CN105015532A - Braking system for vehicles, and vehicle with braking system - Google Patents
Braking system for vehicles, and vehicle with braking system Download PDFInfo
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
- B60T13/74—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with electrical assistance or drive
- B60T13/745—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with electrical assistance or drive acting on a hydraulic system, e.g. a master cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L7/00—Electrodynamic brake systems for vehicles in general
- B60L7/10—Dynamic electric regenerative braking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T2220/00—Monitoring, detecting driver behaviour; Signalling thereof; Counteracting thereof
- B60T2220/04—Pedal travel sensor, stroke sensor; Sensing brake request
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- Regulating Braking Force (AREA)
Abstract
Description
技术领域technical field
本发明的各个方面涉及在车辆的制动,尤其是具有线控制动系统的车辆、混合动力车辆、具有再生制动系统的车辆中使用的车辆制动系统,以及具有该制动系统的车辆。Aspects of the invention relate to vehicle braking systems for use in braking of vehicles, particularly vehicles with brake-by-wire systems, hybrid vehicles, vehicles with regenerative braking systems, and vehicles with such braking systems.
背景技术Background technique
在现有的车辆制动系统中,通常包括了由制动踏板、力传递元件、增压驱动元件、制动主缸、轮缸(在必要时)、车轮制动执行器件(诸如制动盘、制动卡钳)所构成的制动系统,作为车轮执行器的卡钳借助于所属的制动管路与制动主缸连接。制动主缸与制动踏板耦合,通过力传递元件。制动踏板被设置用于接收驾驶者的操作以产生制动需求,通过力传递元件传递至制动主缸的活塞上,推动其运动。增压驱动元件设置在制动主缸与制动踏板之间,并使用压缩空气、低压或电液形式的外部能量来增强由驾驶者施加到制动踏板上的制动力。In the existing vehicle braking system, it usually includes a brake pedal, a force transmission element, a booster drive element, a brake master cylinder, a wheel cylinder (when necessary), a wheel brake actuator (such as a brake disc) , brake calipers) constitute the braking system, the calipers as wheel actuators are connected to the brake master cylinder by means of the corresponding brake pipeline. The brake master cylinder is coupled to the brake pedal via a force transmission element. The brake pedal is configured to receive the driver's operation to generate a braking demand, which is transmitted to the piston of the brake master cylinder through a force transmission element to push it to move. The boost drive element is located between the brake master cylinder and the brake pedal and uses external energy in the form of compressed air, low pressure or electro-hydraulic to boost the braking force applied by the driver to the brake pedal.
在先前的实践中,前述任一形式的增压驱动元件,已经被使用,诸如真空助力器、低压泵/高压泵、电液驱动器等,这些实施的例子在诸如BOSCH、日产、TOYOYA等公司所设计制造的车辆已经投入使用或者正在改进使用。In the previous practice, any of the above-mentioned pressurized drive components has been used, such as vacuum booster, low-pressure pump/high-pressure pump, electro-hydraulic drive, etc. Examples of these implementations are in companies such as BOSCH, Nissan, TOYOYA, etc. The designed and manufactured vehicles have been put into use or are being improved for use.
显然,通过现有技术的实践可知,这些方式的增压驱动元件以及具有这些元件的制动系统中,系统的气压、液压调控将变得复杂起来,而且对整个制动系统的真空度、油压要求均较高,系统的可靠性受到了影响。一直希望一种改进的或者综合的方案,以简化制动系统的设计,或者提高整个系统的可靠性。Obviously, through the practice of the prior art, it can be known that in the pressurized driving components of these modes and the braking system with these components, the air pressure and hydraulic pressure regulation of the system will become complicated, and the vacuum degree, oil pressure of the whole braking system will be affected. The pressure requirements are high, and the reliability of the system is affected. An improved or comprehensive solution is always desired to simplify the design of the braking system, or to improve the reliability of the overall system.
为此,现有技术中提出了一种基于直线电机的电液混合制动系统,例如第2006100354730号中国专利提出的电液制动系统,包括制动踏板、与制动踏板相连的第一制动主缸,其特征在于:还包括电机、推杆、第二制动主缸、ECU控制单元,所述电机通过控制推杆与第二制动主缸相连,ECU控制单元接收制动踏板的制动信号,控制电机动作。该技术方案采用直线电机驱动制动主缸活塞运动以达到制动的目的,保留了传统真空助力液压制动系统,取消真空助力器,将双缸制动主缸改为单缸,可用于现代纯电动汽车上,减轻了人力疲劳。但该技术方案所公开的电液制动系统,存在严重的缺陷:当直线电机失效时(诸如电机自身故障和/或驱动信号异常等),第二制动主缸将无法被驱动,以致发生严重的后果,当电磁阀失效和或直线电机失效时,将使得车辆处于无法制动的状态或者制动无法恢复的状态。而且第一制动主缸和第二制动主缸分别由两套液压回路组成,两套液压回路由众多电磁阀进行协调控制,机构复杂,体积大,可靠性低,能耗大,成本高。For this reason, an electro-hydraulic hybrid braking system based on a linear motor has been proposed in the prior art, such as the electro-hydraulic braking system proposed in Chinese Patent No. 2006100354730, which includes a brake pedal and a first brake The moving master cylinder is characterized in that: it also includes a motor, a push rod, a second brake master cylinder, and an ECU control unit, the motor is connected with the second brake master cylinder through a control push rod, and the ECU control unit receives the brake pedal Brake signal to control the motor action. This technical scheme uses a linear motor to drive the piston movement of the brake master cylinder to achieve the purpose of braking. It retains the traditional vacuum-assisted hydraulic brake system, cancels the vacuum booster, and changes the double-cylinder brake master cylinder into a single cylinder. It can be used in modern vehicles. On pure electric vehicles, human fatigue is reduced. However, the electro-hydraulic brake system disclosed in this technical solution has serious defects: when the linear motor fails (such as the motor itself fails and/or the drive signal is abnormal, etc.), the second brake master cylinder will not be able to be driven, so that Serious consequences, when the solenoid valve fails and/or the linear motor fails, the vehicle will be in a state where it cannot be braked or the brake cannot be restored. Moreover, the first brake master cylinder and the second brake master cylinder are respectively composed of two sets of hydraulic circuits, and the two sets of hydraulic circuits are coordinated and controlled by many solenoid valves, the mechanism is complicated, the volume is large, the reliability is low, the energy consumption is large, and the cost is high. .
又如,第2014100087289号中国专利申请提出的一种机械电子液压制动系统,包括:制动踏板;用于获取制动踏板踩下时的速率和位移的传感器;制动主缸,其经由轮缸液压力控制阀与四个轮缸相连;电控直线驱动模块,其与所述制动主缸直接连接并根据来自所述传感器的信号驱动制动主缸的活塞进行直线运动;踏板力模拟模块,其利用电机和相应的传动机构提供驾驶员以制动感觉。包括串行连接的两个直线电机,其中一个电机的轴与制动踏板连接,而另一电机的轴则与前一电机的壳体相连,同时,这一电机轴直接推动主缸建压,而其壳体则与车身固联。该公开的技术方案中,一方面其自身提出的电控直线驱动模块、踏板力模拟直线运动机构以及串行连接的两个直线电机、其自身的位置、连接关系以及功能不清楚而致难以得知明确的方案,而且根据其所公开的内容,通过设置两个电机,靠近制动踏板的电机用于提供踏板力模拟,通用一个包括丝杠螺母和滚珠丝杠的踏板力模拟直线运动机构将电机转动变换为直线运动,作用到踏板上;另一个电机通过滚珠丝杠减速机构将电机的驱动力传递到制动活塞上。同样存在致命性的可靠性和安全问题:当用于提供踏板力模拟的电机失效时,由于采用的是丝杠螺母和滚珠丝杠进行运动车传递,因此将无法使该电机进行任何操作,导致卡死,此时如果是在制动过程中,将是致命的;如果是在制动结束后卡死,则车辆将一直在保持在某种状态,导致车辆制动踏板无法恢复正常操作。而且,在该方案中,增压电机的设计同样存在与反馈电机类似的弊端,即增压电机失效将导致无法实施正常制动,或者制动状态无法解除。As another example, a mechanical electrohydraulic braking system proposed in Chinese patent application No. 2014100087289 includes: a brake pedal; a sensor for obtaining the speed and displacement of the brake pedal when the brake pedal is depressed; The cylinder hydraulic pressure control valve is connected to the four wheel cylinders; the electronically controlled linear drive module is directly connected to the brake master cylinder and drives the piston of the brake master cylinder to perform linear motion according to the signal from the sensor; pedal force simulation module, which utilizes an electric motor and a corresponding transmission mechanism to provide the driver with a braking feel. It consists of two linear motors connected in series, the shaft of one motor is connected to the brake pedal, and the shaft of the other motor is connected to the housing of the previous motor. At the same time, the shaft of this motor directly drives the master cylinder to build pressure, And its casing is fixedly connected with the vehicle body. In the disclosed technical solution, on the one hand, the electronically controlled linear drive module, the pedal force simulation linear motion mechanism and the two linear motors connected in series, their own positions, connection relations and functions are not clear, so it is difficult to obtain A clear solution is known, and according to its disclosed content, by setting two motors, the motor close to the brake pedal is used to provide pedal force simulation, and a general pedal force simulation linear motion mechanism including a lead screw nut and a ball screw will be The rotation of the motor is converted into linear motion, which acts on the pedal; the other motor transmits the driving force of the motor to the brake piston through the ball screw reduction mechanism. There are also fatal reliability and safety issues: when the motor used to provide pedal force simulation fails, the motor will not be able to perform any operations due to the use of screw nuts and ball screws for motion transmission, resulting in If it is stuck during braking, it will be fatal; if it is stuck after braking, the vehicle will remain in a certain state, causing the brake pedal of the vehicle to fail to resume normal operation. Moreover, in this solution, the design of the booster motor also has disadvantages similar to those of the feedback motor, that is, failure of the booster motor will result in failure to perform normal braking, or the braking state cannot be released.
发明内容Contents of the invention
本发明第一方面的目的在于提供一种用于车辆的制动系统,包括制动踏板、第一直线电磁驱动器、第二直线电磁驱动器以及制动主缸,其中:The purpose of the first aspect of the present invention is to provide a braking system for a vehicle, including a brake pedal, a first linear electromagnetic driver, a second linear electromagnetic driver and a brake master cylinder, wherein:
所述第一直线电磁驱动器作为车辆制动的增压驱动器,设置在由制动踏板到制动主缸的制动通路中,用于响应于驾驶者对制动踏板的操作产生推动所述制动主缸的活塞运动的推力,该推力被施加到所述制动主缸的活塞上使其运动而产生所需的制动力;The first linear electromagnetic driver, as a booster driver for vehicle braking, is arranged in the braking passage from the brake pedal to the brake master cylinder, and is used to push the the thrust of the movement of the piston of the brake master cylinder, which thrust is applied to the piston of the brake master cylinder to move it to generate the required braking force;
所述第二直线电磁驱动器作为车辆制动的制动感觉模拟机构,设置在所述由制动踏板到制动主缸的制动通路中,并且更加接近所述制动踏板,用于响应于驾驶者对制动踏板的操作产生阻碍制动踏板前进的阻抗力,该阻抗力被施加到所述制动踏板上;The second linear electromagnetic driver, as a braking feeling simulation mechanism for vehicle braking, is arranged in the braking passage from the brake pedal to the brake master cylinder, and is closer to the brake pedal, for responding to The driver's operation of the brake pedal produces resistance against the advancement of the brake pedal, which resistance is applied to said brake pedal;
所述第一直线电磁驱动器被设置成在其失效时处于可被外部自由推动的状态;The first linear electromagnetic driver is set to be in a state that can be freely pushed by the outside when it fails;
所述制动踏板与所述第一直线电磁驱动器之间形成机械解耦。A mechanical decoupling is formed between the brake pedal and the first linear electromagnetic driver.
进一步的实施例中,所述制动系统更加包含:In a further embodiment, the braking system further includes:
踏板运动传感器,用于感应制动踏板被踩踏时的运动状态信息;The pedal motion sensor is used to sense the motion state information when the brake pedal is stepped on;
控制单元,用于基于所述制动踏板运动状态信息产生所述第一直线电磁驱动器以及第二直线电磁驱动器的驱动信号。A control unit, configured to generate drive signals for the first linear electromagnetic driver and the second linear electromagnetic driver based on the brake pedal motion state information.
进一步的实施例中,所述制动系统更加包含:In a further embodiment, the braking system further includes:
用于提供所述制动踏板在操作解除时使其恢复原状的装置,该装置被设置成在所述制动踏板被踩踏时与所述第二直线电磁驱动器共同或者单独提供阻碍制动踏板前进的阻抗力。means for providing said brake pedal to return to its original shape when its operation is released, the means being arranged to provide, together with said second linear electromagnetic drive or alone, an impeding brake pedal advance when said brake pedal is stepped on resistance.
进一步的例子中,所述用于提供所述制动踏板在操作解除时使其恢复原状的装置包括至少一个弹性恢复机构,例如扭转弹簧和/或螺旋弹簧。In a further example, the device for providing the brake pedal to return to its original shape when the operation is released includes at least one elastic recovery mechanism, such as a torsion spring and/or a coil spring.
进一步的实施例中,所述制动系统更加包含:In a further embodiment, the braking system further includes:
一第一传递机构,被设置通过铰链与制动踏板相连接,并且在所述制动踏板被踩踏时该第一传递机构在制动通路上具有朝向有利于推动制动主缸活塞的方向上的相应行程。A first transmission mechanism is arranged to be connected to the brake pedal through a hinge, and when the brake pedal is stepped on, the first transmission mechanism has a direction on the brake passage that is conducive to pushing the piston of the brake master cylinder corresponding itinerary.
进一步的例子中,所述第一传递机构与所述第二直线电磁驱动器之间机械解耦。In a further example, the first transmission mechanism is mechanically decoupled from the second linear electromagnetic driver.
进一步的例子中,所述第一传递机构包含:In a further example, the first delivery mechanism includes:
至少一个通过铰链连接至车辆制动踏板的第一连杆,所述第一连杆的一端铰接至所述的制动踏板,另一端与所述第二直线电磁驱动器的可动部之间在制动通路上具有一可变化的间隙。At least one first connecting rod connected to the brake pedal of the vehicle through a hinge, one end of the first connecting rod is hinged to the brake pedal, and the other end is connected to the movable part of the second linear electromagnetic driver. There is a variable gap in the braking passage.
进一步的例子中,所述用于车辆的制动系统更加包含一再生制动系统,被设置用于通过再生制动使车辆制动;In a further example, the braking system for a vehicle further includes a regenerative braking system configured to brake the vehicle through regenerative braking;
所述用于车辆的制动系统基于所述制动踏板被踩踏时的运动状态信息计算所需的制动扭矩并优先分配再生制动扭矩以使车辆减速。The braking system for a vehicle calculates required braking torque based on motion state information when the brake pedal is stepped on and preferentially distributes regenerative braking torque to decelerate the vehicle.
进一步的例子中,所述再生制动系统具有至少一个电蓄能装置、用于产生电能的装置以及驱动器,所述驱动器被设置用于驱动所述用于产生电能的装置,用于产生电能的装置所输出的电能存储于所述至少一个电蓄能装置中。In a further example, the regenerative braking system has at least one electric energy storage device, a device for generating electric energy, and a driver, the driver is configured to drive the device for generating electric energy, and the device for generating electric energy The electrical energy output by the device is stored in the at least one electrical energy storage device.
应当理解,前述构思以及在下面更加详细地描述的额外构思的所有组合只要在这样的构思不相互矛盾的情况下都可以被视为本公开的发明主题的一部分。另外,所要求保护的主题的所有组合都被视为本公开的发明主题的一部分。It should be understood that all combinations of the foregoing concepts, as well as additional concepts described in more detail below, may be considered part of the inventive subject matter of the present disclosure, provided such concepts are not mutually inconsistent. Additionally, all combinations of claimed subject matter are considered a part of the inventive subject matter of this disclosure.
结合附图从下面的描述中可以更加全面地理解本发明教导的前述和其他方面、实施例和特征。本发明的其他附加方面例如示例性实施方式的特征和/或有益效果将在下面的描述中显见,或通过根据本发明教导的具体实施方式的实践中得知。The foregoing and other aspects, embodiments and features of the present teachings can be more fully understood from the following description when taken in conjunction with the accompanying drawings. Other additional aspects of the invention, such as the features and/or advantages of the exemplary embodiments, will be apparent from the description below, or learned by practice of specific embodiments in accordance with the teachings of the invention.
附图说明Description of drawings
附图不意在按比例绘制。在附图中,在各个图中示出的每个相同或近似相同的组成部分可以用相同的标号表示。为了清晰起见,在每个图中,并非每个组成部分均被标记。现在,将通过例子并参考附图来描述本发明的各个方面的实施例,其中:The figures are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures may be represented by a like reference numeral. For purposes of clarity, not every component may be labeled in every drawing. Embodiments of the various aspects of the invention will now be described by way of example with reference to the accompanying drawings, in which:
图1是根据本发明某些实施例的用于车辆的制动系统的示意图。FIG. 1 is a schematic diagram of a braking system for a vehicle according to some embodiments of the present invention.
图2是根据本发明某些实施例的用于车辆的制动系统的示意图。FIG. 2 is a schematic diagram of a braking system for a vehicle according to some embodiments of the present invention.
图3是根据前述图1描述的用于车辆的制动系统的一个具体实例示意图。FIG. 3 is a schematic diagram of a specific example of the braking system for a vehicle described above in accordance with FIG. 1 .
图4是根据前述图1描述的用于车辆的制动系统,在图3所示实例基础上增加制动感觉反馈机构后的一个具体实例示意图。FIG. 4 is a schematic diagram of a specific example of the brake system for vehicles described in FIG. 1 , with a brake feeling feedback mechanism added on the basis of the example shown in FIG. 3 .
图5是根据前述图1描述的用于车辆的制动系统的另一个具体实例示意图。FIG. 5 is a schematic diagram of another specific example of the braking system for a vehicle described above in accordance with FIG. 1 .
图6是根据前述图1描述的用于车辆的制动系统的又一个具体实例示意图。Fig. 6 is a schematic diagram of yet another specific example of the brake system for a vehicle described above in accordance with Fig. 1 .
图7是根据前述图2描述的用于车辆的制动系统的一个具体实例示意图。FIG. 7 is a schematic diagram of a specific example of the braking system for a vehicle described above in accordance with FIG. 2 .
图8是根据前述图1描述的用于车辆的制动系统的又一个具体实例示意图。Fig. 8 is a schematic diagram of yet another specific example of the braking system for a vehicle described above in accordance with Fig. 1 .
图9是根据前述图1描述的用于车辆的制动系统的又一个具体实例示意图。Fig. 9 is a schematic diagram of yet another specific example of the brake system for a vehicle described above in accordance with Fig. 1 .
图10是根据前述图1描述的用于车辆的制动系统的又一个具体实例示意图。Fig. 10 is a schematic diagram of yet another specific example of the braking system for a vehicle described above in accordance with Fig. 1 .
具体实施方式Detailed ways
为了更了解本发明的技术内容,特举具体实施例并配合所附图式说明如下。In order to better understand the technical content of the present invention, specific embodiments are given together with the attached drawings for description as follows.
在本公开中参照附图来描述本发明的各方面,附图中示出了许多说明的实施例。本公开的实施例不必定意在包括本发明的所有方面。应当理解,上面介绍的多种构思和实施例,以及下面更加详细地描述的那些构思和实施方式可以以很多方式中任意一种来实施,这是因为本发明所公开的构思和实施例并不限于任何实施方式。另外,本发明公开的一些方面可以单独使用,或者与本发明公开的其他方面的任何适当组合来使用。Aspects of the invention are described in this disclosure with reference to the accompanying drawings, which show a number of illustrated embodiments. Embodiments of the present disclosure are not necessarily intended to include all aspects of the invention. It should be appreciated that the various concepts and embodiments described above, as well as those described in more detail below, can be implemented in any of numerous ways, since the concepts and embodiments disclosed herein are not limited to any implementation. In addition, some aspects of the present disclosure may be used alone or in any suitable combination with other aspects of the present disclosure.
根据本发明的公开,总体上是提出一种车辆制动的实现,这些车辆例如可以是常规的内燃机驱动的车辆、燃料电池驱动的车辆、核电能驱动的车辆等,还可以是至少使用了可二次充电的蓄电池并且以保存在蓄电池中的电能作为车辆驱动力以及至少使用了电动机作为车辆行进驱动的车辆。在本发明提出的方案中,采用直线电磁驱动器作为车辆制动的增压驱动器,并且该直线电磁驱动器在失效时处于可被外部自由推动的状态。当接收到来自驾驶者踩踏制动踏板/制动拉杆的操作,或者来自自动驾驶系统,或者来自辅助驾驶系统的增压驱动信号时,以该直线电磁驱动器作为增压驱动执行机构,产生推动力,从而推动制动主缸的活塞运动,产生所需的制动力。According to the disclosure of the present invention, it generally proposes the realization of a vehicle brake. These vehicles can be, for example, conventional vehicles driven by internal combustion engines, vehicles driven by fuel cells, vehicles driven by nuclear power, etc., and can also use at least A secondary-charged battery that uses the electric energy stored in the battery as the driving force of the vehicle and uses at least an electric motor as the driving force for the vehicle. In the solution proposed by the present invention, a linear electromagnetic driver is used as a booster driver for vehicle braking, and the linear electromagnetic driver is in a state that can be freely pushed by the outside when it fails. When receiving the operation of the driver stepping on the brake pedal/brake lever, or the boost drive signal from the automatic driving system, or from the assisted driving system, the linear electromagnetic driver is used as the boost drive actuator to generate a driving force , thereby pushing the piston of the brake master cylinder to move to generate the required braking force.
图1所示为本发明提出的用于车辆的制动系统的系统示意图,该制动系统中,在车辆的制动通路上设置有一直线电磁驱动器130被设置作为车辆制动的增压驱动器,其响应于驾驶者对车辆制动踏板150的操作以产生推力,推动车辆制动主缸140的活塞140a运动从而产生所需的制动力。Fig. 1 shows the system schematic diagram of the braking system for the vehicle proposed by the present invention, in the braking system, a linear electromagnetic driver 130 is arranged on the braking passage of the vehicle and is set as a booster driver for vehicle braking, It responds to the driver's operation of the brake pedal 150 of the vehicle to generate a thrust, pushing the piston 140a of the master cylinder 140 of the vehicle to move to generate a required braking force.
前述的车辆的制动通路,是包括了从制动踏板、力传递元件(在必要时)、增压驱动元件(在必要时)、制动主缸、轮缸(在必要时),最后传递到车轮制动执行器件(诸如制动盘、制动卡钳)所构成的通路。本公开以上以及以下内容中的所提出的作为车辆制动的增压驱动器的直线电磁驱动器130是设置于其中的,并且在该作为车辆制动的增压驱动器的直线电磁驱动器130失效时,其处于可被外部自由推动的状态,从而利于当该直线电磁驱动器130失效时实现紧急制动。The brake passage of the aforementioned vehicle includes a brake pedal, a force transmission element (when necessary), a boost drive element (when necessary), a brake master cylinder, a wheel cylinder (when necessary), and finally Access to the wheel brake actuators (such as brake discs, brake calipers). The linear electromagnetic driver 130 as a booster driver for vehicle braking proposed above and below in the present disclosure is provided therein, and when the linear electromagnetic driver 130 as a booster driver for vehicle braking fails, its It is in a state that can be freely pushed by the outside, so as to facilitate the realization of emergency braking when the linear electromagnetic driver 130 fails.
如图1所示,该制动系统中,还包括一第一传递机构151,被设置通过铰链与车辆制动踏板150相连接,在制动踏板150被踩踏时,该第一传递机构151具有相应的行程。As shown in Figure 1, the brake system also includes a first transmission mechanism 151, which is arranged to be connected to the vehicle brake pedal 150 through a hinge, and when the brake pedal 150 is stepped on, the first transmission mechanism 151 has corresponding itinerary.
优选地,前述第一传递机构151构造为一连杆结构,其一端被设置为通过铰链连接至车辆制动踏板150,另一端朝向有利于向所述制动主缸的活塞施加推力的方向,如图1所示的示例中,其另一端朝向前述直线电磁驱动器130的方向,并与该直线电磁驱动器130相分离,也就是在制动通路上具有一可随着该连杆运动而变化的间隙。如此,使得在制动需求发生时,前述制动踏板150与直线电磁驱动器130之间形成机械解耦,也就是说,制动踏板150与直线电磁驱动器130之间的联动关系不固定,尤其是在制动踏板150被驾驶者踏下的时候,制动踏板150运动所产生的推力不会立即、直接传递到直线电磁驱动器130上,至少在制动踏板150踏下的开始阶段,推力从制动踏板到的直线电磁驱动器130的直接传输被中断。因此使得制动踏板150与制动主缸140之间实现机械解耦。一方面,实现线控;另一方面,当直线电磁驱动器130失效时,可以便利地由驾驶者施加较大的力而直接推动直线电磁驱动器130(可以自由移动)的可动部,使其朝向有利于推动制动主缸的活塞的方向运动;而且在制动需求结束时(例如对制动踏板的操作解除时)可以籍由制动主缸的内部压力进行恢复,而不会受到其他机械机构的阻却或者无法进行恢复,也不会在直线电磁驱动器130失效时,无法推动该直线电磁驱动器130的可动部而导致无法制动(诸如现有技术中通过蜗轮蜗杆等机构实现),影响制动安全。Preferably, the aforementioned first transmission mechanism 151 is configured as a connecting rod structure, one end of which is configured to be connected to the vehicle brake pedal 150 through a hinge, and the other end faces a direction that facilitates applying thrust to the piston of the brake master cylinder, In the example shown in Figure 1, its other end is towards the direction of the aforementioned linear electromagnetic driver 130, and is separated from the linear electromagnetic driver 130, that is to say, there is a brake path that can change with the movement of the connecting rod. gap. In this way, when the braking demand occurs, a mechanical decoupling is formed between the aforementioned brake pedal 150 and the linear electromagnetic driver 130, that is, the linkage relationship between the brake pedal 150 and the linear electromagnetic driver 130 is not fixed, especially When the brake pedal 150 is stepped down by the driver, the thrust generated by the movement of the brake pedal 150 will not be immediately and directly transmitted to the linear electromagnetic driver 130. The direct transmission of the pedal to the linear electromagnetic drive 130 is interrupted. A mechanical decoupling between brake pedal 150 and brake master cylinder 140 is thus achieved. On the one hand, wire control is realized; on the other hand, when the linear electromagnetic driver 130 fails, it is convenient for the driver to apply a large force to directly push the movable part of the linear electromagnetic driver 130 (which can move freely) to make it toward It is conducive to the directional movement of the piston of the brake master cylinder; and when the brake demand ends (for example, when the operation of the brake pedal is released), it can be restored by the internal pressure of the brake master cylinder without being affected by other mechanisms. The resistance of the mechanism or the inability to restore it will not cause failure to push the movable part of the linear electromagnetic driver 130 when the linear electromagnetic driver 130 fails (such as in the prior art through mechanisms such as worm gears). Brake safety.
如此,即使前述的直线电磁驱动器失效时,仍然可藉由驾驶者增大对制动踏板150的踩踏力度,形成更大的行程,前述连杆151受力而以更大的行程朝向直线电磁驱动器130运动,使得直线电磁驱动器130的可动部直接被推动使其朝向有利于推动制动主缸的活塞的方向运动,如图1所述,朝向制动主缸140运动,并抵接到其活塞140a,从而推动活塞运动,产生驾驶者所要求的制动力。In this way, even when the aforementioned linear electromagnetic driver fails, the driver can still increase the stepping force on the brake pedal 150 to form a larger stroke, and the aforementioned connecting rod 151 is forced to move toward the linear electromagnetic driver with a larger stroke. 130 moves, so that the movable part of the linear electromagnetic driver 130 is directly pushed to move in a direction that is conducive to pushing the piston of the brake master cylinder, as shown in FIG. 1 , moves toward the brake master cylinder 140, and abuts against it Piston 140a, so as to push the piston to move to generate the braking force required by the driver.
由此,采用上述方案,可提高整个制动系统的可靠性和制动的安全性,防止因为增压驱动器即直线电磁驱动器的失效而带来的制动安全问题。Therefore, the adoption of the above solution can improve the reliability of the entire braking system and the safety of braking, and prevent the braking safety problems caused by the failure of the booster drive, that is, the linear electromagnetic drive.
应当说明的是,作为增压驱动器的直线电磁驱动器130原则上是不需要回复机构的(当然其本身也可以设置这样的回复机构),但是优选的,也可以在制动主缸140里面设置弹簧装置,这些弹性装置有助于在制动解除时,使直线电磁驱动器130复位,释放主缸压力。It should be noted that the linear electromagnetic driver 130 as a booster driver does not need a return mechanism in principle (of course, such a return mechanism itself can also be provided), but preferably, a spring can also be provided in the brake master cylinder 140. These elastic devices help to reset the linear electromagnetic driver 130 and release the master cylinder pressure when the brake is released.
如图1所示,应当理解,前述的作为第一力传递机构的连杆151,不限于如图1所示的构造。在一些例子中,连杆151可以构造成完成直线运动的传递的任意直线结构,也可以是完成运动方向改变的其他结构,如L结构,这样便于整个装置在车辆内的布置,否则从制动踏板150到制动主缸140的长度过长。采取L结构可以横向(平行于驾驶舱)布置从连杆151到制动主缸140的所有部件。As shown in FIG. 1 , it should be understood that the aforementioned connecting rod 151 as the first force transmission mechanism is not limited to the structure shown in FIG. 1 . In some examples, the connecting rod 151 can be configured as any linear structure that completes the transmission of linear motion, and can also be another structure that completes the change of motion direction, such as an L structure, which facilitates the arrangement of the entire device in the vehicle, otherwise it is difficult to realize the braking function. The length from the pedal 150 to the master cylinder 140 is too long. Adopting the L structure can arrange all components from the connecting rod 151 to the brake master cylinder 140 laterally (parallel to the cockpit).
直线电磁驱动器130,包括了一个固定部和可动部,在直线电磁驱动器130被驱动时,前述可动部运动而产生推力。The linear electromagnetic driver 130 includes a fixed part and a movable part. When the linear electromagnetic driver 130 is driven, the aforementioned movable part moves to generate thrust.
前述描述的直线电磁驱动器的可动部,可以构造为初级,此时前述的固定部则构造为次级。当然,在另外的实施方式中,前述的可动部还可以构造为次级,则前述的固定部构造为初级。The movable part of the linear electromagnetic actuator described above can be configured as a primary, and the aforementioned fixed part is configured as a secondary. Of course, in other embodiments, the aforementioned movable part can also be configured as a secondary, and the aforementioned fixed part is configured as a primary.
图1中,示例性地,前述第一传递机构151包含的连杆,按照以上描述的方式设置。在另外的例子中,第一传递机构151还可以包含多个这样的连杆组合在一起,又或者是以连杆与其他机构一起构成第一传递机构。In FIG. 1 , for example, the connecting rods included in the aforementioned first transmission mechanism 151 are arranged in the manner described above. In another example, the first transmission mechanism 151 may also include a plurality of such connecting rods combined together, or the first transmission mechanism is composed of connecting rods and other mechanisms.
在图1所示的例子中,该制动系统还包括:In the example shown in Figure 1, the braking system also includes:
踏板运动传感器,用于感应车辆制动踏板的运动信息;The pedal motion sensor is used to sense the motion information of the brake pedal of the vehicle;
控制单元110,用于根据运动传感器获取的运动信息给予驱动直线电磁驱动器130产生推力的驱动信号。The control unit 110 is configured to give a driving signal for driving the linear electromagnetic driver 130 to generate thrust according to the motion information obtained by the motion sensor.
前述的踏板运动传感器,诸如行程传感器152、角度传感器153、压力传感器(未表示出)等,均可以是以已知的方式安装在临近或者接触到制动踏板150的位置,用于感应和获取制动踏板150在被踩踏时的运动状态信息,诸如行程信息、旋转角度信息、踩踏力等。The aforementioned pedal motion sensors, such as travel sensor 152, angle sensor 153, pressure sensor (not shown), etc., can be installed in a known manner near or in contact with the position of the brake pedal 150 for sensing and obtaining Movement state information of the brake pedal 150 when being stepped on, such as stroke information, rotation angle information, stepping force, and the like.
图1中,以标号152表示出行程传感器,以标号153表示出角度传感器,当然该两个传感器的安装/放置位置在图示中是示例性的,在本发明的各个方案的实现过程中,其位置是可变的,一切合理的设置均为相关人员所理解和容易实现的。In Fig. 1, the stroke sensor is represented by the reference numeral 152, and the angle sensor is represented by the reference numeral 153. Of course, the installation/placement positions of the two sensors are exemplary in the illustrations. During the implementation of various solutions of the present invention, Its position is variable, and all reasonable settings are understood and easily realized by relevant personnel.
在本发明的实施中,前述行程传感器、角度传感器不是必要同时设置的,在制动系统中,应当理解,可以以有利的方式选择其中的一种进行设置,当然也可以同时设置两种。In the implementation of the present invention, the travel sensor and the angle sensor are not necessarily installed at the same time. In the braking system, it should be understood that one of them can be selected and installed in an advantageous manner, and of course both can be installed at the same time.
在另外的例子中,踏板运动传感器还可以包括其他类型的传感器,在必要或者适当的时候,例如还可以设置速度和/或加速度传感器,用于获取制动踏板150的运动速度或者加速度信息。In another example, the pedal motion sensor may also include other types of sensors, and when necessary or appropriate, for example, a speed and/or acceleration sensor may also be provided to acquire the motion speed or acceleration information of the brake pedal 150 .
前述的这些被获取的运动状态信息,被传输至控制单元110。The aforementioned acquired motion state information is transmitted to the control unit 110 .
该控制单元110例如可以构造为车辆电器控制系统中的一个ECU,当然在必要或适当的情况下,也可以是一组例如多个ECU的集合。The control unit 110 can be configured, for example, as an ECU in the vehicle electrical control system, and of course, it can also be a group of, for example, a collection of multiple ECUs when necessary or appropriate.
控制单元110基于这些运动状态信息,执行运算和计算,得到驾驶者所要求(即所需求)的制动扭矩。这样的运算,是可以通过现有的方式得到的。The control unit 110 performs calculations and calculations based on the motion state information to obtain the braking torque requested by the driver (that is, required). Such calculations can be obtained through existing methods.
控制单元110进一步地被设置成基于运算结果的制动扭矩来产生驱动信号,用于驱动前述的直线电磁驱动器130,使其产生推力,该推力施加到制动主缸140的活塞140a上,推动该制动主缸140的活塞140a运动从而产生所需的制动力,实现车辆制动。The control unit 110 is further configured to generate a drive signal based on the braking torque of the calculation result, which is used to drive the aforementioned linear electromagnetic driver 130 to generate thrust, which is applied to the piston 140a of the brake master cylinder 140 to push The piston 140a of the brake master cylinder 140 moves to generate the required braking force to achieve vehicle braking.
在本发明以上内容和以下内容所描述的控制单元110及其所产生的驱动信号,并不意在表明该控制单元110中集成了传统的类似用于直接驱动电机旋转的电机驱动器(例如MOSFET、IGBT驱动电路等),这些驱动信号也并不意指类似传统的用于直接驱动电机旋转的电机驱动器的所产生的驱动信号。这些电机驱动器可以是集成在所述的控制单元内(诸如某一个或多个ECU),则前述所描述的控制单元110所产生的驱动信号将是直接用于驱动电机运动。当然,这些电机驱动器还可以被设置成不与控制单元110集成,诸如外置在车辆内例如靠近/远离电机的位置,则前述所描述的控制单元110所产生的驱动信号将意指控制信号,用于使得这些电机驱动器产生相应的直接使电机运动的信号,以驱动电机运动。此时,应当被理解,前述由控制单元110所产生的驱动信号实际是用来驱动或者说是控制电机被驱动的信号。The control unit 110 described above and below in the present invention and the driving signals it generates are not intended to indicate that the control unit 110 integrates conventional motor drivers (such as MOSFETs, IGBTs, etc.) driving circuit, etc.), and these driving signals do not mean driving signals similar to those generated by a conventional motor driver for directly driving a motor to rotate. These motor drivers can be integrated in the control unit (such as one or more ECUs), and the driving signal generated by the aforementioned control unit 110 will be directly used to drive the motor to move. Of course, these motor drivers can also be set not to be integrated with the control unit 110, such as being placed outside the vehicle, for example, at a position close to/far from the motor, then the drive signal generated by the control unit 110 described above will mean the control signal, It is used to make these motor drivers generate corresponding signals that directly move the motors, so as to drive the motors to move. At this point, it should be understood that the aforementioned driving signal generated by the control unit 110 is actually a signal used to drive or control the motor to be driven.
在前述图1中,并未表示出的是在车辆中通常设置的一个或多个电源系统,用于为车辆的电控制系统,例如发动机控制系统、车门控制系统、车灯控制系统、音响控制系统等提供电力供应。当然,也可以设置成为本发明以上内容或以下内容所描述的制动系统提供电力供应,尤其是为直线电磁驱动器130的运动提供能量来源。当然,在以下内容中描述的关于配置多个直线电磁驱动器在整个制动系统中,作为增压驱动机构和/或制动感觉反馈机构的例子中,依然由车辆的一个或多个电源系统提供能量来源。In the aforementioned Fig. 1, what is not shown is one or more power supply systems usually provided in the vehicle, which are used for the electric control system of the vehicle, such as the engine control system, the door control system, the lamp control system, the audio control system, etc. system, etc. to provide power supply. Of course, it can also be set to provide power supply for the braking system described above or below in the present invention, especially to provide an energy source for the motion of the linear electromagnetic driver 130 . Of course, in the example described below about configuring multiple linear electromagnetic actuators in the entire braking system as a pressurized drive mechanism and/or brake feeling feedback mechanism, it is still provided by one or more power supply systems of the vehicle. source of energy.
优选的,前述电源系统中包括可充电蓄电池。Preferably, the aforementioned power supply system includes a rechargeable storage battery.
在一些例子中,车辆还包括了再生制动系统,再生制动系统所产生的电能输出可存储在这些具有可充电蓄电池的电源系统中。In some examples, the vehicle also includes a regenerative braking system, and the electrical output generated by the regenerative braking system may be stored in these power systems with rechargeable batteries.
当然,这些电源系统可包括电源管理系统、一个或多个电源(蓄电池或AC)、充电系统(接口电路、电压转换电路等)、电源故障检测电路、电源转换电路/逆变器、电源状态指示电路等。Of course, these power systems may include power management systems, one or more power sources (battery or AC), charging systems (interface circuits, voltage conversion circuits, etc.), power failure detection circuits, power conversion circuits/inverters, power status indication circuit etc.
应当理解,关于电源系统的前述配置,不仅在前述图1所描述的例子中适用,在以下描述的一个或多个制动系统中同样适用,这是毋庸置疑的。It should be understood that the aforementioned configuration of the power supply system is not only applicable to the example described in FIG. 1 , but also applicable to one or more braking systems described below, which is beyond doubt.
优选地,如图1所示,在前述直线电磁驱动器130与制动主缸140之间还设置了一第二传递机构180,在前述直线电磁驱动器130基于驱动信号而产生推力时,这些推力籍由该第二传递机构180施加到制动主缸140的活塞140a上。Preferably, as shown in FIG. 1 , a second transmission mechanism 180 is also provided between the aforementioned linear electromagnetic driver 130 and the brake master cylinder 140. When the aforementioned linear electromagnetic driver 130 generates thrust based on the drive signal, the thrust is The second transmission mechanism 180 is applied to the piston 140 a of the brake master cylinder 140 .
作为一个实施方式,前述第二传递机构180构造为一推杆,其一端被设置成与前述直线电磁驱动器130的可动部联动,另一端被设置成朝向前述制动主缸130的活塞方向。As an embodiment, the aforementioned second transmission mechanism 180 is configured as a push rod, one end of which is configured to link with the movable part of the aforementioned linear electromagnetic driver 130 , and the other end is configured to face toward the piston of the aforementioned brake master cylinder 130 .
推杆180的随着直线电磁驱动器130被驱动而推动该推杆180运动,从而推动活塞140a运动。As the linear electromagnetic driver 130 is driven, the push rod 180 is driven to move, thereby pushing the piston 140a to move.
如图1所示,该推杆180的另一端优选地采用固定连接的方式,抵接到所述制动主缸的活塞140a上,与之联动,使得该推杆180在受到直线电磁驱动器130驱动时,随着其可动部运动。As shown in FIG. 1 , the other end of the push rod 180 is preferably fixedly connected to abut against the piston 140a of the brake master cylinder, and to be linked with it, so that the push rod 180 receives the linear electromagnetic driver 130 When driven, it moves with its movable part.
图1中,示例性地,前述第二传递机构180包含了一个推杆,按照以上描述的方式设置。在另外的例子中,第二传递机构180还可以包含多个这样的推杆和/或液压管路组合在一起,形成以上描述的方式,实现在直线电磁驱动器130与制动主缸140的活塞140a之间的力的传递。In FIG. 1 , for example, the aforementioned second transmission mechanism 180 includes a push rod, which is arranged in the manner described above. In another example, the second transmission mechanism 180 may also include a plurality of such push rods and/or hydraulic pipelines combined together to form the above-described manner, realizing the linear electromagnetic driver 130 and the piston of the brake master cylinder 140 Transmission of force between 140a.
应当理解,前述图1中示例性的表达了直线电磁驱动器130所产生的推力被间接施加到制动主缸140的活塞140a上的例子,在另外的例子中,这些推力可以被直接施加到制动主缸140的活塞140a上,而不设置前述的第二传递机构180。It should be understood that the aforementioned FIG. 1 exemplarily expresses an example in which the thrust generated by the linear electromagnetic driver 130 is indirectly applied to the piston 140a of the brake master cylinder 140. In another example, these thrusts can be directly applied to the brake. On the piston 140a of the master cylinder 140, the aforementioned second transmission mechanism 180 is not provided.
在以上描述的多个实施方式中,均以设置了制动踏板的车辆为例进行说明,以利于驾驶者踩踏而产生制动需求。当然,在另外的一些例子中,诸如不设计制动踏板的车辆,此时可以是以制动拉杆替代制动踏板,其功能和作用与制动踏板基本相同,不同点在于:制动踏板是在被踏下时产生制动需求,而制动拉杆是在被拉动或被推动时产生制动需求,应当理解,其构造和连接方式是为本领域普通技术人员所熟知或者容易实现的。在这些例子中,相应地,通过前述作为增压驱动器的直线电磁驱动器130产生推力,推动车辆的制动主缸140的活塞140a运动从而产生所需的制动力,实现车辆制动。In the multiple embodiments described above, a vehicle provided with a brake pedal is taken as an example for illustration, so as to facilitate the driver to step on it to generate a braking demand. Of course, in some other examples, such as vehicles without a brake pedal, the brake pedal can be replaced by a brake lever at this time. Its function and function are basically the same as the brake pedal, the difference is that the brake pedal is The braking requirement is generated when stepped on, and the braking requirement is generated when the brake lever is pulled or pushed. It should be understood that its structure and connection method are well known or easily realized by those of ordinary skill in the art. In these examples, correspondingly, the aforementioned linear electromagnetic driver 130 as a booster driver generates thrust to push the piston 140a of the master brake cylinder 140 of the vehicle to move to generate the required braking force to achieve vehicle braking.
在一些例子中,前述驾驶者所需求的制动扭矩与直线电磁驱动器130所提供的推动所述活塞140a的推力可以被设置成按照设定的对应关系。这个对应关系可以是一定的函数关系,例如成线性变化、非线性变化,或者可以是按照设定的表格映射关系来变化,但并非以此列举出的关系为限制。In some examples, the aforementioned braking torque required by the driver and the thrust provided by the linear electromagnetic driver 130 to push the piston 140a may be set in accordance with a preset corresponding relationship. This corresponding relationship may be a certain functional relationship, such as a linear change, a nonlinear change, or a change according to a set table mapping relationship, but it is not limited to the listed relationship.
这样的对应关系,可以是根据不同类型车辆、不同性能的车辆、不同驱动模式下、不同速度区间等而区别地设计。例如,通常在城市道路上行驶的车辆,前述对应关系可以是被设计成按照线性关系变化,以利平稳制动。又如通常在高速或者野外行驶的车辆,前述对应关系可以是被设计成按照非线性关系变化,尤其是在开始阶段快速变化而在中后期平稳变化的曲线关系,使得车辆在需要制动时得以快速制动减速,降低意外情况发生时的行车危险。Such corresponding relationships may be designed differently according to different types of vehicles, vehicles with different performances, different driving modes, different speed ranges, and the like. For example, for vehicles that usually run on urban roads, the aforementioned corresponding relationship may be designed to change according to a linear relationship, so as to facilitate smooth braking. Another example is a vehicle that usually travels at high speed or in the field, the aforementioned corresponding relationship can be designed to change according to a nonlinear relationship, especially a curve relationship that changes rapidly at the beginning and changes smoothly in the middle and late stages, so that the vehicle can be braked when it needs to brake. Rapid braking and deceleration reduce the driving risk when accidents occur.
当然,诸如在不同驱动模式下,前述的对应关系还可进行区别的设置。例如,在运动驾驶模式下,前述对应关系被设计成非线性变化,尤其是在开始阶段快速变化而在中后期平稳变化的曲线关系。而在正常驾驶模式下,前述对应关系被设计成线性变化,以利平稳制动。Of course, for example, in different driving modes, the aforementioned corresponding relationship can also be set differently. For example, in the sports driving mode, the aforementioned corresponding relationship is designed to change nonlinearly, especially the curve relationship that changes rapidly at the beginning and changes smoothly in the middle and late stages. In the normal driving mode, the aforementioned corresponding relationship is designed to change linearly, so as to facilitate smooth braking.
在另外的一些例子中,前述对应关系还可以是按照速度区间的不同而进行区别设置。诸如,在车辆行驶速度低于60km/h时,前述对应关系被设计成线性变化,而在车辆行驶速度超过60km/h时,前述对应关系被设计成非线性变化,尤其是在开始阶段快速变化而在中后期平稳变化的曲线关系。In some other examples, the aforementioned corresponding relationship may also be set differently according to different speed ranges. For example, when the vehicle speed is lower than 60km/h, the above-mentioned corresponding relationship is designed to change linearly, and when the vehicle speed exceeds 60km/h, the above-mentioned corresponding relationship is designed to change nonlinearly, especially at the beginning stage. In the middle and later stages, the curve relationship changes smoothly.
当然,以上给出的驾驶者所需求的制动扭矩与直线电磁驱动器130所提供的推动所述活塞140a的推力之间对应关系的一些示例性设计,在本发明所公开的例子的教导下,任何不脱离本发明本质的其他实施方式是本领域技术人员所容易理解和想到的,并且对这些例子的实施是容易实现的。Of course, some exemplary designs of the corresponding relationship between the braking torque required by the driver and the thrust provided by the linear electromagnetic driver 130 to push the piston 140a given above, under the teaching of the examples disclosed in the present invention, Any other implementations that do not depart from the essence of the present invention can be easily understood and conceived by those skilled in the art, and the implementation of these examples is easy to realize.
图1中,在必要的时候,标号140b和140c示例性地表述了前轴主缸和后轴主缸。In FIG. 1 , reference numerals 140 b and 140 c exemplarily represent a front axle master cylinder and a rear axle master cylinder when necessary.
当然,在图1未曾表示出的一些机构,诸如补偿液灌、制动主缸内的介质、缸内气压平衡通道、与制动主缸配合用于实现压力传递的油路/通道、车轮制动的执行器件等等,均为现有的设计,在本公开的内容中不再赘述。Of course, some mechanisms not shown in Fig. 1, such as the compensation liquid tank, the medium in the brake master cylinder, the air pressure balance channel in the cylinder, the oil passage/channel that cooperates with the brake master cylinder to realize pressure transmission, the wheel system, etc. The moving actuators and the like are all existing designs, and will not be repeated in this disclosure.
当然,在图1中尚未表示出的是,在一些作为优选的方案中,通过设置制动感觉反馈实现机构,在制动需求发生时(诸如驾驶者对制动踏板的踩踏动作)籍由该制动感觉反馈实现机构来提供阻碍制动踏板前进的阻抗力,如此来(向驾驶者)提供制动感觉反馈。当然这样的例子中,最常用的一个例子就是在制动踏板的角度传感器(例如图1中的角度传感器)位置附近设置的回力弹簧(也成为扭转弹簧),该回力弹簧一方面在制动需求发生时用于提供阻碍制动踏板前进的阻抗力,另一方面提供用于制动踏板复位的恢复力(尤其是当对制动踏板的操作解除时)。Of course, what has not been shown in Fig. 1 is that, in some preferred solutions, by setting the brake feeling feedback mechanism, when the brake demand occurs (such as the driver's stepping action on the brake pedal) by means of this Brake feel feedback implements a mechanism to provide resistance against brake pedal advancement, thus providing brake feel feedback (to the driver). Of course, in such an example, the most commonly used example is the return spring (also known as a torsion spring) set near the position of the angle sensor of the brake pedal (such as the angle sensor in Figure 1). When it occurs, it is used to provide resistance to hinder the advancement of the brake pedal, and on the other hand to provide a restoring force for the brake pedal to return (especially when the operation of the brake pedal is released).
当然,在另外的例子中,正如本公开下述内容所要描述的,前述的制动感觉反馈实现机构还可以以其他的方式来实现。Certainly, in other examples, as described in the following content of the present disclosure, the above-mentioned brake feeling feedback implementing mechanism may also be implemented in other ways.
图2所示为本发明所提出的用于车辆的制动系统的另一实施,其中与前述图1中的各组成部分的功能、作用和效果均相同的组成部件、部分或构造均采用相同的标号来表示,其具体实现在本实施例中不再赘述。值得一提的是,在图2所示的例子中,依然未表示出优选设置的如前述说明的制动感觉反馈实现机构。Fig. 2 shows another implementation of the brake system for vehicles proposed by the present invention, wherein the components, parts or structures that have the same functions, effects and effects as those in the aforementioned Fig. 1 all adopt the same , and its specific implementation will not be repeated in this embodiment. It is worth mentioning that, in the example shown in FIG. 2 , the preferably provided brake feeling feedback realization mechanism as described above is still not shown.
本例的制动系统中,如图2所示,还包括一再生制动系统120,被设置用于通过再生制动使车辆制动。The braking system of this example, as shown in FIG. 2 , further includes a regenerative braking system 120 configured to brake the vehicle through regenerative braking.
相对而言,在图1或图2中所表示出的制动系统中,前述由制动主缸以及其他与其相关的未表示出的组成部分构成液压制动系统,该液压制动系统与再生制动系统120一起构成整个车辆的混合制动系统。这些混合制动系统通常应用在电动车辆(EV)中,例如纯电动车辆、混合动力电动车辆等。这些电动车辆(EV)中配备的再生制动系统可以用于在车辆制动时回收动能,从而将能量返回给(例如包括电池、电容等的)电能管理系统。制动期间的能量再捕获可以减轻本来通过传统的摩擦制动而引入的低效率。在再生制动系统中,当期望制动时,电动机可以被用作发电机,抵抗在运动方向上的行驶。电动机在担当发电机时所产生的电能被转换成可以被接受用于对车辆的电池、电容等再充电的形式。再生制动系统通常与液压制动系统(也即传统的摩擦制动系统)协同使用。Relatively speaking, in the braking system shown in Fig. 1 or Fig. 2, the aforementioned hydraulic braking system is composed of the brake master cylinder and other related components not shown, and the hydraulic braking system is related to regeneration Together, the braking system 120 constitutes a hybrid braking system for the entire vehicle. These hybrid braking systems are generally applied in electric vehicles (EVs), such as pure electric vehicles, hybrid electric vehicles, and the like. The regenerative braking systems provided in these electric vehicles (EVs) can be used to recover kinetic energy when the vehicle brakes, thereby returning the energy to a power management system (eg, including batteries, capacitors, etc.). Energy recapture during braking can mitigate inefficiencies otherwise introduced by conventional friction braking. In a regenerative braking system, when braking is desired, the electric motor can be used as a generator, resisting travel in the direction of motion. The electrical energy produced by the electric motor acting as a generator is converted into a form that can be accepted for recharging the vehicle's battery, capacitors, etc. Regenerative braking systems are often used in conjunction with hydraulic braking systems (aka traditional friction braking systems).
在以上所描述的车辆尤其是电动车辆(EV)上所设置的再生制动系统120,尤其是指包括了电机、电机驱动器、电能存储装置(可二次充电的电蓄能装置),该种类型的再生制动系统被设置用于通过再生制动使车辆制动并产生电能。在该类的再生制动过程中,车辆的电机被用作发电机,抵抗在运动方向上的行驶。The regenerative braking system 120 set on the vehicle described above, especially the electric vehicle (EV), especially includes a motor, a motor driver, and an electric energy storage device (a rechargeable electric energy storage device). A type of regenerative braking system is provided for braking a vehicle through regenerative braking and generating electrical energy. During this type of regenerative braking, the vehicle's electric motor is used as a generator, resisting travel in the direction of motion.
当然,在另一些实施方式中,前述的车辆还可以是例如利用电网提供电能以实现驱动的有轨电车、无轨电车、高速列车等,在这些例子下,再生制动系统所产生的电能将被通过适当的方式馈送至电网中,以利再循环利用。Certainly, in some other embodiments, the aforesaid vehicle can also be, for example, a tram, a trolley bus, a high-speed train, etc. that utilize the power grid to provide electric energy for driving. In these examples, the electric energy generated by the regenerative braking system will be Feed to the power grid in an appropriate way to facilitate recycling.
在另一些实施例中,前述的车辆还可以是燃料电池驱动的车辆,例如氢燃料电池、固体氧化物燃料电池等,这些电池将不能通过前述以简单充电的方式再进行补充,因此在这一类车辆中,再生制动系统可包括一些其他形式的能量存储装置,例如飞轮,在再生制动发生时,通过一些机械和/或电子控制,使得动能得以转换成以飞轮旋转形式的能量进行存储,以利于后续的应用。In some other embodiments, the aforementioned vehicles can also be vehicles driven by fuel cells, such as hydrogen fuel cells, solid oxide fuel cells, etc. These batteries will not be supplemented by the aforementioned simple charging method, so in this In vehicles of this type, the regenerative braking system may include some other form of energy storage device, such as a flywheel, when regenerative braking occurs, through some mechanical and/or electronic control, the kinetic energy is converted into energy in the form of flywheel rotation for storage , for subsequent applications.
该种能量回收方式,例如现有车辆上提供的KERS动能回收系统,这个动能回收系统整体装置将安装在车辆的后桥上。在车辆刹车的期间,通过飞轮高速旋转可以把分散的能量汇集在一起,飞轮最高转速例如可设计达到60000rpm。当车辆再次开始移动时,飞轮会通过旋转传递出之前汇集的能量,通过一定的传动机构传输到车辆后轮。This kind of energy recovery method, such as the KERS kinetic energy recovery system provided on existing vehicles, will be installed on the rear axle of the vehicle as a whole device of this kinetic energy recovery system. During the braking of the vehicle, the dispersed energy can be gathered together through the high-speed rotation of the flywheel. The maximum speed of the flywheel can be designed to reach 60,000rpm, for example. When the vehicle starts to move again, the flywheel will rotate and transmit the energy gathered before, and transmit it to the rear wheels of the vehicle through a certain transmission mechanism.
当然,在另外的一些实施例中,前述的再生制动系统120还可以包括一些其他形式的储能装置,例如压缩空气储能装置,在再生制动发生时,通过一些机械和/或电子控制,使得动能得以转换成以压缩空气形式的能量进行存储,以利于后续的利用。Of course, in some other embodiments, the aforementioned regenerative braking system 120 may also include some other forms of energy storage devices, such as compressed air energy storage devices, when regenerative braking occurs, through some mechanical and/or electronic control , so that kinetic energy can be converted into energy in the form of compressed air for storage to facilitate subsequent utilization.
该种类型的能量回收形式,例如通过一储存和释放能量的压缩气缸以及一定的传动机构来实现。例如,现有车辆中提供的一种Hybrid Air的混合动力系统,主要由汽油机、压缩空气存储系统和气动马达组成,在这套混动系统中,压缩空气作为能量源来驱动气动马达运转,从而实现对压缩空气所存储能量的再利用。This type of energy recovery is realized, for example, by a compressed air cylinder that stores and releases energy and a certain transmission mechanism. For example, a Hybrid Air hybrid system provided in an existing vehicle is mainly composed of a gasoline engine, a compressed air storage system and an air motor. In this hybrid system, compressed air is used as an energy source to drive the air motor to run, thereby Realize the reuse of energy stored in compressed air.
当然,在另外的例子中,还可以通过将储存起来的压缩空气驱动膨胀机做功作为汽车动力,这样产生的汽车动力可以是助力也可以是主要动力,如此以实现对压缩空气所存储能量的再利用。Of course, in another example, the stored compressed air can also be used to drive the expander to do work as the power of the car, so that the power of the car can be the power assist or the main power, so as to realize the recovery of the energy stored in the compressed air. use.
在图2所示例子中,该再生制动系统120被设置成包括了至少一电机、电机驱动器以及作为能量存储装置的蓄电池(例如铅酸电池、锂电池、镍镉电池等)。显然,作为能量存储装置的也可以被设置成诸如电容、电网等。In the example shown in FIG. 2 , the regenerative braking system 120 is configured to include at least one motor, a motor driver, and a battery (such as lead-acid battery, lithium battery, nickel-cadmium battery, etc.) as an energy storage device. Obviously, energy storage devices can also be provided such as capacitors, grids, etc.
当然,如前所述,在必要或适当的时候,前述的再生制动系统120还可以进一步设置一个DC/DC转换器。Of course, as mentioned above, when necessary or appropriate, the aforementioned regenerative braking system 120 may further be provided with a DC/DC converter.
显然,这样的再生制动系统仅仅是示例性的,正如本公开以上内容所描述的,本发明所涉及的再生制动系统120并不以此为限制。Apparently, such a regenerative braking system is only exemplary, and as described above in the present disclosure, the regenerative braking system 120 involved in the present invention is not limited thereto.
在这些配备了再生制动系统120的车辆中,当制动踏板被踏下时,通过例如以上描述的踏板行程传感器152和/或角度传感器153来感应制动踏板的运动信息,并响应于此运动信息,通过前述控制单元110来运算驾驶者所需求的制动扭矩(当然,如果必要的话,还可以包括制动踏板的速度和/或加速度信息),并据此来分配再生制动扭矩和液压制动扭矩。基于再生制动扭矩和/或液压制动扭矩的施加使车辆减速。In these vehicles equipped with the regenerative braking system 120, when the brake pedal is depressed, the movement information of the brake pedal is sensed by, for example, the pedal stroke sensor 152 and/or the angle sensor 153 described above, and in response thereto Motion information, through the control unit 110 to calculate the braking torque required by the driver (of course, if necessary, it can also include the speed and/or acceleration information of the brake pedal), and according to this, distribute the regenerative braking torque and Hydraulic braking torque. The vehicle is decelerated based on application of regenerative braking torque and/or hydraulic braking torque.
作为有利的方式,控制单元110可被设置成优先分配使用再生制动扭矩使车辆制动,即整个混合制动系统被设置成优先使用再生制动进行制动。As an advantageous manner, the control unit 110 can be set to preferentially allocate and use regenerative braking torque to brake the vehicle, that is, the entire hybrid braking system is set to preferentially use regenerative braking for braking.
此时,控制单元110还可进一步地被设置成基于前述再生制动系统120的最大可再生制动扭矩进行再生制动扭矩的分配。At this time, the control unit 110 may be further configured to distribute the regenerative braking torque based on the aforementioned maximum regenerative braking torque of the regenerative braking system 120 .
前述再生制动系统的最大可再生制动扭矩取决于车辆再生制动系统120当前的最大能量回收能力,例如再生制动系统120中的电机的当前可提供最大扭矩、蓄电池充电率、电机驱动器的驱动功率,这些影响因素作为优选是采用基于木桶原理(短板效应)的实现,即再生制动系统120当前的最大能量回收能力取决于这些因素中的短板因素。这些电机当前可提供的最大扭矩、蓄电池充电率、电机驱动器的驱动功率等因素,可通过现有技术中公知的计算方式得到,并据此判断出再生制动系统120的当前的最大能量回收能力。The maximum regenerative braking torque of the aforementioned regenerative braking system depends on the current maximum energy recovery capability of the regenerative braking system 120 of the vehicle, for example, the current maximum torque that can be provided by the motor in the regenerative braking system 120, the charging rate of the battery, the The driving power and these influencing factors are preferably implemented based on the barrel principle (short board effect), that is, the current maximum energy recovery capability of the regenerative braking system 120 depends on the short board factor among these factors. Factors such as the maximum torque that these motors can currently provide, the charging rate of the battery, and the drive power of the motor driver can be obtained through known calculation methods in the prior art, and based on this, the current maximum energy recovery capability of the regenerative braking system 120 can be determined .
例如,若蓄电电池接近满充电状态,则由于无法充电超过满充电,因此再生制动系统的最大可再生制动扭矩减小;反之,若蓄电池接近空充电状态,则再生制动系统的最大可再生制动扭矩增大。For example, if the storage battery is close to a fully charged state, the maximum regenerative braking torque of the regenerative braking system decreases because it cannot be charged beyond full charge; conversely, if the battery is close to an empty charge state, the maximum Increased regenerative braking torque.
当控制单元110进行制动扭矩分配且再生制动系统120达到的制动结果仍不足以满足驾驶者所要求的制动需求时,则基于驾驶者所要求的制动扭矩与已分配至再生制动系统120的扭矩的差值扭矩来产生驱动信号,驱动所述直线电磁驱动器130,使其产生相应的推力,推动制动主缸140的活塞140a运动,从而产生制动力。When the control unit 110 distributes the braking torque and the braking result achieved by the regenerative braking system 120 is still not enough to meet the braking demand requested by the driver, based on the braking torque requested by the driver and the The differential torque of the torque of the actuating system 120 is used to generate a driving signal to drive the linear electromagnetic driver 130 to generate a corresponding thrust to push the piston 140a of the brake master cylinder 140 to generate a braking force.
在此例中,通过再生制动系统120以及主要由制动主缸140等部分构成的液压制动系统共同作用,实现驾驶者要求的车辆制动。In this example, the regenerative braking system 120 and the hydraulic braking system mainly composed of the master cylinder 140 work together to achieve the vehicle braking required by the driver.
当然,正如以上所描述的,当驾驶者所要求的制动扭矩被完全分配至再生制动系统120时,即使用再生制动即可满足驾驶者所要求的制动需求时,则不需要再依赖液压制动系统来进行制动,也即前述的直线电磁驱动器130在此种情况下将不再被驱动。Of course, as described above, when the braking torque requested by the driver is fully distributed to the regenerative braking system 120, that is, when the regenerative braking can meet the braking demand requested by the driver, there is no need to The hydraulic braking system is relied on for braking, that is, the aforementioned linear electromagnetic driver 130 will no longer be driven in this case.
图3所示为基于前述图1所示制动系统而实现的一个具体示例,其中前述图1中所提及的直线电磁驱动器130包括了可动部130a以及固定部130b(当然,固定部和可动部在图示中均为套设的,在图中3位于二者之间设置的壳体的两侧表面),该可动部130a被设计成在该直线电磁驱动器被驱动时产生推动所述制动主缸140的活塞140a的推力,从而推动活塞运动产生制动力。Figure 3 shows a specific example based on the brake system shown in Figure 1, wherein the linear electromagnetic actuator 130 mentioned in Figure 1 includes a movable part 130a and a fixed part 130b (of course, the fixed part and The movable parts are sleeved in the figure, and in the figure 3 is located on the two side surfaces of the housing disposed between the two), the movable part 130a is designed to generate a push when the linear electromagnetic driver is driven The thrust of the piston 140a of the brake master cylinder 140 pushes the piston to move to generate braking force.
图3中,示例性地表示出了制动主缸140的补偿液罐140e。In FIG. 3 , the compensation fluid tank 140e of the master cylinder 140 is shown as an example.
本例中,第二传递机构180构造为一T形的横置的“凸”状结构,具有一基底和一凸出基底的凸出部,所述基底与直线电磁驱动部130的可动部130a固定,例如通过螺栓等实现,使得该第二传递机构180与直线电磁驱动部130的可动部130a联动。前述凸出部被配置成凸出前述基底的形状,并朝向制动主缸140的方向凸出。In this example, the second transmission mechanism 180 is configured as a T-shaped horizontal "convex" structure with a base and a protrusion protruding from the base, the base and the movable part of the linear electromagnetic drive part 130 130 a is fixed, for example, by bolts, so that the second transmission mechanism 180 is linked with the movable part 130 a of the linear electromagnetic drive part 130 . The aforementioned protruding portion is configured in a shape protruding from the aforementioned base, and protrudes toward the direction of the master cylinder 140 .
当然,在另外的例子中,也可以不设置第二传递机构180,而是通过直线电磁驱动部130的可动部130a的运动直接推动前述制动主缸140的活塞140a运动。Of course, in another example, the second transmission mechanism 180 may not be provided, but the piston 140a of the brake master cylinder 140 is directly pushed to move by the movement of the movable part 130a of the linear electromagnetic drive part 130 .
在图3所示的制动系统中,直线电磁驱动器130的可动部130a与固定部130b之间的筒状外壳可作为直线电磁驱动器的外壳,同时,该外壳亦可同时或者与其他壳状部件一起为制动系统的组成部分提供支撑。In the brake system shown in Figure 3, the cylindrical casing between the movable part 130a and the fixed part 130b of the linear electromagnetic driver 130 can be used as the casing of the linear electromagnetic driver, and at the same time, the casing can also be used simultaneously or with other shell-shaped Together, the components provide support for the components of the brake system.
在该制动系统中,如图3所示,直线电磁驱动器130的可动部130a并非与前述的第一传递结构151(诸如一连杆)采用固定的连接方式,而是采用非固定连接方式,使得制动踏板150与直线电磁驱动器130之间形成机械解耦,从而实现制动踏板150与制动主缸140之间的机械解耦。In this braking system, as shown in FIG. 3, the movable part 130a of the linear electromagnetic driver 130 is not fixedly connected with the aforementioned first transmission structure 151 (such as a connecting rod), but is not fixedly connected. , so that a mechanical decoupling is formed between the brake pedal 150 and the linear electromagnetic driver 130 , so as to realize the mechanical decoupling between the brake pedal 150 and the master brake cylinder 140 .
一方面,保证车辆制动的线控实现。另一方面,当直线电磁驱动器130失效时,整个制动系统依然可以进行紧急情况下的制动以及恢复,防止出现制动安全事故。On the one hand, it ensures the realization of vehicle braking by wire control. On the other hand, when the linear electromagnetic driver 130 fails, the entire braking system can still perform emergency braking and recovery to prevent braking safety accidents.
图4所示为基于前述图1所示制动系统而实现的另一具体示例,其中前述图1中所提及的直线电磁驱动器130包括了可动部130a以及固定部130b,该可动部130a被设计成在该直线电磁驱动器被驱动时产生推动所述制动主缸140的活塞140a的推力,从而推动活塞运动产生制动力。Figure 4 shows another specific example based on the brake system shown in Figure 1, wherein the linear electromagnetic actuator 130 mentioned in Figure 1 includes a movable part 130a and a fixed part 130b, the movable part 130a is designed to generate thrust to push the piston 140a of the brake master cylinder 140 when the linear electromagnetic driver is driven, thereby pushing the piston to move to generate braking force.
在图3所示的制动系统的基础上,本例中的制动系统还包括了一制动感觉反馈机构,设置在所述的制动通路中,用于在制动需要发生时提供阻碍所述制动踏板150前进的阻抗力,该阻抗力被通过直接或间接的传递方式施加到所述制动踏板150上,从而向驾驶者提供制动感觉反馈,从而在制动需求发生时以有利的方式实现踏板制动感觉的反馈。On the basis of the braking system shown in Figure 3, the braking system in this example also includes a braking feeling feedback mechanism, which is arranged in the braking passage and is used to provide obstacles when braking needs occur. The resistance force of the brake pedal 150 is applied to the brake pedal 150 through direct or indirect transmission, so as to provide the driver with brake feeling feedback, so that when the brake demand occurs Feedback of the pedal braking feel is advantageously achieved.
作为一个示例,前述的制动感觉反馈机构藉由一弹性恢复机构来实现,如图4中所示的弹簧161,尤其是螺旋弹簧,此时承担着制动感觉反馈机构。当制动需求发生时(即制动踏板150被踏下时),尤其是开始阶段,使得前述第一传递机构151(如图所示为与制动踏板铰接的连杆)具有朝向直线电磁驱动器130的行程,此时通过前述的弹簧161提供阻碍其朝向直线电磁驱动器130的方向前进的阻抗力,从而向驾驶者提供制动感觉反馈。As an example, the aforementioned brake feeling feedback mechanism is realized by an elastic recovery mechanism, such as the spring 161 shown in FIG. 4 , especially a coil spring, which is responsible for the brake feel feedback mechanism at this time. When the brake demand occurs (that is, when the brake pedal 150 is stepped on), especially at the initial stage, the aforementioned first transmission mechanism 151 (as shown in the figure is a connecting rod hinged with the brake pedal) has a direction toward the linear electromagnetic drive. 130, at this time, the aforementioned spring 161 provides a resistance to prevent it from advancing toward the direction of the linear electromagnetic driver 130, thereby providing braking feeling feedback to the driver.
优选地,在图4所示的例子中,前述连杆151上设置有一阻挡部172,诸如与所述连杆151一体形成的或者经过安装设置在其上的,适于在所述连杆151受到制动踏板被踩踏时的力的传递而朝向所述直线电机驱动器130运动时能够使得弹簧161所产生的阻抗力被施加到该连杆151上,从而进一步施加到制动踏板150上,实现踏板制动感觉反馈的实现。Preferably, in the example shown in FIG. 4 , the aforementioned connecting rod 151 is provided with a blocking portion 172 , such as integrally formed with the connecting rod 151 or installed on it, suitable for the connecting rod 151 When the force transmitted by the brake pedal is stepped on and moves toward the linear motor driver 130, the resistance force generated by the spring 161 can be applied to the connecting rod 151, thereby further applied to the brake pedal 150, realizing Implementation of pedal brake feel feedback.
在进一步可选的方案中,在前述制动踏板150与直线电磁驱动器130之间还可以设置一个导向装置171,用于提供前述连杆151的运动导向,该导向装置171可被配置在多个位置,例如,在图4所示的例子中,该导向装置171被设置在前述弹簧161与所述直线电磁驱动器130之间,因此,该导向装置171同时还提供了所述弹簧161的固定位置,而弹簧161的另一端可固定或者非固定地抵接所述连杆151的阻挡部172上。In a further optional solution, a guide device 171 can also be provided between the aforementioned brake pedal 150 and the linear electromagnetic driver 130, for providing the movement guide of the aforementioned connecting rod 151, and the guide device 171 can be arranged in multiple position, for example, in the example shown in FIG. , and the other end of the spring 161 can abut against the blocking portion 172 of the connecting rod 151 fixedly or non-fixedly.
显然,直线电磁驱动器130通常会设置自身的运动导向装置,该导向装置的设计通常融入到直线电磁驱动器本身,在本公开中不再赘述。Apparently, the linear electromagnetic driver 130 is usually provided with its own motion guide device, and the design of the guide device is usually integrated into the linear electromagnetic driver itself, which will not be repeated in this disclosure.
在一些例子中,导向装置171构造为具有一个可容许所述连杆151通过的通孔的部件。在另外的一些例子中,该导向装置171还可以是构造成蜂窝球状的结构。当然,导向装置171的结构并非以此列举出的为限制。In some examples, the guide device 171 is configured as a component having a through hole that allows the connecting rod 151 to pass through. In some other examples, the guiding device 171 may also be configured as a honeycomb spherical structure. Of course, the structure of the guiding device 171 is not limited to the ones listed here.
在另一些实施例的方案中,前述制动感觉反馈机构还可以藉由一直线电磁驱动器来实现,在图5所表示的制动系统中,对该实施方案给予了示例说明。In some other embodiments, the aforementioned brake feeling feedback mechanism may also be realized by a linear electromagnetic driver. In the braking system shown in FIG. 5 , an example is given for this embodiment.
图5所示的制动系统中,作为制动感觉反馈机构的直线电磁驱动器包括以标号160a表示的可动部以及标号160b表示的固定部,该直线电磁驱动器被设置成在被驱动时经由其可动部160a来提供阻碍所述制动踏板150前进的阻抗力以向驾驶者提供制动感觉反馈。In the braking system shown in FIG. 5 , the linear electromagnetic driver as a brake feeling feedback mechanism includes a movable part represented by a symbol 160a and a fixed part represented by a symbol 160b, and the linear electromagnetic driver is configured to pass through the The movable part 160a is used to provide resistance against the advance of the brake pedal 150 so as to provide a braking feeling feedback to the driver.
应当理解,在本例中,如图5所示,作为制动感觉反馈机构的直线电磁驱动器,其驱动信号来源于车辆的控制单元,例如前述的控制单元110,由该控制单元110基于驾驶者对于制动踏板150的操作所要求的制动扭矩而产生。在另外的例子中,作为制动感觉反馈机构的直线电磁驱动器的驱动信号来源于一个另外的控制单元(如单独的一个用于控制制动反馈感觉的ECU)。It should be understood that, in this example, as shown in FIG. 5 , as the linear electromagnetic driver of the brake feeling feedback mechanism, its driving signal comes from the control unit of the vehicle, such as the aforementioned control unit 110, which is controlled by the control unit 110 based on the driver’s The braking torque required for the operation of the brake pedal 150 is generated. In another example, the driving signal of the linear electromagnetic driver serving as the brake feeling feedback mechanism comes from another control unit (such as a separate ECU for controlling the brake feedback feel).
优选地,由该直线电磁驱动器所产生的用于阻碍所述制动踏板150前进阻抗力与驾驶者所要求的制动扭矩被设置成按照设定的对应关系,并基于此来产生驱动信号。前述对应关系诸如线性关系、非线性关系等,或者可以是设定好的表格映射关系,。Preferably, the resistance force generated by the linear electromagnetic driver for preventing the brake pedal 150 from moving forward and the braking torque required by the driver are set in accordance with a set corresponding relationship, and a driving signal is generated based on this. The aforementioned corresponding relationship is such as a linear relationship, a nonlinear relationship, etc., or may be a set table mapping relationship.
优选地,图5所示的制动系统中还包括的作为第二推杆181,其第一端与所述作为制动感觉反馈机构的直线电磁驱动器的可动部160a固定并使得二者联动,第二端指向所述作为增压驱动器的直线电磁驱动器(主要由可动部130a、固定部130b组成,当然还包括内部的接线、接线端子等)的方向,并且与所述可动部130a相分离,二者之间在制动通路上间隔一定距离。Preferably, the brake system shown in FIG. 5 also includes a second push rod 181, the first end of which is fixed to the movable part 160a of the linear electromagnetic driver as the brake feeling feedback mechanism and the two are linked. , the second end points to the direction of the linear electromagnetic driver (mainly composed of the movable part 130a, the fixed part 130b, and of course also includes internal wiring, connection terminals, etc.) Separated from each other, there is a certain distance between the two on the braking path.
如图所示,作为第一传递机构的连杆151,其一端仍铰接至制动踏板150,另一端固定至所述第二推杆181的第一端。As shown in the figure, one end of the connecting rod 151 as the first transmission mechanism is still hinged to the brake pedal 150 , and the other end is fixed to the first end of the second push rod 181 .
如此,在制动踏板150被踩踏时,使得所述连杆151具有相应的行程,从而推动作为制动感觉反馈机构的直线电磁驱动器的可动部160a与第二推杆181联动朝向所述作为增压驱动器的直线电机驱动器的可动部130a运动,同时,接收到踏板运动传感器获取的制动踏板运动状态信息后,所述控制单元110进行运算并控制产生所述作为制动感觉反馈机构的直线电磁驱动器的驱动信号以及作为增压驱动器的直线电机驱动器的驱动信号,并据此使得两个直线电机分别工作在不同的模式:作为增压驱动器的直线电机驱动器受到驱动后产生推动所述制动主缸140的活塞140a运动的推力,而作为制动感觉反馈机构的直线电磁驱动器受到驱动后产生阻碍所述制动踏板150前进的阻抗力(亦表现为推力)并经由所述连杆151施加到制动踏板150上。In this way, when the brake pedal 150 is stepped on, the connecting rod 151 has a corresponding stroke, so as to push the movable part 160a of the linear electromagnetic driver as the brake feeling feedback mechanism and the second push rod 181 to move toward the The movable part 130a of the linear motor driver of the supercharging driver moves, and at the same time, after receiving the brake pedal motion state information obtained by the pedal motion sensor, the control unit 110 performs calculation and controls the generation of the brake feeling feedback mechanism. The driving signal of the linear electromagnetic driver and the driving signal of the linear motor driver as a booster driver, and accordingly make the two linear motors work in different modes: the linear motor driver as a booster driver is driven to generate a drive to push the brake The piston 140a of the master cylinder 140 is driven by the thrust of the piston 140a, and the linear electromagnetic driver as the brake feeling feedback mechanism is driven to generate resistance (also expressed as thrust) that hinders the advancement of the brake pedal 150 and passes through the connecting rod 151 applied to the brake pedal 150.
显然,如以上内容所描述的,即使作为增压驱动器的直线电机驱动器出现故障或者意外情况,仍然可由驾驶者通过更大力度的踩踏,使得连杆151的行程加大并进一步推动第二推杆181(第二推杆151与直线电磁驱动器的可动部160a联动),使其抵接与作为增压驱动器的直线电机驱动器的可动部130a联动的第二传递机构180,由第二传递机构180推动制动主缸140的活塞140a。从而将从制动踏板150的推力传递到制动主缸140的活塞140a上,推动其运动以产生制动力,实现意外或紧急情况下的车辆制动。Apparently, as described above, even if the linear motor driver used as the booster driver breaks down or is in an unexpected situation, the driver can still step on it with a greater force, so that the stroke of the connecting rod 151 is increased and the second push rod is further pushed 181 (the second push rod 151 is linked with the movable part 160a of the linear electromagnetic driver), so that it abuts against the second transmission mechanism 180 linked with the movable part 130a of the linear motor driver as a booster driver, and the second transmission mechanism 180 pushes the piston 140a of the master cylinder 140 . Thereby, the thrust from the brake pedal 150 is transmitted to the piston 140a of the brake master cylinder 140, and the piston 140a is pushed to move to generate braking force, so as to realize vehicle braking in an accident or emergency.
当然,在另一些实施例中,还可以不设置前述的第二推杆181,此种例子中,作为第一传递机构的连杆151的一端铰接至制动踏板150,其另一端固定至直线电磁驱动器的可动部160a上,当然二者之间的连接可采用适当的结构来配合,诸如在连杆151上、与可动部160a连接的位置被设置成具有较大的尺寸,从而利于直接通过螺钉或者焊接方式与可动部160a连接,但并不以此为限制。Of course, in some other embodiments, the aforementioned second push rod 181 may not be provided. In this case, one end of the connecting rod 151 as the first transmission mechanism is hinged to the brake pedal 150, and the other end is fixed to the straight line On the movable part 160a of the electromagnetic driver, of course, the connection between the two can be matched with an appropriate structure, such as on the connecting rod 151, the position connected with the movable part 160a is set to have a larger size, thereby facilitating It is directly connected to the movable part 160a by screws or welding, but it is not limited thereto.
显然,在另外的一些实施例中,前述的制动感觉反馈机构还可以是藉由至少一个弹性恢复机构161和至少一个直线电磁驱动器(主要由160a、160b组成)的组合来实现,该至少一个弹性恢复机构161和至少一个直线电磁驱动器共同或者单独提供阻碍所述制动踏板前进的阻抗力以向驾驶者提供制动感觉反馈。作为优选的方案,前述至少一个弹性恢复机构161和至少一个直线电磁驱动器中,所述至少一个直线电磁驱动器可被设置成更加接近所述制动踏板150,这样实现的制动系统在图6所示的例子中做了相应表达。Obviously, in some other embodiments, the aforementioned brake feeling feedback mechanism can also be realized by a combination of at least one elastic recovery mechanism 161 and at least one linear electromagnetic driver (mainly composed of 160a, 160b), the at least one The elastic recovery mechanism 161 and the at least one linear electromagnetic driver jointly or independently provide the resistance against the advancement of the brake pedal to provide the driver with a braking feeling feedback. As a preferred solution, among the aforementioned at least one elastic recovery mechanism 161 and at least one linear electromagnetic driver, the at least one linear electromagnetic driver can be arranged closer to the brake pedal 150, and the brake system realized in this way is shown in FIG. 6 The corresponding expression is shown in the example shown.
显然,这样的组合实现方式,达到更加有利的制动感觉反馈的效果,是本领域人员根据本发明的教导所容易实现的。Apparently, such a combined implementation method to achieve a more favorable effect of brake feeling feedback is easily realized by those skilled in the art according to the teaching of the present invention.
而在另一些实施例中,前述的制动感觉反馈机构还可以通过回力弹簧(扭转弹簧)来实现,此时该回力弹簧可直接设置在如图1或图2,或者在更多的实施例中,布置在诸如角度传感器153附近的位置,该位置通常还布置有一个铰链,回力弹簧呈围绕弹簧圆心方向的圆周运动,而非串联时候的直线运动,如此的方式是现有的诸如Toyota公司的制动踏板总成中所采用的,在本公开的内容中不再赘述。In some other embodiments, the aforementioned brake feeling feedback mechanism can also be realized by a return force spring (torsion spring). At this time, the return force spring can be directly arranged on the Among them, it is arranged at a position near the angle sensor 153, where a hinge is usually arranged, and the return spring moves in a circle around the direction of the center of the spring, rather than a linear movement when connected in series. Such a method is an existing method such as Toyota The ones used in the brake pedal assembly will not be described in detail in this disclosure.
显然,在另一些例子中,前述的回力弹簧和螺旋弹簧的实施方案还可以同时在一个制动系统中实现。甚至还可以与前述的作为制动感觉反馈机构的直线电磁驱动器同时设置。Apparently, in some other examples, the aforementioned implementations of the return spring and the helical spring can also be implemented in one braking system at the same time. It can even be arranged simultaneously with the above-mentioned linear electromagnetic driver as the braking feeling feedback mechanism.
又或者是作为制动感觉反馈机构的直线电磁驱动器,与前述的回力弹簧或螺旋弹簧中的一种,进行复合设置,共同设置在车辆的制动通路中,提供制动感觉反馈的实现。Or the linear electromagnetic driver as the brake feeling feedback mechanism is combined with one of the aforementioned return springs or coil springs, and is jointly arranged in the braking passage of the vehicle to provide the realization of the brake feeling feedback.
同时,在以上或者以下描述的多个实施方案中,该回力弹簧的设计方案可以同时配置在这些制动系统中,应当理解,这样的设计并不会导致或者构成复杂设计,而且对于现有的设计来说,在本发明所提出的前述教导下,将回力弹簧作为恢复机构的一部分应用在前述角度传感器153所在的位置或者附近的位置,用于一方面提供制动感觉反馈、另一方面提供制动踏板复位的恢复力,是为本领域技术人员所容易理解和实现的。At the same time, in the multiple embodiments described above or below, the design of the return spring can be configured in these braking systems at the same time. It should be understood that such a design will not lead to or constitute a complicated design, and for the existing In terms of design, under the aforementioned teachings proposed by the present invention, the return force spring is used as a part of the recovery mechanism at the position where the aforementioned angle sensor 153 is located or near, so as to provide feedback on braking feeling on the one hand and provide feedback on the other hand. The restoring force of the brake pedal reset is easily understood and realized by those skilled in the art.
显然,应当理解,在其他的实施例中,螺旋弹簧还可以被配置在其他位置,根据本发明的前述一个或多个实施例的教导,为了使得该螺旋弹簧产生阻碍踏板前进的阻抗力,其位置和连接关系应当是被理解和实现的。Obviously, it should be understood that in other embodiments, the coil spring can also be arranged in other positions. According to the teaching of one or more embodiments of the present invention, in order to make the coil spring generate resistance to prevent the pedal from advancing, its Location and connection relationships should be understood and realized.
本公开中,还提出了一种基于图2所示制动系统的一个具体实现,如图7所示,在该制动系统中,前述图2中所提及的直线电磁驱动器130包括了可动部130a以及固定部130b(当然,同样地,固定部和可动部在图示中均为套设的,在图中7位于二者之间设置的壳体的两侧表面),该可动部130a被设计成在该直线电磁驱动器被驱动时产生推动所述制动主缸140的活塞140a的推力,从而推动活塞运动产生制动力。In this disclosure, a specific implementation based on the braking system shown in FIG. 2 is also proposed. As shown in FIG. 7, in this braking system, the linear electromagnetic driver 130 mentioned in FIG. The movable part 130a and the fixed part 130b (of course, similarly, both the fixed part and the movable part are sheathed in the figure, and 7 is located on both side surfaces of the housing between the two in the figure). The moving part 130a is designed to generate thrust to push the piston 140a of the brake master cylinder 140 when the linear electromagnetic driver is driven, so as to push the piston to move to generate braking force.
图7中,示例性地表示出了制动主缸140的补偿液罐140e。In FIG. 7 , the compensation fluid tank 140e of the master cylinder 140 is shown as an example.
本例中,第二传递机构180仍然构造为一T形的横置的“凸”状结构,具有一基底和一凸出基底的凸出部,所述基底与直线电磁驱动部130的可动部130a固定,例如通过螺栓等实现,使得该第二传递机构180与直线电磁驱动部130的可动部130a联动。前述凸出部被配置成凸出前述基底的形状,并朝向制动主缸140的方向凸出。In this example, the second transmission mechanism 180 is still configured as a T-shaped horizontal "convex" structure, with a base and a protrusion protruding from the base, the base and the movable part of the linear electromagnetic drive part 130 The part 130a is fixed, for example, by bolts, so that the second transmission mechanism 180 is linked with the movable part 130a of the linear electromagnetic drive part 130 . The aforementioned protruding portion is configured in a shape protruding from the aforementioned base, and protrudes toward the direction of the master cylinder 140 .
当然,在另外的例子中,也可以不设置第二传递机构180,而是通过直线电磁驱动部130的可动部130a的运动直接推动前述制动主缸140的活塞140a运动。Of course, in another example, the second transmission mechanism 180 may not be provided, but the piston 140a of the brake master cylinder 140 is directly pushed to move by the movement of the movable part 130a of the linear electromagnetic drive part 130 .
在图7所示的制动系统中,直线电磁驱动器130的可动部130a与固定部130b之间的筒状外壳可作为直线电磁驱动器的外壳,同时,该外壳亦可同时或者与其他壳状部件一起为制动系统的组成部分提供支撑。In the brake system shown in Figure 7, the cylindrical casing between the movable part 130a and the fixed part 130b of the linear electromagnetic driver 130 can be used as the casing of the linear electromagnetic driver, and at the same time, the casing can also be used simultaneously or with other shell-shaped Together, the components provide support for the components of the braking system.
本例的制动系统中还包括了一个再生制动系统120,正如前述描述的,再生制动系统120被配置用于通过再生制动使得车辆减速。The braking system of this example also includes a regenerative braking system 120 , as described above, the regenerative braking system 120 is configured to decelerate the vehicle through regenerative braking.
再生制动系统120,诸如包括了蓄电池、电机、电机驱动器的再生制动系统,通过再生制动使车辆制动并产生电能,存储在蓄电池内。在该类的再生制动过程中,车辆的电机在再生制动时被用作发电机,抵抗车辆在运动方向上的行驶。The regenerative braking system 120 , such as a regenerative braking system including a battery, a motor, and a motor driver, brakes the vehicle through regenerative braking and generates electrical energy, which is stored in the battery. During this type of regenerative braking, the vehicle's electric motor is used as a generator during regenerative braking, resisting the vehicle's travel in the direction of motion.
当然,正如以上所描述的,再生制动系统120的实现并不以此为限制,还可以是包括飞轮储能装置或者压缩空气储能装置的再生制动系统,根据本发明的教导,这些再生制动系统在本发明的制动系统中的应用是容易实现的,在本公开中不再赘述。Of course, as described above, the realization of the regenerative braking system 120 is not limited thereto, and it may also be a regenerative braking system including a flywheel energy storage device or a compressed air energy storage device. According to the teaching of the present invention, these regenerative braking systems The application of the braking system in the braking system of the present invention is easy to realize, and will not be repeated in this disclosure.
在这些具有再生制动系统120的制动系统中,控制单元110被配置用于进行再生制动扭矩的分配,当驾驶者踩踏制动踏板150所要求的制动扭矩大于再生制动系统的最大可再生制动扭矩时,二者之间的差值被该控制单元110分配至通过制动主缸140来产生制动力从而达到驾驶者所要求的制动需求,此时控制单元110基于前述差值来产生驱动所述作为增压驱动器的直线电磁驱动器的驱动信号,使得该直线电磁驱动器在被驱动时产生推动所述制动主缸140的活塞140a运动的推力。In these braking systems with the regenerative braking system 120, the control unit 110 is configured to distribute the regenerative braking torque. When the driver steps on the brake pedal 150, the required braking torque is greater than the maximum regenerative braking system When the braking torque can be regenerated, the difference between the two is distributed by the control unit 110 to generate braking force through the master cylinder 140 so as to achieve the braking demand required by the driver. At this time, the control unit 110 based on the aforementioned difference value to generate a drive signal to drive the linear electromagnetic driver as a boost driver, so that the linear electromagnetic driver generates a thrust to push the piston 140a of the brake master cylinder 140 to move when driven.
显然,在图7所表示的制动系统中,以上公开的多个实施例中所描述的制动感觉反馈机构,尤其是图4、图5、图6所描述的制动感觉反馈机构,可以是以有利的方式应用到本例的制动系统中。根据本公开以上实施方式的教导,这样的应用是容易实现的。Apparently, in the braking system shown in FIG. 7 , the brake feeling feedback mechanism described in the multiple embodiments disclosed above, especially the brake feeling feedback mechanism described in FIG. 4 , FIG. 5 , and FIG. 6 , can is applied in an advantageous manner to the braking system of the present example. Based on the teachings of the above embodiments of the present disclosure, such applications are readily achievable.
在以上描述的一个或多个实施例中,尤其是如图1-图7所示的制动系统中,作为增压驱动器的直线电磁驱动器130,其可动部两侧设置容许气体流通的通道,以利于直线电磁驱动器130的可动部的运动。这样的通道,诸如在可动部与其壳体之间留有一定微小间隙,或者在前述设置的第二传递机构180上形成或者设置容许气体通过的通孔,或者在所述壳体上位于可动部的两侧安装额外的气体通过管路等等。总之,这样的气体通路设置是为了使得作为增压驱动器的直线电磁驱动器130的可动部得以便利地运动,而不会受到太大的阻力,或者由于壳体的密闭设计而导致无法移动。In one or more embodiments described above, especially in the braking system shown in Figures 1-7, the linear electromagnetic actuator 130 as a booster actuator is provided with channels on both sides of its movable part to allow gas circulation , so as to facilitate the movement of the movable part of the linear electromagnetic driver 130 . Such a channel, such as leaving a certain small gap between the movable part and its housing, or forming or setting a through hole that allows gas to pass through the aforementioned second transmission mechanism 180, or a position on the housing that can Install additional gas through pipes and so on on both sides of the moving part. In a word, such a gas passage is provided to make the movable part of the linear electromagnetic driver 130 as a booster driver move conveniently without too much resistance or being unable to move due to the airtight design of the casing.
同样,在设计了作为制动感觉反馈机构的直线电磁驱动器例子中,同样可设置类似前述的气体通路以利于其可动部的运动。Similarly, in the case of designing a linear electromagnetic actuator as a brake feeling feedback mechanism, a gas passage similar to the above can also be provided to facilitate the movement of its movable part.
在以上所描述的各个实施方式中,制动需求的产生均依赖于驾驶者对于制动踏板的踩踏操作,也即车辆的制动时处于一种被动触发的状态,需要由驾驶者根据实际驾驶情况加以判断并主动踩踏制动踏板,从而实施制动。In each of the above-described embodiments, the generation of the braking demand depends on the driver's stepping on the brake pedal, that is, the vehicle is in a state of passive triggering when braking, and the driver needs to use it according to the actual driving. The situation is judged and the brake pedal is actively stepped on to implement the brake.
然而,这样的制动方式已经有所发展,在一些车辆中已经配备了自动驾驶系统,诸如GOOGLE公司的无人驾驶汽车(Google Driverless Car)配备的自动驾驶系统,利用照相机、雷达感应器和激光测距机来感知车辆周围环境,并根据感知所获得的道路、车辆位置和障碍物信息,使用详细地图来为前方的道路导航,控制车辆的转向和速度,从而使车辆能够安全、可靠地在道路上行驶。However, such braking methods have been developed, and some vehicles have been equipped with automatic driving systems, such as the self-driving system equipped with Google Driverless Car, which uses cameras, radar sensors and lasers. The rangefinder is used to perceive the surrounding environment of the vehicle, and according to the road, vehicle position and obstacle information obtained by the perception, use the detailed map to navigate the road ahead, control the steering and speed of the vehicle, so that the vehicle can safely and reliably travel driving on the road.
在这些自动驾驶系统中,具有了使车辆减速的功能实现以及应用需求,因此,在这些配备了自动驾驶系统的车辆中,依然可配置以上公开中描述的一个或多个实施方式的制动系统,由控制单元110接收来自自动驾驶系统的制动需求信号,并据此产生驱动所述作为增压驱动器的直线电机驱动器的驱动信号,如前所描述的,这些直线电磁驱动器受驱动后产生推动制动主缸的活塞运动的推力,以直接或间接的传递方式施加到活塞上,使活塞运动从而产生制动力。In these automatic driving systems, there are functional realizations and application requirements for decelerating the vehicle. Therefore, in these vehicles equipped with automatic driving systems, the braking system of one or more embodiments described in the above publications can still be configured. , the control unit 110 receives the braking demand signal from the automatic driving system, and accordingly generates a driving signal to drive the linear motor driver as a booster driver. As described above, these linear electromagnetic drivers are driven to generate push The thrust of the piston movement of the brake master cylinder is applied to the piston by direct or indirect transmission, so that the piston moves to generate braking force.
如图8所示的例子,示例性地表达了该种方式的制动系统的实现,其中标号300示例性地表示配置在车辆中的自动驾驶系统。The example shown in FIG. 8 exemplarily expresses the implementation of the braking system in this manner, wherein the reference number 300 exemplarily represents the automatic driving system configured in the vehicle.
在另一些尚未配备自动驾驶系统,但配备了辅助驾驶系统的车辆中,诸如具有自动泊车系统或模块的车辆中,利用照相机、雷达感应器和激光测距机来感知车辆周围环境及停车位,并根据感知结果来控制车辆的转向和速度,使得车辆平稳、安全停泊在车位内。In other vehicles that are not equipped with automatic driving systems, but are equipped with auxiliary driving systems, such as vehicles with automatic parking systems or modules, cameras, radar sensors and laser rangefinders are used to perceive the surrounding environment of the vehicle and parking spaces , and control the steering and speed of the vehicle according to the perception results, so that the vehicle can be parked in the parking space smoothly and safely.
在这些辅助驾驶系统中,具有了使车辆减速的功能实现以及应用需求,因此,在这些配备了辅助驾驶系统的车辆中,依然可配置以上公开中描述的一个或多个实施方式的制动系统,由控制单元110接收来自辅助驾驶系统的制动需求信号,并据此产生驱动所述作为增压驱动器的直线电机驱动器的驱动信号,如前所描述的,这些直线电磁驱动器受驱动后产生推动制动主缸的活塞运动的推力,以直接或间接的传递方式施加到活塞上,使活塞运动从而产生制动力。In these assisted driving systems, there are functions and application requirements for decelerating the vehicle. Therefore, in these vehicles equipped with assisted driving systems, the braking system of one or more embodiments described in the above publications can still be configured. , the control unit 110 receives the braking demand signal from the assisted driving system, and accordingly generates a driving signal for driving the linear motor driver as a booster driver. As described above, these linear electromagnetic drivers are driven to generate push The thrust of the piston movement of the brake master cylinder is applied to the piston by direct or indirect transmission, so that the piston moves to generate braking force.
如图9所示的例子,示例性地表达了该种方式的制动系统的实现,其中标号200示例性地表示配置在车辆中的辅助驾驶系统。The example shown in FIG. 9 exemplarily expresses the realization of the braking system in this manner, wherein the reference number 200 exemplarily represents the auxiliary driving system configured in the vehicle.
结合图10所示的例子,本公开还提出一种用于车辆的制动系统,尤其是在前述表达的具有直线电磁驱动器作为制动感觉反馈机构的例子中(如图5、图6所示),作为第一传递机构的连杆151被设置成与前述图5、图6中所描述的与作为制动感觉反馈机构的直线电磁驱动器的可动部160a联动的第二推杆181相分离,使得制动踏板150与该第二推杆181之间实现机械解耦。In combination with the example shown in FIG. 10 , the present disclosure also proposes a braking system for a vehicle, especially in the aforementioned example with a linear electromagnetic driver as the brake feeling feedback mechanism (as shown in FIGS. 5 and 6 . ), the connecting rod 151 as the first transmission mechanism is set to be separated from the second push rod 181 linked with the movable part 160a of the linear electromagnetic driver as the brake feeling feedback mechanism described in the aforementioned Fig. 5 and Fig. 6 , so that mechanical decoupling is realized between the brake pedal 150 and the second push rod 181 .
在一些不设置第二推杆181的例子中,该作为第一传递机构的连杆151实际上是与所述作为制动感觉反馈机构的直线电磁驱动器的可动部之间形成机械解耦。In some examples where the second push rod 181 is not provided, the connecting rod 151 as the first transmission mechanism actually forms a mechanical decoupling with the movable part of the linear electromagnetic driver as the braking feeling feedback mechanism.
在这样实现的例子中,前述连杆151与第二推杆181或者可动部160a之间设置成解耦,也就是说,在一些例子中,制动踏板150与该作为制动感觉反馈机构的直线电磁驱动器的可动部160a之间形成机械解耦,这样方式更加有利的是应用到具有自动驾驶系统或者辅助驾驶系统的例子中,如此,一方面,在自动驾驶系统或者辅助驾驶系统发出表达制动需求的信号时,控制单元110得以控制分别产生驱动信号以驱动作为制动感觉反馈机构的直线电磁驱动器产生阻碍制动踏板150前进的阻抗力以及驱动作为增压驱动器的直线电磁驱动器产生推动制动主缸的活塞141a运动的推力,另一方面,此时由于本例中设置的解耦关系的存在,使得此时产生的阻抗力将不会被传递至连杆151从而到达制动踏板150上,提高驾驶的感觉,防止在自动驾驶/辅助驾驶过程中需要制动时出现制动踏板150自动振动或者摆动的问题。In the example realized in this way, the aforesaid connecting rod 151 and the second push rod 181 or the movable part 160a are set to be decoupled, that is to say, in some examples, the brake pedal 150 and the brake pedal 150 serve as a brake feeling feedback mechanism. A mechanical decoupling is formed between the movable parts 160a of the linear electromagnetic drive. This method is more advantageously applied to examples with an automatic driving system or an assisted driving system. In this way, on the one hand, when the automatic driving system or the assisted driving system sends When expressing the braking demand signal, the control unit 110 is controlled to generate drive signals to drive the linear electromagnetic driver as a brake feeling feedback mechanism to generate resistance that hinders the advance of the brake pedal 150 and to drive the linear electromagnetic driver as a booster driver to generate resistance. The thrust that pushes the piston 141a of the brake master cylinder to move, on the other hand, due to the existence of the decoupling relationship set in this example, the resistance force generated at this time will not be transmitted to the connecting rod 151 to reach the braking force. On the pedal 150, the feeling of driving is improved, and the problem that the brake pedal 150 automatically vibrates or swings when braking is required during automatic driving/assisted driving is prevented.
此时,本例中,优选地,在制动系统中可设置至少一个弹性恢复装置,例如扭转弹簧、螺旋弹簧等作为制动感觉反馈机构,例如可设置在邻近角度传感器153所在的位置,一方面在制动需求发生时提供阻碍制动踏板前进的阻抗力,另一方面提供制动踏板进行复位的恢复力(其实是在对制动踏板的踩踏操作消除时)。At this time, in this example, preferably, at least one elastic recovery device, such as a torsion spring, a coil spring, etc., can be set in the braking system as a brake feeling feedback mechanism, for example, it can be set at a position adjacent to the angle sensor 153, a On the one hand, when the braking demand occurs, it provides the resistance that hinders the advance of the brake pedal, and on the other hand, it provides the restoring force for the brake pedal to reset (in fact, when the stepping operation on the brake pedal is eliminated).
这样的例子在图10所示的制动系统了作了具体描述,该例子的制动系统中设置有前述的连杆151。Such an example is specifically described in the braking system shown in FIG. 10 , and the aforementioned connecting rod 151 is arranged in the braking system of this example.
在前述图8、图9所示的例子中,当然可以包括前述图1-图7中关于制动感觉反馈机构的设置,还可以包括前述关于再生制动系统120的设计。In the above-mentioned examples shown in FIG. 8 and FIG. 9 , of course, the setting of the brake feeling feedback mechanism in the above-mentioned FIG. 1-FIG. 7 may be included, and the above-mentioned design of the regenerative braking system 120 may also be included.
显然,如图10所示,即使存在本例的解耦关系,当作为增压驱动器的直线电磁驱动器失效时,依然可通过驾驶者加大踩踏制动踏板150的力度,使得连杆151的行程增大,从而推动其在制动通路上朝向前述作为增压驱动器的直线电磁驱动器运动(此时可动部160a与第二推杆181联动),推动其可动部130a在制动通路上朝向所述制动主缸140的活塞140a运动,从而推动活塞140a运动,产生制动力。Obviously, as shown in Figure 10, even if there is a decoupling relationship in this example, when the linear electromagnetic drive as the booster drive fails, the driver can still step on the brake pedal 150 to increase the strength of the connecting rod 151. increase, thereby pushing it to move toward the above-mentioned linear electromagnetic driver as a booster driver on the braking passage (at this time, the movable part 160a is linked with the second push rod 181), and pushing its movable part 130a toward The piston 140a of the brake master cylinder 140 moves, thereby pushing the piston 140a to move and generating braking force.
根据以上本公开的内容,本发明还提出一种车辆,包括用于驱动车辆行进的燃油机驱动系统,诸如柴油机或者汽油机驱动系统,还包括前述公开的任意一种的用于车辆的制动系统。According to the content of the present disclosure above, the present invention also proposes a vehicle, including a fuel engine drive system for driving the vehicle, such as a diesel engine or a gasoline engine drive system, and also includes any one of the brake systems for vehicles disclosed above .
在另外的例子中,前述提及的车辆还可以还包括由电机提供车辆行进驱动的电机驱动系统,此例中的车辆将是一种混合动力车辆。In another example, the above-mentioned vehicle may further include a motor drive system in which the motor provides driving force for the vehicle, and the vehicle in this example will be a hybrid vehicle.
根据以上本公开的内容,本发明还涉及一种新能源车辆,其包括一由电机提供车辆行进驱动的电机驱动系统,还包括前述公开的任意一种的用于车辆的制动系统。According to the content of the present disclosure above, the present invention also relates to a new energy vehicle, which includes a motor drive system for driving the vehicle by a motor, and also includes any one of the brake systems for the vehicle disclosed above.
虽然本发明已以较佳实施例揭露如上,然其并非用以限定本发明。本发明所属技术领域中具有通常知识者,在不脱离本发明的精神和范围内,当可作各种的更动与润饰。因此,本发明的保护范围当视权利要求书所界定者为准。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Those skilled in the art of the present invention can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be defined by the claims.
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