A kind of high anti-subsided polycarboxylate water-reducer and preparation method thereof
Technical field
The invention belongs to research and the manufacturing technology field of concrete admixture, be specifically related to a kind of high anti-subsided polycarboxylate water-reducer and preparation method thereof.
Technical background
China from calendar year 2001 polycarboxylate water-reducer product application since Shanghai Magnet Suspension, from the usage quantity in technology and market can find out develop very fast.The application trend of poly carboxylic acid series water reducer be from the application of the Important Project keypoint part in past to general Important Project, common engineer applied, by high strength grade, special functional concrete progressively to application development in common engineering concrete.
Xinjiang is in construction of the West Region Rapid developing region, construction work large scale investment is built, concrete demand constantly increases, corresponding admixture usage quantity demand also constantly increases, along with improving constantly of national requirements for environmental protection, the using portion of polycarboxylate water-reducer also increases increasingly, and original naphthalene water reducer has become a kind of trend by poly carboxylic acid products substitution gradually.Due to the constraint of the factor such as Xinjiang weather, geographical environment, building-site distance stirring station scene is far away, and this just requires concrete guarantor to collapse time corresponding increase.
Summary of the invention
The object of the invention is to: a kind of high anti-subsided polycarboxylate water-reducer is provided, can effectively solve similar Xinjiang region due to temperature high, the slump that the unfavorable factors such as haulage time is long cause loses serious problem.
The object of the present invention is achieved like this: a kind of high anti-subsided polycarboxylate water-reducer, and described water reducer is formulated according to mass percent by following constituent materials: the deionized water of polyether monomer 15-20%, glycol diacetate 4-9%, chain-transfer agent 3-5%, thionamic acid 4-9%, sodium bisulfite 2.5-5.5%, Diisopropyl azodicarboxylate 1-2%, sodium hydroxide 2-5% and surplus.Described polyether monomer is methyl allyl alcohol polyoxyethylene ether TPEG or allyl polyethenoxy ether APEG.Described chain-transfer agent is the one in mercaptoethanol, Thiovanic acid, Virahol.
The preparation method of above-mentioned high anti-subsided polycarboxylate water-reducer comprises the steps: that polyether monomer and appropriate deionized water add in reactor by (1), uniform stirring, after making polyether monomer be dissolved in deionized water completely, be warming up to 60 ± 2 DEG C, for subsequent use;
(2) in step (1), add sodium bisulfite and glycol diacetate, continue to stir 30min, add Diisopropyl azodicarboxylate and thionamic acid after dispersion completely, be warming up to 80 ± 2 DEG C, reaction 30min, for subsequent use;
(3) in step (2), add chain-transfer agent, chain-transfer agent divides 5 times to add in reactor, and the timed interval is 10min;
(4) after adding chain-transfer agent in step (3), continue reaction 3h, then, be cooled to room temperature, add that to carry out regulator solution pH value with appropriate deionized water dissolving sodium hydroxide be 7.0; Finally, adding deionized water to each ratio of component sum of above-mentioned constituent materials is a hundred per cent, continues to stir 30min, can obtain high anti-subsided polycarboxylate water-reducer.
Beneficial effect: the high anti-subsided water reducer of the present invention's development; in its molecule, the sulfonic acid group of side chain forms layer protecting film at cement particle surface; effectively can stop aquation; extend cement setting time; when solid volume increase the crystallization pressure produced reach certain numerical value time; protective membrane will local spalling, the diffusion of water and ion loses obstruction, and aquation just can proceed.2.5-3h slump gradual loss can be controlled in 20-30mm, when ensureing that workability of concrete is constant, under effectively can solving hot conditions, and the problem that during long-distance transportation, loss of slump is serious.
Specific embodiment
Table 1 is the proportioning of embodiment A, B, C, D, E and F
Table 1
The preparation method of the high anti-subsided polycarboxylate water-reducer described in above-described embodiment A-F comprises the steps:
(1) polyether monomer and appropriate deionized water are added in reactor, uniform stirring, after making polyether monomer be dissolved in deionized water completely, be warming up to 60 ± 2 DEG C, for subsequent use;
(2) in step (1), add sodium bisulfite and glycol diacetate, continue to stir 30min, add Diisopropyl azodicarboxylate and thionamic acid after dispersion completely, be warming up to 80 ± 2 DEG C, reaction 30min, for subsequent use;
(3) in step (2), add chain-transfer agent, chain-transfer agent divides 5 times to add in reactor, and the timed interval is 10min;
(4) after adding chain-transfer agent in step (3), continue reaction 3h, then, be cooled to room temperature, add that to carry out regulator solution pH value with appropriate deionized water dissolving sodium hydroxide be 7.0; Finally, adding deionized water to each ratio of component sum of above-mentioned constituent materials is a hundred per cent, continues to stir 30min, can obtain high anti-subsided polycarboxylate water-reducer.
Implementation result is verified
P.042.5 cement is selected according to GBT8076-2008 " concrete admixture " test, flyash (one-level), breeze are two to be mixed, C30 concrete mix, product A of the present invention, B, C, D, E, F and commercially available polycarboxylate water-reducer carry out contrast experiment, initial slump and 1 hour, 2 hours, 3 hours slump results as shown in table 2.
Table 2
Conclusion: contrast experiment can see product consumption 0.2% of the present invention, during the consumption 0.25% of commercially available prod, product A of the present invention, B, C, D, E, F are in identical proportioning, when same raw materials, initial slump degree is identical, within 1 hour, product slump of the present invention is not lost, within 2 hours, loss of slump is not obvious, within 3 hours, loss of slump can be controlled in 20-30mm, illustrate that the guarantor of this product ability of collapsing is very remarkable, and 28 days ultimate compression strength can improve more than 20%, substantially increase concrete performance, ensure the quality of working-yard.