CN105013331A - Preparation method of asymmetric PDMS/PVDF blend pervaporation membrane - Google Patents
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- 239000012528 membrane Substances 0.000 title claims abstract description 88
- 239000004205 dimethyl polysiloxane Substances 0.000 title claims abstract description 84
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 title claims abstract description 84
- 239000002033 PVDF binder Substances 0.000 title claims abstract description 68
- 229920002981 polyvinylidene fluoride Polymers 0.000 title claims abstract description 68
- 238000005373 pervaporation Methods 0.000 title claims abstract description 57
- 238000002360 preparation method Methods 0.000 title claims abstract description 8
- 235000013870 dimethyl polysiloxane Nutrition 0.000 title claims 9
- CXQXSVUQTKDNFP-UHFFFAOYSA-N octamethyltrisiloxane Chemical compound C[Si](C)(C)O[Si](C)(C)O[Si](C)(C)C CXQXSVUQTKDNFP-UHFFFAOYSA-N 0.000 title claims 7
- 238000004987 plasma desorption mass spectroscopy Methods 0.000 title claims 7
- 239000000203 mixture Substances 0.000 title abstract description 9
- 238000005266 casting Methods 0.000 claims abstract description 40
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims abstract description 34
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 claims abstract description 18
- -1 polydimethylsiloxane Polymers 0.000 claims abstract description 10
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 25
- 239000008367 deionised water Substances 0.000 claims description 17
- 229910021641 deionized water Inorganic materials 0.000 claims description 17
- 238000001704 evaporation Methods 0.000 claims description 16
- 230000008020 evaporation Effects 0.000 claims description 14
- 238000003756 stirring Methods 0.000 claims description 14
- 239000011521 glass Substances 0.000 claims description 12
- 238000010907 mechanical stirring Methods 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 7
- 238000007872 degassing Methods 0.000 claims description 6
- 239000005357 flat glass Substances 0.000 claims description 6
- 230000002431 foraging effect Effects 0.000 claims description 6
- 238000009849 vacuum degassing Methods 0.000 claims description 6
- 239000013557 residual solvent Substances 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 3
- 230000032683 aging Effects 0.000 claims description 2
- 230000004907 flux Effects 0.000 abstract description 16
- 239000000463 material Substances 0.000 abstract description 11
- 230000002209 hydrophobic effect Effects 0.000 abstract description 4
- 238000002156 mixing Methods 0.000 abstract description 3
- 239000000243 solution Substances 0.000 description 42
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 24
- 238000000926 separation method Methods 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 5
- 239000000654 additive Substances 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 229920000555 poly(dimethylsilanediyl) polymer Polymers 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 150000003961 organosilicon compounds Chemical class 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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- 238000009864 tensile test Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及膜的制备技术领域,具体涉及一种非对称PDMS/PVDF共混渗透汽化膜的制备方法。The invention relates to the technical field of membrane preparation, in particular to a method for preparing an asymmetric PDMS/PVDF blended pervaporation membrane.
背景技术Background technique
膜分离技术具备以下诸多优点,如:相对于传统分离技术,耗能低、成本少、高效、环保,可同时回收料液中含量低、价值高的物质,也可同时与蒸馏、结晶、萃取、吸收等分离过程耦合。近年来,已被广泛应用于工业生产及日常生活中,人们对于膜分离技术的研究也越来越重视。Membrane separation technology has the following advantages, such as: compared with traditional separation technology, it has low energy consumption, low cost, high efficiency, and environmental protection. , absorption and other separation process coupling. In recent years, it has been widely used in industrial production and daily life, and people pay more and more attention to the research of membrane separation technology.
聚二甲基硅氧烷(PDMS)是一种化学稳定的高分子有机硅化合物,它具有耐热耐寒性、强疏水性能、良好的运动性和振动性、抗溶剂性能、耐高低温、耐臭氧、憎水等诸多优异性能。同时,PDMS的成本低,无毒,不易挥发,因此PDMS被广泛用于制备优先透有机物的均质对称渗透汽化膜。Polydimethylsiloxane (PDMS) is a chemically stable polymer organosilicon compound, which has heat and cold resistance, strong hydrophobicity, good movement and vibration, solvent resistance, high and low temperature resistance, and Ozone, hydrophobic and many other excellent properties. At the same time, PDMS is low in cost, non-toxic, and not volatile, so PDMS is widely used to prepare homogeneous and symmetrical pervaporation membranes that preferentially permeate organic matter.
但是PDMS膜通量不够大,强度较差。对于PDMS膜的这些不足,人们普遍是通过膜改性来改善膜的性能,诸如,表面改性、共混、后处理等方法来对膜进行改性。However, the flux of PDMS membrane is not large enough and its strength is poor. For these deficiencies of PDMS membranes, it is common to improve the performance of the membrane by membrane modification, such as surface modification, blending, post-treatment and other methods to modify the membrane.
聚偏二氟乙烯(PVDF)是一种新型氟碳热塑性塑料,作为膜材料因其优异的性能已受到很大的关注,相对于其他商业化的聚合物材料具有机械强度高,热稳定性,耐化学性,和疏水性高等特点。因此,PVDF被广泛应用于膜分离领域。可采用浸没沉淀法制备非对称渗透汽化膜。Polyvinylidene fluoride (PVDF) is a new type of fluorocarbon thermoplastic. As a membrane material, it has received great attention because of its excellent performance. Compared with other commercial polymer materials, it has high mechanical strength and thermal stability. Chemical resistance, and high hydrophobicity. Therefore, PVDF is widely used in the field of membrane separation. Asymmetric pervaporation membranes can be prepared by immersion precipitation method.
发明内容Contents of the invention
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本发明提供一种非对称PDMS/PVDF共混渗透汽化膜的制备方法,本发明是以聚偏二氟乙烯(PVDF)为致孔膜材料,引入聚二甲基硅氧烷(PDMS)进行共混,制备非对称PDMS/PVDF共混渗透汽化膜,以改善PDMS膜通量不够大,强度差等问题。Aiming at the deficiencies of the prior art, the present invention provides a method for preparing an asymmetric PDMS/PVDF blended pervaporation membrane. The present invention uses polyvinylidene fluoride (PVDF) as the porous membrane material, and introduces polydimethylsilane Oxygen (PDMS) was blended to prepare asymmetric PDMS/PVDF blended pervaporation membranes to improve the problems of insufficient flux and poor strength of PDMS membranes.
(二)技术方案(2) Technical solution
为实现以上目的,本发明通过以下技术方案予以实现:To achieve the above object, the present invention is achieved through the following technical solutions:
一种非对称PDMS/PVDF共混渗透汽化膜的铸膜液,所述铸膜液由以下重量份的原料组成:A casting solution of an asymmetric PDMS/PVDF blended pervaporation membrane, the casting solution is composed of the following raw materials in parts by weight:
聚偏二氟乙烯 10~18Polyvinylidene fluoride 10~18
N,N-二甲基乙酰胺 50~60N,N-Dimethylacetamide 50~60
聚二甲基硅氧烷和四氢呋喃的质量比为1:10The mass ratio of polydimethylsiloxane and tetrahydrofuran is 1:10
非对称PDMS/PVDF共混渗透汽化膜铸膜液的制备方法,包括以下步骤:A method for preparing an asymmetric PDMS/PVDF blended pervaporation membrane casting liquid, comprising the following steps:
S1、将聚偏二氟乙烯和N,N-二甲基乙酰胺在80℃水浴,机械搅拌的条件下,充分溶解,取出该铸膜液,密封,置于80℃的烘箱中熟化20-30小时;S1. Fully dissolve polyvinylidene fluoride and N,N-dimethylacetamide in a water bath at 80°C with mechanical stirring, take out the casting solution, seal it, and place it in an oven at 80°C for aging for 20- 30 hours;
S2、将聚二甲基硅氧烷溶解于四氢呋喃中,25℃下搅拌1~2小时,使二者混合均匀;S2. Dissolving polydimethylsiloxane in tetrahydrofuran and stirring at 25°C for 1-2 hours to mix the two evenly;
S3、将步骤S1溶液从烘箱中取出,冷却至室温,加入步骤S2溶液,室温下,搅拌3-5小时,使各组分混合均匀,即得铸膜液。S3. Take the solution of step S1 out of the oven, cool to room temperature, add the solution of step S2, and stir for 3-5 hours at room temperature to mix the components evenly to obtain the casting solution.
应用上述获得的铸膜液制备PDMS/PVDF共混渗透汽化膜的方法,包括以下步骤:The method for preparing the PDMS/PVDF blended pervaporation membrane by using the casting solution obtained above comprises the following steps:
S1、首先将混合均匀的铸膜液静置24小时以充分脱出体系内气泡,采用超声脱泡或真空脱泡1~2小时;S1. First, let the uniformly mixed casting solution stand for 24 hours to fully remove the air bubbles in the system, and use ultrasonic degassing or vacuum degassing for 1 to 2 hours;
S2、将配制好的铸膜液用刮刀均匀的刮涂在干净平整的玻璃板上,于空气中蒸发,然后将玻璃板放入凝胶浴中,膜固化脱离玻璃板后,取出置于去离子水中浸泡72小时,完全脱出膜中残留溶剂,最后取出置于无尘室中晾干。S2. Apply the prepared film casting solution evenly on a clean and flat glass plate with a scraper, evaporate in the air, and then put the glass plate in a gel bath. After the film solidifies and separates from the glass plate, take it out and place it in a Soak in deionized water for 72 hours to completely remove the residual solvent in the film, and finally take it out and place it in a clean room to dry.
优选的,所述非对称PDMS/PVDF共混渗透汽化膜铸膜液的制备方法,步骤S1所述熟化时间为24小时。Preferably, in the preparation method of the asymmetric PDMS/PVDF blended pervaporation membrane casting solution, the aging time in step S1 is 24 hours.
优选的,所述非对称PDMS/PVDF共混渗透汽化膜铸膜液的制备方法,步骤S3所述搅拌时间为4小时。Preferably, in the preparation method of the asymmetric PDMS/PVDF blended pervaporation membrane casting solution, the stirring time in step S3 is 4 hours.
优选的,所述的制备PDMS/PVDF共混渗透汽化膜的方法,其特征在于,步骤S2中所述空气蒸发时间分别为10,30,50,70min。Preferably, the method for preparing the PDMS/PVDF blended pervaporation membrane is characterized in that the air evaporation time in step S2 is 10, 30, 50, and 70 minutes respectively.
(三)有益效果(3) Beneficial effects
本发明提供了一种非对称PDMS/PVDF共混渗透汽化膜的制备方法,本发明以聚偏二氟乙烯(PVDF)为致孔膜材料,引入聚二甲基硅氧烷(PDMS)进行共混,制备非对称PDMS/PVDF共混渗透汽化膜,针对现有的用于渗透汽化的PDMS膜通量不够大,强度差等问题,从膜材料这个根本上入手,采用PVDF、PDMS两种疏水性膜材料,制备一种新型的非对称PDMS/PVDF共混渗透汽化膜,以改善PDMS渗透汽化均质对称膜机械强度、通量等性能。The invention provides a method for preparing an asymmetric PDMS/PVDF blended pervaporation membrane. The invention uses polyvinylidene fluoride (PVDF) as a porous membrane material, and introduces polydimethylsiloxane (PDMS) for co- Mixing, preparing asymmetric PDMS/PVDF blended pervaporation membranes, aiming at the problems of insufficient flux and poor strength of existing PDMS membranes used for pervaporation, starting from the fundamental of membrane materials, PVDF and PDMS two kinds of hydrophobic A new type of asymmetric PDMS/PVDF blended pervaporation membrane was prepared to improve the mechanical strength and flux of PDMS pervaporation homogeneous symmetric membrane.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are part of the present invention Examples, not all examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
本发明铸膜液由以下重量份的原料组成:Casting liquid of the present invention is made up of the raw material of following weight portion:
聚偏二氟乙烯 10~18Polyvinylidene fluoride 10~18
N,N-二甲基乙酰胺 50~60N,N-Dimethylacetamide 50~60
聚二甲基硅氧烷和四氢呋喃的质量比为1:10The mass ratio of polydimethylsiloxane and tetrahydrofuran is 1:10
本发明PDMS/PVDF共混渗透汽化膜铸膜液的制备步骤是:The preparation steps of the PDMS/PVDF blended pervaporation membrane casting solution of the present invention are:
S1、将聚偏二氟乙烯和N,N-二甲基乙酰胺在80℃水浴,机械搅拌的条件下,充分溶解,取出该铸膜液,密封,置于80℃的烘箱中熟化24小时;S1. Fully dissolve polyvinylidene fluoride and N,N-dimethylacetamide in a water bath at 80°C with mechanical stirring, take out the casting solution, seal it, and place it in an oven at 80°C for aging for 24 hours ;
S2、将聚二甲基硅氧烷溶解于四氢呋喃中,25℃下搅拌1~2小时,使二者混合均匀;S2. Dissolving polydimethylsiloxane in tetrahydrofuran and stirring at 25°C for 1-2 hours to mix the two evenly;
S3、将步骤S1溶液从烘箱中取出,冷却至室温,加入步骤S2溶液,室温下,搅拌4小时,使各组分混合均匀,即得铸膜液。S3. Take the solution of step S1 out of the oven, cool to room temperature, add the solution of step S2, and stir for 4 hours at room temperature to mix the components evenly to obtain the casting solution.
将上述获得的铸膜液制备PDMS/PVDF共混渗透汽化膜的方法,首先将混合均匀的铸膜液静置24小时以充分脱出体系内气泡,采用超声脱泡或真空脱泡1~2小时;将配制好的铸膜液用刮刀均匀的刮涂在干净,平整的玻璃板上,于空气中蒸发,然后将玻璃板放入凝胶浴中,膜固化脱离玻璃板后,取出置于去离子水中浸泡72小时,完全脱出膜中残留溶剂,最后取出置于无尘室中晾干。The method of preparing the PDMS/PVDF blended pervaporation membrane from the casting solution obtained above, first, let the uniformly mixed casting solution stand for 24 hours to fully remove the air bubbles in the system, and use ultrasonic degassing or vacuum degassing for 1 to 2 hours ;Use a scraper to evenly apply the prepared casting solution on a clean, flat glass plate, evaporate it in the air, then put the glass plate into a gel bath, and after the film is solidified and separated from the glass plate, take it out and place it in a Soak in deionized water for 72 hours to completely remove the residual solvent in the film, and finally take it out and place it in a clean room to dry.
实施例1:Example 1:
1、称取10.00g PVDF,在80℃水浴,机械搅拌的条件下,溶解于50.00g DMAc溶剂中。保持80℃水浴及机械搅拌,直至聚合物完全溶解,取出该铸膜液,密封,置于80℃的烘箱中熟化24小时。1. Weigh 10.00g PVDF, and dissolve it in 50.00g DMAc solvent in 80°C water bath with mechanical stirring. Maintain 80°C water bath and mechanical stirring until the polymer is completely dissolved, take out the casting solution, seal it, and place it in an oven at 80°C for aging for 24 hours.
称取2.00PDMS溶解于20.00g THF中,25℃下磁力搅拌1小时,使二者混合均匀。Weigh 2.00 PDMS and dissolve in 20.00 g THF, and stir magnetically at 25°C for 1 hour to mix the two evenly.
将熟化的PVDF铸膜液从烘箱中取出,冷却至室温,加入22.00gPDMS/THF溶液,室温下,机械搅拌4小时,使各组分混合均匀。Take the matured PVDF casting solution out of the oven, cool it to room temperature, add 22.00g of PDMS/THF solution, and stir it mechanically for 4 hours at room temperature to make the components evenly mixed.
2、将混合均匀的铸膜液静置24小时以充分脱出体系内的气泡,必要时可以采用超声脱泡或真空脱泡。2. Let the uniformly mixed casting solution stand for 24 hours to fully remove the air bubbles in the system. If necessary, ultrasonic degassing or vacuum degassing can be used.
3、将配制好的铸膜液用刮刀均匀的刮涂到光洁平整的玻璃板上,于空气中分别蒸发10,30,50,70min后,将玻璃板放入凝胶浴中,该凝胶浴为双重凝胶浴,先在30%DMAc,5%THF和65%去离子水溶液中浸泡15min,再在去离子水浸泡30min,膜固化脱离玻璃板后,取出置于去离子水中浸泡72小时,以完全脱出膜中残留的溶剂及添加剂,期间每隔24小时更换一次水。之后,将膜取出置于无尘室中晾干备用。3. Use a spatula to evenly coat the prepared casting solution on a clean and flat glass plate, and evaporate it in the air for 10, 30, 50, and 70 minutes respectively, then put the glass plate into the gel bath, and the gel will The bath is a double gel bath, soak in 30% DMAc, 5% THF and 65% deionized aqueous solution for 15 minutes, then soak in deionized water for 30 minutes, after the film is solidified and detached from the glass plate, take it out and soak in deionized water for 72 hours , to completely remove the residual solvent and additives in the membrane, during which the water is replaced every 24 hours. Afterwards, the film was taken out and placed in a clean room to dry for later use.
下述实施例中所使用的测试方法主要为:The test methods used in the following examples are mainly:
一、膜的乙醇渗透通量测试,测试前,将膜放入测试装置中固定,然后在60℃15wt%的乙醇水溶液中循环1小时后,渗透侧保持真空度90KPa,开始测试,平行测定3次,取平均值。1. The ethanol permeation flux test of the membrane. Before the test, put the membrane into the test device to fix it, and then circulate it in 15wt% ethanol aqueous solution at 60°C for 1 hour. The permeation side maintains a vacuum of 90KPa, and the test is started. Parallel measurement 3 times, take the average value.
二、膜的机械性能测试:膜的机械强度用材料拉伸测试机(3365,Instron,美国)测试。载入速度为20mm/min。2. Mechanical performance test of the film: the mechanical strength of the film was tested with a material tensile testing machine (3365, Instron, USA). The loading speed is 20mm/min.
对比试验:Comparative Test:
取本发明厚度为130微米的膜与现有PDMS膜进行对比。The film of the present invention with a thickness of 130 microns was compared with the existing PDMS film.
本实施例采用凝胶浴为30%DMAc,5%THF和65%去离子水,在该凝胶浴下根据不同空气蒸发时间获得的非对称PDMS/PVDF共混渗透汽化膜性能及PDMS均质渗透汽化膜性能列于表1中。In this example, the gel bath is 30% DMAc, 5% THF and 65% deionized water. The asymmetric PDMS/PVDF blend pervaporation membrane performance and PDMS homogeneity obtained according to different air evaporation times in the gel bath The pervaporation membrane properties are listed in Table 1.
表1 不同空气蒸发时间非对称PDMS/PVDF共混膜与PDMS均质膜性能对比Table 1 Performance comparison of asymmetric PDMS/PVDF blend membrane and PDMS homogeneous membrane with different air evaporation time
由表1中的数据可以看出,由本实施例方法制备的PDMS/PVDF共混渗透汽化膜的乙醇渗透通量、机械强度均比PDMS均质渗透汽化膜的有所提高,尤其是在乙醇渗透通量方面上的改善最为明显。由表1中可以看出,在凝胶浴为30%DMAc,5%THF,65%去离子水条件下蒸发时间为50min和70min制备的膜的结构较均匀,指状孔结构多而且均匀,可以有效的增加乙醇渗透通量,机械强度增强。It can be seen from the data in Table 1 that the ethanol permeation flux and mechanical strength of the PDMS/PVDF blended pervaporation membrane prepared by the method of this example are higher than those of the PDMS homogeneous pervaporation membrane, especially in the ethanol pervaporation membrane. The improvement is most evident in throughput. It can be seen from Table 1 that the structures of the membranes prepared under the conditions of 30% DMAc, 5% THF, and 65% deionized water in the gel bath with an evaporation time of 50 min and 70 min are relatively uniform, with many and uniform finger-like pore structures. It can effectively increase the permeation flux of ethanol and enhance the mechanical strength.
实施例2:Example 2:
1、称取10.00g PVDF,在80℃水浴,机械搅拌的条件下,溶解于50.00g DMAc溶剂中。保持80℃水浴及机械搅拌,直至聚合物完全溶解,取出该铸膜液,密封,置于80℃的烘箱中熟化24小时。1. Weigh 10.00g PVDF, and dissolve it in 50.00g DMAc solvent in 80°C water bath with mechanical stirring. Maintain 80°C water bath and mechanical stirring until the polymer is completely dissolved, take out the casting solution, seal it, and place it in an oven at 80°C for aging for 24 hours.
称取2.00PDMS溶解于20.00g THF中,25℃下磁力搅拌1小时,使二者混合均匀。Weigh 2.00 PDMS and dissolve in 20.00 g THF, and stir magnetically at 25°C for 1 hour to mix the two evenly.
将熟化的PVDF铸膜液从烘箱中取出,冷却至室温,加入22.00gPDMS/THF溶液,室温下,机械搅拌4小时,使各组分混合均匀。Take the matured PVDF casting solution out of the oven, cool it to room temperature, add 22.00g of PDMS/THF solution, and stir it mechanically for 4 hours at room temperature to make the components evenly mixed.
2、将混合均匀的铸膜液静置24小时以充分脱出体系内的气泡,必要时可以采用超声脱泡或真空脱泡。2. Let the uniformly mixed casting solution stand for 24 hours to fully remove the air bubbles in the system. If necessary, ultrasonic degassing or vacuum degassing can be used.
3、将配制好的铸膜液用刮刀均匀的刮涂到光洁平整的玻璃板上,于空气中蒸发10,30,50,70min后,将玻璃板放入凝胶浴中,该凝胶浴为双重凝胶浴,先在35%DMAc和65%去离子水溶液中浸泡15min,再在去离子水浸泡30min,膜固化脱离玻璃板后,取出置于去离子水中浸泡72小时,以完全脱出膜中残留的溶剂及添加剂,期间每隔24小时更换一次水。之后,将膜取出置于无尘室中晾干备用。3. Use a spatula to evenly coat the prepared casting solution on a clean and flat glass plate. After evaporating in the air for 10, 30, 50, and 70 minutes, put the glass plate into the gel bath. It is a double gel bath, soak in 35% DMAc and 65% deionized aqueous solution for 15 minutes, then soak in deionized water for 30 minutes, after the film is solidified and detached from the glass plate, take it out and soak it in deionized water for 72 hours to completely remove the film Solvents and additives remaining in the water, during which the water is replaced every 24 hours. Afterwards, the film was taken out and placed in a clean room to dry for later use.
本实施例采用凝胶浴为35%DMAc,65%去离子水,在该凝胶浴下根据不同空气蒸发时间获得的非对称PDMS/PVDF共混渗透汽化膜性能及PDMS均质渗透汽化膜性能列于表2中。In this example, the gel bath is 35% DMAc, 65% deionized water, and the properties of asymmetric PDMS/PVDF blended pervaporation membrane and PDMS homogeneous pervaporation membrane obtained according to different air evaporation times in the gel bath Listed in Table 2.
表2 不同空气蒸发时间非对称PDMS/PVDF共混膜与PDMS均质膜性能对比Table 2 Performance comparison of asymmetric PDMS/PVDF blend membrane and PDMS homogeneous membrane with different air evaporation time
由表2中的数据可以看出,由本实施例方法制备的PDMS/PVDF共混渗透汽化膜的乙醇渗透通量、机械强度均比PDMS均质渗透汽化膜的有所提高,其中乙醇渗透通量有了很大改善。由表2看出,在凝胶浴为35%DMAc,65%去离子水条件下蒸发时间70min制备的膜的乙醇通量相比其他要大一些。It can be seen from the data in Table 2 that the ethanol permeation flux and mechanical strength of the PDMS/PVDF blended pervaporation membrane prepared by the method of this example are higher than those of the PDMS homogeneous pervaporation membrane, wherein the ethanol pervaporation flux Great improvement has been made. It can be seen from Table 2 that the ethanol flux of the membrane prepared under the conditions of 35% DMAc and 65% deionized water in the gel bath with an evaporation time of 70 min is larger than others.
实施例3:Example 3:
1、称取10.00g PVDF,在80℃水浴,机械搅拌的条件下,溶解于50.00g DMAc溶剂中。保持80℃水浴及机械搅拌,直至聚合物完全溶解,取出该铸膜液,密封,置于80℃的烘箱中熟化24小时。1. Weigh 10.00g PVDF, and dissolve it in 50.00g DMAc solvent in 80°C water bath with mechanical stirring. Maintain 80°C water bath and mechanical stirring until the polymer is completely dissolved, take out the casting solution, seal it, and place it in an oven at 80°C for aging for 24 hours.
称取2.00PDMS溶解于20.00g THF中,25℃下磁力搅拌1小时,使二者混合均匀。将熟化的PVDF铸膜液从烘箱中取出,冷却至室温,加入22.00g PDMS/THF溶液,室温下,机械搅拌4小时,使各组分混合均匀。Weigh 2.00 PDMS and dissolve in 20.00 g THF, and stir magnetically at 25°C for 1 hour to mix the two evenly. Take the matured PVDF casting solution out of the oven, cool to room temperature, add 22.00g PDMS/THF solution, and mechanically stir for 4 hours at room temperature to make the components evenly mixed.
2、将混合均匀的铸膜液静置24小时以充分脱出体系内的气泡,必要时可以采用超声脱泡或真空脱泡。2. Let the uniformly mixed casting solution stand for 24 hours to fully remove the air bubbles in the system. If necessary, ultrasonic degassing or vacuum degassing can be used.
3、将配制好的铸膜液用刮刀均匀的刮涂到光洁平整的玻璃板上,于空气中蒸发10,30,50,70min后,将玻璃板放入凝胶浴中,该凝胶浴为去离子水,在去离子水中浸泡30min,膜固化脱离玻璃板后,取出置于去离子水中浸泡72小时,以完全脱出膜中残留的溶剂及添加剂,期间每隔24小时更换一次水。之后,将膜取出置于无尘室中晾干备用。3. Use a spatula to evenly coat the prepared casting solution on a clean and flat glass plate. After evaporating in the air for 10, 30, 50, and 70 minutes, put the glass plate into the gel bath. Use deionized water, soak in deionized water for 30 minutes, after the film is solidified and detached from the glass plate, take it out and soak in deionized water for 72 hours to completely remove the residual solvent and additives in the film, and replace the water every 24 hours during this period. Afterwards, the film was taken out and placed in a clean room to dry for later use.
本实施例采用凝胶浴为去离子水,在该凝胶浴下根据不同空气蒸发时间获得的非对称PDMS/PVDF共混渗透汽化膜性能及PDMS均质渗透汽化膜性能列于表3中。In this example, deionized water was used as the gel bath. The properties of asymmetric PDMS/PVDF blended pervaporation membranes and PDMS homogeneous pervaporation membranes obtained according to different air evaporation times in the gel bath are listed in Table 3.
由表3中的数据可以看出,由本实施例方法制备的PDMS/PVDF共混渗透汽化膜的乙醇渗透通量、机械强度均比PVDF膜的有所提高,其中乙醇渗透通量也变强。由表3所示,在凝胶浴为去离子水条件下蒸发时间10min制备的膜的乙醇通量相比其他要大一些。It can be seen from the data in Table 3 that the ethanol permeation flux and mechanical strength of the PDMS/PVDF blended pervaporation membrane prepared by the method of this example are higher than those of the PVDF membrane, and the ethanol permeation flux is also stronger. As shown in Table 3, the ethanol flux of the membrane prepared under the condition that the gel bath is deionized water with an evaporation time of 10 minutes is larger than others.
表3 不同空气蒸发时间非对称PDMS/PVDF共混膜与PDMS均质膜性能对比Table 3 Performance comparison of asymmetric PDMS/PVDF blend membrane and PDMS homogeneous membrane with different air evaporation time
由上述实验发现,当制备PDMS/PVDF共混渗透汽化膜过程中,空气蒸发时间为50min和70min的非对称PDMS/PVDF共混渗透汽化膜的渗透汽化性能相对效果较好,而且在空气蒸发时间为50min和70min制备的膜的结构较均匀,适合用于渗透汽化的要求。From the above experiments, it was found that in the process of preparing PDMS/PVDF blended pervaporation membranes, the pervaporation performance of the asymmetric PDMS/PVDF blended pervaporation membranes with air evaporation time of 50 min and 70 min was relatively better, and the air evaporation time The structure of the membrane prepared for 50min and 70min is relatively uniform, which is suitable for the requirements of pervaporation.
综上,本发明的有益效果如下:本发明提供一种非对称PDMS/PVDF共混渗透汽化膜的制备方法,以聚偏二氟乙烯(PVDF)为致孔膜材料,引入聚二甲基硅氧烷(PDMS)进行共混,制备非对称PDMS/PVDF共混渗透汽化膜,针对现有的用于渗透汽化的PDMS膜通量不够大,强度差等问题,从膜材料这个根本上入手,采用PVDF、PDMS两种疏水性膜材料,制备一种新型的非对称PDMS/PVDF共混渗透汽化膜,以改善PDMS均质对称渗透汽化膜的机械强度、乙醇渗透通量等性能;本发明溶剂为DMAc,无添加剂;本发明非对称PDMS/PVDF共混渗透汽化膜致密膜层厚度为2μm-4μm,孔隙率大于60%;本发明非对称PDMS/PVDF共混渗透汽化膜主要用于优先透有机物渗透汽化(PV)。渗透汽化实验结果表明,在室温下蒸发时间为70min,凝胶浴组成为35wt%DMAc,5wt%THF和60wt%去离子水体系制备的膜分离性能最佳。In summary, the beneficial effects of the present invention are as follows: The present invention provides a method for preparing an asymmetric PDMS/PVDF blended pervaporation membrane, using polyvinylidene fluoride (PVDF) as the porous membrane material, and introducing polydimethylsilane Oxygen (PDMS) is blended to prepare asymmetric PDMS/PVDF blended pervaporation membranes. Aiming at the problems of insufficient flux and poor strength of existing PDMS membranes used for pervaporation, start from the fundamentals of membrane materials. Two kinds of hydrophobic membrane materials, PVDF and PDMS, are used to prepare a novel asymmetric PDMS/PVDF blended pervaporation membrane to improve the mechanical strength, ethanol permeation flux and other properties of the PDMS homogeneous symmetrical pervaporation membrane; the solvent of the present invention It is DMAc without additives; the dense film thickness of the asymmetric PDMS/PVDF blended pervaporation membrane of the present invention is 2 μm-4 μm, and the porosity is greater than 60%; the asymmetric PDMS/PVDF blended pervaporation membrane of the present invention is mainly used for preferential permeability Organic pervaporation (PV). The results of pervaporation experiments show that the separation performance of the membrane prepared by the gel bath composition of 35wt% DMAc, 5wt% THF and 60wt% deionized water is the best when the evaporation time is 70min at room temperature.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上实施例仅用以说明本发明的技术方案,而非对其限制,尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be described in the foregoing embodiments. Modifications are made to the recorded technical solutions, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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