CN105037955B - Polypropene composition that a kind of low VOC, scratch-resistant, resistance to stress are turned white and preparation method thereof - Google Patents
Polypropene composition that a kind of low VOC, scratch-resistant, resistance to stress are turned white and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域:Technical field:
本发明涉及一种聚丙烯组合物,特别是涉及一种低VOC、耐刮擦、抗应力发白的聚丙烯组合物及其制备方法。The invention relates to a polypropylene composition, in particular to a polypropylene composition with low VOC, scratch resistance and stress whitening resistance and a preparation method thereof.
背景技术:Background technique:
无机矿粉填充的聚丙烯复合材料近年来被广泛应用于汽车内饰件,例如门内饰板、仪表板、立柱、座椅护板等,但由于无机矿粉填料会和树脂及助剂反应产生小分子挥发性有机物,导致VOC较高,此外,在该体系中常用的普通聚有机硅氧烷类耐刮擦剂与聚丙烯之间的相容性较差,加之聚丙烯材料本身的特性,因此容易引起应力发白。随着对汽车内饰材料要求的提高以及对乘用车内空气质量要求的规范,对低VOC、耐刮擦、抗应力发白的汽车内饰材料的关注和需求越来越多。Polypropylene composite materials filled with inorganic mineral powder have been widely used in automotive interior parts in recent years, such as door trim panels, instrument panels, pillars, seat guards, etc., but due to the reaction of inorganic mineral powder fillers with resins and additives The generation of small molecule volatile organic compounds leads to higher VOC. In addition, the common polyorganosiloxane scratch-resistant agents commonly used in this system have poor compatibility with polypropylene, and the characteristics of polypropylene material itself , so it is easy to cause stress whitening. With the improvement of the requirements for automotive interior materials and the specification of the air quality requirements for passenger cars, there is more and more attention and demand for automotive interior materials with low VOC, scratch resistance, and stress whitening resistance.
公开号为CN103214740B、公开日为2015.06.03、申请人为长城汽车股份有限公司的中国专利申请公开了“用于汽车内饰的聚丙烯复合材料及其制备方法和内饰件”,所述复合材料包含:聚丙烯树脂40-60重量份;填料0-30重量份;相容剂1-5重量份;增韧剂5-15重量份;耐刮擦剂1-5重量份;气味吸附剂1-5重量份;抗静电剂5-15重量份;抗氧剂0.1-0.5重量份;和润滑剂0.3-1重量份。该复合材料同时具有气味低、表面耐刮擦性能优良、表面电阻率低、且机械性能优异特点,该发明虽然通过添加气味吸附剂降低了VOC、通过添加耐刮擦剂提高了耐刮擦性能,但是气味吸附剂、耐刮擦剂与聚丙烯树脂基体之间的相容性不佳,分散不均匀,在外力作用下容易诱发银纹或裂纹,因此增加了复合材料的应力发白。The publication number is CN103214740B, the publication date is 2015.06.03, and the applicant is Great Wall Motor Co., Ltd. The Chinese patent application discloses "polypropylene composite material for automobile interior decoration and its preparation method and interior decoration parts". The composite material Contains: 40-60 parts by weight of polypropylene resin; 0-30 parts by weight of filler; 1-5 parts by weight of compatibilizer; 5-15 parts by weight of toughening agent; 1-5 parts by weight of anti-scratch agent; -5 parts by weight; 5-15 parts by weight of antistatic agent; 0.1-0.5 parts by weight of antioxidant; and 0.3-1 parts by weight of lubricant. The composite material also has the characteristics of low odor, excellent surface scratch resistance, low surface resistivity, and excellent mechanical properties. Although the invention reduces VOC by adding an odor adsorbent, it improves the scratch resistance by adding a scratch-resistant agent. , but the compatibility between the odor adsorbent, the scratch-resistant agent and the polypropylene resin matrix is not good, the dispersion is uneven, and it is easy to induce silver streaks or cracks under the action of external force, thus increasing the stress whitening of the composite material.
发明内容:Invention content:
本发明要解决的技术问题是提供一种低VOC、耐刮擦、抗应力发白的聚丙烯组合物。The technical problem to be solved by the present invention is to provide a polypropylene composition with low VOC, scratch resistance and stress whitening resistance.
为解决上述技术问题,本发明的技术方案是:In order to solve the problems of the technologies described above, the technical solution of the present invention is:
一种低VOC、耐刮擦、抗应力发白的聚丙烯组合物,以质量百分数计,由以下组分组成:A low-VOC, scratch-resistant, stress-whitening-resistant polypropylene composition, in mass percent, consisting of the following components:
上述组分的质量百分数之和为100。The sum of the mass percentages of the above components is 100.
优选地,本发明所述聚丙烯为共聚聚丙烯、均聚聚丙烯中的一种或两种的混合物,共聚聚丙烯中的乙烯含量为4-10mol%,熔体流动速率为2-100g/10min,熔体流动速率测试条件为230℃/2.16kg;均聚聚丙烯的结晶度为60%-70%,等规度为95%-98%。Preferably, the polypropylene in the present invention is one or a mixture of copolymerized polypropylene and homopolypropylene, the ethylene content in the copolymerized polypropylene is 4-10mol%, and the melt flow rate is 2-100g/ 10 minutes, the melt flow rate test condition is 230°C/2.16kg; the crystallinity of homopolypropylene is 60%-70%, and the isotacticity is 95%-98%.
优选地,本发明所述滑石粉的粒径为1-12微米。Preferably, the particle size of the talc powder in the present invention is 1-12 microns.
优选地,本发明所述增韧剂为乙烯-辛烯共聚物、三元乙丙橡胶/丙烯-α烯烃共聚物、丙烯-α烯烃共聚物中的一种或几种的混合物。Preferably, the toughening agent in the present invention is one or a mixture of ethylene-octene copolymer, ethylene-propylene-diene rubber/propylene-α-olefin copolymer, and propylene-α-olefin copolymer.
优选地,本发明所述的低分子量聚有机硅氧烷为长链烷基聚有机硅氧烷,碳数为8-30,分子量为15000-50000。Preferably, the low-molecular-weight polyorganosiloxane of the present invention is a long-chain alkyl polyorganosiloxane with a carbon number of 8-30 and a molecular weight of 15,000-50,000.
优选地,本发明所述聚丙烯接枝高分子量聚有机硅氧烷中的高分子量聚有机硅氧烷的分子量为600000-1200000,高分子量聚有机硅氧烷的质量百分数为40%-50%。Preferably, the molecular weight of the high-molecular-weight polyorganosiloxane in the polypropylene-grafted high-molecular-weight polyorganosiloxane of the present invention is 600,000-1,200,000, and the mass percentage of the high-molecular-weight polyorganosiloxane is 40%-50% .
优选地,本发明所述抗氧剂由主抗氧剂和辅助抗氧剂组成,其中,主抗氧剂为抗氧剂3114、抗氧剂1010、抗氧剂DSTP中的一种或几种的混合物,辅助抗氧剂为抗氧剂618、抗氧剂168中的一种或两种的混合物。Preferably, the antioxidant of the present invention is composed of a primary antioxidant and an auxiliary antioxidant, wherein the primary antioxidant is one or more of antioxidant 3114, antioxidant 1010, and antioxidant DSTP The auxiliary antioxidant is one or a mixture of antioxidant 618 and antioxidant 168.
优选地,本发明所述光稳定剂为受阻胺类光稳定剂944、受阻胺类光稳定剂770中的一种或两种的混合物。Preferably, the light stabilizer in the present invention is one or a mixture of hindered amine light stabilizer 944 and hindered amine light stabilizer 770 .
优选地,本发明所述其他助剂为色粉或色母。Preferably, the other additives described in the present invention are color powder or color masterbatch.
本发明要解决的另一技术问题是提供上述低VOC、耐刮擦、抗应力发白的聚丙烯组合物的制备方法。Another technical problem to be solved by the present invention is to provide a method for preparing the above-mentioned low-VOC, scratch-resistant, and stress-whitening-resistant polypropylene composition.
为解决上述技术问题,技术方案是:In order to solve the above technical problems, the technical solution is:
一种低VOC、耐刮擦、抗应力发白的聚丙烯组合物的制备方法,其步骤如下:A method for preparing a low-VOC, scratch-resistant, stress-whitening-resistant polypropylene composition, the steps of which are as follows:
(1)按质量百分数称取各种原料;(1) take various raw materials by mass percentage;
(2)将聚丙烯、增韧剂、低分子量聚有机硅氧烷、聚丙烯接枝高分子量聚有机硅氧烷、抗氧剂、光稳定剂和其他助剂先在高速混合机中混合3-5分钟,加入滑石粉后再混合5-10分钟;(2) Mix polypropylene, toughener, low molecular weight polyorganosiloxane, polypropylene grafted high molecular weight polyorganosiloxane, antioxidant, light stabilizer and other additives in a high-speed mixer for 3 -5 minutes, add talcum powder and mix for 5-10 minutes;
(3)将步骤(2)混合好的物料置于长径比为40:1-52:1双螺杆挤出机中熔融挤出造粒,挤出机螺杆各段温度如下:加料段190-200℃,输送段200-205℃,熔融段210-220℃,机头210-215℃,整个挤出过程的停留时间为1-2分钟,模头压力为10-20MPa,挤出机末端抽真空排气,排气真空度为-0.06MPa至-0.08MPa。(3) Put the mixed material in step (2) into a twin-screw extruder with an aspect ratio of 40:1-52:1 to melt, extrude and granulate. The temperature of each section of the extruder screw is as follows: feeding section 190- 200°C, conveying section 200-205°C, melting section 210-220°C, die head 210-215°C, the residence time of the entire extrusion process is 1-2 minutes, the die head pressure is 10-20MPa, the end of the extruder pumps Vacuum exhaust, the exhaust vacuum degree is -0.06MPa to -0.08MPa.
由上可见,与现有技术相比,本发明具有以下有益效果:As can be seen from the above, compared with the prior art, the present invention has the following beneficial effects:
1)低分子量长链烷基聚有机硅氧烷具有很好的柔顺性,滑石粉颗粒容易吸附在柔顺的有机硅分子链上,低分子量长链烷基聚有机硅氧烷包覆在滑石粉表面,将滑石粉和聚丙烯树脂基体隔开,同时聚有机硅氧烷的长链烷基与聚丙烯树脂基体之间具有较好的相容性,使其不容易析出,减少了滑石粉与聚丙烯树脂、抗氧剂之间的反应,从而降低低分子挥发性有机物的产生,达到低VOC的效果;。1) Low-molecular-weight long-chain alkyl polyorganosiloxane has good flexibility, talc powder particles are easily adsorbed on the soft silicone molecular chain, and low-molecular-weight long-chain alkyl polyorganosiloxane is coated on talc powder On the surface, the talc powder and the polypropylene resin matrix are separated, and at the same time, the long-chain alkyl group of the polyorganosiloxane has good compatibility with the polypropylene resin matrix, making it difficult to precipitate, reducing the talc powder and polypropylene resin matrix. The reaction between polypropylene resin and antioxidant can reduce the production of low molecular volatile organic compounds and achieve the effect of low VOC;
2)聚丙烯接枝高分子量聚有机硅氧烷的分子链具有极好的弹性恢复性能,是一种很好的耐刮擦剂,在聚丙烯与高分子量聚有机硅氧烷加热混炼时,两者发生了自由基反应和化学结合,通过低分子量聚有机硅氧烷中的长链烷基以及高分子量聚有机硅氧烷和聚丙烯的接枝作用,大大改善了有机硅与聚丙烯树脂基体之间的相容性,在基体中的分散性极佳,因此在显著提升聚丙烯组合物耐刮擦性能的同时,解决了因添加聚有机硅氧烷而产生的高应力发白的问题。2) The molecular chain of polypropylene grafted high-molecular-weight polyorganosiloxane has excellent elastic recovery properties, and is a good scratch-resistant agent. When polypropylene and high-molecular-weight polyorganosiloxane are heated and mixed , the two have undergone free radical reaction and chemical combination, and through the grafting of long-chain alkyl groups in low molecular weight polyorganosiloxane and high molecular weight polyorganosiloxane and polypropylene, the relationship between silicone and polypropylene has been greatly improved. The compatibility between the resin matrices and the dispersion in the matrix are excellent, so while significantly improving the scratch resistance of the polypropylene composition, it also solves the problem of high stress whitening caused by the addition of polyorganosiloxane question.
具体实施方式:detailed description:
下面将结合具体实施例来详细说明本发明,在此本发明的示意性实施例以及说明用来解释本发明,但并不作为对本发明的限定。The present invention will be described in detail below in conjunction with specific embodiments, where the exemplary embodiments and descriptions of the present invention are used to explain the present invention, but are not intended to limit the present invention.
按表1所述产品组分含量百分比称取各组分。Each component was weighed according to the content percentage of the product components described in Table 1.
表1低VOC、耐刮擦和抗应力发白汽车内饰聚丙烯组合物配方Table 1 Low VOC, scratch-resistant and anti-stress whitening automotive interior polypropylene composition formulation
在各实施例和对比例聚丙烯组合物材料配方中,所用聚丙烯为熔体流动速率20的共聚聚丙烯;所用滑石粉目数3000目,平均粒径4.5微米;所用增韧剂为POE;所用低分子量长链烷基聚有机硅氧烷为绍兴佳华高分子材料股份有限公司产品,商品牌号A-WD1620,为烷基链十四碳的长链烷基有机硅,分子量为30000;所用聚丙烯接枝高分子量聚有机硅氧烷为绍兴佳华高分子材料股份有限公司产品,商品牌号HG-600,高分子量聚有机硅氧烷分子量为800000,高分子聚有机硅氧烷的含量为50%;所用抗氧剂为抗氧剂1010,化学名称为四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯;所用光稳定剂为光稳定剂770,化学名称为双(2,2,6,6-四甲基-4-哌啶基)癸二酸酯。In each embodiment and comparative example polypropylene composition material formulation, the polypropylene used is the copolymerized polypropylene of melt flow rate 20; The talcum powder mesh number used is 3000 meshes, and average particle diameter is 4.5 microns; The toughening agent used is POE; The low molecular weight long-chain alkyl polyorganosiloxane used is a product of Shaoxing Jiahua Polymer Materials Co., Ltd., the brand name A-WD1620 is a long-chain alkyl silicone with fourteen carbons in the alkyl chain, with a molecular weight of 30,000; the polypropylene-grafted high-molecular-weight polyorganosiloxane used is a product of Shaoxing Jiahua Polymer Materials Co., Ltd., the brand name HG-600, the high molecular weight polyorganosiloxane molecular weight is 800000, the content of high molecular polyorganosiloxane is 50%; the antioxidant used is antioxidant 1010, the chemical name is four [β-(3,5- Di-tert-butyl-4-hydroxyphenyl) propionate] pentaerythritol; the light stabilizer used is light stabilizer 770, the chemical name is bis(2,2,6,6-tetramethyl-4-piperidinyl) Sebacate.
制备方法为:将上述除滑石粉外的各组分先放入高速混合机混合3分钟,然后加入滑石粉再混合5分钟;将混合好的原料置于长径比48:1的双螺杆挤出机中熔融挤出造粒,挤出机螺杆各段温度如下:加料段190-200℃,输送段200-205℃,熔融段210-220℃,机头210-215℃,整个挤出过程的停留时间为1-2分钟,模头压力为10-20MPa,挤出机末端抽真空排气,排气真空度为-0.08MPa。The preparation method is: put the above-mentioned components except talcum powder into a high-speed mixer and mix for 3 minutes, then add talcum powder and mix for 5 minutes; put the mixed raw materials in a twin-screw extruder with an aspect ratio of 48:1 Melting extrusion granulation in the extruder, the temperature of each section of the extruder screw is as follows: feeding section 190-200°C, conveying section 200-205°C, melting section 210-220°C, head 210-215°C, the whole extrusion process The residence time of the extruder is 1-2 minutes, the die head pressure is 10-20MPa, the end of the extruder is vacuumed and exhausted, and the exhaust vacuum degree is -0.08MPa.
性能评价方式及执行标准:Performance evaluation methods and implementation standards:
将按上述方法制备的聚丙烯组合物组合物材料置于105℃的鼓风烘箱中干燥2小时,然后将干燥好的材料在注塑机上注塑出标准测试样条。The polypropylene composition composition material prepared by the above method was placed in a blast oven at 105° C. to dry for 2 hours, and then the dried material was injected into a standard test sample bar on an injection molding machine.
拉伸强度和断裂伸长率按ASTM D-638标准进行测定。Tensile strength and elongation at break were measured according to ASTM D-638 standard.
弯曲强度按ASTM D-790标准进行测定。Flexural strength is measured according to ASTM D-790 standard.
悬臂梁缺口冲击强度按ASTM D-256标准进行测定。Notched Izod impact strength was measured according to ASTM D-256 standard.
有机化合物排放测定(TVOC)按照大众PV3341进行测定。Organic compound emission measurement (TVOC) is measured according to Volkswagen PV3341.
耐刮擦性能按照大众PV3952进行测试,用ERICHSEN430P-1,负荷为10N,笔尖直径为1mm在样板表面进行划痕试验,划痕间隔2mm,纵向和横向各划20条,采用日本美能达CM-3600A颜色测试系统测试划格材料的色泽变化,记录材料的ΔL值,ΔL值越小表示耐刮擦性能越好。The scratch resistance performance is tested according to Volkswagen PV3952. Use ERICHSEN430P-1, the load is 10N, the diameter of the pen tip is 1mm, and the scratch test is carried out on the surface of the sample. The scratch interval is 2mm, and the vertical and horizontal strokes are 20. The 3600A color test system tests the color change of the cross-cut material, and records the ΔL value of the material. The smaller the ΔL value, the better the scratch resistance.
抗应力发白性能按照大众PV3966进行测试,以500g重不锈钢球自500mm高度落下冲击3mm厚样片,采用日本美能达CM-3600A颜色测试系统测试落球前后样片的色泽变化,记录材料的ΔL值,ΔL值越小表示抗应力发白性能越好The anti-stress whitening performance is tested according to Volkswagen PV3966. A 500g heavy stainless steel ball is dropped from a height of 500mm to impact a 3mm thick sample. The Japanese Minolta CM-3600A color test system is used to test the color change of the sample before and after the ball is dropped, and the ΔL value of the material is recorded, ΔL Smaller values indicate better stress whitening resistance
聚丙烯组合物材料的综合性能通过测试所得的拉伸强度、断裂伸长率、弯曲强度、IZOD缺口冲击强度、TVOC、耐刮擦性能和抗应力发白性能进行评判。实施例和对比例的测试结果如表2所述。The comprehensive performance of the polypropylene composite material is judged by the obtained tensile strength, elongation at break, flexural strength, IZOD notched impact strength, TVOC, scratch resistance and stress whitening resistance. The test results of Examples and Comparative Examples are as described in Table 2.
表2实施例对比例材料性能表Table 2 embodiment comparative example material performance table
从实施例1-7和对比例1-3的对比可以发现:随着低分子量长链烷基聚有机硅氧烷的添加,材料的TVOC明显下降,而随着聚丙烯接枝高分子量聚有机硅氧烷的添加材料的耐刮擦性能明显增加,同时应力发白情况并没有明显变化,且均明显低于采用普通有机硅耐刮擦剂时的应力发白(一般为1.15),此外,实施例和对比例之间的力学性能没有明显差异,因此在聚丙烯/滑石粉复合材料中,低分子量长链烷基聚有机硅氧烷和聚丙烯接枝高分子量聚有机硅氧烷复配使用可以显著降低TVOC、增加耐刮擦性和抗应力发白性能。From the comparison of Examples 1-7 and Comparative Examples 1-3, it can be found that: with the addition of low-molecular-weight long-chain alkyl polyorganosiloxane, the TVOC of the material decreased significantly, and with the grafting of high-molecular-weight polyorganosiloxane to polypropylene The scratch resistance of the siloxane additive material is significantly increased, and the stress whitening situation does not change significantly, and it is significantly lower than the stress whitening (generally 1.15) when using ordinary silicone scratch-resistant agents. In addition, There is no significant difference in the mechanical properties between the examples and the comparative examples, so in the polypropylene/talcum powder composite material, low molecular weight long-chain alkyl polyorganosiloxane and polypropylene grafted high molecular weight polyorganosiloxane compound Use can significantly reduce TVOC, increase scratch resistance and stress whitening resistance.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.
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