CN105032142B - Flue gas integrated removal system and method combined with gas-phase pre-oxidation and absorption - Google Patents
Flue gas integrated removal system and method combined with gas-phase pre-oxidation and absorption Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于烟气净化技术领域,具体涉及类气相预氧化结合吸收的烟气一体化脱除系统及方法。The invention belongs to the technical field of flue gas purification, and in particular relates to an integrated flue gas removal system and method combined with gas-phase pre-oxidation combined with absorption.
背景技术Background technique
燃煤排放的颗粒物、SO2、NOx和痕量重金属(Hg0)是导致我国雾霾频发的诱因之一,其对人类的生命健康和生态的可持续发展带来了严重威胁,因此,对燃煤烟气污染物的控制已迫在眉睫。火电厂现有脱硫脱硝脱汞系统分别为湿式石灰石-石膏系统(WFGD)、选择性催化还原系统(SCR)和活性炭注入系统(ACI),这些处理方式均为分级串联式,存在占地面积大、系统复杂和运行费用偏高的缺陷。因此,研发具有设备投资少、运行费用低和无二次污染的对烟气同时脱硫脱硝脱汞的新工艺已成为国内外燃煤烟气污染物控制技术领域的重要方向。Particulate matter, SO 2 , NO x and trace heavy metals (Hg 0 ) emitted from coal combustion are one of the causes of frequent smog in China, which pose a serious threat to human life, health and sustainable ecological development. Therefore, , the control of coal-fired flue gas pollutants is imminent. The existing desulfurization, denitrification and mercury removal systems in thermal power plants are wet limestone-gypsum system (WFGD), selective catalytic reduction system (SCR) and activated carbon injection system (ACI). , System complexity and high operating costs. Therefore, research and development of a new process for simultaneous desulfurization, denitrification and mercury removal of flue gas with low equipment investment, low operating cost and no secondary pollution has become an important direction in the field of coal-fired flue gas pollutant control technology at home and abroad.
目前用于脱硫脱硝脱汞的有吸收法、吸附法、氧化法三种技术,其中氧化法在脱硝脱汞方面更具优势。众所周知,电力生产过程中,燃煤烟气中90-95%的NOx是NO,其水溶性差无法被吸收剂吸收,导致脱硝效率较低,而NO2、NO3和N2O5等水溶性较强;因此,实现NO在气相中的快速氧化是脱硝的关键。对汞而言,颗粒态汞和氧化态汞可被电除尘器和湿法脱硫等现有污染物控制设备协同脱除,Hg0的脱除是关键,因此,将Hg0于气相中快速氧化为Hg2 +是实现脱汞的重点。综上,氧化法更利于燃煤烟气中SO2、NO和Hg0的一体化脱除。At present, there are three technologies for desulfurization, denitrification and mercury removal: absorption method, adsorption method, and oxidation method, among which oxidation method has more advantages in denitrification and mercury removal. As we all know, in the process of power production, 90-95% of NO x in coal-fired flue gas is NO, which has poor water solubility and cannot be absorbed by absorbents, resulting in low denitrification efficiency, while water-soluble NO 2 , NO 3 and N 2 O 5 Therefore, realizing the rapid oxidation of NO in the gas phase is the key to denitrification. For mercury, particulate mercury and oxidized mercury can be removed synergistically by existing pollutant control equipment such as electrostatic precipitators and wet desulfurization, and the removal of Hg 0 is the key. Therefore, rapid oxidation of Hg 0 in the gas phase Hg 2 + is the focus of realizing mercury removal. In summary, the oxidation method is more conducive to the integrated removal of SO 2 , NO and Hg 0 in coal-fired flue gas.
燃煤烟气多污染物净化技术主要分为湿法技术和干法技术。湿法技术主要分为湿式氧化法和湿式络合吸收法,湿法技术具有脱除效率高、煤种适应性强及运行稳定的优点,但亦存在氯离子腐蚀、废水处理、能耗及运行成本相对较高的问题。干法技术具有无废水处理等优势,但是存在系统运行稳定性较差、脱除效率偏低、无法满足现有排放标准等缺点。Coal-fired flue gas multi-pollutant purification technology is mainly divided into wet technology and dry technology. Wet technology is mainly divided into wet oxidation method and wet complexation absorption method. Wet technology has the advantages of high removal efficiency, strong adaptability to coal types and stable operation, but there are also problems of chloride ion corrosion, wastewater treatment, energy consumption and operation relatively high cost. Dry technology has the advantages of no wastewater treatment, but has disadvantages such as poor system operation stability, low removal efficiency, and inability to meet existing discharge standards.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了类气相预氧化结合吸收的烟气一体化脱除系统及方法。Aiming at the deficiencies of the prior art, the present invention provides an integrated flue gas removal system and method similar to gas-phase pre-oxidation combined with absorption.
本发明所采取的技术方案是:The technical scheme that the present invention takes is:
类气相预氧化结合吸收的烟气一体化脱除系统,按工艺流程依次包括类气相试剂发生装置、预氧化器和湿法吸收塔;An integrated flue gas removal system with gas-phase pre-oxidation combined with absorption, which includes a gas-phase reagent generator, a pre-oxidizer and a wet absorption tower in sequence according to the process flow;
所述类气相试剂发生装置包括工艺水进口1、凝汽器2、高温蒸汽出口5和混合器8;The gas-phase reagent generating device includes a process water inlet 1, a condenser 2, a high-temperature steam outlet 5 and a mixer 8;
所述预氧化器置于类气相试剂发生装置的下游,包括类气相复合氧化剂喷入口10、烟气入口11和烟气与类气相复合氧化剂9混合氧化后的烟气出口12,所述烟气出口12连接湿法吸收塔;Described pre-oxidizer is placed in the downstream of the gas-phase reagent generating device, including the gas-phase composite oxidant injection port 10, the flue gas inlet 11 and the flue gas outlet 12 after the mixed oxidation of the gas-phase composite oxidant 9 with the gas-like composite oxidant, the flue gas Outlet 12 is connected with wet absorption tower;
所述湿法吸收塔置于预氧化器的下游,用于吸收浆液对氧化产物中的SOx、NOx和Hg2+进行吸收脱除。The wet absorption tower is placed downstream of the pre-oxidizer, and is used for absorbing the slurry to absorb and remove SO x , NO x and Hg 2+ in the oxidation product.
进一步,所述预氧化器为旋风式预氧化器或倒U型预氧化器。Further, the pre-oxidizer is a cyclone pre-oxidizer or an inverted U-shaped pre-oxidizer.
进一步,在凝汽器2中设置有工艺水汽化管4,工艺水在其中发生汽化,得到的高温蒸汽通过高温蒸汽出口5进入混合器8。Further, a process water vaporization pipe 4 is arranged in the condenser 2 , in which the process water is vaporized, and the obtained high-temperature steam enters the mixer 8 through the high-temperature steam outlet 5 .
进一步,所述凝汽器2还设置有省煤器后热烟气3的入口,使工艺水汽化管4中的工艺水进行热力汽化。Further, the condenser 2 is also provided with an inlet of the hot flue gas 3 after the economizer, so as to thermally vaporize the process water in the process water vaporization pipe 4 .
进一步,所述混合器8包括液相复合氧化剂母液6在压缩空气7的冲击携带下的进入口;还包括液相复合氧化剂母液6和高温蒸汽经过充分混合生成类气相复合氧化剂9的出口。Further, the mixer 8 includes an inlet where the liquid-phase composite oxidizer mother liquor 6 is carried by the impact of the compressed air 7 ; it also includes an outlet where the liquid-phase composite oxidizer mother liquor 6 and high-temperature steam are fully mixed to form a gas-phase composite oxidizer 9 .
上所述系统进行烟气一体化脱除的方法,包括以下步骤:The method for integrated flue gas removal by the system described above comprises the following steps:
a.工艺水通过工艺水进口1进入凝汽器2,工艺水在凝汽器2中的工艺水汽化管4中发生汽化,得到高温蒸汽;高温蒸汽通过高温蒸汽出口5进入混合器8;a. The process water enters the condenser 2 through the process water inlet 1, and the process water vaporizes in the process water vaporization pipe 4 in the condenser 2 to obtain high-temperature steam; the high-temperature steam enters the mixer 8 through the high-temperature steam outlet 5;
b.液相复合氧化剂母液6在压缩空气7的冲击携带下进入混合器8;在混合器8中,雾状液相复合氧化剂母液6和高温蒸汽经过充分混合,生成类气相复合氧化剂9;b. The liquid-phase composite oxidant mother liquor 6 enters the mixer 8 under the impact of the compressed air 7; in the mixer 8, the mist-like liquid-phase composite oxidant mother liquor 6 and high-temperature steam are fully mixed to generate a gas-like composite oxidizer 9;
c.类气相复合氧化剂9通过类气相复合氧化剂喷入口10进入预氧化器,原烟气通过烟气入口11进入预氧化器与类气相复合氧化剂9混合,发生氧化反应,实现对NO和Hg0的氧化;c. The gas-phase composite oxidant 9 enters the pre-oxidizer through the gas-phase composite oxidant injection port 10, and the original flue gas enters the pre-oxidizer through the flue gas inlet 11 and mixes with the gas-phase composite oxidant 9 to undergo an oxidation reaction to achieve NO and Hg 0 Oxidation;
d.氧化产物通过烟气出口12排出预氧化器,进入湿法吸收塔,用吸收浆液对氧化产物中的SOx、NOx和Hg2+进行吸收脱除。d. The oxidation product is discharged from the pre-oxidizer through the flue gas outlet 12, and enters the wet absorption tower, and the SO x , NO x and Hg 2+ in the oxidation product are absorbed and removed with the absorption slurry.
优选地,所述液相复合氧化剂由氧化剂和添加剂组成。Preferably, the liquid-phase composite oxidant consists of oxidant and additives.
优选地,所述氧化剂为过氧化氢、过硫酸钠和亚氯酸钠中的一种或一种以上;所述添加剂为溴化钠、硝酸镍和冰乙酸中的一种或一种以上;所述氧化剂中,过氧化氢的浓度为15-30%wt,过硫酸钠浓度为1-10%wt,亚氯酸钠浓度为0.5-10%wt,所述添加剂中,溴化钠、硝酸镍、冰乙酸的浓度均为0.1-2%wt。Preferably, the oxidant is one or more of hydrogen peroxide, sodium persulfate and sodium chlorite; the additive is one or more of sodium bromide, nickel nitrate and glacial acetic acid; In the oxidant, the concentration of hydrogen peroxide is 15-30%wt, the concentration of sodium persulfate is 1-10%wt, and the concentration of sodium chlorite is 0.5-10%wt. Among the additives, sodium bromide, nitric acid The concentrations of nickel and glacial acetic acid are both 0.1-2%wt.
优选地,所述类气相试剂发生装置的温度为130-170℃。Preferably, the temperature of the gas-like reagent generating device is 130-170°C.
优选地,所述预氧化反应器内的原烟气停留时间为1-3s。Preferably, the residence time of the original flue gas in the pre-oxidation reactor is 1-3s.
优选地,所述原烟气与液相复合氧化剂的气液比为104m3:(13-40)L,与吸收浆液的气液比为1m3:(5-10)L。Preferably, the gas-liquid ratio of the raw flue gas to the liquid-phase composite oxidizer is 10 4 m 3 : (13-40) L, and the gas-liquid ratio to the absorption slurry is 1 m 3 : (5-10) L.
优选地,所述吸收浆液为腐植酸钠和氨水的混合液,pH为9-12;所述腐植酸钠浓度为0.1-1.0%wt,所述氨水浓度为10-20%wt。Preferably, the absorption slurry is a mixture of sodium humate and ammonia water, with a pH of 9-12; the concentration of sodium humate is 0.1-1.0%wt, and the concentration of ammonia water is 10-20%wt.
优选的液相复合氧化剂组合形式包括:Preferred liquid-phase composite oxidant combination forms include:
(1)过氧化氢/亚氯酸钠:二者浓度比为25-30%wt:0.5-1%wt,pH范围为4-6;(1) hydrogen peroxide/sodium chlorite: the concentration ratio of the two is 25-30%wt: 0.5-1%wt, and the pH range is 4-6;
(2)亚氯酸钠/过硫酸钠:二者浓度比为2-4%wt:1-5%wt,pH范围为10-12;(2) Sodium chlorite/sodium persulfate: the concentration ratio of the two is 2-4%wt: 1-5%wt, and the pH range is 10-12;
(3)亚氯酸钠/溴化钠:二者浓度比为4-10%wt:0.1-0.3%wt,pH范围为6-11;(3) Sodium chlorite/sodium bromide: the concentration ratio of the two is 4-10%wt: 0.1-0.3%wt, and the pH range is 6-11;
(4)过氧化氢/冰乙酸/溴化钠:三者浓度比为15-25%wt:1-2%wt:1-1.5%wt,pH范围为1-3;(4) hydrogen peroxide/glacial acetic acid/sodium bromide: the concentration ratio of the three is 15-25%wt: 1-2%wt: 1-1.5%wt, and the pH range is 1-3;
(5)过硫酸钠/溴化钠/硝酸镍:三者浓度比为8-10%wt:0.1-0.3%wt:0.1-0.5%wt,pH范围为7-10。(5) Sodium persulfate/sodium bromide/nickel nitrate: the concentration ratio of the three is 8-10%wt: 0.1-0.3%wt: 0.1-0.5%wt, and the pH range is 7-10.
所述液相复合氧化剂母液制备过程为:将氧化剂和添加剂按比例混合后,利用工艺水将其稀释到母液浓度。上述多种复合氧化剂具有较强的稳定性,在12h内无显著的大量气体释放现象,有利于液相复合氧化剂制备及其储存系统的安全运行。The preparation process of the liquid-phase composite oxidant mother liquor is as follows: after mixing the oxidizer and the additive in proportion, dilute it to the concentration of the mother liquor with process water. The above multiple composite oxidants have strong stability, and there is no significant gas release phenomenon within 12 hours, which is beneficial to the preparation of liquid-phase composite oxidants and the safe operation of their storage systems.
所述预氧化器为旋风式预氧化器或倒U型预氧化器。旋风式预氧化器运行如下:类气相复合氧化剂9与原烟气进行对冲切流运动,在旋风式预氧化器的桶壁侧进行自上而下的旋转运动,在此过程中,类气相复合氧化剂9与原烟气进行湍流混合并发生氧化反应,当原烟气触底后在套筒内进行自下而上的旋转运动,直至排出预氧化反应器。The pre-oxidizer is a cyclone pre-oxidizer or an inverted U-shaped pre-oxidizer. The operation of the cyclone pre-oxidizer is as follows: the gas-like compound oxidant 9 and the original flue gas carry out the opposite shear flow movement, and the top-down rotary motion is carried out on the side of the barrel wall of the cyclone pre-oxidizer. During this process, the gas-like compound oxidizer The oxidizer 9 is turbulently mixed with the raw flue gas and undergoes an oxidation reaction. When the raw flue gas touches the bottom, it rotates from bottom to top in the sleeve until it is discharged from the pre-oxidation reactor.
倒U型预氧化器运行如下:原烟气在倒U型预氧化器的文丘里管中加速,类气相复合氧化剂9在文丘里管缩口处喷入,加速后的原烟气冲击并携带类气相复合氧化剂进入预氧化器主体部分;多孔挡板布置于文丘里管出口处来增强烟气的湍动效果,提高氧化剂和烟气中污染物的分散度,加快氧化效率;混合后的原烟气在倒U型预氧化器内部进行流动并发生氧化反应,直至排出预氧化反应器。The operation of the inverted U-shaped preoxidizer is as follows: the original flue gas is accelerated in the Venturi tube of the inverted U-shaped preoxidizer, and the gas-phase compound oxidant 9 is injected into the constriction of the Venturi tube, and the accelerated original flue gas impacts and carries The gas-phase composite oxidant enters the main part of the pre-oxidizer; the porous baffle is arranged at the outlet of the Venturi tube to enhance the turbulent effect of the flue gas, improve the dispersion of the oxidant and the pollutants in the flue gas, and accelerate the oxidation efficiency; the mixed raw The flue gas flows inside the inverted U-shaped pre-oxidizer and undergoes an oxidation reaction until it is discharged from the pre-oxidizer.
类气相试剂发生装置、预氧化器和湿法洗涤塔的运行工况条件如下:The operating conditions of the gas-phase reagent generator, pre-oxidizer and wet scrubber are as follows:
(1)类气相试剂发生装置的热烟气温度为130-170℃;(1) The hot flue gas temperature of the gas-phase reagent generating device is 130-170°C;
(2)类气相试剂发生装置中,原烟气与液相复合氧化剂的气液比为104m3:(13-40)L(工况烟气量);(2) In the gas-phase reagent generating device, the gas-liquid ratio of the original flue gas to the liquid-phase composite oxidant is 10 4 m 3 : (13-40) L (the amount of flue gas under working conditions);
(3)预氧化器内的反应温度范围70-120℃;(3) The reaction temperature range in the preoxidizer is 70-120°C;
(4)预氧化器内的原烟气停留时间为1-3s;(4) The original flue gas residence time in the preoxidizer is 1-3s;
(5)湿法洗涤塔内的吸收浆液为腐植酸钠和氨水的混合液,pH为9-12;腐植酸钠浓度为0.1-1.0%wt,氨水浓度为10-20%wt;(5) The absorption slurry in the wet scrubber is a mixture of sodium humate and ammonia, with a pH of 9-12; the concentration of sodium humate is 0.1-1.0%wt, and the concentration of ammonia is 10-20%wt;
(6)腐植酸钠和氨水混合液的pH范围为9-12;(6) The pH range of sodium humate and ammonia water mixture is 9-12;
(7)原烟气与吸收浆液的气液比为1m3:(5-10)L。(7) The gas-liquid ratio of the raw flue gas to the absorption slurry is 1m 3 : (5-10)L.
上述类气相预氧化结合吸收燃煤烟气多污染物一体化脱除技术的最优脱硫脱硝脱汞效率可分别达到99-100%、88-92%和90-95%。在我国火电厂典型运行工况条件下,能满足当前的火电厂大气污染物排放标准。相比于串联式的分级处理系统,这种集成式的氧化-吸收二级处理系统的基建及运行费用更低,操作更为简便,脱除产物有利于资源化利用,因此具有较好的经济和环境效益。The optimal desulfurization, denitrification and mercury removal efficiencies of the above-mentioned gas-phase pre-oxidation combined with absorption of coal-fired flue gas multi-pollutant integrated removal technology can reach 99-100%, 88-92% and 90-95%, respectively. Under the typical operating conditions of thermal power plants in my country, it can meet the current air pollutant emission standards for thermal power plants. Compared with the series-type hierarchical treatment system, this integrated oxidation-absorption secondary treatment system has lower infrastructure and operating costs, easier operation, and the removal of products is conducive to resource utilization, so it has better economic efficiency. and environmental benefits.
本发明的工艺过程为一种二级处理技术——类气相预氧化结合吸收技术,即通过利用火电厂烟气余热来汽化液相复合氧化剂,而后生成的类气相复合氧化剂在预氧化器中实现NO和Hg0的快速氧化,氧化产物及残留类气相复合氧化剂被后续腐植酸钠/氨水吸收液吸收。本发明适用于多种类型锅炉,并能对多种烟气污染物实现同时脱除,因此该发明具有良好的环境效益和经济效益,具有广阔的应用前景。The process of the present invention is a two-stage treatment technology—gas-like pre-oxidation combined with absorption technology, that is, the liquid-phase composite oxidant is vaporized by using the waste heat of the flue gas in a thermal power plant, and then the generated gas-like composite oxidant is realized in the pre-oxidizer. The rapid oxidation of NO and Hg 0 , the oxidation products and residual gas-phase composite oxidants were absorbed by the subsequent sodium humate/ammonia water absorption solution. The invention is applicable to various types of boilers, and can simultaneously remove various flue gas pollutants, so the invention has good environmental and economic benefits, and has broad application prospects.
本发明的反应机理如下:Reaction mechanism of the present invention is as follows:
过氧化氢、过硫酸根、亚氯酸钠是该液相复合氧化剂的一次氧化剂,过氧根、硫酸根自由基、羟基自由基、二氧化氯、氯自由基、过氧乙酸、溴单质、溴自由基等为二次氧化剂,这些氧化剂将烟气中的NO、Hg0氧化为二价汞,将NO氧化成NOx。氧化剂之间的协同作用机理如下:Hydrogen peroxide, persulfate, and sodium chlorite are primary oxidants of the liquid-phase composite oxidant, peroxide, sulfate radical, hydroxyl radical, chlorine dioxide, chlorine free radical, peracetic acid, bromine simple substance, Bromine radicals are secondary oxidants, and these oxidants oxidize NO and Hg 0 in flue gas to divalent mercury, and oxidize NO to NO x . The synergistic mechanism between oxidants is as follows:
H2O2+NaClO2→HO2 -+HClO2→ClO2+M→Cl·+Cl2 H 2 O 2 +NaClO 2 →HO 2 - +HClO 2 →ClO 2 +M→Cl · +Cl 2
H2O+Na2S2O8+H2O2→SO4 ·-+HO·→HSO5 - H 2 O+Na 2 S 2 O 8 +H 2 O 2 →SO 4 ·- +HO · →HSO 5 -
H2O+Na2S2O8+NaClO2→SO4 ·-+ClO2+M→HSO5 -+Cl·+Cl2 H 2 O+Na 2 S 2 O 8 +NaClO 2 →SO 4 ·- +ClO 2 +M→HSO 5 - +Cl · +Cl 2
氧化剂与添加剂之间协同作用机理如下:The synergistic mechanism between oxidants and additives is as follows:
H2O2+CH3COOH→CH3COOOHH 2 O 2 +CH 3 COOH→CH 3 COOOH
Ni3++Na2S2O8+H2O→SO4 ·-+HO·→HSO5 - Ni 3+ +Na 2 S 2 O 8 +H 2 O→SO 4 ·- +HO · →HSO 5 -
Br-+氧化剂/自由基→Br·-+Br2 Br - + oxidizing agent/radical → Br - +Br 2
一次和二次氧化剂与污染物之间反应机理如下:The reaction mechanism between primary and secondary oxidants and pollutants is as follows:
H2O2+N(II)+Hg0+S(IV)→N(V)+Hg(II)+S(VI)+H2OH 2 O 2 +N(II)+Hg 0 +S(IV)→N(V)+Hg(II)+S(VI)+H 2 O
Na2S2O8+N(II)+Hg0+S(IV)→N(V)+Hg(II)+S(VI)+SO4 2- Na 2 S 2 O 8 +N(II)+Hg 0 +S(IV)→N(V)+Hg(II)+S(VI)+SO 4 2-
NaClO2+N(II)+Hg0+S(IV)→N(V)+Hg(II)+S(VI)+Cl- NaClO 2 +N(II)+Hg 0 +S(IV)→N(V)+Hg(II)+S(VI)+Cl -
ClO2+Cl·+Cl2+N(II)+Hg0+S(IV)→N(V)+Hg(II)+S(VI)+Cl- ClO 2 +Cl +Cl 2 + N(II)+Hg 0 +S(IV)→N(V)+Hg(II)+S(VI)+Cl -
SO4 ·-+HO·+HSO5 -+N(II)+Hg0+S(IV)→N(V)+Hg(II)+S(VI)SO 4 ·- +HO · +HSO 5 - +N(II)+Hg 0 +S(IV)→N(V)+Hg(II)+S(VI)
SO4 ·-+N(II)+Hg0+S(IV)→N(V)+Hg(II)+S(VI)+SO4 2- SO 4 ·- +N(II)+Hg 0 +S(IV)→N(V)+Hg(II)+S(VI)+SO 4 2-
CH3COOOH+N(II)+Hg0+S(IV)→N(V)+Hg(II)+S(VI)+CH3COOHCH3COOOH+N(II)+ Hg0 +S(IV)→N(V)+Hg(II)+ S (VI)+ CH3COOH
Br·-+Br2+N(II)+Hg0+S(IV)→N(V)+Hg(II)+S(VI)+Br- Br - +Br 2 +N(II)+Hg 0 +S(IV)→N(V)+Hg(II)+S(VI)+Br -
H2O2+N(II)+Hg0+S(IV)→N(V)+Hg(II)+S(VI)H 2 O 2 +N(II)+Hg 0 +S(IV)→N(V)+Hg(II)+S(VI)
氧化产物与吸收剂之间反应机理如下:The reaction mechanism between the oxidation product and the absorbent is as follows:
H2O+NH3+N(V)+S(VI)→(NH4)2SO4+NH4NO3 H 2 O+NH 3 +N(V)+S(VI)→(NH 4 ) 2 SO 4 +NH 4 NO 3
A-(腐殖酸根)+NO2→HA+NO3 - A - (humate)+NO 2 →HA+NO 3 -
A-+SO3+SO2→HA+SO3 2-+SO4 2- A - +SO 3 +SO 2 →HA+SO 3 2- +SO 4 2-
采用本发明的多种复合氧化剂对烟气进行脱硫脱硝脱汞处理,处理效果如表1所示:Using multiple composite oxidants of the present invention to carry out desulfurization, denitrification and demercuration treatment to flue gas, the treatment effect is as shown in Table 1:
表1脱硫脱硝脱汞效果Table 1 Desulfurization, denitrification and mercury removal effects
本发明的有益效果为:The beneficial effects of the present invention are:
1、本发明方法独特,利用类气相复合氧化剂首先对烟气中的NO和Hg0进行氧化,然后实现SO2、NO和Hg0同时脱除,从而实现脱硫脱硝脱汞一体化,大大降低了分级脱硫脱硝脱汞的基建及运行成本,提高了一体化脱除效率,获得的脱除产物是一种优良的含硫含氮的复合肥,具有较高的经济和环境效益。1. The method of the present invention is unique. The gas-like composite oxidant is used to first oxidize NO and Hg 0 in the flue gas, and then realize the simultaneous removal of SO 2 , NO and Hg 0 , thereby realizing the integration of desulfurization, denitrification and mercury removal, which greatly reduces the The infrastructure and operating costs of hierarchical desulfurization, denitrification and mercury removal improve the integrated removal efficiency, and the obtained removal product is an excellent compound fertilizer containing sulfur and nitrogen, which has high economic and environmental benefits.
2、本发明有效地利用了热烟气余热,提高了热效率。2. The present invention effectively utilizes the residual heat of hot flue gas and improves thermal efficiency.
3、类气相预氧化结合吸收的技术适用于多种工业锅炉,是解决北方煤烟型雾霾的可行性方案之一。3. The gas-phase pre-oxidation combined with absorption technology is applicable to a variety of industrial boilers, and it is one of the feasible solutions to solve the soot-type smog in the north.
附图说明Description of drawings
图1为本发明类气相预氧化结合吸收燃煤烟气多污染物一体化脱除工艺流程示意图。Figure 1 is a schematic diagram of the process flow of the gas-phase pre-oxidation combined with absorption of coal-fired flue gas multi-pollutants integrated removal process of the present invention.
图2为类气相试剂发生装置示意图。Fig. 2 is a schematic diagram of a gas-like reagent generating device.
图3为旋风式预氧化器装置示意图。Figure 3 is a schematic diagram of a cyclone pre-oxidizer device.
图4为倒U型预氧化器装置示意图。Figure 4 is a schematic diagram of an inverted U-shaped pre-oxidizer.
具体实施方式detailed description
下面结合附图和具体实施例对本发明进行进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
类气相预氧化结合吸收的烟气一体化脱除系统,包括类气相试剂发生装置、预氧化器和湿法吸收塔;其结构分别如图2、3、4所示。图中各标号的具体含义如下:1-工艺水进口,2-凝汽器,3-省煤器后热烟气,4-工艺水汽化管,5-高温蒸汽出口,6-液相复合氧化剂母液,7-压缩空气,8-混合器,9-类气相复合氧化剂,10-类气相复合氧化剂喷入口,11-烟气入口,12-烟气出口,13-水室,14-壳体,15-支撑板,16-冷却后烟气,17-管壳,18-左旋单元片,19-右旋单元片。The flue gas integrated removal system with gas-phase preoxidation combined with absorption includes a gas-phase reagent generator, a pre-oxidizer and a wet absorption tower; its structures are shown in Figures 2, 3 and 4, respectively. The specific meaning of each label in the figure is as follows: 1- process water inlet, 2- condenser, 3- hot flue gas after economizer, 4- process water vaporization pipe, 5- high temperature steam outlet, 6- liquid phase composite oxidant Mother liquor, 7-compressed air, 8-mixer, 9-type gas-phase composite oxidizer, 10-type gas-phase composite oxidant injection inlet, 11-flue gas inlet, 12-flue gas outlet, 13-water chamber, 14-shell, 15-support plate, 16-flue gas after cooling, 17-pipe shell, 18-left-handed unit piece, 19-right-handed unit piece.
所述类气相试剂发生装置包括工艺水进口1、凝汽器2、高温蒸汽出口5和混合器8;The gas-phase reagent generating device includes a process water inlet 1, a condenser 2, a high-temperature steam outlet 5 and a mixer 8;
所述预氧化器置于类气相试剂发生装置的下游,包括类气相复合氧化剂喷入口10、烟气入口11和烟气出口12。The pre-oxidizer is placed downstream of the gas-like reagent generating device, and includes a gas-like composite oxidant injection port 10 , a flue gas inlet 11 and a flue gas outlet 12 .
所述预氧化器为旋风式预氧化器或倒U型预氧化器。The pre-oxidizer is a cyclone pre-oxidizer or an inverted U-shaped pre-oxidizer.
工艺水通过工艺水进口1进入凝汽器2,在凝汽器2中的工艺水汽化管4中发生汽化,得到高温蒸汽;高温蒸汽通过高温蒸汽出口5进入混合器8;The process water enters the condenser 2 through the process water inlet 1, and vaporizes in the process water vaporization pipe 4 in the condenser 2 to obtain high-temperature steam; the high-temperature steam enters the mixer 8 through the high-temperature steam outlet 5;
液相复合氧化剂母液6在压缩空气7的冲击携带下进入混合器8;在混合器8中,雾状液相复合氧化剂母液6和高温蒸汽经过充分混合,生成类气相复合氧化剂9;The liquid-phase composite oxidizer mother liquor 6 enters the mixer 8 under the impact of the compressed air 7; in the mixer 8, the mist-like liquid-phase composite oxidant mother liquor 6 and high-temperature steam are fully mixed to generate a gas-like composite oxidizer 9;
类气相复合氧化剂9通过类气相复合氧化剂喷入口10进入预氧化器,原烟气通过烟气入口11进入预氧化器与类气相复合氧化剂9混合,发生氧化反应,实现对NO和Hg0的氧化;The gas-phase composite oxidizer 9 enters the pre-oxidizer through the gas-phase composite oxidant injection port 10, and the original flue gas enters the pre-oxidizer through the flue gas inlet 11 to mix with the gas-phase composite oxidant 9, and an oxidation reaction occurs to realize the oxidation of NO and Hg 0 ;
氧化产物通过烟气出口12排出预氧化器,进入湿法吸收塔,用吸收浆液对氧化产物中的SOx、NOx和Hg2+进行吸收脱除。The oxidation product exits the pre-oxidizer through the flue gas outlet 12 and enters the wet absorption tower, where SO x , NO x and Hg 2+ in the oxidation product are absorbed and removed with the absorption slurry.
所述凝汽器2使用省煤器后热烟气3对工艺水汽化管4中的工艺水进行热力汽化。The condenser 2 uses the hot flue gas 3 after the economizer to thermally vaporize the process water in the process water vaporization pipe 4 .
所述液相复合氧化剂由氧化剂和添加剂组成。The liquid-phase composite oxidant consists of oxidant and additives.
所述氧化剂为过氧化氢、过硫酸钠和亚氯酸钠中的一种或一种以上;所述添加剂为溴化钠、硝酸镍和冰乙酸中的一种或一种以上;所述氧化剂中,过氧化氢的浓度为15-30%wt,过硫酸钠浓度为1-10%wt,亚氯酸钠浓度为0.5-10%wt,所述添加剂中,溴化钠、硝酸镍、冰乙酸的浓度均为0.1-2%wt。The oxidizing agent is one or more of hydrogen peroxide, sodium persulfate and sodium chlorite; the additive is one or more of sodium bromide, nickel nitrate and glacial acetic acid; the oxidizing agent Among them, the concentration of hydrogen peroxide is 15-30%wt, the concentration of sodium persulfate is 1-10%wt, and the concentration of sodium chlorite is 0.5-10%wt. Among the additives, sodium bromide, nickel nitrate, ice The concentration of acetic acid is 0.1-2%wt.
实施例1Example 1
配制液相复合氧化剂母液:其中过氧化氢和亚氯酸钠的浓度%wt比为25:1,将两者按上述浓度比混合后,利用工艺水将其稀释到母液浓度,pH为4.5。Preparation of liquid-phase composite oxidant mother liquor: wherein the concentration %wt ratio of hydrogen peroxide and sodium chlorite is 25:1, after mixing the two according to the above concentration ratio, dilute it to the mother liquor concentration with process water, and the pH is 4.5.
将上述液相复合氧化剂注入类气相试剂发生装置,经过预氧化器、湿法吸收塔后实现一体化脱硫脱硝脱汞,反应条件见表2。The above-mentioned liquid-phase composite oxidant is injected into the gas-phase reagent generating device, and after passing through the pre-oxidizer and the wet absorption tower, the integrated desulfurization, denitrification and demercuration are realized. The reaction conditions are shown in Table 2.
表2反应条件Table 2 Reaction Conditions
按上述条件对烟气进行脱硫脱汞脱硝处理,检测得到:SO2的脱除效率为99%,脱硝效率为90.5%,脱汞效率为92.7%以上。According to the above conditions, the flue gas is desulfurized, demercurized and denitrified, and it is detected that the removal efficiency of SO2 is 99%, the denitrification efficiency is 90.5%, and the mercury removal efficiency is above 92.7%.
实施例2Example 2
配制复合氧化剂:其中过氧化氢和亚氯酸钠的浓度%wt比为30:0.5,将两者按上述浓度比混合后,利用工艺水将其稀释到母液浓度,pH为5.7。Preparation of composite oxidant: wherein the concentration %wt ratio of hydrogen peroxide and sodium chlorite is 30:0.5, after mixing the two according to the above concentration ratio, dilute it to the mother liquor concentration with process water, and the pH is 5.7.
将上述液相复合氧化剂注入类气相试剂发生装置,经过预氧化器、湿法吸收塔后实现一体化脱硫脱硝脱汞,反应条件见表3。The above-mentioned liquid-phase composite oxidant is injected into the gas-phase reagent generating device, and after passing through the pre-oxidizer and the wet absorption tower, the integrated desulfurization, denitrification and demercuration are realized. The reaction conditions are shown in Table 3.
表3反应条件Table 3 reaction conditions
按上述条件对烟气进行脱硫脱汞脱硝处理,检测得到:SO2的脱除效率为100%,脱硝效率为89.2%,脱汞效率为93.3%以上。According to the above conditions, the flue gas is desulfurized, demercurized and denitrified. It is detected that the removal efficiency of SO2 is 100%, the denitrification efficiency is 89.2%, and the mercury removal efficiency is above 93.3%.
实施例3Example 3
配制复合氧化剂:其中亚氯酸钠和过硫酸钠的浓度%wt比为2:4,将两者按上述浓度比混合后,利用工艺水将其稀释到母液浓度,pH为10。Prepare composite oxidant: the concentration %wt ratio of sodium chlorite and sodium persulfate is 2:4. After mixing the two according to the above concentration ratio, dilute it to the concentration of the mother liquor with process water, and the pH is 10.
将上述液相复合氧化剂注入类气相试剂发生装置,经过预氧化器、湿法吸收塔后实现一体化脱硫脱硝脱汞,反应条件见表4。The above-mentioned liquid-phase composite oxidant is injected into the gas-phase reagent generating device, and after passing through the pre-oxidizer and the wet absorption tower, the integrated desulfurization, denitrification and demercuration are realized. The reaction conditions are shown in Table 4.
表4反应条件Table 4 reaction conditions
按上述条件对烟气进行脱硫脱汞脱硝处理,检测得到:SO2的脱除效率为100%,脱硝效率为92.0%,脱汞效率为94.8%以上。According to the above conditions, the flue gas is desulfurized, demercurized and denitrified, and it is detected that the removal efficiency of SO2 is 100%, the denitrification efficiency is 92.0%, and the mercury removal efficiency is above 94.8%.
实施例4Example 4
配制复合氧化剂:其中亚氯酸钠和过硫酸钠的浓度%wt比为4:4,将两者按上述浓度比混合后,利用工艺水将其稀释到母液浓度,pH为11。Prepare composite oxidant: the concentration %wt ratio of sodium chlorite and sodium persulfate is 4:4. After mixing the two according to the above concentration ratio, use process water to dilute it to the concentration of the mother liquor, and the pH is 11.
将上述液相复合氧化剂注入类气相试剂发生装置,经过预氧化器、湿法吸收塔后实现一体化脱硫脱硝脱汞,反应条件见表5。The above-mentioned liquid-phase composite oxidant is injected into the gas-phase reagent generating device, and after passing through the pre-oxidizer and the wet absorption tower, the integrated desulfurization, denitrification and demercuration are realized. The reaction conditions are shown in Table 5.
表5反应条件Table 5 Reaction Conditions
按上述条件对烟气进行脱硫脱汞脱硝处理,检测得到:SO2的脱除效率为100%,脱硝效率为92.0%,脱汞效率为95.0%以上。According to the above conditions, the flue gas is desulfurized, demercurized and denitrified, and it is detected that the removal efficiency of SO2 is 100%, the denitrification efficiency is 92.0%, and the mercury removal efficiency is above 95.0%.
实施例5Example 5
配制复合氧化剂:其中亚氯酸钠和溴化钠的浓度%wt比为4:0.1,将两者按上述浓度比混合后,利用工艺水将其稀释到母液浓度,pH为8.5。Preparation of composite oxidant: the concentration %wt ratio of sodium chlorite and sodium bromide is 4:0.1, after mixing the two according to the above concentration ratio, dilute it to the mother liquor concentration with process water, and the pH is 8.5.
将上述液相复合氧化剂注入类气相试剂发生装置,经过预氧化器、湿法吸收塔后实现一体化脱硫脱硝脱汞,反应条件见表6。The above-mentioned liquid-phase composite oxidant is injected into the gas-phase reagent generating device, and after passing through the pre-oxidizer and the wet absorption tower, the integrated desulfurization, denitrification and demercuration are realized. The reaction conditions are shown in Table 6.
表6反应条件Table 6 Reaction Conditions
按上述条件对烟气进行脱硫脱汞脱硝处理,检测得到:SO2的脱除效率为99.3%,脱硝效率为88.4%,脱汞效率为94.3%以上。According to the above conditions, the flue gas is desulfurized, demercurized and denitrified. It is detected that the removal efficiency of SO2 is 99.3 %, the denitrification efficiency is 88.4%, and the mercury removal efficiency is above 94.3%.
实施例6Example 6
配制复合氧化剂:其中亚氯酸钠和溴化钠的浓度%wt比为10:0.3,将两者按上述浓度比混合后,利用工艺水将其稀释到母液浓度,pH为11。Preparation of composite oxidant: the concentration %wt ratio of sodium chlorite and sodium bromide is 10:0.3, after mixing the two according to the above concentration ratio, dilute it to the concentration of the mother liquor with process water, and the pH is 11.
将上述液相复合氧化剂注入类气相试剂发生装置,经过预氧化器、湿法吸收塔后实现一体化脱硫脱硝脱汞,反应条件见表7。The above-mentioned liquid-phase composite oxidant is injected into the gas-phase reagent generating device, and after passing through the pre-oxidizer and the wet absorption tower, the integrated desulfurization, denitrification and demercuration are realized. The reaction conditions are shown in Table 7.
表7反应条件Table 7 Reaction Conditions
按上述条件对烟气进行脱硫脱汞脱硝处理,检测得到:SO2的脱除效率为100%,脱硝效率为91.8%,脱汞效率为95.0%以上。According to the above conditions, the flue gas is desulfurized, demercurized and denitrified. It is detected that the removal efficiency of SO2 is 100%, the denitrification efficiency is 91.8%, and the mercury removal efficiency is above 95.0%.
实施例7Example 7
配制复合氧化剂:其中过氧化氢、冰乙酸和溴化钠的浓度%wt比为15:2:1.5,将两者按上述浓度比混合后,利用工艺水将其稀释到母液浓度,pH为2.5。Preparation of composite oxidant: the concentration %wt ratio of hydrogen peroxide, glacial acetic acid and sodium bromide is 15:2:1.5, after mixing the two according to the above concentration ratio, dilute it to the mother liquor concentration with process water, and the pH is 2.5 .
将上述液相复合氧化剂注入类气相试剂发生装置,经过预氧化器、湿法吸收塔后实现一体化脱硫脱硝脱汞,反应条件见表8。The above-mentioned liquid-phase composite oxidant is injected into the gas-phase reagent generating device, and after passing through the pre-oxidizer and the wet absorption tower, the integrated desulfurization, denitrification and demercuration are realized. The reaction conditions are shown in Table 8.
表8反应条件Table 8 Reaction Conditions
按上述条件对烟气进行脱硫脱汞脱硝处理,检测得到:SO2的脱除效率为100%,脱硝效率为91.4%,脱汞效率为93.2%以上。According to the above conditions, the flue gas is desulfurized, demercurized and denitrified. It is detected that the removal efficiency of SO2 is 100%, the denitrification efficiency is 91.4%, and the mercury removal efficiency is above 93.2%.
实施例8Example 8
配制复合氧化剂:其中过氧化氢、冰乙酸和溴化钠的浓度%wt比为25:1:1,将两者按上述浓度比混合后,利用工艺水将其稀释到母液浓度,pH为1。Preparation of composite oxidant: the concentration %wt ratio of hydrogen peroxide, glacial acetic acid and sodium bromide is 25:1:1, after mixing the two according to the above concentration ratio, dilute it to the mother liquor concentration with process water, and the pH is 1 .
将上述液相复合氧化剂注入类气相试剂发生装置,经过预氧化器、湿法吸收塔后实现一体化脱硫脱硝脱汞,反应条件见表9。The above-mentioned liquid-phase composite oxidant is injected into the gas-phase reagent generating device, and after passing through the pre-oxidizer and the wet absorption tower, the integrated desulfurization, denitrification and demercuration are realized. The reaction conditions are shown in Table 9.
表9反应条件Table 9 reaction conditions
按上述条件对烟气进行脱硫脱汞脱硝处理,检测得到:SO2的脱除效率为99%,脱硝效率为90.2%,脱汞效率为91.4%以上。According to the above conditions, the flue gas is desulfurized, demercurized and denitrified. It is detected that the removal efficiency of SO2 is 99%, the denitrification efficiency is 90.2%, and the mercury removal efficiency is above 91.4%.
实施例9Example 9
配制复合氧化剂:其中过硫酸钠、溴化钠和硝酸镍的浓度%wt比为8:0.1:0.1,将两者按上述浓度比混合后,利用工艺水将其稀释到母液浓度,pH为7。Preparation of composite oxidant: wherein the concentration %wt ratio of sodium persulfate, sodium bromide and nickel nitrate is 8:0.1:0.1, after mixing the two according to the above concentration ratio, dilute it to the mother liquor concentration with process water, and the pH is 7 .
将上述液相复合氧化剂注入类气相试剂发生装置,经过预氧化器、湿法吸收塔后实现一体化脱硫脱硝脱汞,反应条件见表10。The above-mentioned liquid-phase composite oxidant is injected into the gas-phase reagent generating device, and after passing through the pre-oxidizer and the wet absorption tower, the integrated desulfurization, denitrification and demercuration are realized. The reaction conditions are shown in Table 10.
表10反应条件Table 10 reaction conditions
按上述条件对烟气进行脱硫脱汞脱硝处理,检测得到:SO2的脱除效率为100%,脱硝效率为88.9%,脱汞效率为89.5%以上。According to the above conditions, the flue gas is desulfurized, demercurized and denitrified, and it is detected that the removal efficiency of SO2 is 100%, the denitrification efficiency is 88.9%, and the mercury removal efficiency is above 89.5%.
实施例10Example 10
配制复合氧化剂:其中过硫酸钠、溴化钠和硝酸镍的浓度%wt比为10:0.3:0.5,将两者按上述浓度比混合后,利用工艺水将其稀释到母液浓度,pH为10。Preparation of composite oxidant: the concentration %wt ratio of sodium persulfate, sodium bromide and nickel nitrate is 10:0.3:0.5, after mixing the two according to the above concentration ratio, dilute it to the mother liquor concentration with process water, and the pH is 10 .
将上述液相复合氧化剂注入类气相试剂发生装置,经过预氧化器、湿法吸收塔后实现一体化脱硫脱硝脱汞,反应条件见表11。The above-mentioned liquid-phase composite oxidant is injected into the gas-phase reagent generating device, and after passing through the pre-oxidizer and the wet absorption tower, the integrated desulfurization, denitrification and demercuration are realized. The reaction conditions are shown in Table 11.
表11反应条件Table 11 Reaction Conditions
按上述条件对烟气进行脱硫脱汞脱硝处理,检测得到:SO2的脱除效率为100%,脱硝效率为89.4%,脱汞效率为91.2%以上。According to the above conditions, the flue gas is desulfurized, demercurized and denitrified. It is detected that the removal efficiency of SO2 is 100%, the denitrification efficiency is 89.4%, and the mercury removal efficiency is above 91.2%.
本发明在不脱离其精神和本质特征前提下,可以有多种具体实施方式,应当理解上述实施例并不限于上述的任何细节,而应该在所附权利要求所定义的精神和范围内被广泛地解释,因此,所有落在权利要求的边界和范围内的或者与这些边界和范围等价的变化和修改都试图包含在附加权利要求内。The present invention can have a variety of specific implementations without departing from its spirit and essential characteristics. It should be understood that the above-mentioned embodiments are not limited to any of the above-mentioned details, but should be widely used within the spirit and scope defined by the appended claims. Therefore, all changes and modifications that come within the metes and bounds of the claims or are equivalent to such metes and bounds are therefore intended to be embraced in the appended claims.
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