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CN105043603A - Capacitive pressure sensor provided with self-detection apparatus, and preparation method thereof - Google Patents

Capacitive pressure sensor provided with self-detection apparatus, and preparation method thereof Download PDF

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CN105043603A
CN105043603A CN201510304392.5A CN201510304392A CN105043603A CN 105043603 A CN105043603 A CN 105043603A CN 201510304392 A CN201510304392 A CN 201510304392A CN 105043603 A CN105043603 A CN 105043603A
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lower electrode
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聂萌
包宏权
黄庆安
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Southeast University
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Abstract

本发明公开了一种带自检测装置的电容式压力传感器,包括硅衬底、下电极、绝缘介质层、真空密封腔、上电极、钝化层、金属引线;在硅衬底上连接有下电极;绝缘介质层位于下电极上方;在绝缘介质层的上方设有真空密封腔;传感器的上电极位于真空密封腔上方;钝化层生长在上电极的上方;金属引线的下部伸入钝化层的电极引出孔,与上下电极接触。该电容式压力传感器利用静电力模拟实际检测中的压力值,能够快速实现压力值的改变,在分析传感器性能时,具有更高效率;同时还提供压力传感器制备方法,简单易行。

The invention discloses a capacitive pressure sensor with a self-detection device, which includes a silicon substrate, a lower electrode, an insulating medium layer, a vacuum sealed cavity, an upper electrode, a passivation layer, and a metal lead; the silicon substrate is connected with a lower electrode; the insulating medium layer is located above the lower electrode; a vacuum-sealed cavity is provided above the insulating medium layer; the upper electrode of the sensor is located above the vacuum-sealed cavity; the passivation layer is grown above the upper electrode; the lower part of the metal lead extends into the passivation The electrode lead-out hole of the layer is in contact with the upper and lower electrodes. The capacitive pressure sensor uses electrostatic force to simulate the pressure value in actual detection, can quickly realize the change of the pressure value, and has higher efficiency when analyzing the performance of the sensor; at the same time, it also provides a preparation method of the pressure sensor, which is simple and easy.

Description

一种带自检测装置的电容式压力传感器及其制备方法Capacitive pressure sensor with self-detection device and preparation method thereof

技术领域technical field

本发明涉及一种压力传感器,具体来说,涉及一种带自检测装置的电容式压力传感器及其制备方法。The invention relates to a pressure sensor, in particular to a capacitive pressure sensor with a self-detection device and a preparation method thereof.

背景技术Background technique

在利用硅微加工技术实现的产品中,压力传感器是发展较为成熟的一类。目前,压力传感器已广泛应用于各种工业和生物医学领域。电容式压力传感器由于高灵敏度,更好的温度性能,低功耗,无开启温度漂移,结构坚固,受外应力影响小等特点,逐渐成为压力传感器的一大热点。在一个传感器正式地投入工业实践应用之前,必须先进行测试、标定等一系列环节来研究传感的性能。传统的检测方法是将压力传感器放置在气压箱,通过设定压力值来模拟实际测量环境。但这传统的方法存在一个弊端,设定的压力值不能剧变,当需要从一个压力值变化到另一个压力值时,往往需要经过很长的变化时间。这不利于模拟实际测量环境,进而不能准确检测压力传感器的性能。Among the products realized by silicon micromachining technology, the pressure sensor is a relatively mature category. At present, pressure sensors have been widely used in various industrial and biomedical fields. Capacitive pressure sensors have gradually become a hot spot for pressure sensors due to their high sensitivity, better temperature performance, low power consumption, no temperature drift, firm structure, and little influence from external stress. Before a sensor is formally put into industrial practice, a series of links such as testing and calibration must be carried out to study the performance of the sensor. The traditional detection method is to place the pressure sensor in the air box, and simulate the actual measurement environment by setting the pressure value. But there is a disadvantage in this traditional method. The set pressure value cannot be changed drastically. When it is necessary to change from one pressure value to another, it often takes a long time for the change. This is not conducive to simulating the actual measurement environment, and thus cannot accurately detect the performance of the pressure sensor.

发明内容Contents of the invention

技术问题:本发明所要解决的技术问题是:提供一种带自检测装置的电容式压力传感器,利用静电力模拟实际检测中的压力值,能够快速实现压力值的改变,在分析传感器性能时,具有更高的效率。同时还提供该传感器的制备方法,简单易行。Technical problem: The technical problem to be solved by the present invention is to provide a capacitive pressure sensor with a self-detection device, which uses electrostatic force to simulate the pressure value in the actual detection, and can quickly realize the change of the pressure value. When analyzing the performance of the sensor, with higher efficiency. At the same time, the preparation method of the sensor is provided, which is simple and easy.

技术方案:为解决上述技术问题,本发明采用的技术方案是:Technical scheme: in order to solve the above technical problems, the technical scheme adopted in the present invention is:

一种带自检测装置的电容式压力传感器,该压力传感器包括硅衬底、下电极、绝缘介质层、上电极、钝化层、金属引线;下电极与硅衬底的顶面固定连接;绝缘介质层与下电极的顶面固定连接;上电极位于绝缘介质层的上方,且上电极和绝缘介质层之间设有真空密封腔;钝化层生长在上电极上方;金属引线伸入钝化层的电极引出孔中,且金属引线的两端分别与上电极和下电极接触。A capacitive pressure sensor with a self-detection device, the pressure sensor includes a silicon substrate, a lower electrode, an insulating medium layer, an upper electrode, a passivation layer, and a metal lead; the lower electrode is fixedly connected to the top surface of the silicon substrate; the insulating The dielectric layer is fixedly connected to the top surface of the lower electrode; the upper electrode is located above the insulating dielectric layer, and a vacuum-sealed cavity is provided between the upper electrode and the insulating dielectric layer; the passivation layer is grown above the upper electrode; the metal lead extends into the passivation The electrodes of the layer are led out of the holes, and the two ends of the metal leads are in contact with the upper electrode and the lower electrode respectively.

进一步,所述的下电极包括第一下电极和第二下电极,第一下电极的顶面和第二下电极的顶面位于同一平面内;第一下电极和上电极构成自检测装置,第二下电极和上电极构成传感器的上下极板。Further, the lower electrode includes a first lower electrode and a second lower electrode, the top surface of the first lower electrode and the top surface of the second lower electrode are located in the same plane; the first lower electrode and the upper electrode constitute a self-detection device, The second lower electrode and the upper electrode constitute the upper and lower plates of the sensor.

进一步,所述的第一下电极为方块形,第二下电极为框形,第一下电极位于第二下电极中。Further, the first lower electrode is in the shape of a square, the second lower electrode is in the shape of a frame, and the first lower electrode is located in the second lower electrode.

进一步,所述的第一下电极和第二下电极均为大小相等的方块形,第一下电极为两块,第二下电极为两块,第一下电极和第二下电极均匀布设,且两块第一下电极处于一对角线上,两块第二下电极处于另一对角线上。Further, the first lower electrode and the second lower electrode are squares of equal size, the first lower electrode is two pieces, the second lower electrode is two pieces, and the first lower electrode and the second lower electrode are evenly arranged. And the two first lower electrodes are on a diagonal line, and the two second lower electrodes are on another diagonal line.

进一步,所述的下电极由重掺杂的单晶硅、多晶硅,或者金属制成。Further, the lower electrode is made of heavily doped single crystal silicon, polycrystalline silicon, or metal.

进一步,所述的上电极由多晶硅构成。Further, the upper electrode is made of polysilicon.

进一步,所述的绝缘介质层包括第一二氧化硅层和生长在第一二氧化硅层上方的第一氮化硅层。Further, the insulating dielectric layer includes a first silicon dioxide layer and a first silicon nitride layer grown on the first silicon dioxide layer.

进一步,所述的钝化层包括第二二氧化硅层和位于第二二氧化硅层上方的第二氮化硅层。Further, the passivation layer includes a second silicon dioxide layer and a second silicon nitride layer located above the second silicon dioxide layer.

一种带自检测装置的电容式压力传感器的制备方法,该制备方法包括以下步骤:A preparation method of a capacitive pressure sensor with a self-detection device, the preparation method comprising the following steps:

第一步,在双面抛光的硅衬底一面通过离子注入,形成重掺杂区,作为下电极;The first step is to form a heavily doped region by ion implantation on one side of the double-sided polished silicon substrate as the lower electrode;

第二步,在下电极上外延第一二氧化硅层和第一氮化硅层,作为绝缘介质层;In the second step, the epitaxial first silicon dioxide layer and the first silicon nitride layer are used as an insulating dielectric layer on the lower electrode;

第三步,在绝缘介质层上方外延生长一层二氧化硅层,作为牺牲层;The third step is to epitaxially grow a layer of silicon dioxide on the insulating dielectric layer as a sacrificial layer;

第四步,在牺牲层上方生长一层多晶硅层,作为传感器的上电极;The fourth step is to grow a layer of polysilicon layer above the sacrificial layer as the upper electrode of the sensor;

第五步,光刻多晶硅层,形成牺牲层释放孔,利用氢氟酸释放牺牲层;The fifth step is to photoetch the polysilicon layer to form a sacrificial layer release hole, and use hydrofluoric acid to release the sacrificial layer;

第六步,在上电极上方,外延生长真空腔密封材料,在绝缘介质层和上电极之间形成真空密封腔,同时在真空腔密封材料层上方外延生长钝化层;The sixth step is to epitaxially grow the vacuum chamber sealing material above the upper electrode to form a vacuum sealed chamber between the insulating medium layer and the upper electrode, and at the same time epitaxially grow a passivation layer above the vacuum chamber sealing material layer;

第七步,光刻钝化层,形成电极引出孔,溅射金属铝,用作金属引线。The seventh step is to photoetch the passivation layer, form electrode lead-out holes, and sputter metal aluminum to be used as metal leads.

有益效果:与现有技术相比,本发明具有以下有益效果:测试方便、效率高、制备工艺采用表面微机械加工技术,工艺简单,可行性高。利用在第一下电极和上电极之间施加电压产生的静电力,来方便地模拟实际检测中的压力值,具有更高的效率。该电容式压力传感器采用自检测装置,当在第一下电极和上电极之间施加电压时,两者之间产生的静电力使得由上电极和钝化层构成的可动敏感薄膜层发生弯曲,上电极和下电极之间的间距变短,从而改变传感器的输出电容,检测其变化可以实现压力测量。本发明方便地利用静电力模拟实际检测中的压力值,在分析传感器的性能时,具有更高的效率。同时,该电容式压力传感器采用表面微机械加工技术,有效的解决了电容式压力传感器的电极引出问题,同时避免了形成压力腔常规用的MEMS键合工艺,简化了电容式压力传感器的制造工艺,使MEMS结构可以与CMOS工艺兼容。Beneficial effects: Compared with the prior art, the present invention has the following beneficial effects: convenient testing, high efficiency, surface micromachining technology is adopted in the preparation process, the process is simple, and the feasibility is high. The electrostatic force generated by applying a voltage between the first lower electrode and the upper electrode is used to conveniently simulate the pressure value in actual detection, which has higher efficiency. The capacitive pressure sensor adopts a self-detection device. When a voltage is applied between the first lower electrode and the upper electrode, the electrostatic force generated between the two causes the movable sensitive film layer composed of the upper electrode and the passivation layer to bend. , the distance between the upper electrode and the lower electrode becomes shorter, thereby changing the output capacitance of the sensor, and detecting its change can realize pressure measurement. The invention conveniently uses the electrostatic force to simulate the pressure value in the actual detection, and has higher efficiency when analyzing the performance of the sensor. At the same time, the capacitive pressure sensor adopts surface micromachining technology, which effectively solves the problem of electrode lead-out of the capacitive pressure sensor, avoids the conventional MEMS bonding process for forming a pressure chamber, and simplifies the manufacturing process of the capacitive pressure sensor , so that the MEMS structure can be compatible with the CMOS process.

附图说明Description of drawings

图1为本发明的结构剖视图。Fig. 1 is a structural sectional view of the present invention.

图2为本发明中制备方法第一步的结构剖视图。Fig. 2 is a structural sectional view of the first step of the preparation method of the present invention.

图3是本发明中制备方法第二步的结构剖视图。Fig. 3 is a structural sectional view of the second step of the preparation method of the present invention.

图4是本发明中制备方法第三步的结构剖视图。Fig. 4 is a structural sectional view of the third step of the preparation method of the present invention.

图5是本发明中制备方法第四步的结构剖视图。Fig. 5 is a structural sectional view of the fourth step of the preparation method of the present invention.

图6是本发明中制备方法第五步的结构剖视图。Fig. 6 is a structural sectional view of the fifth step of the preparation method of the present invention.

图7是本发明中制备方法第六步的结构剖视图。Fig. 7 is a structural sectional view of the sixth step of the preparation method of the present invention.

图8是本发明中制备方法第七步的结构剖视图。Fig. 8 is a structural sectional view of the seventh step of the preparation method of the present invention.

图9是本发明中下电极的一种布局方式示意图。Fig. 9 is a schematic diagram of a layout of the bottom electrode in the present invention.

图10是本发明中下电极的另一种布局方式示意图。FIG. 10 is a schematic diagram of another layout of the bottom electrode in the present invention.

图中有:硅衬底1、下电极2、绝缘介质层3、真空密封腔4、上电极5、钝化层6、金属引线7、第一下电极201、第二下电极202、第一二氧化硅层301、第一氮化硅层302、第二二氧化硅层601、第二氮化硅层602。In the figure, there are: silicon substrate 1, lower electrode 2, insulating medium layer 3, vacuum sealed chamber 4, upper electrode 5, passivation layer 6, metal leads 7, first lower electrode 201, second lower electrode 202, first A silicon dioxide layer 301 , a first silicon nitride layer 302 , a second silicon dioxide layer 601 , and a second silicon nitride layer 602 .

具体实施方式Detailed ways

下面结合附图,对本发明的技术方案进行详细的说明。The technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings.

如图1所示,本发明的一种带自检测装置的电容式压力传感器,包括硅衬底1、下电极2、绝缘介质层3、上电极5、钝化层6和金属引线7。下电极2与硅衬底1的顶面固定连接。绝缘介质层3与下电极2的顶面固定连接。上电极5位于绝缘介质层3的上方,且上电极5和绝缘介质层3之间设有真空密封腔4。钝化层6生长在上电极5上方。钝化层6中设有电极引出孔。金属引线7伸入钝化层6的电极引出孔中,且金属引线7的两端分别与上电极5和下电极2接触。As shown in FIG. 1 , a capacitive pressure sensor with a self-detection device of the present invention includes a silicon substrate 1 , a lower electrode 2 , an insulating medium layer 3 , an upper electrode 5 , a passivation layer 6 and metal leads 7 . The lower electrode 2 is fixedly connected to the top surface of the silicon substrate 1 . The insulating medium layer 3 is fixedly connected to the top surface of the lower electrode 2 . The upper electrode 5 is located above the insulating medium layer 3 , and a vacuum sealed cavity 4 is provided between the upper electrode 5 and the insulating medium layer 3 . A passivation layer 6 is grown over the upper electrode 5 . Electrode extraction holes are provided in the passivation layer 6 . The metal lead 7 extends into the electrode lead-out hole of the passivation layer 6 , and the two ends of the metal lead 7 are respectively in contact with the upper electrode 5 and the lower electrode 2 .

在上述电容式压力传感器中,所述的下电极2包括第一下电极201和第二下电极202,第一下电极201的顶面和第二下电极202的顶面位于同一平面内。第一下电极201和上电极5构成自检测装置。第二下电极202和上电极5构成传感器的上下极板。In the above capacitive pressure sensor, the lower electrode 2 includes a first lower electrode 201 and a second lower electrode 202 , and the top surface of the first lower electrode 201 and the top surface of the second lower electrode 202 are located in the same plane. The first lower electrode 201 and the upper electrode 5 constitute a self-detection device. The second lower electrode 202 and the upper electrode 5 constitute the upper and lower pole plates of the sensor.

本发明的电容式压力传感器是与COMS(中文:互补金属氧化物半导体)工艺兼容的带自检测装置的电容式压力传感器。The capacitive pressure sensor of the present invention is a capacitive pressure sensor with a self-detection device compatible with the CMOS (Chinese: Complementary Metal Oxide Semiconductor) process.

下电极2中的第一下电极201和上电极5构成自检测装置。下电极2中的第二下电极202和上电极5构成电容式压力传感器的上下两块极板。自检测装置中的第一下电极201用于施加电压,与上电极5产生静电力,使由上电极5和钝化层6构成的可动敏感薄膜层弯曲。电容式压力传感器的第二下电极202与上电极5构成电容器,用于检测反应压力变化。The first lower electrode 201 and the upper electrode 5 of the lower electrodes 2 constitute a self-detection device. The second lower electrode 202 and the upper electrode 5 in the lower electrode 2 constitute the upper and lower pole plates of the capacitive pressure sensor. The first lower electrode 201 in the self-detection device is used to apply a voltage to generate an electrostatic force with the upper electrode 5 to bend the movable sensitive film layer composed of the upper electrode 5 and the passivation layer 6 . The second lower electrode 202 and the upper electrode 5 of the capacitive pressure sensor form a capacitor for detecting changes in reaction pressure.

上述结构的电容式压力传感器的工作过程是:当在第一下电极201和上电极5施加电压时,两者之间产生的静电力,使得由上电极5和钝化层6构成的可动敏感薄膜层发生弯曲,导致第二下电极202和上电极5之间的距离变短,从而改变压力传感器的输出电容,检测其变化可以实现压力测量。The working process of the capacitive pressure sensor with the above structure is: when a voltage is applied to the first lower electrode 201 and the upper electrode 5, the electrostatic force generated between the two makes the movable part formed by the upper electrode 5 and the passivation layer 6 The bending of the sensitive film layer causes the distance between the second lower electrode 202 and the upper electrode 5 to become shorter, thereby changing the output capacitance of the pressure sensor, and detecting the change can realize pressure measurement.

电容式压力传感器的电容可以近似简化为平板电容,根据平板电容的定义:The capacitance of a capacitive pressure sensor can be approximated as a plate capacitance, according to the definition of plate capacitance:

CC == ϵϵ 00 ϵϵ rr AA dd

式中:C为平板电容的电容,ε0为真空介电常数,εr为介质层的相对介电常数,A为极板的面积,d为两极板的间距。In the formula: C is the capacitance of the plate capacitor, ε 0 is the vacuum dielectric constant, ε r is the relative dielectric constant of the dielectric layer, A is the area of the plate, and d is the distance between the two plates.

在第一下电极201和上电极5之间施加电压U,极板间的电能为: A voltage U is applied between the first lower electrode 201 and the upper electrode 5, and the electric energy between the plates is:

根据虚功原理,第一下电极201和上电极5之间的静电力F为:According to the principle of virtual work, the electrostatic force F between the first lower electrode 201 and the upper electrode 5 is:

Ff == ∂∂ WW ∂∂ dd == ϵϵ 00 ϵϵ rr AUAU 22 22 dd 22

在检测标定时,传感器受到的是静电力F,而在实际应用中,传感器受到的通常是来自外界的压力P。During detection and calibration, the sensor is subjected to electrostatic force F, but in practical applications, the sensor is usually subjected to pressure P from the outside world.

P=F/AP=F/A

在压力P的作用下,压力传感器的可动敏感薄膜层发生弯曲ω(x,y),导致传感器的输出电容发生改变。Under the action of the pressure P, the movable sensitive film layer of the pressure sensor bends ω(x, y), which causes the output capacitance of the sensor to change.

CC == ∫∫ ∫∫ ϵϵ 00 ϵϵ rr dd -- ωω (( xx ,, ythe y )) dxdydxdy

其中,ω(x,y)为压力P有关的挠度曲面方程。对于不同形状的薄膜层,ω(x,y)和P关系不同。Among them, ω(x,y) is the deflection surface equation related to the pressure P. For thin film layers of different shapes, the relationship between ω(x,y) and P is different.

对于方形可动敏感薄膜层的压力传感器,挠度曲面方程为:For a pressure sensor with a square movable sensitive film layer, the deflection surface equation is:

ωω (( xx ,, ythe y )) == ωω 00 coscos 22 πxπx 22 aa coscos 22 πyπy 22 aa

其中,ω0可由能量最低原理得到:Among them, ω 0 can be obtained by the minimum energy principle:

ωω 00 == 22 aa 44 PP ππ 44 DD.

其中, D = Eh 3 12 ( 1 - v 2 ) in, D. = Eh 3 12 ( 1 - v 2 )

式中,ω为坐标(x,y)的薄膜挠度,坐标系是以可动敏感薄膜层的中心为原点,水平方向为X轴,竖直方向为Y轴;a是可动敏感薄膜层边长的一半,P是可动敏感薄膜层受到的压力,D是可动敏感薄膜层材料的抗弯刚度,E是可动敏感薄膜层材料的杨氏模量,v是可动敏感薄膜层材料的泊松比,h为可动敏感薄膜层的厚度。In the formula, ω is the film deflection of the coordinates (x, y), the coordinate system is based on the center of the movable sensitive film layer as the origin, the horizontal direction is the X axis, and the vertical direction is the Y axis; a is the edge of the movable sensitive film layer P is the pressure on the movable sensitive film layer, D is the bending stiffness of the movable sensitive film layer material, E is the Young’s modulus of the movable sensitive film layer material, v is the movable sensitive film layer material Poisson's ratio, h is the thickness of the movable sensitive film layer.

对于圆形可动敏感薄膜层的压力传感器,挠度函数为:For a pressure sensor with a circular movable sensitive film layer, the deflection function is:

ωω (( rr )) == PP 6464 DD. (( RR 22 -- rr 22 )) 22

式中,ω(r)为到圆形薄膜圆心距离为r处的薄膜挠度,P是可动敏感薄膜层受到的压力,D是可动敏感薄膜层材料的抗弯刚度,r是到圆形薄膜圆心的距离,R是可动敏感薄膜层的半径。In the formula, ω(r) is the deflection of the film at a distance r from the center of the circular film, P is the pressure on the movable sensitive film layer, D is the bending stiffness of the material of the movable sensitive film layer, and r is the The distance from the center of the film circle, R is the radius of the movable sensitive film layer.

通过检测出的输出电容,可以实现压力测量。Through the sensed output capacitance, pressure measurement can be realized.

本发明利用静电力模拟实际检测中的压力值,在分析传感器的性能时,具有更高的效率,尤其是可随时改变施加在自检测装置中的第一下电极201和上电极5之间电压大小。同时,该电压的改变,能够快速使由上电极和钝化层构成的可动敏感薄膜层发生形状变化。相比较于传统设定压力的检测方法,检测本发明的电容式压力传感器,速度更快、效率更高。The present invention uses electrostatic force to simulate the pressure value in actual detection, and has higher efficiency when analyzing the performance of the sensor, especially the voltage applied between the first lower electrode 201 and the upper electrode 5 in the self-detection device can be changed at any time size. At the same time, the change of the voltage can quickly change the shape of the movable sensitive film layer composed of the upper electrode and the passivation layer. Compared with the traditional detection method of setting pressure, the detection of the capacitive pressure sensor of the present invention is faster and more efficient.

第一下电极201和第二下电极202的布设方式有多种,本实施例选择两种方式。第一种方式:如图10所示,所述的第一下电极201为方块形,第二下电极202为框形,第一下电极201位于第二下电极202中。当然,也可以是第二下电极202为方块形,第一下电极201为框形,第二下电极202位于第一下电极201中。There are many ways to arrange the first bottom electrode 201 and the second bottom electrode 202 , and two ways are selected in this embodiment. The first way: as shown in FIG. 10 , the first lower electrode 201 is in the shape of a square, the second lower electrode 202 is in the shape of a frame, and the first lower electrode 201 is located in the second lower electrode 202 . Of course, it is also possible that the second lower electrode 202 is in the shape of a square, the first lower electrode 201 is in the shape of a frame, and the second lower electrode 202 is located in the first lower electrode 201 .

第二种方式:如图9所示,所述的第一下电极201和第二下电极202均为大小相等的方块形,第一下电极201为两块,第二下电极202为两块,第一下电极201和第二下电极202均匀布设,且两块第一下电极201处于一对角线上,两块第二下电极202处于另一对角线上。The second method: as shown in Figure 9, the first lower electrode 201 and the second lower electrode 202 are square shapes of equal size, the first lower electrode 201 is two pieces, and the second lower electrode 202 is two pieces , the first lower electrodes 201 and the second lower electrodes 202 are evenly arranged, and the two first lower electrodes 201 are on a diagonal line, and the two second lower electrodes 202 are on the other diagonal line.

进一步,所述的下电极2为导电材料,例如重掺杂的单晶硅、多晶硅、金属等导电材料。上电极5由多晶硅构成。下电极2作为固定电极,材料只要导电即可,上电极作为可动电极,需要具有良好的机械性能。Further, the lower electrode 2 is made of conductive material, such as heavily doped single crystal silicon, polycrystalline silicon, metal and other conductive materials. The upper electrode 5 is made of polysilicon. The lower electrode 2 is used as a fixed electrode, and the material only needs to be conductive. The upper electrode, as a movable electrode, needs to have good mechanical properties.

进一步,绝缘介质层3包括第一二氧化硅层301和生长在第一二氧化硅层301上方的第一氮化硅层302。同时利用二氧化硅层和氮化硅层作为绝缘介质层3,绝缘性能更好。绝缘介质层3用于防止第一下电极201和上电极5之间产生的静电力过大时,导致第二下电极202和上电极5接触引出短路现象。Further, the insulating dielectric layer 3 includes a first silicon dioxide layer 301 and a first silicon nitride layer 302 grown on the first silicon dioxide layer 301 . At the same time, the silicon dioxide layer and the silicon nitride layer are used as the insulating dielectric layer 3, so that the insulating performance is better. The insulating medium layer 3 is used to prevent the phenomenon of short circuit caused by contact between the second lower electrode 202 and the upper electrode 5 when the electrostatic force generated between the first lower electrode 201 and the upper electrode 5 is too large.

进一步,钝化层6包括第二二氧化硅层601和位于第二二氧化硅层601上方的第二氮化硅层602。上电极5上方的钝化层用以保护压力传感器,提高器件的稳定性和可靠性。Further, the passivation layer 6 includes a second silicon dioxide layer 601 and a second silicon nitride layer 602 above the second silicon dioxide layer 601 . The passivation layer above the upper electrode 5 is used to protect the pressure sensor and improve the stability and reliability of the device.

上述结构的带自检测装置的电容式压力传感器的制作过程为:The manufacturing process of the capacitive pressure sensor with the self-detection device of the above structure is as follows:

第一步,如图2所示,在双面抛光的硅衬底1一面通过离子注入,形成重掺杂区,作为下电极2;The first step, as shown in Figure 2, is to form a heavily doped region as the lower electrode 2 by ion implantation on one side of the double-sided polished silicon substrate 1;

第二步,如图3所示,在下电极2上外延第一二氧化硅层301和第一氮化硅层302,作为绝缘介质层3;In the second step, as shown in FIG. 3 , the first silicon dioxide layer 301 and the first silicon nitride layer 302 are epitaxially formed on the lower electrode 2 as the insulating dielectric layer 3;

第三步,如图4所示,在绝缘介质层3上方外延生长一层二氧化硅层,作为牺牲层8;In the third step, as shown in FIG. 4 , epitaxially grow a layer of silicon dioxide on the insulating dielectric layer 3 as the sacrificial layer 8 ;

第四步,如图5所示,在牺牲层8上方生长一层多晶硅层,作为传感器的上电极5;The fourth step, as shown in FIG. 5 , is to grow a layer of polysilicon layer above the sacrificial layer 8 as the upper electrode 5 of the sensor;

第五步,如图6所示,光刻多晶硅层,形成牺牲层8释放孔,利用氢氟酸释放牺牲层8;In the fifth step, as shown in FIG. 6, the polysilicon layer is photolithographically formed to form release holes in the sacrificial layer 8, and the sacrificial layer 8 is released by hydrofluoric acid;

第六步,如图7所示,在上电极5上方,外延生长真空腔密封材料,在绝缘介质层3和上电极5之间形成真空密封腔4,同时在真空腔密封材料层上方外延生长钝化层6;In the sixth step, as shown in FIG. 7 , epitaxially grow the vacuum chamber sealing material above the upper electrode 5 to form a vacuum sealed chamber 4 between the insulating medium layer 3 and the upper electrode 5 , and at the same time epitaxially grow the vacuum chamber sealing material layer passivation layer 6;

第七步,如图8所示,光刻钝化层6,形成电极引出孔,溅射金属铝,用作金属引线7。In the seventh step, as shown in FIG. 8 , the passivation layer 6 is photolithographically formed to form electrode extraction holes, and metal aluminum is sputtered to be used as metal leads 7 .

上述结构的压力传感器中,真空密封腔4通过腐蚀牺牲层,再由外延工艺密封真空腔,避免了形成压力腔常规用的MEMS键合工艺,简化了电容式压力传感器的制造工艺。用以密封所述的真空密封腔4的材料可以是二氧化硅或者多晶硅。In the pressure sensor with the above structure, the vacuum sealed cavity 4 corrodes the sacrificial layer, and then seals the vacuum cavity by an epitaxy process, which avoids the conventional MEMS bonding process for forming the pressure cavity, and simplifies the manufacturing process of the capacitive pressure sensor. The material used to seal the vacuum sealed cavity 4 may be silicon dioxide or polysilicon.

本发明的电容式压力传感器的制备方法,采用表面微机械加工技术,有效的解决了电容式压力传感器的电极引出问题。传统压力传感器的真空密封是通过硅硅键合或者硅玻璃键合形成,下电极做在衬底上,下电极的引出通过在玻璃或者硅衬底上穿孔,从背面引出电极,工艺麻烦。本发明采用表面微机械加工技术,下电极从传感器正面引出,工艺简单。另外,真空密封腔4是通过腐蚀牺牲层,再由外延工艺密封真空腔。本发明没有采用常规的利用MEMS键合工艺制作真空密封腔,简化了电容式压力传感器的制造工艺,使MEMS结构可以与CMOS工艺兼容。MEMS键合工艺需要在高温(400℃左右)情况下进行,由于CMOS工艺中涉及金属操作,不能在高温情况下进行。The preparation method of the capacitive pressure sensor of the present invention adopts surface micro-machining technology, and effectively solves the problem of lead-out of the electrodes of the capacitive pressure sensor. The vacuum seal of traditional pressure sensors is formed by silicon-silicon bonding or silicon-glass bonding. The lower electrode is made on the substrate, and the lower electrode is drawn out from the back through a hole in the glass or silicon substrate. The process is cumbersome. The invention adopts the surface micromachining technology, the lower electrode is led out from the front of the sensor, and the process is simple. In addition, the vacuum sealed cavity 4 is sealed by an epitaxy process by etching the sacrificial layer. The invention does not adopt the conventional MEMS bonding process to make a vacuum-sealed cavity, simplifies the manufacturing process of the capacitive pressure sensor, and makes the MEMS structure compatible with the CMOS process. The MEMS bonding process needs to be carried out at a high temperature (about 400°C). Since the metal operation is involved in the CMOS process, it cannot be carried out at a high temperature.

Claims (9)

1. A capacitance type pressure sensor with a self-detection device is characterized by comprising a silicon substrate (1), a lower electrode (2), an insulating medium layer (3), an upper electrode (5), a passivation layer (6) and a metal lead (7);
the lower electrode (2) is fixedly connected with the top surface of the silicon substrate (1); the insulating medium layer (3) is fixedly connected with the top surface of the lower electrode (2); the upper electrode (5) is positioned above the insulating medium layer (3), and a vacuum sealing cavity (4) is arranged between the upper electrode (5) and the insulating medium layer (3); a passivation layer (6) is grown above the upper electrode (5); the metal lead (7) extends into the electrode leading-out hole of the passivation layer (6), and two ends of the metal lead (7) are respectively contacted with the upper electrode (5) and the lower electrode (2).
2. The capacitive pressure sensor with self-test device according to claim 1, wherein said lower electrode (2) comprises a first lower electrode (201) and a second lower electrode (202), the top surface of the first lower electrode (201) and the top surface of the second lower electrode (202) being located in the same plane; the first lower electrode (201) and the upper electrode (5) form a self-detection device, and the second lower electrode (202) and the upper electrode (5) form upper and lower electrode plates of the sensor.
3. The capacitive pressure sensor with self-test device according to claim 1, wherein the first lower electrode (201) is in the shape of a block, the second lower electrode (202) is in the shape of a frame, and the first lower electrode (201) is located in the second lower electrode (202).
4. The capacitive pressure sensor with self-test device according to claim 1, wherein the first lower electrode (201) and the second lower electrode (202) are both in the shape of a square block with equal size, the first lower electrode (201) is two, the second lower electrode (202) is two, the first lower electrode (201) and the second lower electrode (202) are uniformly arranged, the two first lower electrodes (201) are located on one diagonal, and the two second lower electrodes (202) are located on the other diagonal.
5. Capacitive pressure sensor with self-detection means according to claim 1, characterized in that the lower electrode (2) is made of heavily doped monocrystalline silicon, polycrystalline silicon, or metal.
6. Capacitive pressure sensor with self-detection means according to claim 1, characterized in that the upper electrode (5) is made of polysilicon.
7. Capacitive pressure sensor with self-detection means according to claim 1, characterized in that said insulating dielectric layer (3) comprises a first layer of silicon dioxide (301) and a first layer of silicon nitride (302) grown on top of the first layer of silicon dioxide (301).
8. Capacitive pressure sensor with self-detection means according to claim 1, characterized in that the passivation layer (6) comprises a second silicon dioxide layer (601) and a second silicon nitride layer (602) located above the second silicon dioxide layer (601).
9. A method for preparing a capacitive pressure sensor with a self-test device according to claim 1, comprising the steps of:
firstly, forming a heavily doped region serving as a lower electrode (2) on one surface of a silicon substrate (1) with two polished surfaces through ion implantation;
secondly, extending a first silicon dioxide layer (301) and a first silicon nitride layer (302) on the lower electrode (2) as an insulating medium layer (3);
step three, epitaxially growing a silicon dioxide layer above the insulating dielectric layer (3) to be used as a sacrificial layer (8);
fourthly, growing a polysilicon layer above the sacrificial layer (8) to be used as an upper electrode (5) of the sensor;
fifthly, photoetching the polysilicon layer to form sacrificial layer (8) release holes, and releasing the sacrificial layer (8) by using hydrofluoric acid;
sixthly, epitaxially growing a vacuum cavity sealing material above the upper electrode (5), forming a vacuum sealing cavity (4) between the insulating medium layer (3) and the upper electrode (5), and epitaxially growing a passivation layer (6) above the vacuum cavity sealing material layer;
and seventhly, photoetching the passivation layer (6), forming an electrode lead-out hole, and sputtering metal aluminum to be used as a metal lead (7).
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CN113555228A (en) * 2021-07-21 2021-10-26 江苏创芯海微科技有限公司 Nano forest based MEMS super capacitor and preparation method thereof
CN113697760A (en) * 2021-08-25 2021-11-26 中国电子科技集团公司第四十九研究所 Isolated packaging self-compensation resonance pressure sensitive chip probe and packaging method thereof
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CN113816330B (en) * 2021-08-25 2023-08-04 中国电子科技集团公司第四十九研究所 Resonance temperature sensitive chip probe of vacuum packaging structure and packaging method thereof
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