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CN105039839A - Manufacturing method for nodular cast iron used for crankshaft - Google Patents

Manufacturing method for nodular cast iron used for crankshaft Download PDF

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Publication number
CN105039839A
CN105039839A CN201510514048.9A CN201510514048A CN105039839A CN 105039839 A CN105039839 A CN 105039839A CN 201510514048 A CN201510514048 A CN 201510514048A CN 105039839 A CN105039839 A CN 105039839A
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iron
cast iron
spheroidal graphite
graphite cast
bent axle
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CN201510514048.9A
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Chinese (zh)
Inventor
孙爱琴
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Hefei Tenver Precision Casting Co Ltd
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Hefei Tenver Precision Casting Co Ltd
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Priority to CN201510514048.9A priority Critical patent/CN105039839A/en
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  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)

Abstract

The invention discloses a manufacturing method for nodular cast iron used for a crankshaft. Waste steel, pig iron, coke, melted-down waste iron, tin slag and iron-ore slag are selected as raw materials. The manufacturing method includes the five steps of raw material melting, spheroidizing, primary inoculation, secondary inoculation and pouring. Compared with the prior art, the manufacturing method has the beneficial effects that the silicon content is reduced, the recovery rate can be increased, and the production cost can be reduced; as Sb elements and Re elements are additionally arranged in the nodular cast iron, the abrasion resistance, the corrosion resistance and the tensile strength of the nodular cast iron are improved on the original basis; timely slag raking is carried out after spheroidizing to remove impurities in molten iron, slag raking is carried out again after two times of inoculation are carried out under the corresponding conditions, impurities are reduced, the quality of materials is improved accordingly, and the tenacity of the nodular cast iron is guaranteed; and the content of Nb elements and the content of Mo elements are increased, and as the thermal expansion coefficient of the Nb elements and the thermal expansion coefficient of the Mo elements are small, the heat resistance and the abrasion resistance of the nodular cast iron are improved.

Description

A kind of preparation method of the spheroidal graphite cast iron for bent axle
Technical field
The present invention relates to a kind of preparation method of spheroidal graphite cast iron, be specifically related to a kind of preparation method of the spheroidal graphite cast iron for bent axle.
Background technology
Spheroidal graphite cast iron obtains globular graphite by nodularization and inoculation, effectively improves the mechanical property of cast iron, in particular improve plasticity and toughness, thus obtain the intensity also higher than carbon steel.Spheroidal graphite cast iron is a kind of meehanite cast iron material grown up from 20th century the fifties, and its over-all properties, close to steel, just based on the performance of its excellence, has been successfully used to cast some stressed complexity, and intensity, toughness, wear resistance require higher part.Spheroidal graphite cast iron developed rapidly for be only second to graphitic cast iron, application cast iron materials very widely.So-called " with iron for steel ", mainly refers to spheroidal graphite cast iron.
Power source crankshaft bears continually varying to bend, reverse and the part of shear-type load, and within its work-ing life, circulate 1,000,000,000 times, most of gasoline automobile all loads onto spherulitic iron crankshaft to replace forged steel crankshaft in the world now, but its wear resistance and thermotolerance limitation limit the raising of bent axle performance, therefore need the wear resistance, thermotolerance etc. improving spheroidal graphite cast iron to improve bent axle performance.
Summary of the invention
The object of the invention is for existing problem, provide a kind of preparation method of the spheroidal graphite cast iron for bent axle.
The present invention is achieved by the following technical solutions: a kind of preparation method of the spheroidal graphite cast iron for bent axle, each component content of the described spheroidal graphite cast iron for bent axle is respectively: C:3.726-4.518%, Si:2.320-2.680%, Mn:0.028-0.035%, P:0.080-0.126%, S:0.014-0.037%, Cu:0.008-0.012%, Cr:0-0.150%, Mo:0.310-0.452%, Ni:0-0.016%, Nb:0.056-0.082%, Ti:0.028-0.040%, Mg:0.018-0.032%, Ce:0.040-0.060%, Ta:0.086-0.102%, V:0-0.002%, Fe:91.656-93.286%.
Preparation method specifically comprises the following steps:
(1) raw material melting, select low-sulfur, low manganese, low silicon, low-phosphorous steel scrap, low-sulfur, the low-phosphorous pig iron, the coke of low-sulfur, melt down scrap iron, tin slag, Iron-ore Slag is raw material, and above-mentioned raw materials is shaping with the packing of the weight ratio of 1:5.8:0.8:1.5:0.6:0.3, and pass through circuit blows, after joined raw material all melts, composition detection is carried out in sampling, adds corresponding raw material and composition adjustment is become above-mentioned requirements;
(2) spheroidizing, rises to 1450-1550 DEG C at molten iron temperature, molten iron is added nodularization bag, adds in nodularization bag side the nodulizing agent that quality is the 1.4-1.8% of molten steel quality, processes after 15 minutes, adds skim agent and carries out taking off Slag treatment;
(3) first time inoculation, after taking off Slag treatment, temperature is remained on 1400-1450 DEG C, add the first nucleating agent and add in nodularization bag, add-on is the 0.8-1.2% of molten steel quality, is sprinkled into the carburelant of 0.08-0.12% simultaneously, process 40-60 second;
(4) second time inoculation, heating makes molten iron temperature rise to 1500-1580 DEG C, and in molten iron, add the second nucleating agent, add-on is the 0.3-0.5% of molten steel quality, and the incubation time is 20-40 second, adds rapidly skim agent after completion of the reaction and skims;
(5) cast, direct pouring after skimming, pouring time is 8-10 minute, namely obtains product after completing.
As further improvement of these options, the mass percent of described nodulizing agent composition is: Si:42-47%, Sb:0.5-0.8%, Ti:0.3-0.6%, Mg:6-8%, Al:0.2-0.3%, Re:0.6-0.8%, Ca:2-4%, surplus be iron and inevitably trace element.
As further improvement of these options, the mass percent of the composition of described skim agent is: Si:65-72%, Al:8-10%, Ca:0.6-0.8%, K:2.4-4%, and surplus is iron and inevitable trace element.
As further improvement of these options, the addition of described skim agent in step (2) is: 0.08-0.13%, and the addition in step (2) is: 0.05-0.07%.
As further improvement of these options, the mass percent of the composition of described first nucleating agent is: Si:45-52%, Ba:2-3.5%, and surplus is iron and inevitable trace element; The mass percent of the composition that the second nucleating agent is is: Si:55-65%, Ba:3.8-4.5%, and surplus is iron and inevitable trace element.
A kind of spheroidal graphite cast iron for bent axle, described each component content for the spheroidal graphite cast iron of bent axle is respectively by weight: C:3.726-4.518%, Si:2.320-2.680%, Mn:0.028-0.035%, P:0.080-0.126%, S:0.014-0.037%, Cu:0.008-0.012%, Cr:0-0.150%, Mo:0.310-0.452%, Ni:0-0.016%, Nb:0.056-0.082%, Ti:0.028-0.040%, Mg:0.018-0.032%, Ce:0.040-0.060%, Ta:0.086-0.102%, V:0-0.002%, Fe:91.656-93.286%.
The present invention has the following advantages compared to existing technology: reduce silicone content, the rate of recovery can be improved, reduce production cost, Sb, Re element is added in spheroidal graphite cast iron, add its wear resistance, erosion resistance and tensile strength on the original basis, skim in time after spheroidizing, remove the impurity in molten iron, again skim after inoculation under corresponding conditions for twice, reduce impurity thus the quality of lifting material, ensure that spheroidal graphite cast iron toughness, increase Nb and Mo constituent content, because its thermal expansivity is little, add thermotolerance and the wear resistance of spheroidal graphite cast iron.
Embodiment
Embodiment 1
In the present embodiment, a kind of each component content of the spheroidal graphite cast iron for bent axle is respectively: C:4.256%, Si:2.680%, Mn:0.035%, P:0.1%, S:0.036%, Cu:0.008%, Cr:0.015%, Mo:0.385%, Ni:0.012%, Nb:0.056%, Ti:0.03%, Mg:0.02%, Ce:0.05%, Ta:0.092%, V:0.001%, surplus is iron.
Preparation method specifically comprises the following steps:
(1) raw material melting, select low-sulfur, low manganese, low silicon, low-phosphorous steel scrap, low-sulfur, the low-phosphorous pig iron, the coke of low-sulfur, melt down scrap iron, tin slag, Iron-ore Slag is raw material, and above-mentioned raw materials is shaping with the packing of the weight ratio of 1:5.8:0.8:1.5:0.6:0.3, and pass through circuit blows, after joined raw material all melts, composition detection is carried out in sampling, adds corresponding raw material and composition adjustment is become above-mentioned requirements;
(2) spheroidizing, rises to 1450-1550 DEG C at molten iron temperature, molten iron is added nodularization bag, adds in nodularization bag side the nodulizing agent that quality is the 1.4-1.8% of molten steel quality, processes after 15 minutes, adds skim agent and carries out taking off Slag treatment;
(3) first time inoculation, after taking off Slag treatment, temperature is remained on 1400-1450 DEG C, add the first nucleating agent and add in nodularization bag, add-on is the 0.8-1.2% of molten steel quality, is sprinkled into the carburelant of 0.08-0.12% simultaneously, process 40-60 second;
(4) second time inoculation, heating makes molten iron temperature rise to 1500-1580 DEG C, and in molten iron, add the second nucleating agent, add-on is the 0.3-0.5% of molten steel quality, and the incubation time is 20-40 second, adds rapidly skim agent after completion of the reaction and skims;
(5) cast, direct pouring after skimming, pouring time is 8-10 minute, namely obtains product after completing.
Wherein, the mass percent of described nodulizing agent composition is: Si:45%, Sb:0.6%, Ti:0.45%, Mg:7%, Al:0.2%, Re:0.8%, Ca:2%, surplus be iron and inevitably trace element.
Wherein, the mass percent of the composition of described skim agent is: Si:68%, Al:8%, Ca:0.7%, K:3.2%, and surplus is iron and inevitable trace element.
Wherein, the addition of described skim agent in step (2) is: 0.08%, and the addition in step (2) is: 0.05%.
Wherein, the mass percent of the composition of described first nucleating agent is: Si:48%, Ba:2.8%, and surplus is iron and inevitable trace element; The mass percent of the composition that the second nucleating agent is is: Si:57%, Ba:3.8%, and surplus is iron and inevitable trace element.
Embodiment 2
In the present embodiment, a kind of each component content of the spheroidal graphite cast iron for bent axle is respectively: C:3.726%, Si:2.68%, Mn:0.035%, P:0.118%, S:0.026%, Cu:0.008%, Mo:0.36%, Ni:0.008%, Nb:0.08%, Ti:0.04%, Mg:0.018%, Ce:0.06%, Ta:0.094%, V:0.002%, surplus is iron.
Preparation method is concrete identical with embodiment 1.
Wherein, the mass percent of described nodulizing agent composition is: Si:43%, Sb:0.75%, Ti:0.5%, Mg:6%, Al:0.2%, Re:0.72%, Ca:4%, surplus be iron and inevitably trace element.
Wherein, the mass percent of the composition of described skim agent is: Si:66%, Al:10%, Ca:0.6%, K:3.2%, and surplus is iron and inevitable trace element.
Wherein, the addition of described skim agent in step (2) is: 0.09%, and the addition in step (2) is: 0.07%.
Wherein, the mass percent of the composition of described first nucleating agent is: Si:50%, Ba:2.6%, and surplus is iron and inevitable trace element; The mass percent of the composition that the second nucleating agent is is: Si:60%, Ba:4.2%, and surplus is iron and inevitable trace element.
Embodiment 2
In the present embodiment, a kind of each component content of the spheroidal graphite cast iron for bent axle is respectively: C:4.236%, Si:2.58%, Mn:0.031%, P:0.125%, S:0.035%, Cu:0.008%, Cr:0.15%, Mo:0.44%, Nb:0.075%, Ti:0.034%, Mg:0.028%, Ce:0.0.046%, Ta:0.096%, V:0.001%, surplus is iron.
Preparation method is concrete identical with embodiment 1.
Wherein, the mass percent of the composition of described skim agent is: Si:68%, Al:10%, Ca:0.72%, K:2.4%, and surplus is iron and inevitable trace element.
Wherein, the addition of described skim agent in step (2) is: 0.12%, and the addition in step (2) is: 0.05%.
Wherein, the mass percent of the composition of described first nucleating agent is: Si:52%, Ba:2.6%, and surplus is iron and inevitable trace element; The mass percent of the composition that the second nucleating agent is is: Si:62%, Ba:3.8%, and surplus is iron and inevitable trace element.
Embodiment 4
In the present invention, spheroidal graphite cast iron is used in bent axle, spheroidal graphite cast iron conventional in bent axle on market is the trade mark produced by Shanghai Ting Xi Industrial Co., Ltd. is the spheroidal graphite cast iron of QT700-2, with it as a control group, obtaining spheroidal graphite cast iron according to above-mentioned multiple embodiment is experimental group, the ingot bar getting formed objects is tested as experimental subjects, the equal conformance with standard of indices, and unit elongation, shock resistance value is significantly improved, and concrete numerical value is as following table:
Project Tensile strength (MPa) Yield strength (MPa) Unit elongation (%) -40 DEG C of impact values (J) Brinell hardness Oxygen potential (%)
Embodiment 1 775 457 2 14.5 316 95
Embodiment 2 773 463 2 15.2 307 96
Embodiment 3 776 468 2 14.8 302 95
Reference examples 720 425 2 11.8 245 91
Table 1
From table 1, data can draw, spheroidal graphite cast iron obtained in the present invention is best in quality, tensile strength and yield strength, impact value is all better than the bent axle spheroidal graphite cast iron commonly used, unit elongation reaches same standard, Brinell hardness is significantly improved, and Oxygen potential is apparently higher than the Oxygen potential average 91% of conventional bent axle spheroidal graphite cast iron, and spheroidal graphite cast iron obtained in the present invention may be used for requiring in higher bent axle material.

Claims (6)

1. the preparation method for the spheroidal graphite cast iron of bent axle, it is characterized in that, described each component content for the spheroidal graphite cast iron of bent axle is respectively by weight: C:3.726-4.518%, Si:2.320-2.680%, Mn:0.028-0.035%, P:0.080-0.126%, S:0.014-0.037%, Cu:0.008-0.012%, Cr:0-0.150%, Mo:0.310-0.452%, Ni:0-0.016%, Nb:0.056-0.082%, Ti:0.028-0.040%, Mg:0.018-0.032%, Ce:0.040-0.060%, Ta:0.086-0.102%, V:0-0.002%, Fe:91.656-93.286%,
Preparation method specifically comprises the following steps:
(1) raw material melting, select low-sulfur, low manganese, low silicon, low-phosphorous steel scrap, low-sulfur, the low-phosphorous pig iron, the coke of low-sulfur, melt down scrap iron, tin slag, Iron-ore Slag is raw material, and above-mentioned raw materials is shaping with the packing of the weight ratio of 1:5.8:0.8:1.5:0.6:0.3, and pass through circuit blows, after joined raw material all melts, composition detection is carried out in sampling, adds corresponding raw material and composition adjustment is become above-mentioned requirements;
(2) spheroidizing, rises to 1420-1450 DEG C at molten iron temperature, molten iron is added nodularization bag, adds in nodularization bag side the nodulizing agent that quality is the 1.4-1.8% of molten steel quality, processes after 15 minutes, adds skim agent and carries out taking off Slag treatment;
(3) first time inoculation, after taking off Slag treatment, temperature is remained on 1450-1500 DEG C, add the first nucleating agent and add in nodularization bag, add-on is the 0.8-1.2% of molten steel quality, is sprinkled into the carburelant of 0.08-0.12% simultaneously, process 40-60 second;
(4) second time inoculation, heating makes molten iron temperature rise to 1500-1580 DEG C, and in molten iron, add the second nucleating agent, add-on is the 0.3-0.5% of molten steel quality, and the incubation time is 20-40 second, adds rapidly skim agent after completion of the reaction and skims;
(5) cast, direct pouring after skimming, pouring time is 8-10 minute, namely obtains product after completing.
2. the preparation method of a kind of spheroidal graphite cast iron for bent axle as claimed in claim 1, it is characterized in that, the mass percent of described nodulizing agent composition is: Si:42-47%, Sb:0.5-0.8%, Ti:0.3-0.6%, Mg:6-8%, Al:0.2-0.3%, Re:0.6-0.8%, Ca:2-4%, surplus be iron and inevitably trace element.
3. the preparation method of a kind of spheroidal graphite cast iron for bent axle as claimed in claim 1, it is characterized in that, the mass percent of the composition of described skim agent is: Si:65-72%, Al:8-10%, Ca:0.6-0.8%, K:2.4-4%, surplus is iron and inevitable trace element.
4. the preparation method of a kind of spheroidal graphite cast iron for bent axle as claimed in claim 1, it is characterized in that, the addition of described skim agent in step (2) is: 0.08-0.13%, and the addition in step (2) is: 0.05-0.07%.
5. the preparation method of a kind of spheroidal graphite cast iron for bent axle as claimed in claim 1, it is characterized in that, the mass percent of the composition of described first nucleating agent is: Si:45-52%, Ba:2-3.5%, and surplus is iron and inevitable trace element; The mass percent of the composition that the second nucleating agent is is: Si:55-65%, Ba:3.8-4.5%, and surplus is iron and inevitable trace element.
6. the spheroidal graphite cast iron for bent axle, it is characterized in that, described each component content for the spheroidal graphite cast iron of bent axle is respectively by weight: C:3.726-4.518%, Si:2.320-2.680%, Mn:0.028-0.035%, P:0.080-0.126%, S:0.014-0.037%, Cu:0.008-0.012%, Cr:0-0.150%, Mo:0.310-0.452%, Ni:0-0.016%, Nb:0.056-0.082%, Ti:0.028-0.040%, Mg:0.018-0.032%, Ce:0.040-0.060%, Ta:0.086-0.102%, V:0-0.002%, Fe:91.656-93.286%.
CN201510514048.9A 2015-08-20 2015-08-20 Manufacturing method for nodular cast iron used for crankshaft Pending CN105039839A (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106119677A (en) * 2016-08-18 2016-11-16 江阴联华铸造有限公司 A kind of piston ring of automobile engine corrosion resistant ductile iron part and preparation method thereof
CN106222526A (en) * 2016-08-25 2016-12-14 共享装备股份有限公司 A kind of synthesis and preparation process of High-silicon-molybdeductile ductile iron material
CN107354369A (en) * 2017-06-20 2017-11-17 哈尔滨汽轮机厂有限责任公司 A kind of spheroidal graphite cast-iron containing molybdenum used under 500 DEG C of high temperature and preparation method thereof
CN107779776A (en) * 2017-10-31 2018-03-09 张家港市德发内燃机配件有限公司 A kind of bent axle
CN108441752A (en) * 2018-06-04 2018-08-24 含山县兴达球墨铸铁厂 A kind of automobile brake disc spheroidal graphite cast-iron and preparation method thereof
CN108642370A (en) * 2018-06-06 2018-10-12 含山县东山德雨球墨铸造厂 A kind of antioxidant wear-resistant spheroidal graphite cast-iron and preparation method thereof
CN108950370A (en) * 2018-07-26 2018-12-07 含山县兴达球墨铸铁厂 A kind of wear-resisting low temperature resistant spheroidal graphite cast-iron
CN112111688A (en) * 2020-09-16 2020-12-22 河南广瑞汽车部件股份有限公司 Nodular cast iron capable of effectively reducing shrinkage cavity and shrinkage porosity tendency and production method thereof
CN113106326A (en) * 2021-04-15 2021-07-13 宁波明凌科技有限公司 Nodular cast iron for nail-free graphite of wind power equipment and preparation method thereof
CN115125433A (en) * 2022-06-27 2022-09-30 江苏天奇重工股份有限公司 High-toughness ferritic nodular cast iron and preparation method thereof
CN116162847A (en) * 2022-12-27 2023-05-26 广东美芝制冷设备有限公司 Crankshaft for compressor, preparation method of crankshaft, compressor and refrigeration equipment
CN116397157A (en) * 2023-04-12 2023-07-07 盐城市震业机械有限公司 Spheroidal graphite cast iron product and preparation method thereof

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CN102144740A (en) * 2010-11-09 2011-08-10 山东佳士博食品有限公司 Oil and water mixed frying device of food machine
CN103540832A (en) * 2013-10-30 2014-01-29 青岛良力精铸有限公司 Preparation method of nodular cast iron for crank shaft

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CN1350069A (en) * 2000-10-23 2002-05-22 徐振然 High-strength crankshaft of alloy and nodular cast iron and its production process
JP2002266047A (en) * 2001-03-07 2002-09-18 Nippon Chutetsukan Kk Ductile cast iron pipe and manufacturing method therefor
CN1506486A (en) * 2002-12-10 2004-06-23 徐振然 High-strength nodular cast iron alloy material for crankshaft and its production process
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CN102144740A (en) * 2010-11-09 2011-08-10 山东佳士博食品有限公司 Oil and water mixed frying device of food machine
CN103540832A (en) * 2013-10-30 2014-01-29 青岛良力精铸有限公司 Preparation method of nodular cast iron for crank shaft

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106119677A (en) * 2016-08-18 2016-11-16 江阴联华铸造有限公司 A kind of piston ring of automobile engine corrosion resistant ductile iron part and preparation method thereof
CN106222526A (en) * 2016-08-25 2016-12-14 共享装备股份有限公司 A kind of synthesis and preparation process of High-silicon-molybdeductile ductile iron material
CN107354369B (en) * 2017-06-20 2019-04-16 哈尔滨汽轮机厂有限责任公司 A kind of spheroidal graphite cast-iron containing molybdenum and preparation method thereof used under 500 DEG C of high temperature
CN107354369A (en) * 2017-06-20 2017-11-17 哈尔滨汽轮机厂有限责任公司 A kind of spheroidal graphite cast-iron containing molybdenum used under 500 DEG C of high temperature and preparation method thereof
CN107779776A (en) * 2017-10-31 2018-03-09 张家港市德发内燃机配件有限公司 A kind of bent axle
CN108441752A (en) * 2018-06-04 2018-08-24 含山县兴达球墨铸铁厂 A kind of automobile brake disc spheroidal graphite cast-iron and preparation method thereof
CN108642370A (en) * 2018-06-06 2018-10-12 含山县东山德雨球墨铸造厂 A kind of antioxidant wear-resistant spheroidal graphite cast-iron and preparation method thereof
CN108950370A (en) * 2018-07-26 2018-12-07 含山县兴达球墨铸铁厂 A kind of wear-resisting low temperature resistant spheroidal graphite cast-iron
CN112111688A (en) * 2020-09-16 2020-12-22 河南广瑞汽车部件股份有限公司 Nodular cast iron capable of effectively reducing shrinkage cavity and shrinkage porosity tendency and production method thereof
CN112111688B (en) * 2020-09-16 2021-12-10 河南广瑞汽车部件股份有限公司 Nodular cast iron capable of effectively reducing shrinkage cavity and shrinkage porosity tendency and production method thereof
CN113106326A (en) * 2021-04-15 2021-07-13 宁波明凌科技有限公司 Nodular cast iron for nail-free graphite of wind power equipment and preparation method thereof
CN115125433A (en) * 2022-06-27 2022-09-30 江苏天奇重工股份有限公司 High-toughness ferritic nodular cast iron and preparation method thereof
CN116162847A (en) * 2022-12-27 2023-05-26 广东美芝制冷设备有限公司 Crankshaft for compressor, preparation method of crankshaft, compressor and refrigeration equipment
CN116397157A (en) * 2023-04-12 2023-07-07 盐城市震业机械有限公司 Spheroidal graphite cast iron product and preparation method thereof

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Application publication date: 20151111