CN105057344A - Continuous differential-thickness plate rotation rolling mold - Google Patents
Continuous differential-thickness plate rotation rolling mold Download PDFInfo
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- CN105057344A CN105057344A CN201510460213.7A CN201510460213A CN105057344A CN 105057344 A CN105057344 A CN 105057344A CN 201510460213 A CN201510460213 A CN 201510460213A CN 105057344 A CN105057344 A CN 105057344A
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- 238000005096 rolling process Methods 0.000 title claims abstract description 46
- 238000009434 installation Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 2
- 238000009415 formwork Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及模具领域,尤其涉及一种连续差厚板回转轧制模具。The invention relates to the field of dies, in particular to a rotary rolling die for continuous differential thickness plates.
背景技术Background technique
目前,在汽车车身零件制造中,通常使用变厚度板以大幅度减少其重量,变厚度板的制作通常有两种方式,一种是激光拼焊板,另一种是通过柔性轧制生产工艺得到的连续差厚板,其中研究较多的是TRB板(TailorRollingBlanks,TRB)。激光拼焊板过渡区有焊缝,因此影响冲压件的表面质量。为了解决这些问题,德国率先发展了TRB板,通过柔性轧制得到,在轧制过程中对轧辊进行实时控制,在线调整辊缝间距,实现过渡区厚度的连续变化。但是,由于轧制生产的特点决定了其生产的板料厚度只能沿送料方向变化,不可能轧制出圆形的差厚板。At present, in the manufacture of automobile body parts, variable thickness plates are usually used to greatly reduce their weight. There are usually two ways to manufacture variable thickness plates, one is laser tailor welded blanks, and the other is through flexible rolling production process The obtained continuous differential thick plate, among which the TRB plate (Tailor Rolling Blanks, TRB) is more researched. There are weld seams in the transition zone of tailor welded blanks, which affect the surface quality of stamping parts. In order to solve these problems, Germany took the lead in developing the TRB plate, which was obtained through flexible rolling. During the rolling process, the rolls were controlled in real time, and the gap between the rolls was adjusted online to achieve continuous changes in the thickness of the transition zone. However, due to the characteristics of rolling production, the thickness of the sheet produced can only be changed along the feeding direction, and it is impossible to roll a circular plate with poor thickness.
因此,为解决以上问题,需要一种无需采用轧机以及建轧制生产线,即可低成本地生产出厚度连续变化的圆形差厚板的连续差厚板回转轧制模具。Therefore, in order to solve the above problems, there is a need for a continuous differential thickness plate rotary rolling die that can produce circular differential thickness plates with continuously changing thickness at low cost without using a rolling mill or building a rolling production line.
发明内容Contents of the invention
有鉴于此,本发明的目的是提供一种无需采用轧机以及建轧制生产线,即可低成本地生产出厚度连续变化的圆形差厚板的连续差厚板回转轧制模具。In view of this, the purpose of the present invention is to provide a continuous differential thickness plate rotary rolling die that can produce circular differential thickness plates with continuously changing thickness at low cost without using a rolling mill or building a rolling production line.
本发明的连续差厚板回转轧制模具,包括上模板、下模板和设置于上模板和下模板之间的轧制组件,所述轧制组件包括沿合模方向设置的丝杆、与所述丝杆通过螺纹配合的轧辊固定板以及沿丝杆径向设置并可转动连接于轧辊固定板的轧辊;The rotary rolling die for continuous differential thick plate of the present invention comprises an upper die plate, a lower die plate and a rolling assembly arranged between the upper die plate and the lower die plate, the rolling assembly includes a screw rod arranged along the mold clamping direction, and the rolling assembly The screw rod is threaded through a roll fixing plate and a roll arranged along the radial direction of the screw rod and rotatably connected to the roll fixing plate;
进一步,所述丝杆上端固定于上模板;所述下模板固定设有用于对轧辊固定板沿丝杆轴向限位的限位板,所述轧辊固定板设置于所述下模板与限位板之间;Further, the upper end of the screw rod is fixed on the upper template; the lower template is fixed with a limiting plate for limiting the roll fixing plate along the axial direction of the screw rod, and the rolling fixing plate is arranged on the lower template and the limiting plate. between boards;
进一步,所述限位板与轧辊固定板之间设置有滚珠,所述限位板底面以及轧辊固定板顶面设有用于引导滚珠滚动的环形引导槽;Further, balls are arranged between the limiting plate and the roller fixing plate, and the bottom surface of the limiting plate and the top surface of the roller fixing plate are provided with an annular guide groove for guiding the rolling of the balls;
进一步,所述下模板上固定设有用于支撑限位板的高度调节块,所述高度调节块通过一调整螺钉固定于下模板;Further, the lower formwork is fixed with a height adjustment block for supporting the limit plate, and the height adjustment block is fixed to the lower formwork by an adjustment screw;
进一步,所述轧辊固定板底面设有用于安装轧辊的环形安装槽,所述轧辊设有多个并沿周向均匀分布安装于环形安装槽内;Further, the bottom surface of the roll fixing plate is provided with an annular installation groove for installing the roll, and the rolls are provided with a plurality of them and are evenly distributed in the circumferential direction and installed in the annular installation groove;
进一步,所述下模板沿竖直方向滑动配合设有用于将加工工件顶出的开模顶杆;Further, the lower template is slidably fitted with a mold opening ejector pin for ejecting the processed workpiece along the vertical direction;
进一步,所述上模板底面设有用于固定安装丝杆的丝杆固定板。Further, the bottom surface of the upper template is provided with a screw fixing plate for fixing and installing the screw.
本发明的有益效果是:本发明的连续差厚板回转轧制模具,在压力机上工作台面的压力下,带动下模板以及丝杆向下运动,丝杆与轧辊固定板通过螺纹配合,因此,丝杆的轴向运动通过螺纹转换为轧辊固定板绕丝杆的旋转运动,从而驱动轧辊绕丝杆转动并对放置在下模板上的圆形坯料进行轧制,通过调节轧辊的高度可以轧制出圆形差厚板。The beneficial effects of the present invention are: the rotary rolling die for continuous differential thick plate of the present invention, under the pressure of the upper working table of the press, drives the lower template and the screw to move downward, and the screw and the roll fixing plate are threadedly matched, therefore, The axial movement of the screw is converted into the rotational movement of the roller fixing plate around the screw through the screw thread, so as to drive the roll to rotate around the screw and roll the round billet placed on the lower platen. By adjusting the height of the roll, it can be rolled out Round difference thick plate.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步描述:The present invention will be further described below in conjunction with accompanying drawing and embodiment:
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
具体实施方式Detailed ways
图1为本发明的结构示意图,如图所示,本实施例的连续差厚板回转轧制模具,包括上模板1、下模板8和设置于上模板1和下模板8之间的轧制组件,所述轧制组件包括沿合模方向设置的丝杆2、与所述丝杆2通过螺纹配合的轧辊固定板5以及沿丝杆2径向设置并可转动连接于轧辊固定板5的轧辊11,本实施例的连续差厚板回转轧制模具,在压力机上工作台面的压力下,带动下模板8以及丝杆2向下运动,丝杆2与轧辊固定板5通过螺纹配合,因此,丝杆2的轴向运动通过螺纹转换为轧辊固定板5绕丝杆2的旋转运动,从而驱动轧辊11绕丝杆2转动并对放置在下模板8上的圆形坯料进行轧制,通过调节轧辊11的高度可以轧制出圆形差厚板。Fig. 1 is a structural schematic diagram of the present invention, as shown in the figure, the rotary rolling die for continuous differential thick plate in this embodiment includes an upper die plate 1, a lower die plate 8 and a rolling die set between the upper die plate 1 and the lower die plate 8 The rolling assembly includes a screw 2 arranged along the mold clamping direction, a roll fixing plate 5 threadedly engaged with the screw 2, and a roller fixed plate 5 arranged radially along the screw 2 and rotatably connected to the roll fixing plate 5. The roll 11, the rotary rolling die for continuous differential thick plate in this embodiment, under the pressure of the working table on the press, drives the lower template 8 and the screw 2 to move downward, and the screw 2 and the roll fixing plate 5 are threadedly matched, so , the axial movement of the screw mandrel 2 is converted into the rotational movement of the roller fixing plate 5 around the screw mandrel 2 through the thread, thereby driving the roll 11 to rotate around the screw mandrel 2 and rolling the circular billet placed on the lower template 8, by adjusting The height of the roll 11 can roll out the circular thick plate.
本实施例中,所述丝杆2上端固定于上模板1;所述下模板8固定设有用于对轧辊固定板5沿丝杆2轴向限位的限位板4,所述轧辊固定板5设置于所述下模板8与限位板4之间,在轧制工件10的过程中,限位板4能够保证轧辊11能够始终压合于被加工工件10。In this embodiment, the upper end of the screw rod 2 is fixed on the upper template 1; the lower template 8 is fixedly provided with a limit plate 4 for axially limiting the roll fixing plate 5 along the screw rod 2, and the roll fixing plate 5 is arranged between the lower template 8 and the limiting plate 4. During the rolling process of the workpiece 10, the limiting plate 4 can ensure that the roll 11 can always be pressed against the workpiece 10 to be processed.
本实施例中,所述限位板4与轧辊固定板5之间设置有滚珠,所述限位板4底面以及轧辊固定板5顶面设有用于引导滚珠滚动的环形引导槽12,轧制工件10时,限位板4通过滚珠对轧辊固定板5施加压力,同时,由于轧制过程中,轧辊固定板5将相对于限位板4发生转动,因此,滚珠能够有效减小轧辊固定板5与限位板4之间的摩擦力,而环形引导槽12位与滚珠相适形的弧形槽,能够有效减小滚珠的接触应力。In this embodiment, balls are arranged between the limiting plate 4 and the roll fixing plate 5, and the bottom surface of the limiting plate 4 and the top surface of the rolling fixing plate 5 are provided with an annular guide groove 12 for guiding the rolling of the balls. When the workpiece is 10, the limiting plate 4 exerts pressure on the roll fixing plate 5 through the balls. At the same time, because the rolling process, the rolling fixing plate 5 will rotate relative to the limiting plate 4, therefore, the balls can effectively reduce the roll fixing plate. 5 and the frictional force between the limiting plate 4, and the 12 annular guide grooves are arc-shaped grooves that are compatible with the balls, which can effectively reduce the contact stress of the balls.
本实施例中,所述下模板8上固定设有用于支撑限位板4的高度调节块6,所述高度调节块6通过一调整螺钉7固定于下模板8,通过旋转调整螺钉7能够调整高度调节块6相对于下模板8的高度,进而调节限位板4的高度。In this embodiment, the lower template 8 is fixed with a height adjustment block 6 for supporting the limit plate 4, and the height adjustment block 6 is fixed to the lower template 8 by an adjustment screw 7, and can be adjusted by rotating the adjustment screw 7. The height of the height adjustment block 6 relative to the lower template 8 is further adjusted to the height of the limiting plate 4 .
本实施例中,所述轧辊固定板5底面设有用于安装轧辊11的环形安装槽,所述轧辊11设有多个并沿周向均匀分布安装于环形安装槽内;轧辊固定板5侧壁沿径向还开设有用于安装轧辊11转轴的通孔,轧辊11安装于环形安装槽内并通过轧辊11转轴与轧辊固定板5可转动连接。In this embodiment, the bottom surface of the roll fixing plate 5 is provided with an annular installation groove for installing the roll 11, and the rolls 11 are provided with a plurality of them and are evenly distributed along the circumference and installed in the annular installation groove; the side wall of the roll fixing plate 5 There is also a through hole for installing the rotating shaft of the roll 11 along the radial direction, and the rolling roll 11 is installed in the annular installation groove and is rotatably connected with the roll fixing plate 5 through the rotating shaft of the roll 11 .
本实施例中,所述下模板8沿竖直方向滑动配合设有用于将加工工件10顶出的开模顶杆9;当工件10轧制完毕后,开模顶杆9在液压缸的作用下向上运动,将轧辊固定板5向上顶起,方便放入坯料和取出制品。In this embodiment, the lower template 8 is slidably fitted with a die-opening ejector pin 9 for ejecting the workpiece 10 in the vertical direction; Moving downwards and upwards, the roller fixing plate 5 is lifted up, which is convenient for putting in blanks and taking out products.
本实施例中,所述上模板1底面设有用于固定安装丝杆2的丝杆固定板3,丝杠固定板可通过螺钉固定于上模板1,丝杆2可通过键连接等方式固定于上模板1。In this embodiment, the bottom surface of the upper template 1 is provided with a screw fixing plate 3 for fixing and installing the screw 2. The screw fixing plate can be fixed to the upper template 1 by screws, and the screw 2 can be fixed to the upper template 1 by means of key connection or the like. Upper template 1.
最后说明的是,以上发明仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it is noted that the above invention is only used to illustrate the technical solution of the present invention without limitation. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified Or an equivalent replacement without departing from the spirit and scope of the technical solution of the present invention, all of which shall be covered by the scope of the claims of the present invention.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108316057A (en) * | 2018-02-07 | 2018-07-24 | 永发(河南)模塑科技发展有限公司 | A kind of pulp molding die standardization height adjusting blocks |
CN112060512A (en) * | 2020-08-25 | 2020-12-11 | 昆山辉海模具有限公司 | Injection mold capable of being rapidly disassembled and assembled and production process thereof |
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JPH09174101A (en) * | 1995-12-25 | 1997-07-08 | Nippon Steel Corp | Method for manufacturing profile having web and flange and press preforming apparatus |
CN200939450Y (en) * | 2006-07-29 | 2007-08-29 | 烟台新科钢结构有限公司 | Apparatus for producing cold rolled tooth-shaped flat steel |
CN102784804A (en) * | 2011-05-18 | 2012-11-21 | 株式会社神户制钢所 | Manufacture method and rolling device for difference thickness plate |
CN204974706U (en) * | 2015-07-30 | 2016-01-20 | 重庆交通大学 | Circular poor heavy plate rolling mould |
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2015
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Patent Citations (6)
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JPH0618651B2 (en) * | 1985-01-17 | 1994-03-16 | 川崎製鉄株式会社 | Width direction plate thickness difference control method and control device in the longitudinal direction of a thin steel plate |
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JPH09174101A (en) * | 1995-12-25 | 1997-07-08 | Nippon Steel Corp | Method for manufacturing profile having web and flange and press preforming apparatus |
CN200939450Y (en) * | 2006-07-29 | 2007-08-29 | 烟台新科钢结构有限公司 | Apparatus for producing cold rolled tooth-shaped flat steel |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN108316057A (en) * | 2018-02-07 | 2018-07-24 | 永发(河南)模塑科技发展有限公司 | A kind of pulp molding die standardization height adjusting blocks |
CN112060512A (en) * | 2020-08-25 | 2020-12-11 | 昆山辉海模具有限公司 | Injection mold capable of being rapidly disassembled and assembled and production process thereof |
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