CN105058788A - Distributed type heating device applied to 3D printing and control method - Google Patents
Distributed type heating device applied to 3D printing and control method Download PDFInfo
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000010146 3D printing Methods 0.000 title abstract description 5
- 238000007639 printing Methods 0.000 claims abstract description 26
- 239000000758 substrate Substances 0.000 claims abstract description 23
- 238000009529 body temperature measurement Methods 0.000 claims abstract description 11
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Abstract
本发明公开了一种应用于3D打印的分布式加热装置及其控制方法,分布式加热装置主要包括打印基板,总线式温度测量单元,加热电阻,控制器。打印基板用来放置打印模型,并进行网格化细分,每个网格均由总线式温度测量单元和加热电阻构成。打印基板的加热功能由控制器控制,控制器利用控制线对加热电阻供电加热,总线式温度测量单元用来测量网格内打印基板温度,检测到的温度经总线送给控制器,控制器将实际温度与设定温度比较,用来控制加热电阻是否继续加热。本发明解决了现有3D打印机加热不均匀的问题,可以防止模型在打印过程中发生翘曲变形等问题,并且可以根据模型形状按需加热,节约能源。<!-- 2 -->
The invention discloses a distributed heating device applied to 3D printing and a control method thereof. The distributed heating device mainly includes a printing substrate, a bus-type temperature measuring unit, a heating resistor, and a controller. The printing substrate is used to place the printed model and perform grid subdivision. Each grid is composed of a bus-type temperature measurement unit and a heating resistor. The heating function of the printing substrate is controlled by the controller. The controller uses the control line to supply power to the heating resistor for heating. The bus temperature measurement unit is used to measure the temperature of the printing substrate in the grid. The detected temperature is sent to the controller through the bus, and the controller sends The actual temperature is compared with the set temperature to control whether the heating resistor continues to heat. The invention solves the problem of uneven heating of the existing 3D printers, can prevent problems such as warping and deformation of the model during the printing process, and can heat on demand according to the shape of the model to save energy. <!-- 2 -->
Description
技术领域technical field
本发明属于3D打印先进制造领域,涉及一种应用于3D打印的分布式加热装置及控制方法领域。The invention belongs to the field of 3D printing advanced manufacturing, and relates to the field of a distributed heating device and a control method applied to 3D printing.
背景技术Background technique
基于熔融挤出成型(FDM)工艺的3D打印机在模型打印的初始准备阶段,为保证整个打印过程中模型能牢固的附着在基板上,避免在打印过程中发生移位,以及模型的层与层之间能牢固的粘结在一起,基板需要精确加热以控制在恒定的温度。而现有的3D打印机大多数采用的是局部加热技术,仅在基板中央位置安装加热装置。由于局部加热会导致基板温度分布不均,使模型在打印过程中受热不均匀,而FDM工艺所使用的材料对温度非常敏感,打印过程中各部分温度不同,极容易造成模型粘结不牢,打印变形,甚至发生翘边现象,影响模型的整体打印精度,甚至打印失败,并且这种加热方式能量利用率不高,适应性不强。In the initial preparation stage of model printing for 3D printers based on melt extrusion molding (FDM), in order to ensure that the model can be firmly attached to the substrate during the entire printing process and avoid displacement during the printing process, as well as the layers of the model To be firmly bonded together, the substrate needs to be heated precisely to control a constant temperature. However, most of the existing 3D printers use local heating technology, and the heating device is only installed in the center of the substrate. Because local heating will lead to uneven temperature distribution of the substrate, the model will be heated unevenly during the printing process, and the materials used in the FDM process are very sensitive to temperature. The temperature of each part is different during the printing process, which will easily cause the model to be not bonded firmly. Printing deformation, even edge warping, affects the overall printing accuracy of the model, or even printing failure, and this heating method has low energy efficiency and poor adaptability.
发明内容Contents of the invention
发明目的:为了解决现有FDM工艺3D打印机局部加热造成的受热不均匀影响打印精度的问题。Purpose of the invention: In order to solve the problem that the uneven heating caused by the local heating of the existing FDM process 3D printer affects the printing accuracy.
技术方案:一种应用于3D打印的分布式加热装置,包括打印基板,总线式温度测量单元,加热电阻和控制器,总线式温度测量单元用来测量温度,加热电阻用来加热基板。将整个打印基板区域进行网格化细分,每一个网格构成一个基本的温度检测和控制单元,测温单元总线将总线式温度测量单元与控制器连接在一起,加热电阻的控制线将加热电阻与控制器连接在一起,利用控制器通过总线方式实现对每个网格单元温度的独立监测和实时控制。控制器根据待打印模型的第一层的尺寸信息,对基板中模型第一层尺寸所覆盖到的网格单元进行按需加热,针对不同的模型,只需要第一层尺寸信息即可,能够适应不同的模型。Technical solution: A distributed heating device for 3D printing, including a printing substrate, a bus-type temperature measurement unit, a heating resistor and a controller, the bus-type temperature measurement unit is used to measure temperature, and the heating resistor is used to heat the substrate. The entire printing substrate area is subdivided into grids, and each grid constitutes a basic temperature detection and control unit. The temperature measurement unit bus connects the bus-type temperature measurement unit with the controller, and the control line of the heating resistor will heat The resistance is connected with the controller, and the controller is used to realize the independent monitoring and real-time control of the temperature of each grid unit through the bus. According to the size information of the first layer of the model to be printed, the controller heats the grid units covered by the size of the first layer of the model in the substrate on demand. For different models, only the size information of the first layer is needed, which can Adapt to different models.
有益效果:Beneficial effect:
1、利用这种网格式分布加热装置及其控制方法,基板受热均匀,实现各部分温度实时控制,消除温度分布不均;1. Using this grid-type distributed heating device and its control method, the substrate is evenly heated, realizing real-time control of the temperature of each part, and eliminating uneven temperature distribution;
2、利用控制器对基板的每个区域进行温度控制,按需加热,提高能量利用率,节约资源;2. Use the controller to control the temperature of each area of the substrate, heat on demand, improve energy utilization and save resources;
3、这种分布式加热对不同模型的适用性更强,根据模型的形状进行加热,可以使模型各个部分升温、降温的速度相同,防止模型在打印过程中出现变形。3. This kind of distributed heating is more applicable to different models. Heating according to the shape of the model can make all parts of the model heat up and cool down at the same speed, preventing the model from being deformed during the printing process.
附图说明Description of drawings
图1是本发明分布式加热网格单元基本组成示意图;Fig. 1 is a schematic diagram of the basic composition of the distributed heating grid unit of the present invention;
图2是本发明打印基板网格划分示意图;Fig. 2 is a schematic diagram of grid division of the printing substrate of the present invention;
图中,1.打印基板,2.总线式温度测量单元,3.加热电阻,4.测量单元总线控制线,5.加热电阻控制线,6控制器。In the figure, 1. printing substrate, 2. bus temperature measuring unit, 3. heating resistor, 4. measuring unit bus control line, 5. heating resistor control line, 6 controller.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,本发明分布式加热装置包括打印基板1、总线式温度测量单元2、加热电阻3、测量单元总线控制线4、加热电阻控制线5和控制器6组成。打印基板1用来放置要打印的模型;总线式温度测量单元2用来测量温度并将测得的温度以数字的方式通过总线4发送给控制器;加热电阻3用来加热打印基板1;控制器6根据模型第一层尺寸信息确定需要控制温度的网格,并将监测到的温度和设定温度比较,同时通过加热电阻控制线5给加热电阻3以加热。As shown in FIG. 1 , the distributed heating device of the present invention includes a printing substrate 1 , a bus temperature measurement unit 2 , a heating resistor 3 , a measurement unit bus control line 4 , a heating resistor control line 5 and a controller 6 . The printing substrate 1 is used to place the model to be printed; the bus temperature measurement unit 2 is used to measure the temperature and send the measured temperature to the controller through the bus 4 in digital form; the heating resistor 3 is used to heat the printing substrate 1; the control The controller 6 determines the grid that needs to control the temperature according to the size information of the first layer of the model, and compares the monitored temperature with the set temperature, and at the same time heats the heating resistor 3 through the heating resistor control line 5 .
FDM工艺的3D打印机在使用过程中,控制器根据模型第一层的尺寸信息确定需要加热的网格。控制器将总线式温度测量单元测得的温度与设定温度比较,如果要加热,则通过该控制线5给加热电阻供电,电阻发热升温,构成一个温度闭环控制系统,实现对所需网格单元恒温控制。During the use of the 3D printer of the FDM process, the controller determines the grid that needs to be heated according to the size information of the first layer of the model. The controller compares the temperature measured by the bus-type temperature measuring unit with the set temperature. If heating is required, the heating resistor is supplied with power through the control line 5, and the resistance heats up to form a temperature closed-loop control system to realize the control of the required grid. Unit thermostatically controlled.
本发明利用网格式分布加热,将打印基板1进行网格化细分,每一个网格单元都由总线式温度测量单元2和加热电阻3构成。进行网格化处理以后,打印基板1所需的控温部分温度均匀分布,且能够适应不同的模型需求。利用本分布式加热装置,可以防止模型因温度不均发生变形,且可以按需加热,能量利用率高。In the present invention, the printing substrate 1 is gridded and subdivided by using grid-type distributed heating, and each grid unit is composed of a bus-type temperature measuring unit 2 and a heating resistor 3 . After the meshing process, the temperature of the temperature control part required to print the substrate 1 is evenly distributed, and can adapt to different model requirements. Utilizing the distributed heating device can prevent the deformation of the model due to uneven temperature, and can be heated on demand, with high energy utilization rate.
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Cited By (13)
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CN105690779A (en) * | 2016-04-19 | 2016-06-22 | 北京易速普瑞科技有限公司 | Multi-partition temperature control heating plate of 3D printer |
CN107310157A (en) * | 2017-08-04 | 2017-11-03 | 四川建筑职业技术学院 | A kind of intelligent temperature control hott bed of large-scale 3D printer |
CN107756798A (en) * | 2017-12-04 | 2018-03-06 | 深圳森工科技有限公司 | The heating module and its heating means of 3D printer |
CN108372299A (en) * | 2017-01-04 | 2018-08-07 | 中国航空工业集团公司北京航空制造工程研究所 | A kind of low stress electron beam fast shaping apptss and manufacturing process |
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CN109219510A (en) * | 2016-04-27 | 2019-01-15 | 沙特基础工业全球技术有限公司 | 3D printer with independent multi-region temperature controller |
JP2019048450A (en) * | 2017-06-05 | 2019-03-28 | ザ・ボーイング・カンパニーThe Boeing Company | Multi-region temperature controlled base for additive manufacturing |
CN111315531A (en) * | 2017-08-01 | 2020-06-19 | 西格马实验室公司 | System and method for measuring radiant heat energy during additive manufacturing operations |
US11260456B2 (en) | 2018-02-21 | 2022-03-01 | Sigma Labs, Inc. | Photodetector array for additive manufacturing operations |
US11260454B2 (en) | 2017-11-07 | 2022-03-01 | Sigma Labs, Inc. | Correction of non-imaging thermal measurement devices |
CN114193767A (en) * | 2021-12-12 | 2022-03-18 | 华中科技大学鄂州工业技术研究院 | Temperature control hot bed and control method thereof |
CN115339105A (en) * | 2022-05-17 | 2022-11-15 | 同济大学 | A large-scale printing platform and printing method capable of locally controlling heating |
US11517984B2 (en) | 2017-11-07 | 2022-12-06 | Sigma Labs, Inc. | Methods and systems for quality inference and control for additive manufacturing processes |
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Cited By (18)
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CN105690779A (en) * | 2016-04-19 | 2016-06-22 | 北京易速普瑞科技有限公司 | Multi-partition temperature control heating plate of 3D printer |
CN109219510A (en) * | 2016-04-27 | 2019-01-15 | 沙特基础工业全球技术有限公司 | 3D printer with independent multi-region temperature controller |
CN108372299A (en) * | 2017-01-04 | 2018-08-07 | 中国航空工业集团公司北京航空制造工程研究所 | A kind of low stress electron beam fast shaping apptss and manufacturing process |
JP2019048450A (en) * | 2017-06-05 | 2019-03-28 | ザ・ボーイング・カンパニーThe Boeing Company | Multi-region temperature controlled base for additive manufacturing |
JP7182903B2 (en) | 2017-06-05 | 2022-12-05 | ザ・ボーイング・カンパニー | Multizone temperature controlled base for additive manufacturing |
US11390035B2 (en) | 2017-08-01 | 2022-07-19 | Sigma Labs, Inc. | Systems and methods for measuring radiated thermal energy during an additive manufacturing operation |
US11938560B2 (en) | 2017-08-01 | 2024-03-26 | Divergent Technologies, Inc. | Systems and methods for measuring radiated thermal energy during an additive manufacturing operation |
CN111315531A (en) * | 2017-08-01 | 2020-06-19 | 西格马实验室公司 | System and method for measuring radiant heat energy during additive manufacturing operations |
CN107310157A (en) * | 2017-08-04 | 2017-11-03 | 四川建筑职业技术学院 | A kind of intelligent temperature control hott bed of large-scale 3D printer |
US12151316B2 (en) | 2017-11-07 | 2024-11-26 | Divergent Technologies, Inc. | Methods and systems for quality inference and control for additive manufacturing processes |
US11517984B2 (en) | 2017-11-07 | 2022-12-06 | Sigma Labs, Inc. | Methods and systems for quality inference and control for additive manufacturing processes |
US11260454B2 (en) | 2017-11-07 | 2022-03-01 | Sigma Labs, Inc. | Correction of non-imaging thermal measurement devices |
CN107756798B (en) * | 2017-12-04 | 2021-04-06 | 深圳森工科技有限公司 | Heating module of 3D printer and heating method thereof |
CN107756798A (en) * | 2017-12-04 | 2018-03-06 | 深圳森工科技有限公司 | The heating module and its heating means of 3D printer |
US11260456B2 (en) | 2018-02-21 | 2022-03-01 | Sigma Labs, Inc. | Photodetector array for additive manufacturing operations |
CN108544696A (en) * | 2018-06-23 | 2018-09-18 | 深圳市鑫台铭智能装备股份有限公司 | A kind of intelligent high-pressure composite molding machine |
CN114193767A (en) * | 2021-12-12 | 2022-03-18 | 华中科技大学鄂州工业技术研究院 | Temperature control hot bed and control method thereof |
CN115339105A (en) * | 2022-05-17 | 2022-11-15 | 同济大学 | A large-scale printing platform and printing method capable of locally controlling heating |
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