CN105048870A - Method for power generation by employing medium-low-temperature waste heat generated in industrial production via reverse electrodialysis device - Google Patents
Method for power generation by employing medium-low-temperature waste heat generated in industrial production via reverse electrodialysis device Download PDFInfo
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Abstract
本发明公开了一种利用反电渗析装置回收工业生产中产生的中低温废热的方法,通过换热装置利用工业生产中产生的中低温废热流体对含盐浓度较低的反电渗析废液进行加热浓缩后用电渗析装置发电;溶液腔室采用阴离子或阳离子交换膜交错隔开,交换膜之间放置隔网增强传质,浓溶液与淡水从对应的入口进入反电渗析装置进行发电,发电产生的反电渗析废液循环至换热装置进行蒸发浓缩。本发明能够实现工业生产中难以利用的中低温废热用于发电。采用的盐溶液组分在交换膜间选择透过性强,转化效率高,在电流密度为5A/m2时,转化效率超过95%。产生的电流稳定,可通过串联获得较高的电压。工艺中料液循环使用,无污染物排放,工艺简单、易于实现工业化。
The invention discloses a method for recovering medium and low temperature waste heat generated in industrial production by using a reverse electrodialysis device. The medium and low temperature waste heat fluid generated in industrial production is used to carry out reverse electrodialysis waste liquid with a low salt concentration through a heat exchange device. After heating and concentrating, the electrodialysis device is used to generate electricity; the solution chambers are separated by anion or cation exchange membranes alternately, and a spacer is placed between the exchange membranes to enhance mass transfer. The concentrated solution and fresh water enter the reverse electrodialysis device from the corresponding inlets to generate electricity. The generated reverse electrodialysis waste liquid is circulated to the heat exchange device for evaporation and concentration. The invention can realize the use of medium and low temperature waste heat which is difficult to utilize in industrial production for power generation. The salt solution components used have strong selective permeability between exchange membranes and high conversion efficiency. When the current density is 5A/m 2 , the conversion efficiency exceeds 95%. The generated current is stable, and a higher voltage can be obtained through series connection. The material liquid in the process is recycled, no pollutants are discharged, the process is simple, and it is easy to realize industrialization.
Description
技术领域 technical field
本发明涉及一种利用工业废热发电的方法,属于节能环保领域。特别是涉及一种利用膜法将工业废热转化为电能的方法。 The invention relates to a method for generating electricity by using industrial waste heat, which belongs to the field of energy conservation and environmental protection. In particular, it relates to a method for converting industrial waste heat into electrical energy by using a membrane method.
背景技术 Background technique
随着我国国民经济的快速发展,工业生产的进一步扩大,能源危机已成为制约工业发展的重要问题之一。在提高能源利用效率方面,各国都做出了各种努力,并取得了显著的成就。但是,每年在冶金、化工等行业中仍然有很多中低温废热难以得到有效利用,特别是一些中低温气体或液体排放时带走大量的热,造成了能源严重的浪费。 With the rapid development of our country's national economy and the further expansion of industrial production, the energy crisis has become one of the important issues restricting industrial development. All countries have made various efforts and made remarkable achievements in improving energy efficiency. However, in metallurgy, chemical industry and other industries, there is still a lot of low-temperature waste heat that is difficult to be effectively utilized, especially when some low-temperature gases or liquids are discharged, a large amount of heat is taken away, resulting in a serious waste of energy.
反电渗析发电技术是利用浓的盐溶液与稀溶液间的化学能之差发电的技术,该技术具有环境友好,结构简单等特点。现阶段,反电渗析发电技术的研究主要集中于利用沿海江河与海水之间的盐差能发电,但该技术在利用中低温废热发电方面却未见报道。 Reverse electrodialysis power generation technology is a technology that uses the difference in chemical energy between concentrated salt solution and dilute solution to generate electricity. This technology has the characteristics of environmental friendliness and simple structure. At present, the research on reverse electrodialysis power generation technology mainly focuses on the use of salt difference energy between coastal rivers and seawater to generate power, but there is no report on the use of medium and low temperature waste heat for power generation.
本发明主要利用工业废热浓缩含盐浓度较低的反电渗析废液,浓缩的浓溶液与淡水通过反电渗析装置发电后,排出的废液进入热交换装置继续浓缩,该盐溶液可循环使用,对环境不产生污染。 The invention mainly uses industrial waste heat to concentrate reverse electrodialysis waste liquid with low salt concentration. After the concentrated concentrated solution and fresh water pass through the reverse electrodialysis device to generate electricity, the discharged waste liquid enters the heat exchange device to continue to concentrate, and the salt solution can be recycled. , no pollution to the environment.
发明内容 Contents of the invention
本发明的目的在于提供一种通过反电渗析装置利用工业生产中产生的中低温废热的方法,该方法能够将工业生产过程中产生的废热用于发电。具有能量回收率高,结构简单,环境友好等特点。 The object of the present invention is to provide a method for utilizing the medium and low temperature waste heat generated in industrial production through a reverse electrodialysis device, which can use the waste heat generated in the industrial production process for power generation. It has the characteristics of high energy recovery rate, simple structure, and environmental friendliness.
为了实现上述目的,本发明的技术方案采用了一种通过反电渗析装置利用工业生产中产生的中低温废热发电的方法,具体实施方案如下: In order to achieve the above object, the technical solution of the present invention adopts a method for generating electricity by using the medium and low temperature waste heat generated in industrial production through a reverse electrodialysis device, and the specific implementation is as follows:
通过换热装置利用工业生产中产生的中低温废热流体对含盐浓度较低的反电渗析废液进行加热浓缩,经浓缩后产生浓度为0.1-5mol/L的浓溶液与淡水通入反电渗析装置发电,反电渗析装置包括两个电极、两个电极液腔室及多个浓溶液腔室和稀溶液腔室;溶液腔室采用阴离子或阳离子交换膜交错隔开,交换膜之间放置隔网增强传质,浓溶液与淡水以0.1-3L/min的流速从浓溶液入口和淡水入口进入反电渗析装置进行发电,发电产生的反电渗析废液循环至换热装置进行蒸发浓缩。 The medium and low temperature waste heat fluid generated in industrial production is used to heat and concentrate the reverse electrodialysis waste liquid with low salt concentration through the heat exchange device, and after concentration, a concentrated solution with a concentration of 0.1-5mol/L is produced and passed into the reverse electrodialysis with fresh water The dialysis device generates electricity, and the reverse electrodialysis device includes two electrodes, two electrode solution chambers, multiple concentrated solution chambers and dilute solution chambers; the solution chambers are separated by anion or cation exchange membranes alternately, and the exchange membranes are placed The separation screen enhances mass transfer, concentrated solution and fresh water enter the reverse electrodialysis device at a flow rate of 0.1-3L/min from the concentrated solution inlet and fresh water inlet to generate power, and the reverse electrodialysis waste liquid generated by power generation is circulated to the heat exchange device for evaporation and concentration.
所述换热器为板式或管式换热器。 The heat exchanger is a plate or tube heat exchanger.
所述中低温废热流体为工业生产中的气体或液体,温度为60℃-300℃。 The medium and low temperature waste heat fluid is gas or liquid in industrial production, and the temperature is 60°C-300°C.
所述反电渗析废液的成分为氯化钠、硝酸钠或氯化钾等含一种或多种金属离子的可溶性离子化合物,盐溶液浓度为0.1-0.9mol/L。 The composition of the reverse electrodialysis waste liquid is sodium chloride, sodium nitrate or potassium chloride and other soluble ionic compounds containing one or more metal ions, and the concentration of the salt solution is 0.1-0.9 mol/L.
所述淡水为自来水或极低浓度含一种或多种金属离子的盐溶液,例如氯化钠、硝酸钠、氯化钾等可溶性离子化合物的水溶液,其盐浓度为0.001-0.1mol/L。 The fresh water is tap water or a very low concentration salt solution containing one or more metal ions, such as an aqueous solution of soluble ionic compounds such as sodium chloride, sodium nitrate, and potassium chloride, and its salt concentration is 0.001-0.1mol/L.
所述浓溶液浓度为0.4-2mol/L。 The concentration of the concentrated solution is 0.4-2mol/L.
所述两个电极分别为阴极和阳极,阴极为不锈钢材质,阳极为金属钛、石墨。 The two electrodes are respectively a cathode and an anode, the cathode is made of stainless steel, and the anode is made of metal titanium and graphite.
所述电极液主要成分为含一种或多种变价金属离子的盐溶液,包括锰盐、铁盐、镍盐、钴盐,其浓度为0.01-1mol/L。 The main component of the electrode solution is a salt solution containing one or more variable-valence metal ions, including manganese salt, iron salt, nickel salt, and cobalt salt, and its concentration is 0.01-1mol/L.
所述阴、阳离子交换膜厚度为0.05-0.1mm,隔网为传统梯形或钻石型隔网。 The anion and cation exchange membranes have a thickness of 0.05-0.1 mm, and the partitions are traditional trapezoidal or diamond-shaped partitions.
本发明采用反电渗析发电的方法利用中低温废热发电,将工业生产中难以利用的废热用于发电。本发明具有以下优点: The invention adopts the method of generating electricity by reverse electrodialysis and utilizes medium and low temperature waste heat to generate electricity, and waste heat which is difficult to utilize in industrial production is used for power generation. The present invention has the following advantages:
1、本发明对热源的适应性强,可采用多种热源进行换热。 1. The present invention has strong adaptability to heat sources, and various heat sources can be used for heat exchange.
2、本发明采用的盐溶液组分在交换膜间选择透过性强,盐差能与电能间的转化效率高,在电流密度为5A/m2时,转化效率超过95%。产生的电流稳定,可通过串联获得较高的电压,满足应用需求。 2. The salt solution components used in the present invention have strong selective permeability between exchange membranes, and the conversion efficiency between salt difference energy and electric energy is high. When the current density is 5A/m 2 , the conversion efficiency exceeds 95%. The generated current is stable, and a higher voltage can be obtained through series connection to meet application requirements.
3、本发明工艺中料液循环使用,无污染物排放,无需大型设备,工艺简单、易于实现工业化。 3. In the process of the present invention, the feed liquid is recycled, no pollutants are discharged, no large-scale equipment is needed, the process is simple, and it is easy to realize industrialization.
附图说明 Description of drawings
图1为本发明的反电渗析装置示意图。 Fig. 1 is a schematic diagram of the reverse electrodialysis device of the present invention.
图中,1:阴极2:阳极3:外电路 In the figure, 1: cathode 2: anode 3: external circuit
C:阳离子交换膜A:阴离子交换膜 C: Cation exchange membrane A: Anion exchange membrane
图2为本发明的反电渗析液体流向示意图。图中实线为浓溶液流向,虚线为稀溶液流向。 Fig. 2 is a schematic diagram of the reverse electrodialysis liquid flow of the present invention. The solid line in the figure is the flow direction of the concentrated solution, and the dotted line is the flow direction of the dilute solution.
具体实施方式 Detailed ways
以下结合实施案例旨在进一步说明本发明,而非限制本发明。 The following combined examples are intended to further illustrate the present invention, rather than limit the present invention.
工业生产中产生的中低温废热流体经换热器与稀的盐溶液换热后,稀盐溶液蒸发浓缩成为浓溶液。浓溶液与自来水分别进入反电渗析装置的浓溶液腔室和淡水腔室。在浓度梯度的推动下,浓溶液中的离子选择性通过阴离子交换膜和阳离子交换膜,造成溶液间离子的定向转移。溶液间离子的定向转移使电极两侧产生电势差,引起外电路电流的产生。反电渗析过程中无化学反应,为保持溶液中的电子平衡,加入电极液。电极液在阴阳两极间循环,变价金属离子发生电化学反应,保持溶液中电子的平衡。反电渗析过程中产生的稀溶液回到换热器中继续浓缩,循环使用。 After the medium and low temperature waste heat fluid generated in industrial production is exchanged with the dilute salt solution through the heat exchanger, the dilute salt solution is evaporated and concentrated into a concentrated solution. The concentrated solution and tap water respectively enter the concentrated solution chamber and the fresh water chamber of the reverse electrodialysis device. Driven by the concentration gradient, the ions in the concentrated solution selectively pass through the anion exchange membrane and the cation exchange membrane, resulting in the directional transfer of ions between the solutions. The directional transfer of ions between the solutions creates a potential difference on both sides of the electrodes, causing the generation of external circuit current. There is no chemical reaction in the process of reverse electrodialysis. In order to maintain the electronic balance in the solution, the electrode solution is added. The electrode solution circulates between the cathode and anode, and the electrochemical reaction occurs with the variable-valence metal ions to maintain the balance of electrons in the solution. The dilute solution produced in the reverse electrodialysis process is returned to the heat exchanger to continue to concentrate and be recycled.
实施例1:反电渗析实验用盐溶液为NaCl溶液,浓溶液浓度为0.4mol/L,反电渗析装置总腔室为30个,电极液中铁盐总浓度0.08mol/L,离子交换膜厚度为0.08mm。采用蠕动泵控制流速,浓溶液与0.02mol/LNaCl溶液以逆流方式进入腔室,流速为300ml/min。阴极为不锈钢,阳极为金属钛。输出电流密度为4.8A/m2,能量密度为1.2W/m2,输出电压为0.4V,发电后排出的稀盐水浓度为0.27mol/L。 Embodiment 1: the salt solution used in the reverse electrodialysis experiment is NaCl solution, the concentration of the concentrated solution is 0.4mol/L, the total chamber of the reverse electrodialysis device is 30, the total concentration of iron salt in the electrode solution is 0.08mol/L, and the thickness of the ion exchange membrane is is 0.08mm. A peristaltic pump is used to control the flow rate, and the concentrated solution and 0.02mol/L NaCl solution enter the chamber in a countercurrent manner, and the flow rate is 300ml/min. The cathode is stainless steel and the anode is titanium metal. The output current density is 4.8A/m 2 , the energy density is 1.2W/m 2 , the output voltage is 0.4V, and the concentration of dilute brine discharged after power generation is 0.27mol/L.
实施例2:反电渗析实验用盐溶液为NaCl溶液,浓溶液浓度为0.8mol/L,反电渗析装置总腔室为40个,电极液中锰盐总浓度0.11mol/L,离子交换膜厚度为0.09mm。采用蠕动泵控制流速,浓溶液与自来水以逆流方式进入腔室,流速为300ml/min。阴极为不锈钢,阳极为石墨。输出电流密度为5A/m2,能量密度为1.5W/m2,输出电压为0.45V,发电后排出的稀盐水浓度为0.52mol/L。 Embodiment 2: the saline solution used in the reverse electrodialysis experiment is NaCl solution, the concentrated solution concentration is 0.8mol/L, the total chamber of the reverse electrodialysis device is 40, and the total concentration of manganese salt in the electrode solution is 0.11mol/L, and the ion exchange membrane The thickness is 0.09mm. A peristaltic pump is used to control the flow rate, and the concentrated solution and tap water enter the chamber in a countercurrent manner with a flow rate of 300ml/min. The cathode is stainless steel and the anode is graphite. The output current density is 5A/m 2 , the energy density is 1.5W/m 2 , the output voltage is 0.45V, and the concentration of dilute brine discharged after power generation is 0.52mol/L.
实施例3:反电渗析实验用盐溶液为KCl溶液,浓溶液浓度为0.4mol/L,反电渗析装置总腔室为30个,电极液中铁盐总浓度0.10mol/L,离子交换膜厚度为0.08mm。采用蠕动泵控制流速,浓溶液与自来水以逆流方式进入腔室,流速为200ml/min。阴极为不锈钢,阳极为金属钛。输出电流密度为4.3A/m2,能量密度为1.6W/m2,输出电压为0.35V,发电后排出的稀盐水浓度为0.24mol/L。 Embodiment 3: the salt solution used in the reverse electrodialysis experiment is KCl solution, the concentration of the concentrated solution is 0.4mol/L, the total chamber of the reverse electrodialysis device is 30, the total concentration of iron salt in the electrode solution is 0.10mol/L, and the thickness of the ion exchange membrane is is 0.08mm. A peristaltic pump is used to control the flow rate, and the concentrated solution and tap water enter the chamber in a countercurrent manner with a flow rate of 200ml/min. The cathode is stainless steel and the anode is titanium metal. The output current density is 4.3A/m 2 , the energy density is 1.6W/m 2 , the output voltage is 0.35V, and the concentration of dilute brine discharged after power generation is 0.24mol/L.
实施例4:反电渗析实验用盐溶液为n(KCl):n(NaCl)=1:1的混合溶液,浓溶液浓度总为1.0mol/L,反电渗析装置总腔室为50个,电极液中钴盐总浓度0.1mol/L,离子交换膜厚度为0.09mm。采用蠕动泵控制流速,浓溶液与自来水以逆流方式进入腔室,流速为400ml/min。阴极为不锈钢,阳极为石墨。输出电流密度为5.2A/m2,能量密度为1.5W/m2,输出电压为0.5V,发电后排出的稀盐水浓度为0.56mol/L。 Example 4: The salt solution used in the reverse electrodialysis experiment is a mixed solution of n (KCl) :n (NaCl) = 1:1, the concentration of the concentrated solution is always 1.0mol/L, and the total number of chambers of the reverse electrodialysis device is 50. The total concentration of cobalt salt in the electrode solution is 0.1mol/L, and the thickness of the ion exchange membrane is 0.09mm. A peristaltic pump is used to control the flow rate, and the concentrated solution and tap water enter the chamber in a countercurrent manner with a flow rate of 400ml/min. The cathode is stainless steel and the anode is graphite. The output current density is 5.2A/m 2 , the energy density is 1.5W/m 2 , the output voltage is 0.5V, and the concentration of dilute brine discharged after power generation is 0.56mol/L.
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