CN105060228A - A-grade air shower device applied to blowing-filling-packaging integrated machine - Google Patents
A-grade air shower device applied to blowing-filling-packaging integrated machine Download PDFInfo
- Publication number
- CN105060228A CN105060228A CN201510560633.2A CN201510560633A CN105060228A CN 105060228 A CN105060228 A CN 105060228A CN 201510560633 A CN201510560633 A CN 201510560633A CN 105060228 A CN105060228 A CN 105060228A
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- Prior art keywords
- control cock
- shower device
- level wind
- air filter
- air
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- 238000004806 packaging method and process Methods 0.000 title abstract 2
- 239000002245 particle Substances 0.000 claims abstract description 12
- 230000003189 isokinetic effect Effects 0.000 claims abstract description 9
- 238000005070 sampling Methods 0.000 claims abstract description 9
- 238000006243 chemical reaction Methods 0.000 claims abstract description 8
- 230000001954 sterilising effect Effects 0.000 claims abstract description 7
- 238000005538 encapsulation Methods 0.000 claims description 16
- 238000007664 blowing Methods 0.000 claims description 15
- 238000012061 filter integrity test Methods 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 7
- 239000010865 sewage Substances 0.000 claims description 7
- 238000012360 testing method Methods 0.000 claims description 6
- 238000004659 sterilization and disinfection Methods 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 3
- 238000011049 filling Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000012371 Aseptic Filling Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000000249 desinfective effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000036512 infertility Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Landscapes
- Ventilation (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses an A-grade air shower device applied to a blowing-filling-packaging integrated machine. The A-grade air shower device is characterized by comprising a frequency conversion centrifugal fan, a flow control valve and an air filter which are sequentially connected, wherein an inlet of the air filter is communicated with steam through a control valve I; the air filter is connected with a temperature sensor through a control valve III and a control valve IV respectively, and the temperature sensor is communicated with a drain outlet through a stop valve; the air filter is connected with the side surface and the top of an A-grade air shower hood through a control valve II, and an isokinetic sampling head is arranged inside the A-grade air shower hood and is connected with an air particle counter. According to the device, the operation is convenient, the whole process is automatically controlled through signals sent by various sensors, the sterile air filter can be used for online sterilizing through an A-grade-air pipeline by a special process, a filling region can be rapidly cleaned, artificial intervention frequency can be reduced, secondary pollution can be avoided, the operation is convenient, the production adjusting time is shortened, and the production efficiency is improved.
Description
Technical field
The present invention relates to and be a kind ofly applied to the A level wind shower device blowing encapsulation all-in-one machine, belong to food, medical package equipment technical field.
Background technology
Blow in prior art in encapsulation all-in-one machine, three-in-one aseptic filling technology be by bottle processed, filling, seal a kind of method that the plastic wrapping solution that integrates produces.It is a set of special mechanical equipment, can continuous handling, is completed from thermoplastic material being blow molded into container to filling and sealing, whole process by a full-automatic machine.
Whole process is that full automatic control is uninterruptedly produced continuously under sterility protection state, and product is pollution-free
Under the protection of A level laminar flow hood, inject sterile liquid medicine, can not on-line cleaning and sterilizing by the pipeline of A level wind, can not be very fast the full scale clearance of filling region is clean, and complex operation, is not easy to enhance productivity.
Summary of the invention
The technical problem to be solved in the present invention is: provide a kind of easy to operate, Automated condtrol can be realized, reduce human intervention be applied to the A level wind shower device blowing encapsulation all-in-one machine, solve the inconvenience of in the pipeline by A level wind disinfecting action and the low problem of production efficiency.
In order to solve the problems of the technologies described above, technical scheme of the present invention there is provided and is a kind ofly applied to the A level wind shower device blowing encapsulation all-in-one machine, it is characterized in that, comprise connect successively frequency conversion centrifugal blower, flow-controlling gate, air filter, the entrance of air filter is also by control cock one and vapor communication; Air filter is connected with temperature sensor respectively by control cock three, control cock four, and temperature sensor is communicated with sewage draining exit by shutoff valve; Control cock four, residual liquid tank top interface are all connected with temperature sensor by control cock five; Air filter also drenches the side of covering by control cock two and A polar wind and top is connected, and the pouring of A level wind is provided with isokinetic sampling head in covering, and isokinetic sampling head is connected with airborne particle counter; Control cock one is normally closed, just opens when steam sterilizing, and control cock two, control cock four and control cock five are closed simultaneously, and control cock three is opened; Flow-controlling gate is normally closed, opens after blower fan is opened, and regulates air quantity with aperture, and control cock three, control cock four are closed, and through filter, control cock two is opened, and drenches air-supply to A level wind; When filter carries out integrity test, control cock two, control cock three, control cock five are closed, and control cock four is opened, and raffinate drains into residual liquid tank the most at last.
Preferably, described frequency conversion centrifugal blower arrival end is provided with coarse filter.
Preferably, filter integrity test interface is provided with between described control cock one and air filter.
Preferably, the top of described A level wind pouring cover is connected with wind speed transducer, pressure difference transmitter.
Preferably, described A level wind shower device area inner pressure is greater than ambient pressure.
Preferably, online particle monitored control system is also comprised.
Preferably, described air filter and pipeline are provided with online disinfection system.
Preferably, to realize pressure reduction in room by blower fan constant for the whole air inlet/outlet of described A level wind shower device.
Preferably, the outlet of described control cock one is connected with filter integrity test interface.
The present invention includes aseptic compressed air, steam, air filter, A level wind drenches cover and relevant supporting pipe line parts.Pressure difference transmitter, wind speed transducer, the cooperation of isokinetic sampling head is arranged on A level wind and drenches on cover, and whole wind drenches cover and is arranged on filling platform.
The present invention is easy to operate, overall process provides signal by each sensor and realizes automatically controlling, aseptic air filter can be made by special technique, can sterilizing online by the pipeline of A level wind, can be very fast by the full scale clearance of filling region totally, reduce artificial intervention, avoid secondary pollution, and easy to operate, shorten and produce regulation time, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is a kind of connection diagram being applied to the A level wind shower device blowing encapsulation all-in-one machine provided by the invention.
Detailed description of the invention
For making the present invention become apparent, hereby with preferred embodiment, and accompanying drawing is coordinated to be described in detail below.
Embodiment
The invention provides and be a kind ofly applied to the A level wind shower device blowing encapsulation all-in-one machine, as shown in Figure 1, comprise connect successively frequency conversion centrifugal blower, flow-controlling gate, air filter, also comprise online particle monitored control system.The entrance of air filter is also by control cock one and vapor communication; The outlet of control cock one is connected with filter integrity test interface.Air filter is connected with temperature sensor respectively by control cock three, control cock four, and temperature sensor is communicated with sewage draining exit by shutoff valve; Control cock four, residual liquid tank top interface are all connected with temperature sensor by control cock five; Air filter also drenches the side of covering by control cock two and A polar wind and top is connected, and the pouring of A level wind is provided with isokinetic sampling head in covering, and isokinetic sampling head is connected with airborne particle counter.Frequency conversion centrifugal blower arrival end is provided with coarse filter.Filter integrity test interface is provided with between control cock one and air filter.The top that A level wind drenches cover is connected with wind speed transducer, pressure difference transmitter.A level wind shower device area inner pressure is greater than ambient pressure.Air filter and pipeline are provided with online disinfection system.It is constant that the whole air inlet/outlet of A level wind shower device realizes pressure reduction in room by blower fan.
The working process of this device is as follows:
(1) when normally producing, aseptic compressed air is entered from source of the gas, control cock one, control cock three is closed, and opens control cock two, enters A level wind and drenches in cover, form aseptic A level region, whether reach 0.45m/s according to the wind speed that wind speed change-speed box detects, ensure that filling areal pressure is greater than surrounding environment, pressure reduction ensures in certain specification simultaneously.
(2) open A level wind shower device, drench the isokinetic sampling head in cover at A level wind, be arranged on air outlet position, according to the principle of equalization of pressure, dust particle extracted; By airborne particle counter, judge see online particle monitor data, under whether filling region meets A level environment, suspended particles maximum allowable number.In a static condition, the suspended particles of this environment and germ all should reach standard.
(3) during steam sterilizing, open control cock one, through filter, open control cock three, cooling water expansion tank is delivered to sewage draining exit, be not less than standard in nadir by temperature sensor measurement temperature, sterilization time is not less than standard.The shutoff valve that sewage draining exit goes out is in case sewage backflow impacts experiment.
(4) integrity test is carried out to the filter of A level wind shower device, first closed control valve three, control cock two and control cock five, test at filter integrity test interface, through filter, open control cock four, sewage Raft is to residual liquid tank interface the most at last, simultaneously at integrity test interface docking integrity tester, integrity test is assessed.
(5) ventilation inlet is provided by frequency conversion fan, and air output is regulated voluntarily by flow-controlling gate, and air inlet is equipped with coarse filter; While blower fan is constantly blown, constantly air-supply is to operator's compartment self-loopa, ensures that blast pressure reduction is constant.
Claims (9)
1. be applied to the A level wind shower device blowing encapsulation all-in-one machine, it is characterized in that, comprise connect successively frequency conversion centrifugal blower, flow-controlling gate, air filter, the entrance of air filter is also by control cock one and vapor communication; Air filter is connected with temperature sensor respectively by control cock three, control cock four, and temperature sensor is communicated with sewage draining exit by shutoff valve; Control cock four, residual liquid tank top interface are all connected with temperature sensor by control cock five; Air filter also drenches the side of covering by control cock two and A polar wind and top is connected, and the pouring of A level wind is provided with isokinetic sampling head in covering, and isokinetic sampling head is connected with airborne particle counter; Control cock one is normally closed, just opens when steam sterilizing, and control cock two, control cock four and control cock five are closed simultaneously, and control cock three is opened; Flow-controlling gate is normally closed, opens after blower fan is opened, and regulates air quantity with aperture, and control cock three, control cock four are closed, and through filter, control cock two is opened, and drenches air-supply to A level wind; When filter carries out integrity test, control cock two, control cock three, control cock five are closed, and control cock four is opened, and raffinate drains into residual liquid tank the most at last.
2. be applied to the A level wind shower device blowing encapsulation all-in-one machine as claimed in claim 1, it is characterized in that, described frequency conversion centrifugal blower arrival end is provided with coarse filter.
3. be applied to the A level wind shower device blowing encapsulation all-in-one machine as claimed in claim 1, it is characterized in that, between described control cock one and air filter, be provided with filter integrity test interface.
4. be applied to the A level wind shower device blowing encapsulation all-in-one machine as claimed in claim 1, it is characterized in that, the top that described A level wind drenches cover is connected with wind speed transducer, pressure difference transmitter.
5. be applied to the A level wind shower device blowing encapsulation all-in-one machine as claimed in claim 1, it is characterized in that, described A level wind shower device area inner pressure is greater than ambient pressure.
6. be applied to the A level wind shower device blowing encapsulation all-in-one machine as claimed in claim 1, it is characterized in that, also comprise online particle monitored control system.
7. be applied to the A level wind shower device blowing encapsulation all-in-one machine as claimed in claim 1, it is characterized in that, described air filter and pipeline are provided with online disinfection system.
8. be applied to the A level wind shower device blowing encapsulation all-in-one machine as claimed in claim 1, it is characterized in that, it is constant that the whole air inlet/outlet of described A level wind shower device realizes pressure reduction in room by blower fan.
9. be applied to the A level wind shower device blowing encapsulation all-in-one machine as claimed in claim 1, it is characterized in that, the outlet of described control cock one is connected with filter integrity test interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510560633.2A CN105060228B (en) | 2015-09-06 | 2015-09-06 | A-grade air shower device applied to blowing-filling-packaging integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510560633.2A CN105060228B (en) | 2015-09-06 | 2015-09-06 | A-grade air shower device applied to blowing-filling-packaging integrated machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105060228A true CN105060228A (en) | 2015-11-18 |
| CN105060228B CN105060228B (en) | 2017-05-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510560633.2A Active CN105060228B (en) | 2015-09-06 | 2015-09-06 | A-grade air shower device applied to blowing-filling-packaging integrated machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN105060228B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106362527A (en) * | 2016-10-24 | 2017-02-01 | 广州达意隆包装机械股份有限公司 | Sterile gas filter system |
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|---|---|---|---|---|
| JP2003010805A (en) * | 2001-07-05 | 2003-01-14 | Seiko Corp | Container cleaning system and method |
| CN103057759A (en) * | 2013-01-15 | 2013-04-24 | 江苏大红鹰恒顺药业有限公司 | Sterile packaging method for small-volume injection |
| CN103303851A (en) * | 2013-06-04 | 2013-09-18 | 上海东富龙科技股份有限公司 | Filling system adopting time pressure method |
| CN103328013A (en) * | 2010-11-30 | 2013-09-25 | 美国消毒公司 | Centralized, time-shared vapor sterilization system |
| CN103817130A (en) * | 2014-03-04 | 2014-05-28 | 中国检验检疫科学研究院 | Cleaning system of site testing laboratory |
| CN104550126A (en) * | 2015-01-14 | 2015-04-29 | 扬州润洁空调净化设备有限公司 | Novel air shower |
-
2015
- 2015-09-06 CN CN201510560633.2A patent/CN105060228B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003010805A (en) * | 2001-07-05 | 2003-01-14 | Seiko Corp | Container cleaning system and method |
| CN103328013A (en) * | 2010-11-30 | 2013-09-25 | 美国消毒公司 | Centralized, time-shared vapor sterilization system |
| CN103057759A (en) * | 2013-01-15 | 2013-04-24 | 江苏大红鹰恒顺药业有限公司 | Sterile packaging method for small-volume injection |
| CN103303851A (en) * | 2013-06-04 | 2013-09-18 | 上海东富龙科技股份有限公司 | Filling system adopting time pressure method |
| CN103817130A (en) * | 2014-03-04 | 2014-05-28 | 中国检验检疫科学研究院 | Cleaning system of site testing laboratory |
| CN104550126A (en) * | 2015-01-14 | 2015-04-29 | 扬州润洁空调净化设备有限公司 | Novel air shower |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106362527A (en) * | 2016-10-24 | 2017-02-01 | 广州达意隆包装机械股份有限公司 | Sterile gas filter system |
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| Publication number | Publication date |
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| CN105060228B (en) | 2017-05-03 |
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Effective date of registration: 20210421 Address after: 201109 Shanghai city Minhang District Fanghe Road No. 2199 building first A zone Patentee after: SHANGHAI TOFFLON AIREX SCIENCE AND TECHNOLOGY Co.,Ltd. Patentee after: SHANGHAI TOFFLON SCIENCE AND TECHNOLOGY Co.,Ltd. Address before: 201109 Shanghai city Minhang District Fanghe Road No. 2199 Patentee before: SHANGHAI TOFFLON SCIENCE AND TECHNOLOGY Co.,Ltd. |
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