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CN105067246A - Automatic tension testing device of super-long chain - Google Patents

Automatic tension testing device of super-long chain Download PDF

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Publication number
CN105067246A
CN105067246A CN201510494741.4A CN201510494741A CN105067246A CN 105067246 A CN105067246 A CN 105067246A CN 201510494741 A CN201510494741 A CN 201510494741A CN 105067246 A CN105067246 A CN 105067246A
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seat
chain
tumbler
fixed
riser
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沈永钢
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Chongqing Yonggang Rubber And Plastic Co Ltd
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Chongqing Yonggang Rubber And Plastic Co Ltd
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Abstract

本发明属于机械部件的测试领域,具体公开了一种超长链条自动拉力测试装置,包括固定座、拉力座、拉动装置和控制箱;固定座包括底座、第一立板、第一限位座、第一摆动件和第一执行元件,第一限位座固定在底座上,第一立板固定在底座或限位座上,第一摆动件和第一执行元件均连接在第一立板上,第一摆动件上设有第一转动件;拉力座包括活动底架、第二立板、第二限位座、第二摆动件和第二执行元件,第二限位座固定在活动底架上,第二立板固定在活动底架或第二限位座上,第二摆动件和第二执行元件均连接在第二立板上,第二摆动件上设有第二转动件;拉动装置与活动底架或第二限位座连接;控制箱分别与拉动装置、第一执行元件和第二执行元件电连接。

The invention belongs to the testing field of mechanical parts, and specifically discloses an automatic tensile test device for super-long chains, which includes a fixed seat, a tension seat, a pulling device and a control box; the fixed seat includes a base, a first vertical plate, and a first limit seat , the first swinging member and the first actuator, the first limiting seat is fixed on the base, the first vertical plate is fixed on the base or the limiting seat, the first swinging member and the first actuator are connected to the first vertical plate Above, the first swinging member is provided with a first rotating member; the tension seat includes a movable base, a second vertical plate, a second limiting seat, a second swinging member and a second actuator, and the second limiting seat is fixed on the movable On the bottom frame, the second vertical plate is fixed on the movable bottom frame or the second limit seat, the second swinging part and the second actuator are connected to the second vertical plate, and the second swinging part is provided with a second rotating part ; The pulling device is connected to the movable chassis or the second limit seat; the control box is electrically connected to the pulling device, the first actuator and the second actuator respectively.

Description

超长链条自动拉力测试装置Ultra-long chain automatic tension test device

技术领域 technical field

本发明涉及机械部件的测试领域,具体涉及一种超长链条自动拉力测试装置。 The invention relates to the testing field of mechanical components, in particular to an automatic tension testing device for super-long chains.

背景技术 Background technique

链条一般为金属的链环或环形物,多用作机械传动、牵引。链条按不同的用途和功能区分为传动链、输送链、曳引链和专用特种链四种。 Chains are generally metal links or rings, which are mostly used for mechanical transmission and traction. According to different purposes and functions, the chain is divided into four types: transmission chain, conveyor chain, traction chain and special special chain.

曳引链主要用于拉曳和起重的链条。曳引链主要应用于曳引式电梯。曳引式电梯是垂直交通运输工具中使用最普遍的一种电梯。通常链条生产厂家生产曳引链均是超长链条,超长链条是指长度超过27.5m的链条。客户在具体使用时,根据具体需要再将超长链条截断。 Traction chains are mainly used for pulling and lifting chains. Traction chains are mainly used in traction elevators. Traction elevator is the most commonly used elevator in vertical transportation. Usually chain manufacturers produce traction chains that are super-long chains, and super-long chains refer to chains with a length of more than 27.5m. When customers use it, they can cut off the super long chain according to their specific needs.

曳引链通常需要进行浸塑处理,浸塑是指对链条表面涂覆塑料的加工工艺。浸塑后的链条具有耐低温、耐冲击、耐磨、耐盐雾、耐拉、耐酸碱、耐老化、耐高压、耐化学品、耐候性优良,且露天使用不会产生裂纹等优点。 Drag chains usually need to be dipped, which refers to the process of coating the surface of the chain with plastic. The chain after dipping has the advantages of low temperature resistance, impact resistance, wear resistance, salt spray resistance, tensile resistance, acid and alkali resistance, aging resistance, high pressure resistance, chemical resistance, weather resistance, and no cracks when used in the open air.

曳引链条的浸塑流程主要包括:进料—浸塑—冷却—打码—出料。在进料步骤前需要对链条的性能进行测试,目的是检查链条的抗拉性能是否合格,以免抗拉力不够的链条进行浸塑后,流入市场。由于曳引链主要应用于电梯行业,链条质量的优劣直接影响到乘客的人生安全,故链条的质量尤为重要。故在曳引链进行浸塑前需对每一节链环进行拉力测试。 The dipping process of the traction chain mainly includes: feeding - dipping - cooling - coding - discharging. The performance of the chain needs to be tested before the feeding step. The purpose is to check whether the tensile performance of the chain is qualified, so as to prevent chains with insufficient tensile strength from entering the market after dipping. Since the traction chain is mainly used in the elevator industry, the quality of the chain directly affects the safety of passengers, so the quality of the chain is particularly important. Therefore, it is necessary to perform a tensile test on each link before the traction chain is impregnated.

通常对链条的链环进行拉力测试时,不是单独对每一节链环进行拉力测试,而是以某一长度的链条为单位进行拉力测试。例如公开号CN103245564A的一种链条抗拉参数测试装置,公开了,包括工作台、固定座、适配器、拉力计、百分表和作动装置;所述作动装置用于拉伸被测链条,所述适配器保证被测链条的高度与作动装置的作用力在同一水平面上。该装置在每测试一段链条的拉力时均需要手动对链条进行锁紧固定,大大降低了测试效率。 Usually, when the chain link of the chain is subjected to a tension test, the tension test is not performed on each link individually, but the tension test is performed on a chain of a certain length. For example, a chain tensile parameter testing device with publication number CN103245564A discloses that it includes a workbench, a fixed seat, an adapter, a tension gauge, a dial gauge and an actuating device; the actuating device is used to stretch the chain under test, The adapter ensures that the height of the chain to be tested is on the same level as the active force of the actuating device. The device needs to manually lock and fix the chain every time the pulling force of a section of the chain is tested, which greatly reduces the test efficiency.

综上所述,对于链条生产厂家而言,现急需一种自动拉力测试装置,能在链条进行拉力测试过程中,无需人工对待测试段的链条进行端点固定,已成为该行业亟待解决的问题。 To sum up, for chain manufacturers, there is an urgent need for an automatic tension testing device, which can eliminate the need to manually fix the end points of the chain to be tested during the chain tension testing process, which has become an urgent problem to be solved in this industry.

发明内容 Contents of the invention

本发明的目的提供一种超长链条自动拉力测试装置,在超长链条的拉力测试中,无需人工对待测试段的链条进行端点固定。 The purpose of the present invention is to provide an automatic tension testing device for super-long chains, which does not need to manually fix the end points of the chains to be tested during the tension testing of super-long chains.

为达到上述目的,本发明的技术方案如下: To achieve the above object, the technical scheme of the present invention is as follows:

超长链条自动拉力测试装置,包括固定座、拉力座和使拉力座运动的拉动装置,还包括控制箱;固定座包括底座、第一立板、第一限位座、第一摆动件和第一执行元件,第一限位座固定在底座上,第一立板固定在底座或限位座上,第一摆动件和第一执行元件均连接在第一立板上,且第一摆动件分别与第一执行元件和第一立板转动连接,第一摆动件上设有第一转动件,且第一转动件位于第一限位座上方;所述拉力座包括活动底架、第二立板、第二限位座、第二摆动件和第二执行元件,第二限位座固定在活动底架上,第二立板固定在活动底架或第二限位座上,第二摆动件和第二执行元件均连接在第二立板上,且第二摆动件分别与第二执行元件和第二立板转动连接,第二摆动件上设有第二转动件,且第二转动件位于第二限位座上方;所述拉动装置与活动底架或第二限位座连接;所述控制箱分别与拉动装置、第一执行元件和第二执行元件电连接。 The super-long chain automatic tension test device includes a fixed base, a tension base, a pulling device for moving the tension base, and a control box; An actuator, the first limit seat is fixed on the base, the first vertical plate is fixed on the base or the limit seat, the first swinging member and the first actuator are connected to the first vertical plate, and the first swinging member They are respectively connected to the first actuator and the first vertical plate in rotation, the first swinging member is provided with a first rotating member, and the first rotating member is located above the first limiting seat; the tension seat includes a movable base, a second The vertical plate, the second limit seat, the second swing member and the second actuator, the second limit seat is fixed on the movable chassis, the second vertical plate is fixed on the movable chassis or the second limit seat, and the second Both the oscillating member and the second actuator are connected to the second vertical plate, and the second oscillating member is respectively rotatably connected to the second actuator and the second vertical plate, the second oscillating member is provided with a second rotating member, and the second The rotating part is located above the second limiting seat; the pulling device is connected with the movable chassis or the second limiting seat; the control box is electrically connected with the pulling device, the first actuator and the second actuator respectively.

采用本方案的超长链条自动拉力测试装置,第一摆动件分别与第一执行元件和第一立板转动连接,第一执行元件运动从而带动第一摆动件运动,且第一摆动件围绕第一摆动件与第一立板的连接点处摆动。第一摆动件上设有第一转动件,且第一转动件位于第一限位座上方,第一转动件起支撑链条的作用,拉动链条时,转动件转动,减小对链条的磨损。第一限位座对待测试段链条起端点固定的作用。需要对某段链条进行拉力检测时,第一执行元件运动使第一摆动件上的第一转动件向第一限位座运动,当第一摆动件运动到第一限位座时,第一摆动件下方的链条某一链环被第一限位座卡住,从而实现了对测试段链条的一端固定。 Using the super-long chain automatic tension testing device of this scheme, the first swinging member is respectively connected to the first actuator and the first vertical plate in rotation, the movement of the first actuator drives the movement of the first swinging member, and the first swinging member surrounds the first A swinging part swings at the connecting point with the first vertical plate. The first swinging member is provided with a first rotating member, and the first rotating member is located above the first position limiting seat. The first rotating member plays a role in supporting the chain. When the chain is pulled, the rotating member rotates to reduce wear on the chain. The first limit seat plays the role of fixing the end of the chain to be tested. When it is necessary to perform tension detection on a certain chain, the movement of the first actuator causes the first rotating member on the first swinging member to move toward the first limit seat, and when the first swinging member moves to the first limit seat, the first A chain link of the chain below the swing member is blocked by the first limit seat, thereby realizing fixing one end of the chain of the test section.

第二摆动件分别与第二执行元件和第二立板转动连接,第二执行元件运动从而带动第二摆动件运动,且第二摆动件围绕第二摆动件与第二立板的连接点处摆动。第二摆动件上设有第二转动件,且第二转动件位于第二限位座上方,第二转动件起支撑链条的作用,拉动链条时,转动件转动,减小对链条的磨损。第二限位座对待测试段链条起端点固定的作用。需要对某段链条进行拉力检测时,第二执行元件运动使第二摆动件上的第二转动件向第二限位座运动,当第二摆动件运动到第二限位座时,第二摆动件下方的链条某一链环被第二限位座卡住,从而实现了对测试段链条的一端固定。 The second oscillating member is respectively rotatably connected with the second actuator and the second vertical plate, the movement of the second actuator drives the movement of the second oscillating member, and the second oscillating member surrounds the connection point between the second oscillating member and the second vertical plate swing. The second swinging member is provided with a second rotating member, and the second rotating member is located above the second limit seat, and the second rotating member plays a role in supporting the chain. When the chain is pulled, the rotating member rotates to reduce wear on the chain. The second limit seat acts as an end point fixer for the chain to be tested. When it is necessary to perform tension detection on a certain chain, the movement of the second actuator causes the second rotating member on the second swinging member to move toward the second limit seat, and when the second swinging member moves to the second limit seat, the second A chain link of the chain below the swing member is blocked by the second limit seat, thereby realizing fixing one end of the test section chain.

拉动装置使拉力座运动从而实现对待测链条的拉力测试。控制箱分别与拉动装置、第一执行元件和第二执行元件电连接,通过对控制箱设置PLC程序,控制第一执行元件、第二执行元件和拉动装置的运动节拍,可实现全自动对超长链条进行逐段拉力测试。 The pulling device moves the tension seat so as to realize the tension test of the chain to be tested. The control box is electrically connected with the pulling device, the first actuator and the second actuator respectively. By setting the PLC program on the control box, the movement rhythm of the first actuator, the second actuator and the pulling device can be controlled to realize automatic super-automatic inspection. Long chains are subjected to section-by-section pull tests.

工作原理:具体实施本超长链条拉力测试装置时,首先使固定座、拉力座和拉动装置依次排列,然后让链条依次穿过第二转动件和第一转动件。 Working principle: When implementing the ultra-long chain tension testing device, first arrange the fixed seat, the tension seat and the pulling device in sequence, and then let the chain pass through the second rotating part and the first rotating part in sequence.

当第一转动件和第二转动件之间的链条段需要进行拉力测试时,通过控制箱使第一执行元件工作,第一执行元件工作带动第一摆动件运动,使第一转动件向靠近第一限位座的方向运动,此时第一摆动件下方的链条也向第一限位座的方向靠近,当第一摆动件下方的链条接触限位座,并有一节链环被限位座卡住时,第一执行元件保持此工作状态。 When the chain segment between the first rotating part and the second rotating part needs to be tested for tension, the first actuator is operated through the control box, and the first actuator works to drive the first swinging part to move, so that the first rotating part moves closer to The direction of the first limiting seat moves, and at this time the chain below the first swinging member also approaches the direction of the first limiting seat, when the chain below the first swinging member contacts the limiting seat, and a chain link is restricted When the seat is stuck, the first actuator maintains this working state.

通过控制箱使第二执行元件工作,第二执行元件工作带动第二摆动件运动,使第二转动件向靠近第二限位座的方向运动,此时第二摆动件下方的链条也向第二限位座的方向靠近,当第二摆动件下方的链条接触限位座,并有一节链环被限位座卡住时,第二执行元件保持此工作状态。此时待测试段的链条两端分别被固定座和拉力座固定。 The second actuator works through the control box, and the second actuator works to drive the second swinging member to move, so that the second rotating member moves toward the direction close to the second limit seat. At this time, the chain below the second swinging member also moves toward the first The direction of the two limit seats is close, and when the chain below the second swinging member contacts the limit seat, and a chain link is blocked by the limit seat, the second actuator maintains this working state. At this moment, the two ends of the chain of the section to be tested are respectively fixed by the fixed seat and the tension seat.

通过控制箱使拉动装置工作,拉动装置带动拉力座向远离固定座的方向运动,待测试段的链条被拉直。拉动装置带动拉力座运动的过程中,若测试段链条没有出现断裂现象,表明该段链条抗拉强度合格。 The pulling device is operated through the control box, and the pulling device drives the tension seat to move away from the fixed seat, and the chain to be tested is straightened. When the pulling device drives the tension seat to move, if the chain in the test section does not break, it indicates that the tensile strength of the chain in this section is qualified.

需要对另一段链条进行拉力测试时,通过控制箱使拉动装置工作,拉动装置使拉力座回复到原位,然后通过控制箱使第一执行元件和第二执行元件工作,第一摆动件和第二摆动件均摆动,使第一转动件向远离第一限位座的方向运动,第二转动件向远离第二限位座的方向运动。第一摆动件下方的链条也向远离第一限位座的方向运动,此时被卡在第一限位座上的链环从第一限位座上脱离;第二摆动件下方的链条也向远离第二限位座的方向运动,此时被卡在第二限位座上的链环从第二限位座上脱离。拉动链条使需要进行拉力测试的链条段位于第一转动件和第二转动件之间。重复之前的拉力测试步骤,即可实现对超长链条进行逐段拉力测试。 When it is necessary to perform a tension test on another chain, the pulling device is operated through the control box, and the pulling device returns the tension seat to its original position, and then the first actuator and the second actuator are operated through the control box, and the first swinging member and the second actuator are operated. The two swinging parts both swing, so that the first rotating part moves away from the first limiting seat, and the second rotating part moves away from the second limiting seat. The chain below the first swing member also moves away from the first limit seat, and at this moment, the chain ring stuck on the first limit seat breaks away from the first limit seat; the chain below the second swing member also moves away from the first limit seat. To move away from the direction of the second limiting seat, the chain link stuck on the second limiting seat is now disengaged from the second limiting seat. The chain is pulled so that the chain segment to be tested for pull force is located between the first rotating member and the second rotating member. By repeating the previous tensile test steps, the segment-by-section tensile test of the ultra-long chain can be realized.

有益效果:在链条进行拉力测试的过程中完全无需人工对待检查段链条进行端点固定,通过控制箱可控制第一执行元件、第二执行元件和拉动装置之间的运动节拍。相对目前需要人工对待测试段链条进行端点固定而言,本装置采用自动化工作,大大提高了链条的拉力测试效率。 Beneficial effects: during the tension test of the chain, there is no need to manually fix the end point of the chain to be inspected, and the movement tempo between the first actuator, the second actuator and the pulling device can be controlled through the control box. Compared with the need to manually fix the end points of the chain to be tested at present, this device adopts automatic work, which greatly improves the efficiency of the tension test of the chain.

进一步地,所述固定座和拉力座之间设有导轨,且导轨上设有多个并列的滚筒,在链条穿过第二转动件到达地一转动件之间时,链条与滚筒接触,此时滚筒与链条是点接触,相对链条与地面进行面接触而言,链条的磨损更小,并且避免了链条与地面接触,以免有泥土等杂质附着在链条上,影响后续链条进行浸塑的效果。 Further, a guide rail is provided between the fixed seat and the tension seat, and a plurality of parallel rollers are arranged on the guide rail. When the chain passes through the second rotating member and arrives between the first rotating member, the chain contacts the rollers. When the roller and the chain are in point contact, compared with the surface contact between the chain and the ground, the wear of the chain is smaller, and the contact between the chain and the ground is avoided, so as to prevent impurities such as mud from adhering to the chain and affecting the effect of subsequent chain dipping .

进一步地,所述导轨的端部设有导向座,该导向座包括导向底座和导向块,导向块与导向底座可拆卸连接。导向座能确保在链条拉动的过程中,链条始终在第一转动件和第二转动件形成的直线方向上。导向块与导向底座可拆卸连接是方便导向块的加工。 Further, a guide seat is provided at the end of the guide rail, and the guide seat includes a guide base and a guide block, and the guide block and the guide base are detachably connected. The guide seat can ensure that the chain is always on the straight line formed by the first rotating part and the second rotating part during the chain pulling process. The detachable connection between the guide block and the guide base facilitates the processing of the guide block.

进一步地,所述第一限位座包括第一限位板和第一U形板,第一限位板与第一U形板可拆卸连接,第一限位板上设有能卡住链环的卡口。第一限位板与第一U形板可拆卸连接是方便第一限位板上卡口的加工,同时也尽可能利用一些零散材料。第一限位板与第一U形板形成矩形框,方便第一转动件运动到矩形框内时,第一摆动件下方的链条与第一限位板接触,使其中一链环被第一限位板上的卡口卡住。 Further, the first limiting seat includes a first limiting plate and a first U-shaped plate, the first limiting plate is detachably connected to the first U-shaped plate, and the first limiting plate is provided with a ring bayonet. The detachable connection between the first limiting plate and the first U-shaped plate facilitates the processing of the bayonet on the first limiting plate, and also utilizes some scattered materials as much as possible. The first limiting plate and the first U-shaped plate form a rectangular frame, so that when the first rotating member moves into the rectangular frame, the chain below the first swinging member contacts the first limiting plate, so that one of the chain links is moved by the first The bayonet on the limit plate is stuck.

进一步地,所述第一立板上还设有第一固定转动件和第一副转动件,第一固定转动件位于第一转动件上方,且第一固定转动件的离地距离大于第一副转动件的离地距离。第一固定转动件、第一副转动件和第一转动件组合成一套转动件组,有利于链条拉动过程中的平稳,以及使链条进入该转动件组和离开该转动件组时的方向相同。 Further, the first vertical plate is also provided with a first fixed rotating part and a first auxiliary rotating part, the first fixed rotating part is located above the first rotating part, and the distance from the ground of the first fixed rotating part is greater than that of the first fixed rotating part. The distance from the ground of the auxiliary rotating member. The first fixed rotating part, the first auxiliary rotating part and the first rotating part are combined into a rotating part group, which is beneficial to the stability during the chain pulling process, and makes the chain enter and leave the rotating part group in the same direction .

进一步地,所述第二立板上还设有第二固定转动件、第二副转动件和第二调节转动件,第二固定转动件位于第二转动件上方,且第二固定转动件的离地距离大于第二副转动件的离地距离,第二调节转动件位于第二固定转动件上方,且第二调节转动件可在立板上竖向移动。第二固定转动件、第二副转动件和第二转动件组合成一套转动件组,有利于链条拉动过程中的平稳,以及使链条进入该转动件组和离开该转动件组时的方向相同。第二调节转动件起辅助调节链条上链环方向的作用,确保从第二调节转动件通过的链环均是成水平方向布置。 Further, the second vertical plate is also provided with a second fixed rotating member, a second auxiliary rotating member and a second adjusting rotating member, the second fixed rotating member is located above the second rotating member, and the second fixed rotating member The distance from the ground is greater than that of the second auxiliary rotating member, the second adjusting rotating member is located above the second fixed rotating member, and the second adjusting rotating member can move vertically on the vertical plate. The second fixed rotating part, the second auxiliary rotating part and the second rotating part are combined to form a set of rotating parts, which is beneficial to the stability during the chain pulling process, and makes the chain enter and leave the rotating part group in the same direction . The second adjustment rotating member plays the role of assisting in adjusting the direction of the links on the chain, ensuring that the links passing through the second adjusting rotating member are all arranged in a horizontal direction.

进一步地,所述第一限位座上设有第一导向板,第二限位座上设有第二导向板。第一转动件随第一摆动件运动的过程中,第一导向板对第一摆动件起导向作用;第二转动件随第二摆动件运动的过程中,第二导向板对第二摆动件起导向作用。 Further, a first guide plate is provided on the first limit seat, and a second guide plate is provided on the second limit seat. When the first rotating part moves with the first swinging part, the first guide plate guides the first swinging part; when the second rotating part moves with the second swinging part, the second guide plate guides the second swinging part Play a guiding role.

进一步地,拉动装置包括底板、支撑座,液压缸和油箱,支撑座固定在底板上,液压缸固定在支撑座上,油箱与液压缸通过油管连接;支撑座上还设有支撑架,该支撑架包括支撑杆,支撑杆下端设有弧形座,上端设有滑轮。滑轮对进入拉力座的链条起支撑作用。 Further, the pulling device includes a base plate, a support base, a hydraulic cylinder and an oil tank, the support base is fixed on the base plate, the hydraulic cylinder is fixed on the support base, the oil tank and the hydraulic cylinder are connected through oil pipes; a support frame is also provided on the support base, and the support The frame includes a support rod, the lower end of the support rod is provided with an arc seat, and the upper end is provided with a pulley. The pulley supports the chain entering the tension seat.

进一步地,还包括输入辊和输出辊,输入辊、拉动装置、拉力座、导轨、导向座和输出辊依次排列,输出辊上安装有第一电机,输入辊上均安装有第二电机,第一电机和第二电机均与控制箱电连接。通过控制箱可通过第一电机和第二电机的工作状态达到控制输入辊、输出辊的运动状态,以配合链条拉力测试的需要。 Further, it also includes an input roller and an output roller, the input roller, the pulling device, the tension seat, the guide rail, the guide seat and the output roller are arranged in sequence, the first motor is installed on the output roller, and the second motor is installed on the input roller. Both the first motor and the second motor are electrically connected to the control box. Through the control box, the working state of the first motor and the second motor can be used to control the motion state of the input roller and the output roller, so as to meet the needs of the chain tension test.

进一步地,第一摆动件上设有第一支撑杆,第二摆动件上设有第二支撑杆,第二立板上设有支撑块,该支撑块上设有两个导向柱,该导向柱与支撑块转动连接。第一支撑杆避免第一转动件位于限位座上方时,第一摆动件下方的链条与限位座接触,出现链条被第一限位座卡住的现象;第二支撑杆避免第二转动件位于限位座上方时,第二摆动件下方的链条与第二限位座接触,出现链条被第二限位座卡住的现象。链条从两导向柱之间穿过,两导向柱形成的导向口对进入拉力座的链条进行导向和限位作用,避免链条从拉力座上因链条左右摆动而滑落。 Further, a first support rod is provided on the first swing member, a second support rod is provided on the second swing member, a support block is provided on the second vertical plate, two guide columns are provided on the support block, and the guide The column is rotatably connected with the support block. The first support rod prevents the chain under the first swinging member from contacting the limit seat when the first rotating part is above the limit seat, and the chain is stuck by the first limit seat; the second support rod prevents the second rotation When the part is above the limit seat, the chain below the second swinging part contacts the second limit seat, and the chain is stuck by the second limit seat. The chain passes between the two guide posts, and the guide port formed by the two guide posts guides and limits the chain entering the tension seat, preventing the chain from sliding down from the tension seat due to the chain swinging left and right.

附图说明 Description of drawings

图1是本发明超长链条自动拉力测试装置实施例的结构示意图; Fig. 1 is the structural representation of the embodiment of super-long chain automatic tensile testing device of the present invention;

图2是图1中拉动装置和拉力座的结构示意图; Fig. 2 is a schematic structural view of the pulling device and the tension seat in Fig. 1;

图3是图1中固定座的结构示意图; Fig. 3 is a schematic structural view of the fixing seat in Fig. 1;

图4是图3中第一限位座的结构示意图; Fig. 4 is a schematic structural view of the first position limiting seat in Fig. 3;

图5是图1中导向座的结构示意图。 Fig. 5 is a schematic structural view of the guide seat in Fig. 1 .

具体实施方式 Detailed ways

下面通过具体实施方式对本发明作进一步详细的说明: The present invention will be described in further detail below by means of specific embodiments:

说明书附图中的附图标记包括:输入辊1、输出辊2、固定座3、拉力座4、拉动装置5、导轨6、导向座7、控制箱8、液压站9、液压缸10、第一电机11、第二电机12、第一立板13、第一摆动杆14、第一气缸15、第一滑轮16、第一固定滑轮17、第一副滑轮18、第二调节滑轮19、第一导向板20、第一限位座21、第一限位板22、第一U形板23、导向底座24、导向块25、支撑块26。 The reference signs in the drawings of the specification include: input roller 1, output roller 2, fixed seat 3, tension seat 4, pulling device 5, guide rail 6, guide seat 7, control box 8, hydraulic station 9, hydraulic cylinder 10, the first One motor 11, the second motor 12, the first vertical plate 13, the first swing lever 14, the first cylinder 15, the first pulley 16, the first fixed pulley 17, the first secondary pulley 18, the second adjustment pulley 19, the first A guide plate 20 , a first limit seat 21 , a first limit plate 22 , a first U-shaped plate 23 , a guide base 24 , a guide block 25 , and a support block 26 .

实施例基本如附图1所示:超长链条自动拉力测试装置,包括输入辊1、输出辊2、固定座3、拉力座4、拉动装置5、导轨6、导向座7和控制箱8。输入辊1、拉动装置5、拉力座4、导轨6、导向座7、固定座3和输出辊2并列依次排布。导轨6上设有10个并列的滚筒。输出辊2上安装有第一电机11,输入辊1上均安装有第二电机12,第一电机11、第二电机12、拉动装置5、固定座3、拉力座4均与控制箱8电连接。拉动装置5包括底板、支撑座,液压缸10和液压站9。 The embodiment is basically shown in Figure 1: an automatic tensile testing device for super-long chains, including an input roller 1, an output roller 2, a fixed seat 3, a tension seat 4, a pulling device 5, a guide rail 6, a guide seat 7 and a control box 8. The input roller 1, the pulling device 5, the tension seat 4, the guide rail 6, the guide seat 7, the fixed seat 3 and the output roller 2 are arranged side by side in sequence. The guide rail 6 is provided with 10 parallel rollers. The first motor 11 is installed on the output roller 2, the second motor 12 is installed on the input roller 1, the first motor 11, the second motor 12, the pulling device 5, the fixed seat 3, the tension seat 4 are all electrically connected to the control box 8 connect. The pulling device 5 includes a base plate, a support seat, a hydraulic cylinder 10 and a hydraulic station 9 .

如附图2所示,拉力座4包括活动底架、第二立板、第二限位座、第二摆动件和第二执行元件,第二限位座焊接在活动底架上,活动底架的下部安装有滚轮。第二立板焊接在第二限位座上,第二摆动件与第二立板通过转动销连接,第二执行元件与第二立板螺栓连接,第二摆动件与第二执行元件枢接,第二摆动件的左端部安装有第二转动件,第二转动件位于第二限位座上方;液压缸上的活塞杆与第二限位座连接。第二摆动件上设有第二支撑杆,第二立板上的左上端还焊接有支撑块26,该支撑块26上安装两个并排的导向柱,导向柱可在支撑块26上转动。 As shown in accompanying drawing 2, the tension base 4 includes a movable base, a second vertical plate, a second limit seat, a second swing member and a second actuator, the second limit base is welded on the movable base, and the movable base The bottom of the frame is equipped with rollers. The second vertical plate is welded on the second limit seat, the second swinging member is connected with the second vertical plate through a rotating pin, the second actuator is connected with the second vertical plate by bolts, and the second swinging member is pivotally connected with the second actuator , the left end of the second swinging member is installed with a second rotating member, the second rotating member is located above the second limit seat; the piston rod on the hydraulic cylinder is connected with the second limit seat. The second swing member is provided with a second support rod, and the upper left end on the second vertical plate is also welded with a support block 26. Two guide posts side by side are installed on this support block 26, and the guide post can rotate on the support block 26.

第二立板上还设有第二固定转动件、第二副转动件和第二调节转动件,第二固定转动件位于第二转动件上方,且第二固定转动件的离地距离大于第二副转动件的离地距离,第二副转动件位于第二固定转动件的右侧,第二调节转动件位于第二固定转动件上方,且第二调节转动件可在立板上竖向移动。第二限位座上焊接有第二导向板,第二导向板对第二转动件随第二摆动件运动的过程中起导向作用。 The second vertical plate is also provided with a second fixed rotating part, a second secondary rotating part and a second adjusting rotating part, the second fixed rotating part is located above the second rotating part, and the distance from the ground of the second fixed rotating part is greater than that of the first rotating part. The distance from the ground of the two pairs of rotating parts, the second auxiliary rotating part is located on the right side of the second fixed rotating part, the second adjusting rotating part is located above the second fixed rotating part, and the second adjusting rotating part can be vertically positioned on the vertical plate move. A second guide plate is welded on the second position-limiting seat, and the second guide plate guides the second rotating member during the movement of the second swinging member.

支撑座固定在底板上,液压缸固定在支撑座上,液压站9与液压缸10通过油管连接;支撑座上还安装有支撑架,该支撑架包括支撑杆,支撑杆下端焊接有弧形座,上端安装有滑轮。 The support base is fixed on the base plate, the hydraulic cylinder is fixed on the support base, the hydraulic station 9 and the hydraulic cylinder 10 are connected through oil pipes; a support frame is also installed on the support base, the support frame includes a support rod, and an arc seat is welded at the lower end of the support rod , a pulley is installed on the upper end.

如附图3所示,固定座3包括底座、第一立板13、第一限位座21、第一摆动件和第一执行元件,第一限位座21焊接在底座上,第一立板13焊接在第一限位座21上,第一摆动件与第一立板13通过转动销连接,第一执行元件与第一立板13通过螺栓连接,第一摆动件与第一执行元件枢接,第一摆动件的右端安装有第一转动件,且第一转动件位于第一限位座21上方。第一摆动件上焊接有第一支撑杆,第一限位座21上安装有第一导向板,第一导向板对第一转动件随第一摆动件运动的过程中起导向作用。第一立板13上还设有第一固定转动件和第一副转动件,第一固定转动件位于第一转动件上方,且第一固定转动件的离地距离大于第一副转动件的离地距离,第一副转动件位于第一固定转动件的左侧。 As shown in the accompanying drawing 3, the fixed base 3 includes a base, a first vertical plate 13, a first limiting seat 21, a first swing member and a first actuator, the first limiting base 21 is welded on the base, and the first vertical The plate 13 is welded on the first limit seat 21, the first swinging member is connected with the first vertical plate 13 by a rotating pin, the first actuator is connected with the first vertical plate 13 by bolts, the first swinging member is connected with the first actuator Pivotally connected, a first rotating member is installed on the right end of the first swinging member, and the first rotating member is located above the first limiting seat 21 . A first support rod is welded on the first swing member, and a first guide plate is installed on the first limit seat 21, and the first guide plate guides the first rotating member during the movement of the first swing member. The first vertical plate 13 is also provided with a first fixed rotating part and a first auxiliary rotating part, the first fixed rotating part is located above the first rotating part, and the distance from the ground of the first fixed rotating part is greater than that of the first auxiliary rotating part The distance from the ground, the first auxiliary rotating member is located on the left side of the first fixed rotating member.

如图4所示,第一限位座21包括第一限位板22和第一U形板23,第一限位板22与第一U形板23螺栓连接,第一限位板22上设有能卡住链环的卡口。 As shown in Figure 4, the first limiting seat 21 includes a first limiting plate 22 and a first U-shaped plate 23, the first limiting plate 22 is bolted to the first U-shaped plate 23, and the first limiting plate 22 Features a bayonet that snaps onto the chainring.

如图5所示,导向座7包括导向底座24和导向块25,导向块25与导向底座24螺栓连接。 As shown in FIG. 5 , the guide seat 7 includes a guide base 24 and a guide block 25 , and the guide block 25 is connected with the guide base 24 by bolts.

具体实施本超长链条拉力测试装置时,第一摆动件为第一摆动杆14,第二摆动件为第二摆动杆,且第一摆动杆14与第二摆动杆的结构尺寸相同,方便加工。第一转动件为第一滑轮16,第二转动件为第二滑轮,第一固定转动件为第一固定滑轮17,第一副转动件为第一副滑轮18,第二固定转动件为第二固定滑轮,第二副转动件为第二滑轮,第二调节转动件为第二调节滑轮19,第一执行元件为第一气缸15,第二执行元件为第二气缸。第二限位座的结构与第一限位座21的结构相同。 When specifically implementing the ultra-long chain tension testing device, the first swinging member is the first swinging rod 14, the second swinging member is the second swinging rod, and the first swinging rod 14 and the second swinging rod have the same structural size, which is convenient for processing . The first rotating part is the first pulley 16, the second rotating part is the second pulley, the first fixed rotating part is the first fixed pulley 17, the first secondary rotating part is the first secondary pulley 18, and the second fixed rotating part is the first secondary pulley 18. Two fixed pulleys, the second auxiliary rotating part is the second pulley, the second adjusting rotating part is the second adjusting pulley 19, the first actuator is the first cylinder 15, and the second actuator is the second cylinder. The structure of the second limiting seat is the same as that of the first limiting seat 21 .

使用本方案的装置时,首先将待检测的链条缠绕在输入辊1上,然后让链条依次穿过导向柱、第二固定转动件、第二副转动件、第二转动件、第一转动件、第一副转动件和第一固定转动件;拉动链条时,第二固定转动件与第二转动件的转动方向相反;第一固定转动件与第一转动件的转动方向相反。 When using the device of this scheme, first wind the chain to be detected on the input roller 1, and then let the chain pass through the guide column, the second fixed rotating part, the second auxiliary rotating part, the second rotating part, and the first rotating part in sequence 1. The first auxiliary rotating part and the first fixed rotating part; when the chain is pulled, the rotating direction of the second fixed rotating part is opposite to that of the second rotating part; the rotating direction of the first fixed rotating part is opposite to that of the first rotating part.

当第一转动件和第二转动件之间的链条段需要进行拉力测试时,通过控制箱8使第一执行元件工作,第一执行元件工作带动第一摆动件运动,使第一转动件向靠近第一限位座21的方向运动,此时第一摆动件下方的链条也向第一限位座21的方向靠近,当第一摆动件下方的链条接触限位座,并有一节链环被限位座卡住时,第一执行元件保持此工作状态。 When the chain segment between the first rotating part and the second rotating part needs to be tested for tension, the first actuator is operated through the control box 8, and the operation of the first actuator drives the first swinging part to move, so that the first rotating part moves toward the Move in the direction close to the first limit seat 21. At this time, the chain below the first swing member also approaches the first limit seat 21. When the chain below the first swing member contacts the limit seat, there is a chain When the ring is blocked by the limit seat, the first actuator maintains this working state.

通过控制箱8使第二执行元件工作,第二执行元件工作带动第二摆动件运动,使第二转动件向靠近第二限位座的方向运动,此时第二摆动件下方的链条也向第二限位座的方向靠近,当第二摆动件下方的链条接触限位座,并有一节链环被限位座卡住时,第二执行元件保持此工作状态。此时待测试段的链条两端分别被固定座3和拉力座4固定。 The second actuator works through the control box 8, and the second actuator works to drive the second swinging member to move, so that the second rotating member moves toward the direction close to the second limit seat. At this time, the chain below the second swinging member also moves toward The direction of the second limiting seat is close, and when the chain below the second swinging member contacts the limiting seat, and a chain link is blocked by the limiting seat, the second actuator maintains this working state. At this moment, the two ends of the chain of the section to be tested are fixed by the fixed seat 3 and the tension seat 4 respectively.

通过控制箱8使液压站9向液压缸供油,液压缸中的活塞杆带动拉力座4向远离固定座3的方向运动,此时待测试段的链条被拉直。活塞杆带动拉力座4运动的过程中,若测试段链条没有出现断裂现象,表明该段链条抗拉强度合格。 The hydraulic station 9 supplies oil to the hydraulic cylinder through the control box 8, and the piston rod in the hydraulic cylinder drives the tension seat 4 to move away from the fixed seat 3. At this time, the chain of the section to be tested is straightened. During the movement of the tension seat 4 driven by the piston rod, if there is no fracture phenomenon in the test section of the chain, it indicates that the tensile strength of the section of the chain is qualified.

需要对另一段链条进行拉力测试时,通过控制箱8使拉动装置5工作,拉动装置5使拉力座4回复到原位,然后通过控制箱8使第一执行元件和第二执行元件工作,第一摆动件和第二摆动件均摆动,使第一转动件向远离第一限位座21的方向运动,第二转动件向远离第二限位座的方向运动。第一摆动件下方的链条也向远离第一限位座21的方向运动,此时被卡在第一限位座21上的链环从第一限位座21上脱离;第二摆动件下方的链条也向远离第二限位座的方向运动,此时被卡在第二限位座上的链环从第二限位座上脱离。通过控制箱8使第一电机11和第二电机12转动,使输入辊1和输出辊2转动,将需要进行拉力测试的链条段位于第一转动件和第二转动件之间。重复之前的拉力测试步骤,即可实现对超长链条进行逐段拉力测试。 When it is necessary to perform a tension test on another chain, the pulling device 5 is operated through the control box 8, and the pulling device 5 returns the tension seat 4 to its original position, and then the first actuator and the second actuator are operated through the control box 8, the second Both the first swinging member and the second swinging member swing, so that the first rotating member moves away from the first limiting seat 21 , and the second rotating member moves away from the second limiting seat. The chain below the first swing member also moves away from the first limit seat 21. At this time, the chain link stuck on the first limit seat 21 breaks away from the first limit seat 21; The chain also moves away from the second position-limiting seat, and now the chain link stuck on the second position-limiting seat breaks away from the second position-limiting seat. The first motor 11 and the second motor 12 are rotated by the control box 8, so that the input roller 1 and the output roller 2 are rotated, and the chain segment to be subjected to the tension test is located between the first rotating member and the second rotating member. By repeating the previous tensile test steps, the segment-by-section tensile test of the ultra-long chain can be realized.

以上的仅是本发明的实施例,方案中公知的具体结构及特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。 The above are only embodiments of the present invention, and common knowledge such as specific structures and characteristics known in the schemes are not described here too much. It should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the present invention, several modifications and improvements can also be made, and these should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. Effects and utility of patents. The scope of protection required by this application shall be based on the content of the claims, and the specific implementation methods and other records in the specification may be used to interpret the content of the claims.

Claims (10)

1. the automatic device for testing tensile force of overlength chain, the pull unit comprising holder, pulling force seat and pulling force seat is moved, is characterized in that, also comprise control box; Holder comprises base, the first riser, the first limit base, the first swing component and the first executive component, first limit base is fixed on base, first riser is fixed on base or limit base, first swing component and the first executive component are all connected on the first riser, and the first swing component is rotationally connected with the first executive component and the first riser respectively, first swing component is provided with the first tumbler, and the first tumbler is positioned at above the first limit base; Described pulling force seat comprises movable underframe, the second riser, the second limit base, the second swing component and the second executive component, second limit base is fixed on movable underframe, second riser is fixed on movable underframe or the second limit base, second swing component and the second executive component are all connected on the second riser, and the second swing component is rotationally connected with the second executive component and the second riser respectively, second swing component is provided with the second tumbler, and the second tumbler is positioned at above the second limit base; Described pull unit is connected with movable underframe or the second limit base; Described control box is electrically connected with pull unit, the first executive component and the second executive component respectively.
2. the automatic device for testing tensile force of overlength chain according to claim 1, is characterized in that, be provided with guide rail between described holder and pulling force seat, and guide rail is provided with multiple cylinder arranged side by side.
3. the automatic device for testing tensile force of overlength chain according to claim 2, it is characterized in that, the end of described guide rail is provided with guide holder, and this guide holder comprises guide seats and orienting lug, and orienting lug and guide seats removably connect.
4. the automatic device for testing tensile force of overlength chain according to claim 1 or 3, it is characterized in that, described first limit base comprises the first limiting plate and the first U-board, and the first limiting plate and the first U-board removably connect, and the first limiting plate is provided with the bayonet socket that can block chain link.
5. the automatic device for testing tensile force of overlength chain according to claim 4, it is characterized in that, described first riser is also provided with the first fixing tumbler and the first secondary tumbler, first fixing tumbler is positioned at above the first tumbler, and the ground clearance of the first fixing tumbler is greater than the ground clearance of the first secondary tumbler.
6. the automatic device for testing tensile force of overlength chain according to claim 5, it is characterized in that, described second riser is also provided with the second fixing tumbler, the second secondary tumbler and the second regulating rotary moving part, second fixing tumbler is positioned at above the second tumbler, and the ground clearance of the second fixing tumbler is greater than the ground clearance of the second secondary tumbler, second regulating rotary moving part is positioned at above the second fixing tumbler, and the second regulating rotary moving part can vertically movement on riser.
7. the automatic device for testing tensile force of overlength chain according to claim 6, is characterized in that, described first limit base is provided with the first guide plate, and the second limit base is provided with the second guide plate.
8. the automatic device for testing tensile force of overlength chain according to claim 7, it is characterized in that, described pull unit comprises base plate, supporting seat, hydraulic cylinder and fuel tank, supporting seat is fixed on base plate, and hydraulic cylinder is fixed on supporting seat, and fuel tank is connected by oil pipe with hydraulic cylinder; Supporting seat is also provided with bracing frame, and this bracing frame comprises support bar, and support bar lower end is provided with arc-shaped seat, and upper end is provided with pulley.
9. according to the automatic device for testing tensile force of overlength chain described in claims 1 to 3,7 or 8, it is characterized in that, also comprise input roller and outlet roller, input roller, pull unit, pulling force seat, guide rail, guide holder and outlet roller are arranged in order, outlet roller is provided with the first motor, input roller is all provided with the second motor, and the first motor and the second motor are all electrically connected with control box.
10. the automatic device for testing tensile force of overlength chain according to claim 9, it is characterized in that, first swing component is provided with the first support bar, second swing component is provided with the second support bar, second riser is provided with back-up block, this back-up block is provided with two guideposts, and this guidepost and back-up block are rotationally connected.
CN201510494741.4A 2015-08-13 2015-08-13 Automatic tension testing device of super-long chain Pending CN105067246A (en)

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CN108398324A (en) * 2018-03-03 2018-08-14 青岛铭润机械有限公司 A kind of hoisting chain pull force calculation machine
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