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CN105017734A - Polymeric material for 3D printing and preparation method of polymeric material - Google Patents

Polymeric material for 3D printing and preparation method of polymeric material Download PDF

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Publication number
CN105017734A
CN105017734A CN201510406096.6A CN201510406096A CN105017734A CN 105017734 A CN105017734 A CN 105017734A CN 201510406096 A CN201510406096 A CN 201510406096A CN 105017734 A CN105017734 A CN 105017734A
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printing
polymer materials
diester
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徐军
欧阳庆
郭宝华
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Tsinghua University
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Abstract

本发明涉及一种用于3D打印的聚合物材料,其原料包括以下组分:聚丁二酸丁二酯20~100重量份;改性剂0.1~80份;其中,所述改性剂选自聚乳酸、增强填料、成核剂中的一种或两种以上。本发明所述的可用于3D打印的聚合树脂,不仅具有相当高的韧性,还具有较高的机械强度和耐热性;在3D打印材料中具有广阔的应用前景。The invention relates to a polymer material for 3D printing. The raw material includes the following components: 20-100 parts by weight of polybutylene succinate; 0.1-80 parts of modifier; wherein, the modifier is selected from One or more of polylactic acid, reinforcing filler, and nucleating agent. The polymeric resin that can be used for 3D printing in the present invention not only has relatively high toughness, but also has relatively high mechanical strength and heat resistance; it has broad application prospects in 3D printing materials.

Description

一种用于3D打印的聚合物材料及其制备方法A kind of polymer material and preparation method thereof for 3D printing

技术领域technical field

本发明涉及一种用于3D打印的聚合物材料及其制备方法,具体涉及一种以PBS为主体的聚合物材料。The invention relates to a polymer material for 3D printing and a preparation method thereof, in particular to a polymer material mainly composed of PBS.

背景技术Background technique

近年来,3D打印因其独特的成型加工优势而受到越来越广泛的关注。3D打印,又称增材制造技术,一般是指利用数字化的模型文件,通过程序控制打印喷头,以逐层累积的方式直接成型出三维实体的技术。与传统的成型方法相比,3D打印不需要复杂的模具和操作工艺,加工过程由电脑程序控制,简便安全,大大缩短了成型加工周期,快速成型结构复杂的零件,可实现个性化定制。随着研究的深入,3D打印逐渐在医学、航空、建筑、汽车等领域有着越来越广阔的应用。In recent years, 3D printing has received more and more attention because of its unique advantages in forming and processing. 3D printing, also known as additive manufacturing technology, generally refers to the technology of using digital model files to directly form three-dimensional entities in a layer-by-layer manner by controlling the printing nozzle through a program. Compared with traditional molding methods, 3D printing does not require complicated molds and operating techniques. The processing process is controlled by a computer program, which is simple and safe, greatly shortens the molding processing cycle, and quickly forms parts with complex structures, which can be customized. With the deepening of research, 3D printing has gradually been widely used in medicine, aviation, construction, automobile and other fields.

材料丝条熔融挤出技术,又称熔融沉积成型技术,是3D打印技术中应用最广泛的技术之一,其原理是将一定规格的线材通过加热室加热到其熔点以上,使材料处于一定的流动状态后通过一个喷嘴挤出到平台上,层层沉积成三维实体。Material filament melt extrusion technology, also known as fused deposition modeling technology, is one of the most widely used technologies in 3D printing technology. After the flow state, it is extruded through a nozzle onto the platform, and the layers are deposited into three-dimensional solids.

目前,市场化所用的可熔融沉积成型的母体材料按其是否可生物降解可分为两大类,分别是以丙烯腈-丁二烯-苯乙烯共聚物(ABS)为代表的不可生物降解材料和以聚乳酸(PLA)为代表的可生物降解材料。ABS具有极好的冲击强度,打印出来的制件尺寸稳定性好,耐磨,染色性好,耐热温度将近100℃,但它的不可生物降解性满足不了人们日益强化的环保要求。PLA具有较低的收缩率和较低的熔体强度,打印时不需要加热平台,基本上不会发生翘曲现象,但它的耐热性能比较差,热变形温度仅为60℃左右。聚丁二酸丁二酯(PBS)的热稳定性、韧性和结晶性能明显优于PLA,有望成为新一代的3D打印材料。但是PBS结晶度较高,成型收缩率较大,而且弹性模量较低,3D打印时易翘曲变形。这些缺点极大地限制了其作为3D打印材料的应用。At present, the fused deposition molding matrix materials used in the market can be divided into two categories according to whether they are biodegradable, namely non-biodegradable materials represented by acrylonitrile-butadiene-styrene copolymer (ABS) And biodegradable materials represented by polylactic acid (PLA). ABS has excellent impact strength, and the printed parts have good dimensional stability, wear resistance, good dyeability, and a heat-resistant temperature of nearly 100°C, but its non-biodegradability cannot meet people's increasingly strengthened environmental protection requirements. PLA has low shrinkage and low melt strength. It does not need to heat the platform during printing, and basically does not warp. However, its heat resistance is relatively poor, and the heat distortion temperature is only about 60°C. The thermal stability, toughness and crystallization properties of polybutylene succinate (PBS) are significantly better than PLA, and it is expected to become a new generation of 3D printing materials. However, PBS has high crystallinity, large molding shrinkage rate, and low elastic modulus, so it is easy to warp and deform during 3D printing. These shortcomings greatly limit its application as a 3D printing material.

尽管3D打印技术有着非常广阔的应用前景,然而目前也面临着巨大的挑战。限制其发展的主要因素之一是可3D打印材料的种类少,性能有限。中国专利公开号CN103467950A公开了一种3D打印改性聚乳酸材料及其制备方法,该发明利用低温粉碎混合反应技术,对聚乳酸进行改性处理,所制备的聚乳酸在韧性、冲击强度和热变形温度等方面都有很大程度的提高。但是,低温粉碎混合反应技术适合于小批量生产,在大规模工业化上存在困难。中国专利公开号CN103992628A公开了一种可紫外光交联的3D打印材料,对PBS进行改性后与其他物质聚合制备3D打印材料,但是该材料主要用于紫外光3D打印。Although 3D printing technology has very broad application prospects, it is also facing great challenges. One of the main factors limiting its development is the small variety and limited performance of 3D printable materials. Chinese Patent Publication No. CN103467950A discloses a 3D printing modified polylactic acid material and its preparation method. The invention uses low-temperature pulverization and mixing reaction technology to modify polylactic acid. The prepared polylactic acid has the advantages of toughness, impact strength and heat The deformation temperature and other aspects have been greatly improved. However, the low-temperature pulverization and mixing reaction technology is suitable for small batch production, and there are difficulties in large-scale industrialization. Chinese Patent Publication No. CN103992628A discloses a UV-crosslinkable 3D printing material. PBS is modified and polymerized with other substances to prepare a 3D printing material, but this material is mainly used for UV 3D printing.

发明内容Contents of the invention

(一)要解决的技术问题(1) Technical problems to be solved

针对现有技术中PBS直接应用于3D打印中成型收缩率大,弹性模量较低的缺陷,本发明提供一种以PBS为主体的聚合物材料。Aiming at the defects of high molding shrinkage and low elastic modulus in the prior art when PBS is directly applied to 3D printing, the present invention provides a polymer material mainly composed of PBS.

(二)技术方案(2) Technical solution

本发明所述的聚合物材料,其原料包括以下重量份的组分:聚丁二酸丁二酯20~100份;改性剂2~80份;其中,所述改性剂选自聚乳酸、增强填料、成核剂中的一种或两种以上。The polymer material of the present invention, its raw material includes the following components by weight: 20-100 parts of polybutylene succinate; 2-80 parts of modifier; wherein, the modifier is selected from polylactic acid , one or more of reinforcing fillers and nucleating agents.

本发明所述的聚合物材料,其原料包括以下重量份的组分:聚丁二酸丁二酯20~90份;聚乳酸10~80份,二者总量为100份。The polymer material of the present invention comprises the following components by weight: 20-90 parts of polybutylene succinate; 10-80 parts of polylactic acid, the total amount of which is 100 parts.

本发明所述的聚合物材料,其原料优选包括以下重量份的组分:聚丁二酸丁二酯20~80份;聚乳酸20~80份,二者总量为100份。The polymer material of the present invention preferably comprises the following components in parts by weight: 20-80 parts of polybutylene succinate; 20-80 parts of polylactic acid, the total of which is 100 parts.

本发明所述的聚合物材料,其原料包括以下组分:聚丁二酸丁二酯100份;增强填料5~10份。The raw material of the polymer material in the present invention comprises the following components: 100 parts of polybutylene succinate; 5-10 parts of reinforcing filler.

本发明所述的聚合物材料,其原料包括以下组分:聚丁二酸丁二酯100份;成核剂0.1~5份。The raw material of the polymer material in the present invention comprises the following components: 100 parts of polybutylene succinate; 0.1 to 5 parts of nucleating agent.

本发明所述的聚合物材料,其原料包括以下组分:聚丁二酸丁二酯20~90份;聚乳酸10-80份;增强填料2-10份,所述聚丁二酸丁二酯和聚乳酸的总量为100份。The polymer material of the present invention, its raw material includes the following components: 20-90 parts of polybutylene succinate; 10-80 parts of polylactic acid; 2-10 parts of reinforcing filler, the polybutylene succinate The total amount of ester and polylactic acid is 100 parts.

本发明所述的聚合物材料,其原料还包括1~5重量份的色母料和1~5重量份的适合于3D打印的共混用助剂。The raw materials of the polymer material in the present invention further include 1-5 parts by weight of color masterbatch and 1-5 parts by weight of blending additives suitable for 3D printing.

本发明中,所述色母料包括无机颜料和有机颜料;所述无机颜料铬酸盐,钛白粉、炭黑、铁系颜料中的一种;所述有机颜料选自酞菁类颜料或永固类颜料。In the present invention, the masterbatch includes inorganic pigments and organic pigments; the inorganic pigment chromate, one of titanium dioxide, carbon black, and iron-based pigments; the organic pigments are selected from phthalocyanine pigments or permanent pigments. Solid pigments.

本发明中,所述适合于3D打印的共混用助剂可为聚乙烯低分子蜡,或其他任何可起到相同作用的其他试剂。In the present invention, the blending auxiliary agent suitable for 3D printing can be polyethylene low molecular weight wax, or any other agent that can play the same role.

本发明所述的聚合物材料,所述聚丁二酸丁二酯的分子量为2-20万,结晶度为25-65%;所述聚乳酸的分子量为2~20万,结晶度为0-40%;所述的增强填料包括钛白粉、凹凸棒土、氮化硼、碳酸钙、滑石粉和陶土的一种或多种;所述的成核剂包括氮化硼、TMC300、TMC306和聚富马酸丁二酯中的一种或多种。通过加入增强填料,可以提高材料的弹性模量,从而提高材料抵抗变形的能力。通过加入成核剂,可以提高固化速率,从而加快3D打印速度。In the polymer material of the present invention, the molecular weight of the polybutylene succinate is 20,000-200,000, and the degree of crystallinity is 25-65%; the molecular weight of the polylactic acid is 20,000-200,000, and the degree of crystallinity is 0 -40%; the reinforcing filler includes one or more of titanium dioxide, attapulgite, boron nitride, calcium carbonate, talcum powder and clay; the nucleating agent includes boron nitride, TMC300, TMC306 and One or more of polybutylene fumarate. By adding reinforcing fillers, the elastic modulus of the material can be increased, thereby improving the ability of the material to resist deformation. By adding nucleating agents, the curing rate can be increased, thereby speeding up 3D printing.

本发明所述的聚合物材料,所述聚丁二酸丁二酯的分子量优选6-15万。所述的聚乳酸的分子量优选为4-10万;聚乳酸的结晶度优选0-30%。这一范围的聚乳酸,既有较好的机械性能,还具有较好的熔融加工性能。In the polymer material of the present invention, the molecular weight of the polybutylene succinate is preferably 60,000-150,000. The molecular weight of the polylactic acid is preferably 4-100,000; the crystallinity of the polylactic acid is preferably 0-30%. Polylactic acid in this range not only has good mechanical properties, but also has good melt processing properties.

本发明的另一目的是提供本发明所述聚合物材料的制备方法,包括如下步骤:Another object of the present invention is to provide the preparation method of polymer material of the present invention, comprises the steps:

1)将聚合物材料的原料干燥后预混,加入双螺杆挤出机中共混均匀后挤出切粒,得备用材料;双螺杆挤出机一区、二区、三区和模头的温度分别为140~150℃,165~170℃,180~185℃,180~185℃;主机转速为40~200rpm;1) Premix the raw materials of the polymer material after drying, add them into the twin-screw extruder, mix them evenly, and then extrude and cut into pellets to obtain spare materials; the temperature of the first, second, third and die heads of the twin-screw extruder 140-150°C, 165-170°C, 180-185°C, 180-185°C respectively; main engine speed is 40-200rpm;

2)将所述备用材料加入到单螺杆挤出机中,挤出后用牵引机牵伸,制成用于3D打印的线材;单螺杆挤出机一区、二区、三区和模头的温度分别为130~135℃,150~155℃,160~165℃,150~155℃;螺杆转速为10~30rpm,牵引机的牵伸比为1.1~3.2。2) Add the spare material into the single-screw extruder, and draw it with a tractor after extrusion to make a wire rod for 3D printing; the first, second, third and die heads of the single-screw extruder The temperatures are 130-135°C, 150-155°C, 160-165°C, 150-155°C; the screw speed is 10-30rpm, and the draw ratio of the tractor is 1.1-3.2.

本发明的最后一个目的是提供利用本发明所述的材料进行3D打印的方法,具体为,采用熔融沉积技术进行打印,控制打印速度20~42mm/s,打印温度170~215℃,打印层高0.05~0.15mm,线材直径1.6~2.0mm。The last object of the present invention is to provide a method for 3D printing using the materials described in the present invention, specifically, printing by using fusion deposition technology, controlling the printing speed to 20-42mm/s, printing temperature at 170-215°C, and high printing layer 0.05~0.15mm, wire diameter 1.6~2.0mm.

(三)有益效果(3) Beneficial effects

本发明所述的材料具有如下的有益效果:The material of the present invention has the following beneficial effects:

1)本发明所述的以聚丁二酸丁二酯为主体的可用于3D打印的聚合物材料:有效地改善了直接使用聚丁二酸丁二酯用于3D打印时存在的成型收缩率大、弹性模量低的缺陷,制备的材料具有较高的拉伸强度和拉伸模量,而且保留了原PBS良好的韧性,其断裂伸长率和冲击强度等性能指标良好。1) The polymer material that can be used for 3D printing based on polybutylene succinate according to the present invention: effectively improves the molding shrinkage that exists when directly using polybutylene succinate for 3D printing Large and low elastic modulus defects, the prepared material has high tensile strength and tensile modulus, and retains the good toughness of the original PBS, and its performance indicators such as elongation at break and impact strength are good.

2)聚丁二酸丁二酯类共混材料与现有的可3D打印的聚合物材料相比,不仅具有相当高的韧性,还具有较高的耐热性,其维卡软化点温度高于80℃;2) Compared with the existing 3D printable polymer materials, polybutylene succinate blend materials not only have relatively high toughness, but also have high heat resistance, and their Vicat softening point temperature is high at 80°C;

3)制备的聚丁二酸丁二酯和聚乳酸共混材料色泽明亮,其L值大于90,a和b值均小于5,具有良好的可生物降解性能;3) The prepared polybutylene succinate and polylactic acid blend material has bright color, its L value is greater than 90, a and b values are both less than 5, and has good biodegradability;

4)本发明通过改变添加的增强填料和颜料以及聚乳酸的重量份数,可以获得不同颜色,不同力学性能的产品。4) The present invention can obtain products with different colors and different mechanical properties by changing the added reinforcing fillers and pigments and the parts by weight of polylactic acid.

具体实施方式Detailed ways

以下实施例用于说明本发明,但不用来限制本发明的范围。The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

实施例1Example 1

本实施例涉及一种用于3D打印的聚合物材料,其原料组成为60重量份的聚丁二酸丁二酯,40重量份的聚乳酸和1重量份的铁黄。This embodiment relates to a polymer material for 3D printing, and its raw material composition is 60 parts by weight of polybutylene succinate, 40 parts by weight of polylactic acid and 1 part by weight of iron yellow.

实施例2Example 2

本实施例涉及一种用于3D打印的聚合物材料,其原料组成为20重量份的聚丁二酸丁二酯,80重量份的聚乳酸和1重量份的铁黄。This embodiment relates to a polymer material for 3D printing, and its raw material composition is 20 parts by weight of polybutylene succinate, 80 parts by weight of polylactic acid and 1 part by weight of iron yellow.

实施例3Example 3

本实施例涉及一种用于3D打印的聚合物材料,其原料组成为100重量份的聚丁二酸丁二酯,5重量份的凹凸棒土和1重量份的酞菁蓝。This embodiment relates to a polymer material for 3D printing, and its raw material composition is 100 parts by weight of polybutylene succinate, 5 parts by weight of attapulgite and 1 part by weight of phthalocyanine blue.

实施例4Example 4

本实施例涉及一种用于3D打印的聚合物材料,其原料组成为100重量份的聚丁二酸丁二酯,2重量份的聚富马酸丁二酯,1重量份的永固紫。This embodiment relates to a kind of polymer material for 3D printing, and its raw material is composed of 100 parts by weight of polybutylene succinate, 2 parts by weight of polybutylene fumarate, and 1 part by weight of permanent violet .

实施例5Example 5

本实施例涉及一种用于3D打印的聚合物材料,其原料组成为80重量份的聚丁二酸丁二酯,20重量份的聚乳酸和2重量份的凹凸棒土。This embodiment relates to a polymer material for 3D printing, and its raw material composition is 80 parts by weight of polybutylene succinate, 20 parts by weight of polylactic acid and 2 parts by weight of attapulgite.

实施例6Example 6

本实施涉及一种利用实施例1所述的原料制备用于3D打印的聚合物材料并打印镂空小兔的实例,其步骤如下:This implementation involves an example of using the raw materials described in Example 1 to prepare a polymer material for 3D printing and print a hollowed-out rabbit. The steps are as follows:

1)将所述聚丁二酸丁二酯、聚乳酸和铁黄在80℃下干燥2h。1) Dry the polybutylene succinate, polylactic acid and iron yellow at 80° C. for 2 hours.

2)称取干燥后的60重量份的聚丁二酸丁二酯,40重量份的聚乳酸,1份的铁黄预混后,用双螺杆挤出机挤出切粒,得备用材料,双螺杆挤出机一区、二区、三区和模头的温度分别为140℃~150℃,165~170℃,180~185℃,180~185℃,主机转速为60rpm。2) take by weighing the polybutylene succinate of 60 weight parts after drying, the polylactic acid of 40 weight parts, after the iron yellow of 1 part is premixed, extrude and pelletize with a twin-screw extruder, get standby material, The temperatures of zone 1, zone 2, zone 3 and the die head of the twin-screw extruder are 140°C-150°C, 165-170°C, 180-185°C, 180-185°C, and the speed of the main engine is 60rpm.

3)用单螺杆挤出机将所述备用材料挤出加工成直径为1.75±0.05mm的丝。单螺杆挤出机一区、二区、三区和模头的温度分别为130~135℃,150~155℃,160~165℃,150~155℃。螺杆转速为10rpm,牵伸比为1.1~2.4。3) Extrude the spare material into filaments with a diameter of 1.75±0.05mm using a single-screw extruder. The temperatures of the first zone, second zone, third zone and die head of the single-screw extruder are 130-135°C, 150-155°C, 160-165°C, 150-155°C respectively. The screw speed is 10rpm, and the draft ratio is 1.1-2.4.

4)将步骤3)中得到的细丝收成卷,通过Aod打印机喷嘴前的齿轮送进加热腔,在加热腔内加热融化后。喷嘴按照事先设置的3D打印模型程序运动,同时熔化的材料在线材的推送下挤出到一个玻璃平台。挤出的材料逐渐在平台上冷却固化,打印完一层后平台下降接着打下一层。利用材料本身的粘流特性,一层一层堆积成型,形成制品镂空小兔。打印时的参数设置如表1.4) The filaments obtained in step 3) are collected into rolls, sent into the heating chamber through the gear in front of the nozzle of the Aod printer, and heated and melted in the heating chamber. The nozzle moves according to the pre-set 3D printing model program, and the molten material is extruded to a glass platform under the push of the wire. The extruded material gradually cools and solidifies on the platform. After printing one layer, the platform descends and lays down the next layer. Utilizing the viscous flow characteristics of the material itself, it is piled up and formed layer by layer to form a hollowed-out bunny product. The parameter settings during printing are shown in Table 1.

表1.PBS60/PLA40打印时的参数设置Table 1. Parameter settings for PBS60/PLA40 printing

对步骤2)中得到的材料进行性能表征,表征结果如表2.Perform performance characterization of the material obtained in step 2), and the characterization results are shown in Table 2.

表2.PBS60/PLA40的性能参数Table 2. Performance parameters of PBS60/PLA40

拉伸强度/MPaTensile strength/MPa 45.645.6 拉伸模量/MPaTensile modulus/MPa 1545.91545.9 断裂伸长率/%Elongation at break/% 297297 冲击强度/kJ·m-2Impact strength/kJ m-2 14.714.7 零切粘度/Pa·sZero shear viscosity/Pa·s 16971697

上述测试中,拉伸性能按ASTM D638测定,选用II型样条,测试时拉伸速度为50mm/min。In the above-mentioned tests, the tensile properties were determined according to ASTM D638, and type II specimens were selected, and the tensile speed was 50mm/min during the test.

上述测试中,冲击强度按ASTM D648测定。In the above test, the impact strength is measured according to ASTM D648.

上述测试中,熔体粘度在160℃下,应变为1%下使用频率扫描0.01~100Hz测定。In the above test, the melt viscosity was measured at 160° C. with a strain of 1% using a frequency sweep of 0.01 to 100 Hz.

实施例7Example 7

本实施涉及一种利用实施例2所述的原料制备聚合物材料并进一步打印镂空小兔的实例,其步骤如下:This implementation involves an example of using the raw materials described in Example 2 to prepare a polymer material and further print a hollowed-out bunny. The steps are as follows:

1)将聚丁二酸丁二酯、聚乳酸和铁黄的混合物在60℃的条件下真空干燥12h。1) The mixture of polybutylene succinate, polylactic acid and iron yellow was vacuum-dried at 60° C. for 12 hours.

2)将20重量份的聚丁二酸丁二酯,80重份的聚乳酸,1份的铁黄混匀后,用双螺杆挤出机挤出切粒,得备用材料。双螺杆挤出机一区、二区、三区和模头的温度分别为140℃~150℃,165~170℃,180~185℃,180~185℃,主机转速为60rpm。2) After mixing 20 parts by weight of polybutylene succinate, 80 parts by weight of polylactic acid and 1 part of iron yellow, extrude and pelletize with a twin-screw extruder to obtain spare materials. The temperatures of zone 1, zone 2, zone 3 and the die head of the twin-screw extruder are 140°C-150°C, 165-170°C, 180-185°C, 180-185°C, and the speed of the main engine is 60rpm.

3)将所述备用材料用单螺杆挤出机挤出加工成直径为1.75±0.05mm的丝。单螺杆挤出机一区、二区、三区和模头的温度分别为130~135℃,150~155℃,160~165℃,150~155℃。螺杆转速为10rpm,牵伸比为1.1~2.4。3) extruding the spare material with a single-screw extruder into filaments with a diameter of 1.75±0.05mm. The temperatures of the first zone, second zone, third zone and die head of the single-screw extruder are 130-135°C, 150-155°C, 160-165°C, 150-155°C respectively. The screw speed is 10rpm, and the draft ratio is 1.1-2.4.

4)将步骤3)中得到的细丝收成卷,通过Aod打印机喷嘴前的齿轮送进加热腔,在加热腔内加热融化后。喷嘴按照事先设置的3D打印模型程序运动,同时熔化的材料在线材的推送下挤出到一个玻璃平台。挤出的材料逐渐在平台上冷却固化,打印完一层后平台下降接着打下一层。利用材料本身的粘流特性,一层一层堆积成型,形成镂空小兔。打印时的参数设置如表3.4) The filaments obtained in step 3) are collected into rolls, sent into the heating chamber through the gear in front of the nozzle of the Aod printer, and heated and melted in the heating chamber. The nozzle moves according to the pre-set 3D printing model program, and the molten material is extruded to a glass platform under the push of the wire. The extruded material gradually cools and solidifies on the platform. After printing one layer, the platform descends and lays down the next layer. Utilizing the viscous flow characteristics of the material itself, it is piled up layer by layer to form a hollowed-out bunny. The parameter settings during printing are shown in Table 3.

表3.PBS20/PLA80打印时的参数设置Table 3. Parameter settings for PBS20/PLA80 printing

对步骤2)中得到的材料进行性能表征,表征结果如表4Perform performance characterization of the material obtained in step 2), and the characterization results are shown in Table 4

表4.PBS20/PLA80的性能参数Table 4. Performance parameters of PBS20/PLA80

拉伸强度/MPaTensile strength/MPa 55.655.6 拉伸模量/MPaTensile modulus/MPa 21502150 断裂伸长率/%Elongation at break/% 9393 冲击强度/kJ·m-2 Impact strength/kJ m -2 12.912.9

零切粘度/Pa·sZero shear viscosity/Pa·s 48374837

上述测试中,拉伸性能按ASTM D638测定,选用II型样条,测试时拉伸速度为50mm/min。In the above-mentioned tests, the tensile properties were determined according to ASTM D638, and type II specimens were selected, and the tensile speed was 50mm/min during the test.

上述测试中,冲击强度按ASTM D648测定。In the above test, the impact strength is measured according to ASTM D648.

上述测试中,熔体粘度在160℃下,应变为1%下使用频率扫描0.01~100Hz测定。In the above test, the melt viscosity was measured at 160° C. with a strain of 1% using a frequency sweep of 0.01 to 100 Hz.

实施例8Example 8

本实施涉及一种利用实施例3所述的原料制备聚合物材料并进一步打印名片夹的实例,其步骤如下:This implementation relates to an example of using the raw materials described in Example 3 to prepare a polymer material and further print a business card holder. The steps are as follows:

1)将聚丁二酸丁二酯和凹凸棒土在60℃的条件下真空干燥12h。1) The polybutylene succinate and attapulgite were vacuum-dried at 60° C. for 12 hours.

2)将100重量份的聚丁二酸丁二酯,5重量份的凹凸棒土,1份的酞菁蓝预混后,用双螺杆挤出机挤出切粒,得备用材料,双螺杆挤出机一区、二区、三区和模头的温度分别为140~150℃,165~170℃,180~185℃,180~185℃,主机转速为60rpm。2) After premixing 100 parts by weight of polybutylene succinate, 5 parts by weight of attapulgite, and 1 part of phthalocyanine blue, extrude and pelletize with a twin-screw extruder to obtain spare materials, twin-screw The temperature of zone 1, zone 2, zone 3 and die head of the extruder are 140-150°C, 165-170°C, 180-185°C, 180-185°C respectively, and the speed of the main machine is 60rpm.

3)将备用材料用单螺杆挤出机挤出加工成直径为1.75±0.05mm的细丝。单螺杆挤出机一区、二区、三区和模头的温度分别为130~135℃,150~155℃,160~165℃,150~155℃。螺杆转速为30rpm,牵伸比为1.1-2.4。3) Extrude the spare material with a single-screw extruder and process it into filaments with a diameter of 1.75±0.05mm. The temperatures of the first zone, second zone, third zone and die head of the single-screw extruder are 130-135°C, 150-155°C, 160-165°C, 150-155°C respectively. The screw speed is 30rpm, and the draft ratio is 1.1-2.4.

4)将步骤3)中得到的细丝收成卷,通过Aod打印机喷嘴前的齿轮送进加热腔,在加热腔内加热融化后。喷嘴按照事先设置的3D打印模型程序运动,同时熔化的材料在线材的推送下挤出到一个玻璃平台。挤出的材料逐渐在平台上冷却固化,打印完一层后平台下降接着打下一层。利用材料本身的粘流特性,一层一层堆积成型,形成名片夹。打印时的参数设置如表5。4) The filaments obtained in step 3) are collected into rolls, sent into the heating chamber through the gear in front of the nozzle of the Aod printer, and heated and melted in the heating chamber. The nozzle moves according to the pre-set 3D printing model program, and the molten material is extruded to a glass platform under the push of the wire. The extruded material gradually cools and solidifies on the platform. After printing one layer, the platform descends and lays down the next layer. Using the viscous flow characteristics of the material itself, it is piled up and formed layer by layer to form a business card holder. The parameter settings during printing are shown in Table 5.

表5.PBS/Att纳米复合材料打印时的参数设置Table 5. Parameter settings when printing PBS/Att nanocomposites

对步骤2)中得到的材料进行性能表征,表征结果如表6.Perform performance characterization of the material obtained in step 2), and the characterization results are shown in Table 6.

表6.PBS/Att纳米复合材料的性能参数Table 6. Performance parameters of PBS/Att nanocomposites

拉伸强度/MPaTensile strength/MPa 34.334.3 拉伸模量/MPaTensile modulus/MPa 706.6706.6 断裂伸长率/%Elongation at break/% 134134

上述测试中,拉伸性能按ASTM D638测定,选用II型样条,测试时拉伸速度为50mm/min。In the above-mentioned tests, the tensile properties were determined according to ASTM D638, and type II specimens were selected, and the tensile speed was 50mm/min during the test.

实施例9Example 9

本实施涉及一种利用实施例4所述的原料制备聚合物材料并进一步打印手机壳的实例,其步骤如下:This implementation relates to an example of using the raw materials described in Example 4 to prepare a polymer material and further print a mobile phone case. The steps are as follows:

1)将聚丁二酸丁二酯、聚富马酸丁二醇酯和永固紫在60℃的条件下真空干燥12h。1) Dry polybutylene succinate, polybutylene fumarate and permanent violet in vacuum at 60°C for 12 hours.

2)将100重量份的聚丁二酸丁二酯,2重量份的聚富马酸丁二酯,1份的永固紫预混后,用双螺杆挤出机挤出切粒得备用材料,双螺杆挤出机一区、二区、三区和模头的温度分别为140~150℃,165~170℃,180~185℃,180~185℃,主机转速为40rpm。2) After premixing 100 parts by weight of polybutylene succinate, 2 parts by weight of polybutylene fumarate, and 1 part of permanent violet, extrude and pelletize with a twin-screw extruder to obtain spare materials , the temperatures of the first, second, third and die heads of the twin-screw extruder are 140-150°C, 165-170°C, 180-185°C, 180-185°C, and the speed of the main engine is 40rpm.

3)将所述备用材料用单螺杆机挤出加工成直径为1.75±0.05mm的细丝。挤出机一区、二区、三区和模头的温度分别为130~135℃,150~155℃,160~165℃,150~155℃。螺杆转速为10rpm,牵伸比为2.1-3.2。3) extruding the spare material into filaments with a diameter of 1.75±0.05mm with a single-screw machine. The temperatures of the first, second, third and die heads of the extruder are 130-135°C, 150-155°C, 160-165°C, and 150-155°C, respectively. The screw speed is 10rpm, and the draft ratio is 2.1-3.2.

4)将步骤3)中得到的细丝收成卷,通过Aod打印机喷嘴前的齿轮送进加热腔,在加热腔内加热融化后。喷嘴按照事先设置的3D打印模型程序运动,同时熔化的材料在线材的推送下挤出到一个玻璃平台。挤出的材料逐渐在平台上冷却固化,打印完一层后平台下降接着打下一层。利用材料本身的粘流特性,一层一层堆积成型,形成手机壳。打印时的参数设置如表7.4) The filaments obtained in step 3) are collected into rolls, sent into the heating chamber through the gear in front of the nozzle of the Aod printer, and heated and melted in the heating chamber. The nozzle moves according to the pre-set 3D printing model program, and the molten material is extruded to a glass platform under the push of the wire. The extruded material gradually cools and solidifies on the platform. After printing one layer, the platform descends and lays down the next layer. Using the viscous flow characteristics of the material itself, it is piled up layer by layer to form a mobile phone case. The parameter settings during printing are shown in Table 7.

表7.PBS/PBF共混材料打印时的参数设置Table 7. Parameter settings when printing PBS/PBF blend materials

所述制品E成紫色,样品结晶度52%,拉伸断裂强度35MPa。The product E is purple, the crystallinity of the sample is 52%, and the tensile breaking strength is 35 MPa.

实施例10Example 10

本实施涉及一种利用实施例5所述的原料制备聚合物材料并进一步打印手机壳的实例,其步骤如下:This implementation relates to an example of using the raw materials described in Example 5 to prepare a polymer material and further print a mobile phone case. The steps are as follows:

1)将聚丁二酸丁二酯、聚乳酸和凹凸棒土在60℃的条件下真空干燥12h.1) Dry polybutylene succinate, polylactic acid and attapulgite in vacuum at 60°C for 12h.

2)将80重量份的聚丁二酸丁二酯,20重量份的聚乳酸和2重量份的凹凸棒土预混后,用双螺杆挤出机挤出切粒得备用材料,双螺杆挤出机一区、二区、三区和模头的温度分别为140~150℃,165~170℃,180~185℃,180~185℃,主机转速为200rpm。2) After premixing the polybutylene succinate of 80 parts by weight, the polylactic acid of 20 parts by weight and the attapulgite of 2 parts by weight, extrude and pelletize with a twin-screw extruder to obtain the spare material, and the twin-screw extruder The temperatures of the first, second, third and die heads are 140-150°C, 165-170°C, 180-185°C, 180-185°C respectively, and the speed of the main machine is 200rpm.

3)将所述备用材料用单螺杆机挤出加工成直径为1.75±0.05mm的细丝。挤出机一区、二区、三区和模头的温度分别为130~135℃,150~155℃,160~165℃,150~155℃。螺杆转速为10rpm,牵伸比为2.1-3.2。3) extruding the spare material into filaments with a diameter of 1.75±0.05mm with a single-screw machine. The temperatures of the first, second, third and die heads of the extruder are 130-135°C, 150-155°C, 160-165°C, and 150-155°C, respectively. The screw speed is 10rpm, and the draft ratio is 2.1-3.2.

4)将步骤3)中得到的细丝收成卷,通过Aod打印机喷嘴前的齿轮送进加热腔,在加热腔内加热融化后。喷嘴按照事先设置的3D打印模型程序运动,同时熔化的材料在线材的推送下挤出到一个玻璃平台。挤出的材料逐渐在平台上冷却固化,打印完一层后平台下降接着打下一层。利用材料本身的粘流特性,一层一层堆积成型,形成手机壳。打印时的参数设置如表8.4) The filaments obtained in step 3) are collected into rolls, sent into the heating chamber through the gear in front of the nozzle of the Aod printer, and heated and melted in the heating chamber. The nozzle moves according to the pre-set 3D printing model program, and the molten material is extruded to a glass platform under the push of the wire. The extruded material gradually cools and solidifies on the platform. After printing one layer, the platform descends and lays down the next layer. Using the viscous flow characteristics of the material itself, it is piled up layer by layer to form a mobile phone case. The parameter settings during printing are shown in Table 8.

表8.PBS/PLA/Att共混材料打印时的参数设置Table 8. Parameter settings when printing PBS/PLA/Att blend materials

对步骤2)中得到的材料进行性能表征,表征结果如表9.Perform performance characterization of the material obtained in step 2), and the characterization results are shown in Table 9.

表9.PBS/PLA/Att纳米复合材料的性能参数Table 9. Performance parameters of PBS/PLA/Att nanocomposites

拉伸强度/MPaTensile strength/MPa 36.336.3 拉伸模量/MPaTensile modulus/MPa 682682 断裂伸长率/%Elongation at break/% 267267

对比例1Comparative example 1

本对比例涉及一种用于3D打印的聚合物材料,其原料组成为100重量份的聚丁二酸丁二酯和1重量份的钛白粉。This comparative example relates to a polymer material for 3D printing, and its raw material composition is 100 parts by weight of polybutylene succinate and 1 part by weight of titanium dioxide.

对比例2Comparative example 2

本对比例涉及利用对比例1所述的原料组分制备用于3D打印的聚合物材料并打印小壁虎的实例,其步骤如下:This comparative example relates to the example of using the raw material components described in Comparative Example 1 to prepare a polymer material for 3D printing and print a small gecko. The steps are as follows:

1)将聚丁二酸丁二酯在60℃下干燥12h;1) Dry polybutylene succinate at 60°C for 12 hours;

2)将100重量份的聚丁二酸丁二酯,1份的钛白粉预混后,用双螺杆挤出机挤出切粒后,得备用材料;双螺杆挤出机一区、二区、三区和模头的温度分别为140~150℃,165~170℃,180~185℃,180~185℃,主机转速为40rpm。2) After premixing 100 parts by weight of polybutylene succinate and 1 part of titanium dioxide, extrude and pelletize with a twin-screw extruder to obtain spare materials; The temperatures of the three zones and the die head are 140-150°C, 165-170°C, 180-185°C, and 180-185°C respectively, and the speed of the host machine is 40rpm.

3)将所述备用材料加入到单螺杆挤出机中,挤出后用牵引机牵伸,加工成直径为1.75±0.05mm的细丝,单螺杆挤出机一区、二区、三区和模头的温度分别为130~135℃,150~155℃,160~165℃,150~155℃。螺杆转速为20rpm,牵伸比为1.0~2.0。3) Add the spare material into the single-screw extruder, draw it with a tractor after extrusion, and process it into filaments with a diameter of 1.75±0.05mm. and the temperature of the die are respectively 130-135°C, 150-155°C, 160-165°C, and 150-155°C. The screw speed is 20rpm, and the draft ratio is 1.0-2.0.

4)将步骤3)中得到的细丝收成卷,通过Aod打印机喷嘴前的齿轮送进加热腔,在加热腔内加热融化后。喷嘴按照事先设置的3D打印模型程序运动,同时熔化的材料在线材的推送下挤出到一个玻璃平台。挤出的材料逐渐在平台上冷却固化,打印完一层后平台下降再打下一层。利用材料本身的粘流特性,层层堆积成型,形成制品小壁虎。打印时的参数设置如表10.4) The filaments obtained in step 3) are collected into rolls, sent into the heating chamber through the gear in front of the nozzle of the Aod printer, and heated and melted in the heating chamber. The nozzle moves according to the pre-set 3D printing model program, and the molten material is extruded to a glass platform under the push of the wire. The extruded material gradually cools and solidifies on the platform, and after printing one layer, the platform descends and lays down another layer. Using the viscous flow characteristics of the material itself, the layers are piled up and formed to form a small gecko. The parameter settings during printing are shown in Table 10.

表10.纯PBS打印时的参数设置Table 10. Parameter settings for pure PBS printing

对步骤12)中得到的材料进行性能表征,表征结果如表11.Perform performance characterization of the material obtained in step 12), and the characterization results are shown in Table 11.

表11.纯PBS的性能参数Table 11. Performance parameters of pure PBS

拉伸强度/MPaTensile strength/MPa 31.531.5 拉伸模量/MPaTensile modulus/MPa 554554 断裂伸长率/%Elongation at break/% 324324 冲击强度/kJ·m-2Impact strength/kJ m-2 7.27.2 零切粘度/Pa·sZero shear viscosity/Pa·s 678678

上述测试中,拉伸性能按ASTM D638测定,选用II型样条,测试时拉伸速度为50mm/min。In the above-mentioned tests, the tensile properties were determined according to ASTM D638, and type II specimens were selected, and the tensile speed was 50mm/min during the test.

上述测试中,冲击强度按ASTM D648测定。In the above test, the impact strength is measured according to ASTM D648.

上述测试中,熔体粘度在160℃下,应变为1%下使用频率扫描0.01~100Hz测定。In the above test, the melt viscosity was measured at 160° C. with a strain of 1% using a frequency sweep of 0.01 to 100 Hz.

由本实施例可以看出仅使用PBS作为3D打印材料,其拉伸模量、冲击强度、零切粘度等性能明显不如添加了聚乳酸等辅料后的优异,因此本发明所述的混合材料同纯的PBS材料相比,其拉伸强度、拉伸模量和冲击强度可得到明显提高,3D打印制品翘曲变形显著改善,尺寸精度提高。It can be seen from this example that only PBS is used as the 3D printing material, and its tensile modulus, impact strength, zero shear viscosity and other properties are obviously not as good as those after adding auxiliary materials such as polylactic acid, so the mixed material of the present invention is the same as pure Compared with the PBS material, its tensile strength, tensile modulus and impact strength can be significantly improved, the warping deformation of 3D printed products is significantly improved, and the dimensional accuracy is improved.

虽然,上文中已经用一般性说明及具体实施方案对本发明作了详尽的描述,但在本发明基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本发明精神的基础上所做的这些修改或改进,均属于本发明要求保护的范围。Although the present invention has been described in detail with general descriptions and specific embodiments above, it is obvious to those skilled in the art that some modifications or improvements can be made on the basis of the present invention. Therefore, the modifications or improvements made on the basis of not departing from the spirit of the present invention all belong to the protection scope of the present invention.

Claims (9)

1., for the polymer materials that 3D prints, it is characterized in that, its raw material comprises the component of following weight part: poly-succinic fourth diester 20 ~ 100 parts; Properties-correcting agent 0.1 ~ 80 part; Wherein, described properties-correcting agent is selected from one or more in poly(lactic acid), reinforcing filler, nucleator.
2. polymer materials according to claim 1, is characterized in that, its raw material comprises the component of following weight part: poly-succinic fourth diester 20 ~ 90 parts; Poly(lactic acid) 10 ~ 80 parts, the two total amount is 100 parts.
3. polymer materials according to claim 1, is characterized in that, its raw material comprises the component of following weight part: poly-succinic fourth diester 100 parts; Reinforcing filler 5 ~ 10 parts.
4. polymer materials according to claim 1, is characterized in that, its raw material comprises the component of following weight part: poly-succinic fourth diester 100 parts; Nucleator 0.1 ~ 5 part.
5. polymer materials according to claim 1, is characterized in that, its raw material comprises the component of following weight part: poly-succinic fourth diester 20 ~ 90 parts; Poly(lactic acid) 10-80 part; Reinforcing filler 2-10 part, the total amount of described poly-succinic fourth diester and poly(lactic acid) is 100 parts.
6. according to the arbitrary described polymer materials of claim 1-5, it is characterized in that, described raw material also comprises the colour batch of 1 ~ 5 weight part and the blended used additives being suitable for 3D printing of 1 ~ 5 weight part.
7. the polymer materials according to any one of Claims 1 to 5, is characterized in that, the molecular weight of described poly-succinic fourth diester is 2-20 ten thousand, and degree of crystallinity is 25-65%;
The molecular weight of described poly(lactic acid) is 2 ~ 200,000, and degree of crystallinity is 0-40%;
Described reinforcing filler comprise in titanium dioxide, attapulgite, boron nitride, calcium carbonate, talcum powder and potter's clay one or more;
Described nucleator comprise in boron nitride, TMC300, TMC306 and poly-fumaric acid fourth diester one or more.
8. the preparation method of polymer materials described in any one of claim 1 ~ 7, is characterized in that, comprise the steps:
1) by premix after the raw material drying of the polymer materials described in claim 1 ~ 7, add in twin screw extruder blended evenly after extrude pelletizing, obtain lay-by material;
The temperature of twin screw extruder one district, 2nd district, 3rd district and die head is respectively 140 ~ 150 DEG C, 165 ~ 170 DEG C, 180 ~ 185 DEG C, 180 ~ 185 DEG C; Engine speed is 40 ~ 200rpm;
2) described lay-by material is joined in single screw extrusion machine, extrude rear tractor drawing-off, make the wire rod printed for 3D;
The temperature of single screw extrusion machine one district, 2nd district, 3rd district and die head is respectively 130 ~ 135 DEG C, 150 ~ 155 DEG C, 160 ~ 165 DEG C, 150 ~ 155 DEG C; Screw speed is 10 ~ 30rpm, and the ratio of drawing of tractor is 1.1 ~ 3.2.
9. utilize the arbitrary described polymer materials of right 1 ~ 7 to carry out the method for fusion stacking 3D printing, it is characterized in that, control print speed 20 ~ 42mm/s, print temperature 170 ~ 215 DEG C, print floor height 0.05 ~ 0.15mm, gauge or diameter of wire 1.6 ~ 2.0mm.
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CN106674917A (en) * 2015-11-05 2017-05-17 叶晓青 Preparation method of nanotube composite wire containing PBC (Poly Butylene carbonate)
CN106674918A (en) * 2015-11-05 2017-05-17 叶晓青 Polyhydroxybutyrate-containing nano-tube composite wire preparation method
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CN106147279A (en) * 2016-07-12 2016-11-23 广西南宁桂尔创环保科技有限公司 A kind of novel 3D printing material
CN105925003A (en) * 2016-07-12 2016-09-07 广西南宁桂尔创环保科技有限公司 Environment-friendly 3D printing material
CN106380805A (en) * 2016-09-26 2017-02-08 桂林理工大学 Preparation method of PBS/PLA (Poly Butylenes Succinate/Poly Lactic Acid) conductive 3D (three-dimensional) printing supplies
CN106699110A (en) * 2016-11-28 2017-05-24 安徽省春谷3D打印智能装备产业技术研究院有限公司 Boron nitride ceramic material for 3D (Three Dimensional) printing and preparation method thereof
CN108250693A (en) * 2016-12-28 2018-07-06 上海邦中高分子材料有限公司 A kind of 3D printing material
CN107652635A (en) * 2017-09-20 2018-02-02 福建师范大学 A kind of high inorganic fill PBS wire rods for 3D printing and preparation method thereof
CN112266592B (en) * 2020-11-04 2021-11-30 中国矿业大学 High-conductivity nano-mineral modified fully-degradable polymer composite material and preparation method thereof
CN112266592A (en) * 2020-11-04 2021-01-26 中国矿业大学 Highly conductive nano-mineral modified fully degradable polymer composite material and preparation method thereof

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Application publication date: 20151104