test system. The loading system is connected to the left side of the lower base plate (1) by bolts, and the bearing seat (15) is connected to the lower base plate (1) by bolts. The distance between the system and the lower bridge plate (13) and the shaft (14) is equivalent, that is, the shaft (14) is in close contact with the arc-shaped ball socket of the lower bridge plate (13) under no-load conditions, and the bearing seat ( 15) on the right side, the sensor spacer (21) is connected to the lower base plate (1) by bolts, and its installation position is appropriate to connect the coupling C (22) with the coupling D (23). The seat (18) is connected to the far right side of the lower base plate (1) through bolts, and its installation position is suitable for connecting the coupling A (17) with the coupling B (20). By adjusting the motor seat (18) , sensor pad (21), bearing seat (15), guide rail support A (10), guide rail support B (26), and the position of the loading support (7), to ensure the output shaft and dynamic torque of the motor (19) The output shaft of the sensor (16), the shaft (14) and the arc-shaped ball socket of the lower bridge plate (13) are placed on the same horizontal line.
由于加载弹簧(27)的刚度是已知的,所以加载系统的加载力可以通过测量出弹簧座A(12)和弹簧座B(8)之间加载前后的距离变化值得到具体加载力的大小。Since the stiffness of the loading spring (27) is known, the loading force of the loading system can be obtained by measuring the distance change value before and after loading between the spring seat A (12) and the spring seat B (8) to obtain the specific loading force .
加载系统在进行加载时,应使加载螺栓A(4)和加载螺栓B(28)同时均匀拧紧,保证弹簧座B(8)在加载导轨A(2)和加载导轨B(5)水平滑移,不发生倾斜。When the loading system is loading, the loading bolt A (4) and the loading bolt B (28) should be tightened evenly at the same time to ensure that the spring seat B (8) slides horizontally on the loading guide rail A (2) and the loading guide rail B (5) , no tilt occurs.
一种关节曲面结合面摩擦磨损特性测试装置,该装置加载力的传递过程为,加载螺栓A(4)和加载螺栓B(28)通过旋入,会推动弹簧座B(8)移动压缩加载弹簧(27),使加载力通过加载弹簧(27)传递到弹簧座A(12),弹簧座A(12)通过与下桥板(13)接触,将加载力传递到关节曲面结合面处,并继续向右依次传递给轴(14)、轴承A(29)、轴套(30)、轴承B(31),最后传递给轴承座(15),将加载力卸载到下底板(1)上,整个加载过程中,动态扭矩传感器(16)与电机(19)不承受轴向力,从而延长了二者的使用寿命。A test device for the friction and wear characteristics of joint surfaces. The transmission process of the loading force of the device is as follows: when the loading bolt A (4) and the loading bolt B (28) are screwed in, the spring seat B (8) will be pushed to move and compress the loading spring (27), so that the loading force is transmitted to the spring seat A (12) through the loading spring (27), and the spring seat A (12) transmits the loading force to the joint surface of the joint surface by contacting the lower bridge plate (13), and Continue to transfer to the shaft (14), bearing A (29), bushing (30), bearing B (31) in turn to the right, and finally transfer to the bearing seat (15), unload the loading force to the lower base plate (1), During the whole loading process, the dynamic torque sensor (16) and the motor (19) do not bear axial force, thereby prolonging the service life of both.
信号采集分析处理系统中,计算机E1发出工作指令,通过采集卡E2输出给驱动器E3,驱动器E3将接收到的信号进行处理输出给电机(19),此时电机(19)以指定的的速度运转,通过加载系统对整个试验装置进行加载,并将加载力的大小手动输入到计算机E1中,动态扭矩传感器(16)将测得的信号通过采集卡E2传送到计算机E1,计算机E1对扭矩信号、电机转速信号、加载力大小进行整合,绘出不同载荷与转速下扭矩的大小,为分析关节曲面结合面的摩擦磨损特性提供数据。In the signal acquisition, analysis and processing system, the computer E1 issues work instructions, which are output to the driver E3 through the acquisition card E2, and the driver E3 processes the received signal and outputs it to the motor (19), at this time the motor (19) runs at a specified speed , the whole test device is loaded through the loading system, and the size of the loading force is manually input into the computer E1, and the dynamic torque sensor (16) transmits the measured signal to the computer E1 through the acquisition card E2, and the computer E1 compares the torque signal, The motor speed signal and the magnitude of the loading force are integrated, and the magnitude of the torque under different loads and speeds is drawn to provide data for analyzing the friction and wear characteristics of the joint surface.
一种关节曲面结合面摩擦磨损特性测试装置进行关节曲面结合面摩擦磨损特性测试方法,该方法包括以下步骤,A method for testing the friction and wear characteristics of a joint surface of an articular surface with a device for testing the friction and wear characteristics of a joint surface, the method comprising the following steps,
step1.将待测材料加工成标准的待测试件(33),如果试验需要在油润滑状态下进行,需要将多孔含油材料制成的待测试件(33)中心储油孔加入润滑油,静置一段时间,直至油渗透到外表面,如果进行非浸油状态下试验,则可省略此步骤;Step1. Process the material to be tested into a standard test piece (33). If the test needs to be carried out in an oil-lubricated state, it is necessary to add lubricating oil to the central oil storage hole of the test piece (33) made of porous oil-containing material, and then statically Leave it for a period of time until the oil penetrates to the outer surface. If the test is carried out in a non-oil-immersed state, this step can be omitted;
step2.将待测试件(33)通过螺钉(32)紧固连接于轴(14)上,并将待测试件(33)的曲面外表面与下桥板(13)中心处的弧面球窝内表面清理干净,避免杂物存在;step2. Fasten the test piece (33) to the shaft (14) through the screw (32), and connect the curved outer surface of the test piece (33) to the curved ball socket at the center of the lower bridge plate (13) Clean the inner surface to avoid debris;
step3.将下桥板(13)在导轨A(11)和导轨B(24)上向右滑移,使其弧面球窝与待测试件(33)外表面完全接触;Step3. Slide the lower bridge plate (13) to the right on the guide rail A (11) and guide rail B (24), so that the arc-shaped ball socket is in full contact with the outer surface of the test piece (33);
step4.接通电源,计算机E1给出指令,使电机(19)带动系统以给定的转速运转起来;step4. Turn on the power supply, and the computer E1 gives instructions to make the motor (19) drive the system to run at a given speed;
step5.同时并均匀的拧紧加载螺栓A(4)和加载螺栓B(28),由小到大对系统进行加载,等到系统稳定时,将加载力的数值大小输入进计算机E1中,并从计算机E1中得到扭矩的大小;step5. Simultaneously and evenly tighten the loading bolts A (4) and loading bolts B (28), load the system from small to large, and when the system is stable, input the value of the loading force into the computer E1, and from the computer The size of the torque obtained in E1;
step6.重复上一步,变换不同的加载力,得到几组不同的曲线;step6. Repeat the previous step to change different loading forces to obtain several sets of different curves;
step7.通过计算机绘出的多组曲线,即可为分析该种材料的曲面结合面的摩擦磨损特性提供数据支持。step7. The multiple sets of curves drawn by the computer can provide data support for the analysis of the friction and wear characteristics of the curved surface joint surface of this material.
以上所述仅为本发明的一个实例,可以对待测试块的尺寸、形状等进行适当的改变,使之能够进行其他曲面结合面的摩擦磨损特性参数测量,或者驱动电机换成其他形式,只要能提供转动动力即可,其测试装置与测试方法与本例相似。只要其测量装置机械结构设计以及整体测量原理同本发明所叙述一致,均应视为本发明所包括的范围。The above is only an example of the present invention, and the size and shape of the block to be tested can be appropriately changed to make it possible to measure the friction and wear characteristic parameters of other curved surface joint surfaces, or the drive motor can be replaced with other forms, as long as it can It only needs to provide the rotation power, and the test device and test method are similar to this example. As long as the mechanical structure design of the measuring device and the overall measurement principle are consistent with the description of the present invention, it should be regarded as included in the scope of the present invention.
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