CN105025748B - Slide fastener discharger - Google Patents
Slide fastener discharger Download PDFInfo
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- CN105025748B CN105025748B CN201380074344.0A CN201380074344A CN105025748B CN 105025748 B CN105025748 B CN 105025748B CN 201380074344 A CN201380074344 A CN 201380074344A CN 105025748 B CN105025748 B CN 105025748B
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- 238000007599 discharging Methods 0.000 claims abstract description 13
- 238000007689 inspection Methods 0.000 claims description 20
- 238000001514 detection method Methods 0.000 claims description 16
- 238000003860 storage Methods 0.000 claims description 13
- 230000002950 deficient Effects 0.000 description 10
- 238000009434 installation Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 4
- 238000011144 upstream manufacturing Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
- A44B19/00—Slide fasteners
- A44B19/42—Making by processes not fully provided for in one other class, e.g. B21D53/50, B21F45/18, B22D17/16, B29D5/00
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- Slide Fasteners (AREA)
Abstract
本发明提供一种拉链排出装置。本发明的拉链排出装置(10)包括:夹持器(20),一边握持拉链(SF)一边进行移送;带式输送机(30),配置于夹持器(20)的下方且将解除了夹持器(20)的握持的拉链(SF)进行移送;以及排出机(40),将由带式输送机(30)移送的拉链(SF)排出至良品排出部(50)。本发明的拉链排出装置可缩短夹持器的移动时间且可使排出装置小型化。
The invention provides a zipper discharging device. The zipper ejection device (10) of the present invention includes: a gripper (20), which transfers the zipper (SF) while holding it; a belt conveyor (30), which is arranged below the gripper (20) and releases the The zipper (SF) held by the gripper (20) is transferred; and the discharge machine (40) discharges the zipper (SF) transferred by the belt conveyor (30) to the good product discharge part (50). The zipper discharge device of the present invention can shorten the moving time of the gripper and can miniaturize the discharge device.
Description
技术领域technical field
本发明涉及一种拉链排出装置,尤其涉及一种装入至拉链组装装置的拉链排出装置。The present invention relates to a zipper discharge device, in particular to a zipper discharge device loaded into a zipper assembly device.
背景技术Background technique
作为现有的拉链排出装置,众所周知有如下的,即,将在上挡部安装装置中精加工的拉链利用左右一对夹持器自上挡部安装装置抽出并加以排出(例如参照专利文献1)。As the existing slide fastener discharge device, it is well known that the slide fastener finished in the upper stop installation device is extracted from the upper stop installation device by a pair of left and right grippers and discharged (for example, refer to Patent Document 1 ).
[现有技术文献][Prior art literature]
[专利文献][Patent Document]
[专利文献1]日本专利特开平06-209810号公报[Patent Document 1] Japanese Patent Laid-Open No. 06-209810
发明内容Contents of the invention
发明要解决的课题The problem to be solved by the invention
然而,所述专利文献1中记载的拉链排出装置中,在将长条拉链排出时,必须使夹持器移动相当于所述拉链的长度的量,从而夹持器的移动时间变长,并且排出装置大型化。而且,因夹持器的移动时间长,故与拉链排出装置组合使用的拉链组装装置侧的待机时间变长,从而拉链的组装时间变长。However, in the slide fastener discharge device described in the above-mentioned patent document 1, when discharging a long slide fastener, it is necessary to move the gripper by an amount corresponding to the length of the slide fastener, so that the movement time of the gripper becomes longer, and The discharge device is enlarged. Furthermore, since the movement time of the gripper is long, the standby time of the slide fastener assembly device used in combination with the slide fastener discharge device becomes long, and the slide fastener assembly time becomes long.
本发明鉴于所述课题而完成,其目的在于提供一种可缩短夹持器的移动时间并且可使排出装置小型化的拉链排出装置。This invention was made|formed in view of the said subject, and it aims at providing the slide fastener ejection apparatus which can shorten the movement time of a gripper, and can downsize an ejection apparatus.
解决问题的技术手段technical means to solve problems
本发明的所述目的通过下述的构成而达成。The object of the present invention is achieved by the following configurations.
(1)一种拉链排出装置,包括:夹持器,一边握持拉链一边进行移送;带式输送机,配置于夹持器的下方,将解除了夹持器的握持的拉链进行移送;以及排出机,将由带式输送机移送的拉链排出至良品排出部。(1) A zipper discharge device comprising: a gripper for transferring while holding the zipper; a belt conveyor disposed below the gripper for transferring the zipper released from the grip of the gripper; And the discharge machine, which discharges the zipper transferred by the belt conveyor to the good product discharge part.
(2)如(1)所述的拉链排出装置,包括拉链落下装置,所述拉链落下装置使解除了夹持器的握持的拉链落下至带式输送机。(2) The slide fastener discharging device according to (1), including a slide fastener dropping device that drops the slide fastener released from the clamper to the belt conveyor.
(3)如(1)或(2)所述的拉链排出装置,包括辊装置,所述辊装置将拉链与带式输送机协动地进行移送。(3) The slide fastener discharge apparatus as described in (1) or (2) which includes the roller device which transfers a slide fastener in cooperation with a belt conveyor.
(4)如(1)至(3)中任一项所述的拉链排出装置,排出机包括气缸及拉链排出板,所述拉链排出板安装于气缸的杆的前端部且沿带式输送机的移送方向延伸,所述排出机构成为通过杆的进退,拉链排出板沿带式输送机的宽度方向移动,通过拉链排出板的移动,带式输送机上的拉链被挤出至带式输送机外并落下至良品排出部。(4) The zipper discharge device as described in any one of (1) to (3), the discharge machine includes a cylinder and a zipper discharge plate, and the zipper discharge plate is installed on the front end of the rod of the cylinder and moves along the belt conveyor. The transfer direction of the belt conveyor is extended, the discharge mechanism is made to move forward and backward through the rod, the zipper discharge plate moves along the width direction of the belt conveyor, and the zipper on the belt conveyor is extruded out of the belt conveyor through the movement of the zipper discharge plate And fall to the good product discharge part.
(5)如(4)所述的拉链排出装置,在拉链排出板上设置着一对导引辊,所述一对导引辊在带式输送机上滚动,对拉链排出板的宽度方向的移动进行导引。(5) In the zipper discharge device as described in (4), a pair of guide rollers are arranged on the zipper discharge plate, and the pair of guide rollers roll on the belt conveyor to control the movement of the zipper discharge plate in the width direction. to boot.
(6)如(1)至(5)中任一项所述的拉链排出装置,包括检查装置,所述检查装置对拉链的拉链头及挡部的至少一个进行检查。(6) The slide fastener discharging device according to any one of (1) to (5), including an inspection device that inspects at least one of the slider and the stopper of the slide fastener.
(7)如(1)至(6)中任一项所述的拉链排出装置,包括至少一个通过检测传感器,所述通过检测传感器对由带式输送机移送的拉链的通过进行检测。(7) The slide fastener discharging device according to any one of (1) to (6), including at least one passage detection sensor that detects passage of the slide fastener conveyed by the belt conveyor.
(8)如(1)至(7)中任一项所述的拉链排出装置,良品排出部包括:翼部装置,将自带式输送机排出的拉链保持固定时间;以及拉链贮存部,配置于翼部装置的下方,翼部装置具有向下方开闭的一对翼部,一对翼部设定为接收自带式输送机排出的拉链并在经过固定时间后打开,通过一对翼部打开,拉链落下至拉链贮存部。(8) In the zipper discharge device described in any one of (1) to (7), the good product discharge part includes: a wing device for holding the zipper discharged by the self-contained conveyor for a fixed time; and a zipper storage part configured Below the wing device, the wing device has a pair of wings that open and close downwards, and the pair of wings is set to receive the zipper discharged from the self-contained conveyor and open after a fixed time, passing through the pair of wings Open and the zipper drops down to the zipper storage.
发明的效果The effect of the invention
根据本发明的拉链排出装置,包括:夹持器,一边握持拉链一边进行移送;带式输送机,配置于夹持器的下方且将解除了夹持器的握持的拉链进行移送;以及排出机,将由带式输送机移送的拉链排出至良品排出部,因而与仅利用夹持器来移送长条拉链的情况相比,可缩短夹持器的移动距离。由此,可缩短夹持器的移动时间,并且可使排出装置小型化。进而,因可缩短夹持器的移动时间,故可缩短拉链组装装置侧的待机时间,从而可缩短拉链的组装时间。The slide fastener ejection device according to the present invention includes: a gripper that transfers the slide fastener while holding it; a belt conveyor that is disposed below the gripper and transfers the slide fastener that is released from the grip of the gripper; and The discharge machine discharges the zippers transferred by the belt conveyor to the good product discharge section, so the movement distance of the gripper can be shortened compared with the case of conveying long zippers with only the gripper. Thus, the movement time of the gripper can be shortened, and the discharge device can be miniaturized. Furthermore, since the movement time of the clamper can be shortened, the standby time of the slide fastener assembly device side can be shortened, and the slide fastener assembly time can be shortened.
附图说明Description of drawings
图1是说明本发明的拉链排出装置的一实施形态的概略侧视图。Fig. 1 is a schematic side view illustrating an embodiment of a slide fastener discharge device according to the present invention.
图2是说明拉链的一例的表面图。Fig. 2 is a front view illustrating an example of a slide fastener.
图3是图1所示的检查装置、辊装置、及拉链落下装置的周边的放大侧视图。Fig. 3 is an enlarged side view of the surroundings of the inspection device, the roller device, and the slide fastener dropping device shown in Fig. 1 .
图4是图1所示的带式输送机的周边的放大侧视图。Fig. 4 is an enlarged side view of the periphery of the belt conveyor shown in Fig. 1 .
图5是图4的A-A线剖面图。Fig. 5 is a sectional view taken along line A-A of Fig. 4 .
图6是说明精加工的拉链利用夹持器握持的状态的侧视图。Fig. 6 is a side view illustrating a state in which a finished slide fastener is gripped by a gripper.
图7是说明利用夹持器移送拉链并由检查装置进行检查的状态的侧视图。Fig. 7 is a side view illustrating a state in which the slide fastener is transferred by a gripper and inspected by an inspection device.
图8是说明夹持器对拉链的移送已结束的状态的侧视图。Fig. 8 is a side view illustrating a state where transfer of the slide fastener by the gripper is completed.
图9是说明解除夹持器对拉链的握持并利用拉链落下装置使拉链落下至带式输送机上的状态的侧视图。Fig. 9 is a side view illustrating a state in which the slide fastener is released from gripping by the gripper and the slide fastener is dropped onto the belt conveyor by the slide fastener dropping device.
图10是说明利用辊装置及带式输送机来移送拉链的状态的侧视图。Fig. 10 is a side view illustrating a state in which the slide fastener is transferred by a roller device and a belt conveyor.
图11是说明带式输送机对拉链的移送已结束的状态的侧视图。Fig. 11 is a side view illustrating a state where transfer of the slide fastener by the belt conveyor has been completed.
图12是图11所示的状态下的与图5相对应的剖面图。Fig. 12 is a sectional view corresponding to Fig. 5 in the state shown in Fig. 11 .
图13是说明利用排出机的拉链排出板使拉链落下至翼部装置的状态的剖面图。Fig. 13 is a cross-sectional view illustrating a state in which the zipper is dropped to the wing device by the zipper discharge plate of the discharge machine.
图14是说明一对翼部打开而拉链落下至拉链贮存部的状态的剖面图。Fig. 14 is a cross-sectional view illustrating a state in which a pair of wings are opened and the slide fastener is dropped to the slide fastener storage part.
图15是说明利用带式输送机使不良品的拉链落下至不良品排出部的状态的侧视图。Fig. 15 is a side view illustrating a state in which defective slide fasteners are dropped to a defective discharge unit by a belt conveyor.
[符号的说明][explanation of the symbol]
10:拉链排出装置10: Zipper discharge device
20:夹持器20: Holder
30:带式输送机30: Belt conveyor
35a:第1通过检测传感器35a: 1st pass detection sensor
35b:第2通过检测传感器35b: 2nd pass detection sensor
35c:第3通过检测传感器35c: 3rd pass detection sensor
36:挡门装置36: door stop device
40:排出机40: discharge machine
41:气缸41: Cylinder
41a:杆41a: Rod
42:拉链排出板42: Zipper ejection plate
42a:导引辊42a: Guide roller
50:良品排出部50: Good product discharge department
53:翼部装置53: Wing device
53a:翼部53a: wing
60:拉链落下装置60: Zipper drop device
70:辊装置70: Roller device
80:检查装置80: Check device
81:检查相机81: Check Camera
82:照明装置82: Lighting device
90:不良品排出部90: Defective product discharge department
具体实施方式Detailed ways
以下,根据附图对本发明的拉链排出装置的一实施形态进行详细说明。另外,以后的说明中,关于拉链排出装置,上侧为相对于图1的纸面的上侧,下侧为相对于图1的纸面的下侧,前侧为相对于图1的纸面的左侧,后侧为相对于图1的纸面的右侧,左侧为相对于图1的纸面的内侧,右侧为相对于图1的纸面的近前侧。而且,拉链排出装置的前侧是指上游侧,后侧是指下游侧。而且,拉链排出装置的左右方向是指宽度方向。关于拉链,表侧为相对于图2的纸面的近前侧,里侧为相对于图2的纸面的内侧,上侧为相对于图2的纸面的上侧,下侧为相对于图2的纸面的下侧,左侧为相对于图2的纸面的左侧,右侧为相对于图2的纸面的右侧。而且,拉链的左右方向是指宽度方向。而且,拉链的上下方向是指长度方向。Hereinafter, one embodiment of the slide fastener discharge device of the present invention will be described in detail with reference to the drawings. In addition, in the following description, regarding the slide fastener discharge device, the upper side is the upper side with respect to the paper surface of FIG. 1, the lower side is the lower side with respect to the paper surface of FIG. The left side and the rear side are the right side with respect to the paper surface of FIG. 1 , the left side is the inner side with respect to the paper surface of FIG. 1 , and the right side is the near side with respect to the paper surface of FIG. 1 . In addition, the front side of the slide fastener discharge device means the upstream side, and the rear side means the downstream side. In addition, the left-right direction of a slide fastener discharge apparatus means a width direction. Regarding the slide fastener, the front side is the near side relative to the paper surface of FIG. 2 , the back side is the inner side relative to the paper surface of FIG. 2 , the upper side is the upper side relative to the paper surface of FIG. 2, the left side is the left side with respect to the paper plane of FIG. 2 , and the right side is the right side with respect to the paper plane of FIG. 2 . In addition, the left-right direction of a slide fastener means a width direction. Moreover, the up-down direction of a slide fastener means a length direction.
首先,本实施形态的拉链排出装置10被装入至拉链组装装置,具体而言,如图1所示,装入至拉链组装装置的上挡部安装装置M的下游侧。另外,图中的符号L为利用后述的夹持器20移送拉链SF的移送线。First, the slide fastener discharge apparatus 10 of this embodiment is incorporated in the slide fastener assembly apparatus, Specifically, as shown in FIG. In addition, the code|symbol L in a figure is the transfer line which transfers slide fastener SF by the gripper 20 mentioned later.
然后,对利用所述拉链组装装置组装的拉链SF进行说明。所述拉链SF如图2所示,包括:左右一对链带T;左右一对链齿排E,分别缝接在左右一对链带T的相向的带侧缘部;拉链头S,使左右一对链齿排E啮合·分离;上挡部(挡部)P1,分别安装于左右一对链齿排E的上端部;以及下挡部P2,安装于左右一对链齿排E的下端部。另外,本实施形态的拉链排出装置10为适合于长条拉链的排出的类型,因而就拉链SF而言,例如设想具有50cm以上的长度的长条拉链。而且,本实施形态的拉链排出装置10,即便不为长条拉链也可将其排出。而且,拉链头S为沿左右一对链齿排E滑动而将左右一对链齿排E啮合·分离的。而且,上挡部P1及下挡部P2为用以使拉链头S的滑动停止的。Next, the slide fastener SF assembled by the said slide fastener assembly apparatus is demonstrated. The slide fastener SF is shown in Figure 2, comprising: a pair of chain belts T on the left and right; a pair of chain teeth rows E on the left and right, respectively sewed on the opposite belt side edges of the pair of chain belts T on the left and right; The left and right pair of sprocket rows E mesh and separate; the upper stopper (stopper) P1 is installed on the upper end of the left and right pair of sprocket rows E; and the lower stopper P2 is installed on the left and right pair of sprocket rows E. lower end. In addition, since the slide fastener discharging apparatus 10 of this embodiment is a type suitable for discharging a long slide fastener, the slide fastener SF assumes, for example, a long slide fastener having a length of 50 cm or more. Moreover, the slide fastener discharge apparatus 10 of this embodiment can discharge even if it is not a long slide fastener. And the slider S slides along a pair of left and right element rows E, and meshes and separates a pair of left and right fastener element rows E. As shown in FIG. Moreover, the upper stopper P1 and the lower stopper P2 are for stopping sliding of the slide fastener slider S. As shown in FIG.
另外,链齿排E在本实施形态中为线圈状的链齿排,但不限定于此,也可为锯齿状的链齿排、包含合成树脂的射出成形的链齿排及金属制的链齿排。另外,下挡部也可为开合件或反开合件。In addition, the element row E is a coil-shaped element row in this embodiment, but it is not limited thereto, and may be a zigzag-shaped element row, an injection-molded element row including synthetic resin, and a metal chain. tooth row. In addition, the lower stop part can also be an opening and closing part or a reverse opening and closing part.
上挡部安装装置M如图1及图6所示,包括:配置得比移送线L靠上方的超声波焊接用的焊头M1;配置得比移送线L靠下方且可相对于焊头M1上下滑动地设置的砧座M2;以及配置得比移送线L靠下方且自下方按压砧座M2的按压部M3。而且,焊头M1及按压部M3利用未图示的气缸而分别上下地驱动。而且,砧座M2与焊头M1一并上下地受到驱动。As shown in Fig. 1 and Fig. 6, the installation device M of the upper stop part includes: a welding head M1 for ultrasonic welding arranged above the transfer line L; arranged below the transfer line L and can be moved up and down relative to the welding head M1 An anvil M2 provided slidably; and a pressing part M3 arranged below the transfer line L and pressing the anvil M2 from below. Furthermore, the horn M1 and the pressing part M3 are respectively driven up and down by an air cylinder not shown. Furthermore, the anvil M2 is driven up and down together with the horn M1.
而且,上挡部安装装置M中,如图6所示,按压部M3向上移动,砧座M2被朝向上方按压而向上移动,由此上挡部P1铆接于链带T,并且利用焊头M1的超声波能量而将上挡部P1焊接于链带T,从而拉链SF得到精加工。In addition, in the upper stopper installation device M, as shown in FIG. 6, the pressing part M3 moves upward, and the anvil M2 is pressed upward and moves upward, whereby the upper stop part P1 is riveted to the fastener belt T, and the welding head M1 The upper stopper P1 is welded to the fastener tape T by using the ultrasonic energy, so that the slide fastener SF is finished.
本实施形态的拉链排出装置10如图1、图3及图4所示,包括:夹持器20,一边握持由上挡部安装装置M精加工的拉链SF一边进行移送;带式输送机30,配置于夹持器20的下方,将解除了夹持器20的握持的拉链SF进行移送;排出机40,将由带式输送机30移送的拉链SF排出至良品排出部50;拉链落下装置60,配置于带式输送机30的上游端的上表面,使解除了夹持器20的握持的拉链SF落下至带式输送机30;辊装置70,配置得比拉链落下装置60靠上游侧,将落下至带式输送机30的拉链SF与带式输送机30协动地进行移送;检查装置80,配置得比辊装置70靠上游侧,对拉链SF的拉链头S及上挡部P1进行检查;以及桶状的不良品排出部90,配置于带式输送机30的下游端的下方。As shown in Fig. 1, Fig. 3 and Fig. 4, the zipper discharging device 10 of this embodiment includes: a gripper 20, which transfers while gripping the zipper SF finished by the upper stopper mounting device M; 30, arranged below the gripper 20, transfers the zipper SF that has been released from the grip of the gripper 20; the discharge machine 40 discharges the zipper SF transferred by the belt conveyor 30 to the good product discharge part 50; the zipper falls The device 60 is arranged on the upper surface of the upstream end of the belt conveyor 30, and drops the slide fastener SF released from the grip of the gripper 20 to the belt conveyor 30; the roller device 70 is arranged upstream of the slide fastener dropping device 60. side, the slide fastener SF dropped to the belt conveyor 30 is transferred in cooperation with the belt conveyor 30; the inspection device 80 is arranged on the upstream side than the roller device 70, and checks the slider S and the upper stopper of the slide fastener SF. Inspection at P1 ;
夹持器20如图6~图8所示,握持住由上挡部安装装置M精加工的拉链SF的下游侧端部,将拉链SF移送至带式输送机30的规定位置,且包括:握持拉链SF的左右的链带T的上下一对夹持器部21;以及将上下一对夹持器部21沿上游方向及下游方向移动的未图示的移动装置。As shown in FIGS. 6 to 8 , the gripper 20 holds the downstream side end of the slide fastener SF finished by the upper stop mounting device M, and transfers the slide fastener SF to a predetermined position on the belt conveyor 30 , and includes : A pair of upper and lower gripper parts 21 which hold the left and right fastener tape T of slide fastener SF;
带式输送机30如图4所示,包括支架31、配置于支架31的上游侧端部的驱动辊32、配置于支架31的下游侧端部的从动辊33、以及卷挂在驱动辊32及从动辊33的带(belt)34。Belt conveyor 30, as shown in FIG. 32 and the belt (belt) 34 of the driven roller 33 .
而且,在支架31的上表面,设置着对移送的拉链SF的通过进行检测的第1通过检测传感器35a~第3通过检测传感器35c。而且,在支架31的上表面的第2通过检测传感器35b与第3通过检测传感器35c之间,设置着防止拉链SF进一步向下游侧移送的挡门装置36。And the 1st passage detection sensor 35a - the 3rd passage detection sensor 35c which detect the passage of the slide fastener SF which is transferred are provided in the upper surface of the holder 31. As shown in FIG. And between the 2nd passage detection sensor 35b and the 3rd passage detection sensor 35c of the upper surface of the bracket 31, the shutter device 36 which prevents slide fastener SF from being further transferred to the downstream side is provided.
第1通过检测传感器35a对良品的拉链SF的通过进行检测,且使带式输送机30的移送速度降低。第2通过检测传感器35b对良品的拉链SF的通过进行检测,使带式输送机30停止,并使拉链SF停止于规定的位置。第3通过检测传感器35c对不良品的拉链SF的通过进行检测。另外,利用所述检查装置80来进行拉链SF的良品或不良品的判断。The 1st passage detection sensor 35a detects passage of the slide fastener SF of a good product, and reduces the transfer speed of the belt conveyor 30. The 2nd passage detection sensor 35b detects passage of the good-quality slide fastener SF, stops the belt conveyor 30, and stops the slide fastener SF at a predetermined position. The 3rd passage detection sensor 35c detects passage of the slide fastener SF of a defective product. Moreover, the said inspection apparatus 80 performs the judgment of the good product or defective product of slide fastener SF.
挡门(shutter)装置36如图4及图15所示,包括气缸37、以及安装于气缸37的杆37a的前端部的剖面为L字状的停止板38,且构成为通过杆37a的进退而停止板38上下移动。而且,停止板38在带式输送机30移送良品的拉链SF时向下移动(参照图11),在带式输送机30移送不良品的拉链SF时向上移动(参照图15)。As shown in FIGS. 4 and 15 , a shutter device 36 includes an air cylinder 37 and an L-shaped stop plate 38 mounted on the front end portion of a rod 37 a of the air cylinder 37 , and is configured to move forward and backward by the rod 37 a. And the stop plate 38 moves up and down. And the stop plate 38 moves downward when the belt conveyor 30 conveys the good slide fastener SF (refer FIG. 11), and moves upward when the belt conveyor 30 conveys the defective slide fastener SF (refer FIG. 15).
排出机40如图4及图5所示,包括气缸41以及剖面为L字状的拉链排出板42,所述拉链排出板42安装于气缸41的杆41a的前端部且沿带式输送机30的移送方向延伸,且所述排出机40构成为通过杆41a的进退将拉链排出板42沿带式输送机30的宽度方向移动。而且,拉链排出板42上设置着一对导引辊42a,所述一对导引辊42a在带式输送机30的带34上滚动,对拉链排出板42的宽度方向的移动进行导引。As shown in FIGS. 4 and 5 , the discharge machine 40 includes a cylinder 41 and a zipper discharge plate 42 with an L-shaped cross section. The transfer direction of the belt conveyor 30 is extended, and the ejector 40 is configured to move the zipper ejection plate 42 along the width direction of the belt conveyor 30 by advancing and retreating the rod 41a. Further, a pair of guide rollers 42 a that roll on the belt 34 of the belt conveyor 30 and guide the movement of the slide fastener discharge plate 42 in the width direction is provided on the fastener discharge plate 42 .
而且,排出机40中,如图12及图13所示,气缸41的杆41a后退,拉链排出板42向气缸41侧(图的右侧)移动,由此,带式输送机30上的良品的拉链SF被挤出至带式输送机30外,并落下至良品排出部50。Furthermore, in the discharge machine 40, as shown in FIGS. 12 and 13 , the rod 41a of the air cylinder 41 retreats, and the slide fastener discharge plate 42 moves to the cylinder 41 side (right side in the figure), whereby the good products on the belt conveyor 30 are removed. The slide fasteners SF are extruded to the outside of the belt conveyor 30 and dropped to the good product discharge part 50 .
而且,在带式输送机30的支架31的气缸41侧的上表面,沿带式输送机30的移送方向设置着板状的倾斜部43,所述板状的倾斜部43使通过拉链排出板42挤出的拉链SF缓慢地落下至良品排出部50。And, on the upper surface of the cylinder 41 side of the bracket 31 of the belt conveyor 30, a plate-shaped inclined portion 43 is provided along the transfer direction of the belt conveyor 30, and the plate-shaped inclined portion 43 allows the plate to be discharged through the slide fastener. 42 The slide fastener SF extruded falls slowly to the good product discharge part 50.
另外,本实施形态中,如图12及图13所示,使拉链排出板42向图的右侧移动,而使良品的拉链SF落下至配置于图的右侧的良品排出部50,但并不限定于此,也可使拉链排出板42向图的左侧移动,而使良品的拉链SF落下至配置于图的左侧的良品排出部50。In addition, in this embodiment, as shown in FIG. 12 and FIG. 13 , the slide fastener discharge plate 42 is moved to the right side of the figure, and the good product slide fastener SF is dropped to the good product discharge part 50 arranged on the right side of the figure. It is not limited thereto, and the slide fastener discharge plate 42 may be moved to the left in the figure to drop the good product slide fastener SF to the good product discharge part 50 arranged on the left side of the figure.
良品排出部50如图5所示,包括:支架51,配置于带式输送机30的支架31的下方;一对板构件52,配置于支架51上的倾斜部43的前端部的下方;以及翼部装置53,配置于一对板构件52的上方且将自带式输送机30落下的拉链SF保持固定时间。而且,一对板构件52间的空间为贮存规定数量的拉链SF的拉链贮存部52a,所述拉链贮存部52a配置于翼部装置53的下方。As shown in FIG. 5 , the good product discharge unit 50 includes: a bracket 51 disposed below the bracket 31 of the belt conveyor 30 ; a pair of plate members 52 disposed below the front end of the inclined portion 43 on the bracket 51 ; and The wing device 53 is arranged above the pair of plate members 52 and holds the slide fastener SF that the self-contained conveyor 30 falls for a fixed time. And the space between a pair of plate members 52 is the slide fastener storage part 52a which stores predetermined number of slide fasteners SF, and the said slide fastener storage part 52a is arrange|positioned below the wing part apparatus 53. As shown in FIG.
翼部装置53具有向下方开闭的一对翼部53a,所述一对翼部53a如图13及图14所示,设定为在拉链SF自带式输送机30落下时闭合,接收拉链SF且在经过固定时间后打开。而且,利用翼部装置53来暂时保持拉链SF,由此落下至拉链贮存部52a时的拉链SF的姿势得以固定化,从而拉链贮存部52a的多个拉链SF的整齐性变得良好。The wing unit 53 has a pair of wing parts 53a that open and close downward. As shown in FIGS. SF and turns on after a fixed time elapses. And the posture of the slide fastener SF when it falls to the slide fastener storage part 52a is fixed by temporarily holding the slide fastener SF by the wing part device 53, and the orderliness of the some slide fastener SF of the slide fastener storage part 52a becomes favorable.
拉链落下装置60如图3所示,包括气缸61、以及安装于气缸61的杆61a的前端部的辊62,且构成为通过杆61a的进退而辊62上下移动。As shown in FIG. 3 , the slide fastener dropping device 60 includes an air cylinder 61 and a roller 62 attached to the front end of a rod 61 a of the air cylinder 61 , and is configured to move the roller 62 up and down as the rod 61 a advances and retreats.
而且,拉链落下装置60中,在夹持器20解除了拉链SF的握持后,辊62向下移动,利用向下移动的辊62使拉链SF落下至带式输送机30上(参照图9)。进而,向下移动的辊62保持向下移动的状态来对带式输送机30及辊装置70将拉链SF朝向下游侧的移送进行导引(参照图10)。而且,辊62在对拉链SF的移送进行导引后向上移动。Moreover, in the slide fastener dropping device 60, after the gripper 20 releases the grip of the slide fastener SF, the roller 62 moves downward, and the slide fastener SF is dropped onto the belt conveyor 30 by the roller 62 moving downward (see FIG. 9 ). ). Furthermore, the roller 62 which moved downward keeps the state which moved downward, and guides the transfer of the slide fastener SF to the downstream side by the belt conveyor 30 and the roller apparatus 70 (refer FIG. 10). And the roller 62 moves upward after guiding the transfer of the slide fastener SF.
辊装置70如图3所示,包括配置得比移送线L靠下方的驱动辊71、以及配置得比移送线L靠上方的导引辊72。导引辊72安装于气缸73的杆73a的前端部,且构成为通过杆73a的进退而上下移动。而且,通过导引辊72向下移动,拉链SF插入至驱动辊71与导引辊72间,通过驱动辊71旋转,而拉链SF被朝向下游侧移送(参照图10)。而且,驱动辊71设定为与带式输送机30同步地旋转。The roller device 70 includes the driving roller 71 arranged below the transfer line L and the guide roller 72 arranged above the transfer line L, as shown in FIG. 3 . The guide roller 72 is attached to the front-end|tip part of the rod 73a of the air cylinder 73, and is comprised so that it may move up and down by advancing and retreating of the rod 73a. And slide fastener SF is inserted between drive roller 71 and guide roller 72 by guide roller 72 moving downward, and slide fastener SF is conveyed downstream by drive roller 71 rotation (refer FIG. 10). Also, the drive roller 71 is set to rotate synchronously with the belt conveyor 30 .
而且,如图3所示,在带式输送机30与辊装置70之间设置着大致圆弧状的导板(guide plate)74,所述导板74导引带式输送机30及辊装置70对拉链SF的移送。And, as shown in Figure 3, between the belt conveyor 30 and the roller device 70, a substantially arc-shaped guide plate (guide plate) 74 is provided, and the guide plate 74 guides the belt conveyor 30 and the roller device 70 pair Transfer of zipper SF.
检查装置80如图3所示,包括配置得比移送线L靠下方的检查相机81、以及配置得比移送线L靠上方的照明装置82,根据检查相机81拍摄到的图像,来对安装于拉链SF的拉链头S及上挡部P1的有无及上挡部P1的安装位置进行检查。而且,检查装置80的检查如图7所示,是在夹持器20将拉链SF沿下游侧移送的期间进行。As shown in FIG. 3 , the inspection device 80 includes an inspection camera 81 arranged below the transfer line L and an illumination device 82 arranged above the transfer line L. The presence or absence of the slider S of the slide fastener SF, the upper stop part P1, and the attachment position of the upper stop part P1 are inspected. Moreover, the inspection by the inspection device 80 is performed while the gripper 20 is transferring the slide fastener SF to the downstream side, as shown in FIG. 7 .
然后,参照图6~图15,对拉链排出装置10的动作进行说明。Next, the operation of the slide fastener discharge device 10 will be described with reference to FIGS. 6 to 15 .
首先,如图6所示,由上挡部安装装置M精加工的拉链SF的下游侧端部是利用夹持器20而握持。First, as shown in FIG. 6 , the downstream end portion of the slide fastener SF finished by the upper stop attachment device M is gripped by the gripper 20 .
接下来,如图7所示,利用夹持器20将拉链SF向下游侧移送,并且利用检查装置80对拉链SF的拉链头S及上挡部P1进行检查。Next, as shown in FIG. 7 , while the slide fastener SF is transferred to the downstream side by the gripper 20 , the slider S and the top stop P1 of the slide fastener SF are inspected by the inspection device 80 .
接下来,如图8所示,停止夹持器20对拉链SF的移送,拉链SF配置于规定的位置。Next, as shown in FIG. 8, the transfer of the slide fastener SF by the gripper 20 is stopped, and the slide fastener SF is arrange|positioned at a predetermined position.
接下来,如图9所示,夹持器20解除拉链SF的握持,并且拉链落下装置60的辊62向下移动,由此拉链SF落下至带式输送机30的带34上。Next, as shown in FIG. 9 , the gripper 20 releases the grip of the slide fastener SF, and the roller 62 of the slide fastener dropping device 60 moves downward, whereby the slide fastener SF is dropped onto the belt 34 of the belt conveyor 30 .
接下来,如图10所示,带式输送机30及辊装置70的驱动辊71旋转,并且辊装置70的导引辊72向下移动,由此拉链SF被朝向下游侧移送。Next, as shown in FIG. 10 , the belt conveyor 30 and the drive roller 71 of the roller device 70 rotate, and the guide roller 72 of the roller device 70 moves downward, whereby the slide fastener SF is conveyed toward the downstream side.
接下来,在检查装置80对拉链SF的检查结果为良品的情况下,如图11所示,挡门装置36的停止板38向下移动,并且利用第1通过检测传感器35a及第2通过检测传感器35b的检测信号,停止带式输送机30对拉链SF的移送,从而拉链SF配置于规定的位置。Next, when the inspection result of the slide fastener SF by the inspection device 80 is a good product, as shown in FIG. The detection signal of the sensor 35b stops the transfer of the slide fastener SF by the belt conveyor 30, and the slide fastener SF is arrange|positioned at a predetermined position.
接下来,如图12及图13所示,排出机40的气缸41的杆41a后退,拉链排出板42向气缸41侧移动,由此带式输送机30上的良品的拉链SF被挤出至带式输送机30外,并落下至良品排出部50的翼部装置53。Next, as shown in FIG. 12 and FIG. 13 , the rod 41a of the air cylinder 41 of the ejector 40 retreats, and the slide fastener ejection plate 42 moves toward the air cylinder 41, whereby the good-quality slide fastener SF on the belt conveyor 30 is extruded to the out of the belt conveyor 30 and drop to the wing device 53 of the good product discharge part 50 .
接下来,如图14所示,翼部装置53的一对翼部53a打开,由此由一对翼部53a接收的拉链SF落下并贮存于良品排出部50的拉链贮存部52a。Next, as shown in FIG. 14 , the pair of wings 53 a of the wing unit 53 is opened, whereby the slide fastener SF received by the pair of wings 53 a falls and is stored in the slide fastener storage unit 52 a of the good product discharge unit 50 .
如此,本实施形态的拉链排出装置10中,同时地进行第1移送步骤(参照图6~图9)与第2移送步骤(参照图9~图14),所述第1移送步骤是在上挡部安装装置M中由夹持器20握持拉链SF,且由夹持器20将拉链SF移送至带式输送机30上的规定位置,直至解除夹持器20对拉链SF的握持为止,所述第2移送步骤是由拉链落下装置60使解除了握持的拉链SF落下至带式输送机30上,并由带式输送机30将拉链SF移送至带式输送机30的规定位置,直至由排出机40将拉链SF排出至良品排出部50为止。因此,缩短夹持器20的移动距离,因而可缩短夹持器20的移动时间。因此,可缩短拉链组装装置侧的待机时间,因而可缩短拉链SF的组装时间。而且,通过缩短夹持器20的移动距离,可减小用以使夹持器20移动的轨道或包围夹持器20的移动区域的壳体等,因而可使排出装置10小型化。In this way, in the slide fastener discharging device 10 of the present embodiment, the first transfer step (see FIGS. 6 to 9 ) and the second transfer step (see FIGS. 9 to 14 ) are performed simultaneously, and the first transfer step is performed on top of the above. In the stopper installation device M, the slide fastener SF is held by the gripper 20, and the slide fastener SF is transferred to a predetermined position on the belt conveyor 30 by the gripper 20 until the grip of the slide fastener SF by the gripper 20 is released. In the second transfer step, the slide fastener SF released from gripping is dropped onto the belt conveyor 30 by the slide fastener dropping device 60, and the slide fastener SF is transferred to a predetermined position of the belt conveyor 30 by the belt conveyor 30. , until the slide fastener SF is discharged to the good product discharge part 50 by the discharge machine 40 . Therefore, the moving distance of the gripper 20 is shortened, and thus the moving time of the gripper 20 can be shortened. Therefore, since the standby time of the slide fastener assembly apparatus side can be shortened, the assembly time of the slide fastener SF can be shortened. Furthermore, by shortening the movement distance of the gripper 20 , the rails for moving the gripper 20 and the casing surrounding the movement area of the gripper 20 can be reduced, thereby enabling the discharge device 10 to be miniaturized.
而且,在检查装置80对拉链SF的检查结果为不良品的情况下,如图15所示,挡门装置36的停止板38维持向上移动的状态,利用带式输送机30将不良品的拉链SF移送至不良品排出部90,并落下至不良品排出部90内。另外,此时,利用第3通过检测传感器35c对不良品的拉链SF的通过进行检测,并根据所述检测信号使带式输送机30的旋转停止。And when the inspection result of the inspection device 80 on the slide fastener SF is a defective product, as shown in FIG. The SF is transferred to the defective product discharge unit 90 and dropped into the defective product discharge unit 90 . Moreover, at this time, the passage of the slide fastener SF of defective goods is detected by the 3rd passage detection sensor 35c, and rotation of the belt conveyor 30 is stopped based on the said detection signal.
如以上说明那样,根据本实施形态的拉链排出装置10,包括:夹持器20,一边握持拉链SF一边进行移送;带式输送机30,配置于夹持器20的下方,将解除了夹持器20的握持的拉链SF进行移送;以及排出机40,将通过带式输送机30移送的拉链SF排出至良品排出部50;因而与仅利用夹持器来移送长条拉链的情况相比,可缩短夹持器20的移动距离。由此,可缩短夹持器20的移动时间,从而可使排出装置10小型化。进而,可缩短夹持器20的移动时间,因而可缩短拉链组装装置侧的待机时间,且可缩短拉链SF的组装时间。As described above, the slide fastener discharging device 10 according to the present embodiment includes: the gripper 20 for transferring the slide fastener SF while gripping it; The slide fastener SF held by the gripper 20 is transferred; and the discharge machine 40 discharges the slide fastener SF transferred by the belt conveyor 30 to the good product discharge part 50; ratio, the moving distance of the gripper 20 can be shortened. Accordingly, the movement time of the gripper 20 can be shortened, and the discharge device 10 can be miniaturized. Furthermore, since the movement time of the gripper 20 can be shortened, the standby time of the slide fastener assembly apparatus side can be shortened, and the assembly time of the slide fastener SF can be shortened.
而且,根据本实施形态的拉链排出装置10,包括使解除了夹持器20的握持的拉链SF落下至带式输送机30的拉链落下装置60,因而可确实地使拉链SF落下至带式输送机30。Moreover, according to the slide fastener discharging device 10 of the present embodiment, the slide fastener SF dropped to the belt conveyor 30 by releasing the slide fastener SF from the gripper 20 is included, so that the slide fastener SF can be reliably dropped to the belt conveyor. Conveyor 30.
而且,根据本实施形态的拉链排出装置10,包括将拉链SF与带式输送机30协动地进行移送的辊装置70,因而可高效且确实地将长条拉链SF移送至带式输送机30。Furthermore, according to the slide fastener discharging device 10 of the present embodiment, since the roller device 70 for transferring the slide fastener SF in cooperation with the belt conveyor 30 is included, the elongated slide fastener SF can be efficiently and reliably transferred to the belt conveyor 30 .
而且,根据本实施形态的拉链排出装置10,构成为通过气缸41的杆41a的进退而将拉链排出板42沿带式输送机30的宽度方向移动,通过拉链排出板42的移动,将带式输送机30上的拉链SF挤出至带式输送机30外,并落下至良品排出部50,因而可使长条拉链SF确实地落下至良品排出部50。Moreover, according to the zipper discharge device 10 of the present embodiment, the zipper discharge plate 42 is moved in the width direction of the belt conveyor 30 by advancing and retreating the rod 41a of the air cylinder 41, and the belt conveyor 30 is moved by the movement of the zipper discharge plate 42. Since the slide fastener SF on the conveyor 30 is pushed out of the belt conveyor 30 and falls to the good product discharge part 50, the long slide fastener SF can fall to the good product discharge part 50 reliably.
而且,根据本实施形态的拉链排出装置10,拉链排出板42上设置着一对导引辊42a,所述一对导引辊42a在带式输送机30上滚动,对拉链排出板42的宽度方向的移动进行导引,因而可顺利地进行拉链排出板42的宽度方向的移动。And, according to the zipper discharge device 10 of the present embodiment, the zipper discharge plate 42 is provided with a pair of guide rollers 42a, and the pair of guide rollers 42a rolls on the belt conveyor 30, with respect to the width of the zipper discharge plate 42. Direction movement is guided, and therefore the movement of the width direction of the slide fastener discharge plate 42 can be performed smoothly.
而且,根据本实施形态的拉链排出装置10,包括对拉链SF的拉链头S及上挡部P1进行检查的检查装置80,因而不需要利用作业人员的目视进行的检查。因此,可减少作业工时,因而可削减拉链SF的制造成本。Moreover, according to the slide fastener discharge apparatus 10 of this embodiment, since the inspection device 80 which inspects the slider S and upper stop part P1 of the slide fastener SF is included, the inspection by the operator's visual inspection is unnecessary. Therefore, since the work man-hour can be reduced, the manufacturing cost of slide fastener SF can be reduced.
而且,根据本实施形态的拉链排出装置10,良品排出部50包括将自带式输送机30落下的拉链SF保持固定时间的翼部装置53,因而可将落下至拉链贮存部52a时的拉链SF的姿势加以固定化,由此,可使拉链贮存部52a的多个拉链SF的整齐性变得良好。Furthermore, according to the zipper discharge device 10 of the present embodiment, the good product discharge unit 50 includes the wing device 53 that holds the zipper SF dropped from the self-conveyor 30 for a fixed period of time, so that the zipper SF dropped to the zipper storage unit 52a can be released. By fixing the posture of the slide fastener storage portion 52a, the orderliness of the plurality of slide fasteners SF in the slide fastener storage portion 52a can be improved.
另外,本发明并不限定于所述实施形态例示的内容,在不脱离本发明的主旨的范围内可进行适当变更。In addition, this invention is not limited to what was illustrated in the said embodiment, It can change suitably in the range which does not deviate from the summary of this invention.
例如,所述实施形态中,设置着挡门装置、拉链落下装置、辊装置、检查装置,但不限定于此,也可不设置这些装置。For example, in the above-mentioned embodiment, a door stopper, a slide fastener dropping device, a roller device, and an inspection device are provided, but the present invention is not limited thereto, and these devices may not be provided.
Claims (7)
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PCT/JP2013/081002 WO2015072027A1 (en) | 2013-11-18 | 2013-11-18 | Slide fastener discharging device |
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CN115336844A (en) * | 2021-05-12 | 2022-11-15 | Ykk株式会社 | Method for manufacturing slide fastener |
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US4624369A (en) * | 1983-08-15 | 1986-11-25 | Yoshida Kogyo K. K. | Method of and apparatus for sorting slide fasteners |
US4788812A (en) * | 1986-08-11 | 1988-12-06 | Yoshida Kogyo K. K. | Method and apparatus for stacking elongated tape-like articles |
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CN1115847A (en) * | 1993-09-07 | 1996-01-31 | Ykk株式会社 | Apparatus for inspecting top end stops of slide fastener |
TW576341U (en) * | 2003-01-24 | 2004-02-11 | Jung-Yuan Cheng | Positioning device for a zipper machine |
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JPS5590631U (en) * | 1978-12-14 | 1980-06-23 | ||
JPH0440902A (en) * | 1990-06-06 | 1992-02-12 | Yoshida Kogyo Kk <Ykk> | Manufacturing method of slide fastener |
JP3335517B2 (en) * | 1995-12-25 | 2002-10-21 | ワイケイケイ株式会社 | Article delivery equipment |
JP4455399B2 (en) * | 2005-04-28 | 2010-04-21 | Ykk株式会社 | Slide fastener continuous manufacturing method and manufacturing equipment |
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2013
- 2013-11-18 CN CN201380074344.0A patent/CN105025748B/en active Active
- 2013-11-18 WO PCT/JP2013/081002 patent/WO2015072027A1/en active Application Filing
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US4624369A (en) * | 1983-08-15 | 1986-11-25 | Yoshida Kogyo K. K. | Method of and apparatus for sorting slide fasteners |
US4788812A (en) * | 1986-08-11 | 1988-12-06 | Yoshida Kogyo K. K. | Method and apparatus for stacking elongated tape-like articles |
US4860619A (en) * | 1987-04-22 | 1989-08-29 | Yoshida Kogyo K. K. | Elongate article processing apparatus with an improved discharge device |
CN1115847A (en) * | 1993-09-07 | 1996-01-31 | Ykk株式会社 | Apparatus for inspecting top end stops of slide fastener |
TW576341U (en) * | 2003-01-24 | 2004-02-11 | Jung-Yuan Cheng | Positioning device for a zipper machine |
CN1606937A (en) * | 2003-05-09 | 2005-04-20 | Ykk株式会社 | Engaging state detecting device for sliding fastener element string |
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WO2015072027A1 (en) | 2015-05-21 |
TW201528993A (en) | 2015-08-01 |
TWI538636B (en) | 2016-06-21 |
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