CN105008802B - The EGR gas supply control method of grate furnace and grate furnace - Google Patents
The EGR gas supply control method of grate furnace and grate furnace Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000002485 combustion reaction Methods 0.000 claims abstract description 217
- 239000007789 gas Substances 0.000 claims description 153
- 239000000428 dust Substances 0.000 claims description 17
- 230000005855 radiation Effects 0.000 claims description 10
- 239000002912 waste gas Substances 0.000 claims description 8
- 238000005259 measurement Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims 1
- 238000001035 drying Methods 0.000 description 11
- 239000002243 precursor Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 239000002699 waste material Substances 0.000 description 5
- 239000000567 combustion gas Substances 0.000 description 4
- 230000003247 decreasing effect Effects 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 238000000197 pyrolysis Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Abstract
本发明提供一种不增加CO浓度,就能够大幅降低炉出口的NOX浓度的炉排炉的再循环废气供给控制方法及炉排炉。从前侧的顶壁向后方供给来自前侧的再循环废气,从后壁或后侧顶壁向前方供给来自后侧的再循环废气。测量燃烧室内的温度分布,获取炉栅上的燃烧位置相对于预先设定的基准范围处于前后方向上什么位置。与基准范围比较,燃烧位置分为靠前的情况、靠后的情况及在基准范围内的情况,根据各情况改变来自前侧的再循环废气与来自后侧的再循环废气的分配比。
The present invention provides a recirculation exhaust gas supply control method of a grate furnace and a grate furnace capable of greatly reducing the NOx concentration at the furnace outlet without increasing the CO concentration. The recirculated exhaust gas from the front side is supplied to the rear from the front ceiling wall, and the recirculated exhaust gas from the rear side is supplied to the front from the rear wall or the rear ceiling wall. Measure the temperature distribution in the combustion chamber to obtain the position of the combustion position on the grate in the front and rear direction relative to the preset reference range. Compared with the reference range, the combustion position is divided into the front case, the rear case and the case within the reference range, and the distribution ratio of the recirculated exhaust gas from the front side and the recirculated exhaust gas from the rear side is changed according to each situation.
Description
技术领域technical field
本发明涉及炉排炉的再循环废气供给控制方法以及炉排炉,尤其涉及用于垃圾燃烧用等,以降低废气中CO以及NOX为技术问题的炉排炉的再循环废气供给控制方法,以及能够进行适当的再循环废气供给控制的炉排炉。The present invention relates to a recirculation waste gas supply control method of a grate furnace and a grate furnace, in particular to a recirculation waste gas supply control method of a grate furnace which is used for garbage combustion and the technical problem of reducing CO and NOx in the waste gas. and a grate furnace capable of proper recirculation exhaust gas feed control.
背景技术Background technique
专利文献1中,公开了一种通过将由炉排炉排出的废气(在本说明书中称为“再循环废气”)供给至比炉排炉内的炉栅更靠上部,来抑制氮氧化物(以下称为“NOX”)的运作方法。Patent Document 1 discloses a method for suppressing nitrogen oxides ( Hereinafter referred to as "NO x ") method of operation.
此外,专利文献2中,公开了一种在向炉排炉的二次燃烧室供给适量的二次空气的同时,将再循环废气供给至二次燃烧室,从而抑制CO生成的运作方法。In addition, Patent Document 2 discloses an operation method for suppressing CO generation by supplying an appropriate amount of secondary air to the secondary combustion chamber of the grate furnace and supplying recirculation exhaust gas to the secondary combustion chamber.
此外,专利文献3中,公开了一种利用红外线摄像机,获取着火位置(燃烧开始位置)以及燃尽位置,来进行着火位置等的位置控制的方法。In addition, Patent Document 3 discloses a method of acquiring an ignition position (combustion start position) and a burnout position using an infrared camera to perform position control such as the ignition position.
现有技术文献prior art literature
专利文献patent documents
专利文献1:日本专利公开昭和59-44513号公报Patent Document 1: Japanese Patent Laid-Open No. Showa 59-44513
专利文献2:日本专利公开平成5-113208号公报Patent Document 2: Japanese Patent Laid-Open Publication No. Heisei 5-113208
专利文献3:日本专利第3916450号公报Patent Document 3: Japanese Patent No. 3916450
发明内容Contents of the invention
(一)要解决的技术问题(1) Technical problems to be solved
如专利文献1所公开,与仅供给二次空气的情况相比,通过供给再循环废气,能够抑制NOX,但是例如对于进行垃圾焚烧的炉排炉,在设定炉出口的NOX浓度大幅降低目标(例如20ppm这样严格的目标值)的情况下,仅控制再循环废气的供给量,难以实现目标。此外,若控制再循环废气的供给量,以降低NOX,则CO浓度增加,因此,用于实现目标的控制困难。As disclosed in Patent Document 1, compared with the case where only secondary air is supplied, NOx can be suppressed by supplying the recirculated exhaust gas. In the case of lowering the target (for example, a strict target value of 20 ppm), it is difficult to achieve the target only by controlling the supply amount of the recirculated exhaust gas. In addition, if the supply amount of the recirculated exhaust gas is controlled to reduce NO x , the CO concentration will increase, so it is difficult to control to achieve the target.
本发明的目的在于提供一种不增加CO浓度,就能够大幅降低炉出口的NOX浓度的炉排炉的再循环废气供给控制方法及炉排炉。An object of the present invention is to provide a recirculation exhaust gas supply control method of a grate furnace and a grate furnace capable of significantly reducing the NOx concentration at the furnace outlet without increasing the CO concentration.
(二)技术方案(2) Technical solution
基于本发明的炉排炉的再循环废气供给控制方法,对炉排炉进行再循环废气供给的控制,所述炉排炉具备供给有一次空气的下部的一次燃烧室、供给有二次空气的上部的二次燃烧室、以及设置在一次燃烧室底部的多个炉栅,一次燃烧室具有设置有投入料斗的前壁、前侧的顶壁、后壁及后侧的顶壁,向一次燃烧室内供给再循环废气,其特征在于,在从前侧的顶壁朝向后方供给来自前侧的再循环废气,从后壁或后侧顶壁向前方供给来自后侧的再循环废气,同时测量一次燃烧室内温度分布,关于炉栅上的燃烧开始位置以及燃尽位置中至少一方,获取相对于预先设定的基准范围处于前后方向上什么位置,燃烧开始位置以及燃尽位置中至少一方与基准位置相比,至少分为靠前的情况,靠后的情况及在基准范围内的情况这三种情况,根据各情况改变来自前侧的再循环废气与来自后侧的再循环废气的分配比。Based on the recirculation exhaust gas supply control method of the grate furnace of the present invention, the recirculation exhaust gas supply is controlled for the grate furnace, the grate furnace is provided with a lower primary combustion chamber supplied with primary air, and a secondary air supply chamber. The upper secondary combustion chamber and a plurality of grates arranged at the bottom of the primary combustion chamber. The indoor supply of recirculated exhaust gas is characterized in that the recirculated exhaust gas from the front side is supplied from the top wall of the front side toward the rear, and the recirculated exhaust gas from the rear side is supplied forward from the rear wall or the rear side ceiling wall, and the primary combustion is measured at the same time Indoor temperature distribution, with respect to at least one of the combustion start position and the burnout position on the grate, obtains what position is in the front and rear direction relative to a preset reference range, and at least one of the combustion start position and the burnout position is the same as the reference position The ratio is divided into at least three cases: the front case, the rear case, and the case within the reference range, and the distribution ratio of the recirculated exhaust gas from the front side and the recirculated exhaust gas from the rear side is changed according to each case.
另外,本发明中,在无需对一次燃烧室与二次燃烧室特别区分的情况下,简称为燃烧室。In addition, in the present invention, when there is no need to distinguish the primary combustion chamber and the secondary combustion chamber, they are simply referred to as combustion chambers.
此外,基于本发明的炉排炉,其特征在于,具备供给有一次空气的下部的一次燃烧室、供给有二次空气的上部的二次燃烧室、以及设置在一次燃烧室底部的多个炉栅,一次燃烧室具有设置有投入料斗的前壁、前侧的顶壁、后壁以及后侧的顶壁,向一次燃烧室内供给再循环废气;所述炉排炉具备再循环废气供给装置、温度分布测量装置及控制装置,所述再循环废气供给装置从前侧的顶壁向后方供给来自前侧的再循环废气,从后壁或后侧顶壁向前方供给来自后侧的再循环废气;所述温度分布测量装置测量一次燃烧室内温度分布;所述控制装置控制燃烧以降低CO浓度及NOX浓度,控制装置具备燃烧位置运算部及再循环废气控制部,所述燃烧位置运算部由温度分布测量装置的输出数据获取一次燃烧室内的温度分布来对燃烧开始位置及燃尽位置中至少一方进行运算;所述再循环废气控制部控制再循环废气的供给量,关于炉栅上的燃烧开始位置及燃尽位置中至少一方,再循环废气控制部获取相对于预先设定的基准范围处于前后方向上什么位置,燃烧开始位置及燃尽位置中至少一方至少分为与基准位置相比靠前的情况,靠后的情况以及在基准范围内的情况这三种情况,根据各情况改变来自前侧的再循环废气与来自后侧的再循环废气的分配比。In addition, the grate furnace according to the present invention is characterized in that it includes a lower primary combustion chamber supplied with primary air, an upper secondary combustion chamber supplied with secondary air, and a plurality of furnaces installed at the bottom of the primary combustion chamber. The primary combustion chamber has a front wall provided with a hopper, a top wall on the front side, a rear wall and a top wall on the rear side, and recirculation waste gas is supplied to the primary combustion chamber; the grate furnace is equipped with a recirculation waste gas supply device, Temperature distribution measurement device and control device, the recirculation exhaust gas supply device supplies the recirculation exhaust gas from the front side to the rear from the top wall on the front side, and supplies the recirculation exhaust gas from the rear side to the front from the rear wall or the rear top wall; The temperature distribution measurement device measures the temperature distribution in the primary combustion chamber; the control device controls the combustion to reduce the CO concentration and NOx concentration, and the control device has a combustion position calculation unit and a recirculation exhaust gas control unit, and the combustion position calculation unit is determined by the temperature The output data of the distribution measurement device acquires the temperature distribution in the primary combustion chamber to calculate at least one of the combustion start position and the burnout position; At least one of the burnout position and the burnout position, the recirculated exhaust gas control unit acquires what position is in the front and rear direction relative to the preset reference range, and at least one of the combustion start position and the burnout position is classified as being forward compared to the reference position The distribution ratio of the recirculated exhaust gas from the front side and the recirculated exhaust gas from the rear side is changed according to each of the three cases of the case of , the case of the rear and the case of the case of being within the reference range.
本发明中,为了进行优选的控制,首先从前侧及后侧向一次燃烧室内供给再循环废气。此外,为了查明当前的燃烧状态为何种状态,预先设定燃烧开始位置和/或燃尽位置的基准范围。炉栅上的燃烧开始位置以及燃尽位置,能够通过测量一次燃烧室内温度分布来获取。优选通过红外线摄像机测量一次燃烧室内温度分布。炉栅从前侧区分为干燥段、燃烧段以及后燃烧段,通常,从干燥段的最终位置到燃烧段前侧位置的部分开始燃烧,在燃烧段的后侧部分大致燃烧后,在后燃烧段燃尽。In the present invention, firstly, the recirculation exhaust gas is supplied into the primary combustion chamber from the front side and the rear side for optimal control. Also, in order to find out what the current combustion state is, a reference range for the combustion start position and/or the burnout position is set in advance. The combustion start position and burnout position on the grate can be obtained by measuring the temperature distribution in the combustion chamber. The temperature distribution in the primary combustion chamber is preferably measured by an infrared camera. The grate is divided into a drying section, a combustion section, and a post-combustion section from the front side. Generally, combustion starts from the final position of the drying section to the front side of the combustion section, and after the combustion section is roughly burned, the post-combustion section burn out.
本发明中,为了不增加CO浓度,就能够大幅降低炉出口的NOX浓度,着眼于时刻变化的炉栅上的燃烧位置(燃烧开始位置和/或燃尽位置),获取当前的燃烧位置处于前后方向的什么位置,燃烧位置与基准范围相比至少分为靠前的情况,靠后的情况以及在基准范围内的情况这三种情况。若进行这种情况分类,可知在燃烧位置靠前的情况下,与燃烧位置在基准范围内及靠后的情况相比,CO浓度增加的倾向大,需要进行抑制CO增加的控制。也就是说,在燃烧位置靠前的情况下进行与其他情况不同的控制,由此能够适当控制,与不区分情况相比,能够大幅降低NOX浓度,而且能够防止CO浓度的增加。In the present invention, in order not to increase the CO concentration, the NOx concentration at the furnace outlet can be greatly reduced. Focusing on the combustion position (combustion start position and/or burnout position) on the grate that changes from time to time, the current combustion position is acquired. Where is the position in the front-rear direction, the combustion position is at least divided into three cases: a case where it is forward, a case where it is behind, and a case where it is within the reference range compared with the reference range. By classifying such cases, it can be seen that when the combustion position is at the front, the CO concentration tends to increase more than when the combustion position is within the reference range or at the rear, and it is necessary to perform control to suppress the increase of CO. That is, when the combustion position is advanced, different control is performed than in other cases, so that appropriate control can be performed, and the NOx concentration can be significantly reduced compared with the case where no distinction is made, and an increase in the CO concentration can be prevented.
在区分情况时,关于燃烧开始位置靠前,但是燃尽位置靠后的情况,作为“广域”,优选与靠前、基准范围内及靠后进行不同的控制。在分为靠前、基准范围内、靠后及广域这四种情况时,通常靠前的情况,设为与其他三种情况不同的分配比,对于基准范围内、靠后及广域这三种情况,根据需要,将其中两种或三种情况设为相同的分配比。When distinguishing the situation, for the case where the combustion start position is near the front but the burnout position is near the rear, as "wide area", it is preferable to perform different control from the front, within the reference range, and rear. When it is divided into the four situations of the front, the reference range, the rear and the wide area, usually the front case is set to a different distribution ratio from the other three cases. For the reference range, the rear and the wide area For the three situations, set two or three of them to the same distribution ratio as required.
作为具体的控制方法,优选控制为当燃烧开始位置比基准范围靠前时,降低来自前侧的再循环废气量,同时提高来自后侧的再循环废气量,当燃烧开始位置比基准范围靠后时,提高来自前侧的再循环废气量,同时降低来自后侧的再循环废气量。As a specific control method, it is preferable to control to reduce the amount of recirculated exhaust gas from the front side while increasing the amount of recirculated exhaust gas from the rear side when the combustion start position is earlier than the reference range. , increase the amount of recirculated exhaust gas from the front side, while reducing the amount of recirculated exhaust gas from the rear side.
这样,无论燃烧开始位置如何,均能大幅降低NOX浓度,而且,在CO浓度增加的燃烧开始位置靠前的情况下,能够抑制CO浓度的增加。In this way, the NOx concentration can be greatly reduced regardless of the combustion start position, and the increase in the CO concentration can be suppressed when the combustion start position where the CO concentration increases is earlier.
再循环废气的分配比,在靠前的情况下,例如设为30/70~40/60左右,除此以外的情况,设为例如50/50~40/60左右。关于再循环废气的分配比以外的值,适当的设定即可,例如,再循环废气比率设定为10~35%,一次空气比设定为0.7~1.2,总空气比设定为1.1~1.40,一次燃烧室出口的温度设定为900~1100℃,一次燃烧室出口的燃烧效率设定为80~98%,二次燃烧室上游侧的温度设定为850~1100℃等。The distribution ratio of the recirculated exhaust gas is, for example, set to about 30/70 to 40/60 when it is in the front, and set to about 50/50 to 40/60 in other cases. Values other than the distribution ratio of recirculated exhaust gas can be set appropriately. For example, the ratio of recirculated exhaust gas is set at 10-35%, the primary air ratio is set at 0.7-1.2, and the total air ratio is set at 1.1-35%. 1.40, the temperature at the exit of the primary combustion chamber is set at 900-1100°C, the combustion efficiency at the exit of the primary combustion chamber is set at 80-98%, the temperature at the upstream side of the secondary combustion chamber is set at 850-1100°C, etc.
本发明中,更优选地,通过使用设置在二次燃烧室内的辐射温度计测量燃烧室内温度,来测量燃烧状态,在燃烧状态比预先设定的基准状态更激烈的情况下,同时提高来自前侧的再循环废气量以及来自后侧的再循环废气量,在燃烧状态比预先设定的基准状态缓和的情况下,同时降低来自前侧的再循环废气量以及来自后侧的再循环废气量。In the present invention, it is more preferable to measure the combustion state by using a radiation thermometer installed in the secondary combustion chamber to measure the temperature in the combustion chamber. The recirculated exhaust gas amount from the rear side and the recirculated exhaust gas amount from the rear side are reduced at the same time when the combustion state is milder than the preset reference state.
通过利用红外线摄影机,能够测量被燃烧物层的表面温度,关于来自前侧的再循环废气与来自后侧的再循环废气的分配比,根据燃烧位置(燃烧开始位置和/或燃尽位置)来控制。此外,通过利用辐射温度计,能够测量燃烧室内温度即被燃烧物的燃烧状态,在燃烧状态比基准状态更激烈的情况下,同时提高来自前侧的再循环废气量及来自后侧的再循环废气量,在燃烧状态比基准状态缓和的情况下,同时降低来自前侧的再循环废气量以及来自后侧的再循环废气量,由此能够大幅降低NOX浓度,并且能够更高精度地进行能够防止CO浓度增加的控制。By using an infrared camera, it is possible to measure the surface temperature of the layer to be burned, and to determine the distribution ratio of the recirculated exhaust gas from the front side to the recirculated exhaust gas from the rear side according to the combustion position (combustion start position and/or burnout position) control. In addition, by using a radiation thermometer, it is possible to measure the temperature in the combustion chamber, that is, the combustion state of the object to be combusted. When the combustion state is more intense than the reference state, the amount of recirculated exhaust gas from the front side and the recirculated exhaust gas from the rear side are simultaneously increased. amount, when the combustion state is milder than the reference state, the amount of recirculated exhaust gas from the front side and the amount of recirculated exhaust gas from the rear side can be reduced at the same time, so that the NOx concentration can be greatly reduced, and it can be performed with higher accuracy. Controls to prevent CO concentration increases.
另外,在被燃烧物为城市垃圾等垃圾的情况下进行焚烧时,燃烧开始位置及燃尽位置有所变动,通过控制再循环废气供给,难以调整燃烧开始位置等,因此需要改变燃烧开始位置及燃尽位置的情况下,优选通过操作给尘量及炉栅速度中至少一方来改变其位置。In addition, when incineration is carried out when the incinerator is garbage such as municipal waste, the combustion start position and burnout position vary, and it is difficult to adjust the combustion start position by controlling the supply of recirculated exhaust gas. Therefore, it is necessary to change the combustion start position and In the case of the burnout position, it is preferable to change the position by manipulating at least one of the dust feeding amount and the grate speed.
在燃烧开始位置及燃尽位置改变时,在燃烧开始位置及燃尽位置均比基准范围靠前的情况下,优选执行减少给尘量及提高干燥段炉栅速度中至少一个,使其中至少一方向比基准范围靠后侧移动。When the combustion start position and the burnout position change, in the case where the combustion start position and the burnout position are both ahead of the reference range, it is preferable to implement at least one of reducing the amount of dust and increasing the grate speed in the drying section, so that at least one of them The direction moves to the rear side of the reference range.
关于燃烧开始位置以及燃尽位置,均为比基准范围靠前的情况下难以使CO以及NOX同时降低,在该情况下,在变更所述再循环废气的分配比的同时,将燃烧开始位置及燃尽位置移动至易于同时降低CO及NOX的一侧(至少一方比基准范围更靠后侧),由此能够进行用于同时降低CO以及NOX的更优选的控制。Regarding the combustion start position and the burnout position, it is difficult to simultaneously reduce CO and NO x when both are ahead of the reference range. In this case, the combustion start position is changed while changing the distribution ratio of the recirculated exhaust gas. and the burnout position are shifted to a side where CO and NOx are likely to be simultaneously reduced (at least one of them is on the rear side of the reference range), whereby more preferable control for simultaneously reducing CO and NOx can be performed.
(三)有益效果(3) Beneficial effects
根据本发明的炉排炉的再循环废气供给控制方法以及炉排炉,通过对燃烧开始位置靠前的情况和燃烧开始位置在基准范围内以及靠后的情况进行不同的控制,从而能够进行适当的控制,与不区分情况时相比,能够大幅降低NOX浓度,并且也能够防止CO浓度增加。According to the recirculation exhaust gas supply control method of the grate furnace and the grate furnace of the present invention, it is possible to perform appropriate control by controlling differently when the combustion start position is at the front and when the combustion start position is within the reference range and at the rear. Compared with the case where no distinction is made, the NOx concentration can be significantly reduced, and the CO concentration can also be prevented from increasing.
附图说明Description of drawings
图1为表示基于本发明的炉排炉的一个实施方式的图。FIG. 1 is a diagram showing one embodiment of a grate furnace according to the present invention.
图2为表示炉排炉的控制装置的主要部分的框图。Fig. 2 is a block diagram showing main parts of a control device for a grate furnace.
图3为表示炉排炉的控制结果的一例的图,其中,(a)表示进行适当控制的情况的一例,(b)表示未进行适当控制的情况的一例。It is a figure which shows an example of the control result of a grate furnace, wherein (a) shows an example of the case where appropriate control was performed, and (b) shows an example of the case where appropriate control was not performed.
图4为表示在基于本发明的炉排炉中,燃烧开始位置不同的三种情况以及各情况下的适当的控制状态的图。其中,(a)表示燃烧开始位置靠前的情况,(b)表示燃烧开始位置在基准范围内的情况,(c)表示燃烧开始位置靠后的情况。Fig. 4 is a diagram showing three cases where combustion start positions are different in the grate furnace according to the present invention, and an appropriate control state in each case. Among them, (a) shows the case where the combustion start position is forward, (b) shows the case where the combustion start position is within the reference range, and (c) shows the case where the combustion start position is behind.
图5为表示关于燃烧位置靠前的情况下,变更来自前侧的再循环废气与来自后侧的再循环废气的分配比时的燃烧废气的气流图,其中(a)表示未进行适当控制的情况的一例,(b)表示进行适当控制的情况的一例分别表示。Fig. 5 is a gas flow diagram showing the combustion exhaust gas when the distribution ratio of the recirculated exhaust gas from the front side and the recirculated exhaust gas from the rear side is changed in the case where the combustion position is near the front, where (a) shows a gas flow without proper control An example of the case, (b) shows an example of the case where appropriate control is performed, respectively.
图6a表示在表示燃烧位置不同的情况下的各炉栅上的垃圾状态变化的图中,燃烧位置靠前的情况。Fig. 6a shows a case where the combustion position is at the front in a diagram showing changes in the state of refuse on each grate when the combustion position is different.
图6b表示在表示燃烧位置不同的情况下的各炉栅上的垃圾的状态变化图中,燃烧位置在基准范围内的情况。Fig. 6b shows the case where the combustion position is within the reference range in the graph showing the state change of the garbage on each grate when the combustion position is different.
图6c表示在表示燃烧位置不同的情况下的各炉栅上的垃圾的状态变化图中,燃烧位置靠后的情况。Fig. 6c shows the case where the combustion position is behind in the graph showing the state transition of the garbage on each grate when the combustion position is different.
图6d表示在表示燃烧位置不同的情况下的各炉栅上的垃圾的状态变化图中,燃烧位置处于广域的情况。Fig. 6d shows the case where the combustion position is in a wide area in the diagram showing the state change of the garbage on each grate when the combustion position is different.
附图标记说明Explanation of reference signs
1 炉排炉1 grate furnace
2 一次燃烧室2 primary combustion chambers
3 二次燃烧室3 secondary combustion chamber
4a、4b、4c、4d 炉栅4a, 4b, 4c, 4d grates
6 投入料斗6 into the hopper
10 再循环废气供给装置10 Recirculation exhaust gas supply
11 前壁11 front wall
12 前侧的顶壁12 Front top wall
13 后壁13 back wall
14 后侧的顶壁14 Rear top wall
15 红外线摄像机(温度分布测量装置)15 Infrared camera (temperature distribution measuring device)
16 辐射温度计16 radiation thermometer
20 控制装置20 Controls
21 燃烧位置运算部21 Combustion position computing unit
22 燃烧状态运算部22 Combustion state computing unit
23 给尘量控制部23 Dust control department
24 炉栅速度控制部24 Grate speed control unit
26 再循环废气控制部26 Recirculation Exhaust Gas Control Section
具体实施方式detailed description
以下,参照附图对本发明的实施方式进行说明。在以下的说明中,将图1的左侧设为前侧,图1的右侧设为后侧。Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the following description, the left side in FIG. 1 is referred to as the front side, and the right side in FIG. 1 is referred to as the rear side.
图1示意性地表示基于本发明的炉排炉的一个实施方式。炉排炉1为用于焚烧城市垃圾等垃圾的设备,形成为如下方式:供给一次空气的下部的一次燃烧室2与供给二次空气的上部的二次燃烧室3相连接。Fig. 1 schematically shows an embodiment of a grate furnace according to the present invention. The grate furnace 1 is a facility for incinerating garbage such as municipal waste, and is formed in such a manner that a lower primary combustion chamber 2 for supplying primary air is connected to an upper secondary combustion chamber 3 for supplying secondary air.
在一次燃烧室2的底部设置有多个炉栅4a、4b、4c、4d。多个炉栅4a、4b、4c、4d被区分为干燥段炉栅4a、第一燃烧段炉栅4b及第二燃烧段炉栅4c、后燃烧段炉栅4d,所述干燥段炉栅4a为处于前侧且通过炉内的热量对垃圾进行干燥的部分;所述第一燃烧段炉栅4b及第二燃烧段炉栅4c为处于干燥段炉栅4a的后侧且使已干燥的垃圾着火的主要燃烧部分;所述后燃烧段炉栅4d处于燃烧段炉栅4b、4c的后侧且使燃烧残余物完全燃烧的部分。At the bottom of the primary combustion chamber 2, a plurality of grates 4a, 4b, 4c, 4d are arranged. A plurality of grates 4a, 4b, 4c, 4d are divided into a drying section grate 4a, a first combustion section grate 4b, a second combustion section grate 4c, a post-combustion section grate 4d, and the drying section grate 4a It is the part that is at the front side and dries the garbage by the heat in the furnace; the first combustion section grate 4b and the second combustion section grate 4c are at the rear side of the drying section grate 4a and make the dried garbage The main combustion part that is ignited; the post-combustion section grate 4d is located at the rear side of the combustion section grate 4b, 4c and the part that completely burns the combustion residue.
各炉栅4a、4b、4c、4d能够通过炉栅驱动装置5在前后方向上移动,由此使垃圾向后侧移动。Each grate 4a, 4b, 4c, 4d is movable in the front-rear direction by the grate driving device 5, thereby moving the refuse to the rear side.
一次燃烧室2具有前壁11、前侧的顶壁12、后壁13及后侧的顶壁14,前侧顶壁12与后侧的顶壁14之间的开口为通向二次燃烧室3的入口。前侧顶壁12位于干燥段炉栅4a的上方。The primary combustion chamber 2 has the top wall 14 of the front wall 11, the front side, the rear wall 13 and the rear side, and the opening between the top wall 12 of the front side and the top wall 14 of the rear side is to lead to the secondary combustion chamber. 3 entrances. The front top wall 12 is located above the drying section grate 4a.
在一次燃烧室2的前壁11设置有投入待焚烧垃圾的投入料斗6,以及将垃圾供给至干燥段炉栅4a的推料器(给尘装置)7。The front wall 11 of the primary combustion chamber 2 is provided with an input hopper 6 for inputting garbage to be incinerated, and a pusher (dust feeding device) 7 for supplying the garbage to the grate 4a of the drying section.
通过具有鼓风机8a的空气供给装置8向各炉栅4a、4b、4c、4d供给用于燃烧的一次空气。通过二次空气供给用喷嘴9向二次燃烧室3供给二次空气。Primary air for combustion is supplied to each grate 4a, 4b, 4c, 4d by an air supply device 8 having a blower 8a. Secondary air is supplied to the secondary combustion chamber 3 through the secondary air supply nozzle 9 .
通过再循环废气供给装置10向一次燃烧室2内供给再循环废气(图1中简称为“EGR”)。在整个前侧顶壁12的多处位置上设置有从前侧供给再循环废气的喷嘴10a,在整个后壁13的多处位置上设置有从后侧供给再循环废气的喷嘴10b。通过这些喷嘴10a、10b沿箭头的方向向一次燃烧室2内供给从二次燃烧室3排出的再循环废气。Recirculation exhaust gas (abbreviated as "EGR" in FIG. 1 ) is supplied into the primary combustion chamber 2 by a recirculation exhaust gas supply device 10 . Nozzles 10 a for supplying recirculated exhaust gas from the front are provided at multiple positions on the entire front top wall 12 , and nozzles 10 b for supplying recirculated exhaust gas from the rear are provided at multiple positions on the entire rear wall 13 . The recirculated exhaust gas discharged from the secondary combustion chamber 3 is supplied into the primary combustion chamber 2 through these nozzles 10a, 10b in the direction of the arrow.
优选来自前侧顶壁12的再循环废气的供给方向为相对于水平方向朝下15°~朝上15°,优选来自后壁13的再循环废气的供给方向为水平方向~相对于水平方向朝上20°。对于从后侧供给再循环废气,也可以代替后壁13而从后侧的顶壁14供给。Preferably, the supply direction of the recirculated exhaust gas from the front top wall 12 is 15° to 15° downward relative to the horizontal direction, and the supply direction of the recirculated exhaust gas from the rear wall 13 is preferably from the horizontal direction to 15° upward relative to the horizontal direction. 20° up. The recirculation exhaust gas may be supplied from the rear ceiling wall 14 instead of the rear wall 13 for supply from the rear side.
通过推料器7向干燥段炉栅4a上供给的给尘量、通过炉栅驱动装置5移动的各炉栅4a、4b、4c、4d的移动速度、通过空气供给装置8向一次燃烧室2供给的一次空气供给量、从前侧的顶壁12及后壁13供给的再循环废气量等通过图2所示的控制装置20进行控制。The amount of dust supplied by the pusher 7 to the grate 4a of the drying section, the moving speed of each grate 4a, 4b, 4c, 4d moved by the grate driving device 5, the air supply device 8 to the primary combustion chamber 2 The amount of primary air supplied, the amount of recirculated exhaust gas supplied from the front ceiling wall 12 and the rear wall 13 , etc. are controlled by the control device 20 shown in FIG. 2 .
在一次燃烧室2上方,位于后燃烧段炉栅4d上方的后侧顶壁14上设置有测量一次燃烧室2内温度分布的红外线摄像机(温度分布测量装置)15。Above the primary combustion chamber 2, an infrared camera (temperature distribution measuring device) 15 for measuring the temperature distribution in the primary combustion chamber 2 is arranged on the rear top wall 14 above the rear combustion section grate 4d.
在二次燃烧室3内设置有测量燃烧室内温度的辐射温度计(高温计)16。通过辐射温度计16,能够测量燃烧室内温度,由此能够判断垃圾的燃烧状态(火焰状态)。A radiation thermometer (pyrometer) 16 for measuring the temperature in the combustion chamber is installed in the secondary combustion chamber 3 . The temperature in the combustion chamber can be measured by the radiation thermometer 16, and thus the combustion state (flame state) of the garbage can be judged.
若分别从前侧顶壁12及后壁13向一次燃烧室2内供给再循环废气,则来自垃圾层的燃烧废气分别靠近前侧顶壁12侧及后壁13侧,一次燃烧室2整体作为燃烧空间被有效利用。靠近前侧顶壁12侧的燃烧废气主要含有NOX的前体物质(NH3)及可燃气体。靠近后壁13的燃烧废气主要含有由固定碳产生的可燃气体(CO)及氧气,几乎不含NOX的前体物质。因此,在后壁13侧能够以不存在NOX前体物质的状态使CO充分燃烧。因此,靠近前侧顶壁12侧的燃烧废气与靠近后壁13侧的燃烧废气在二次燃烧室3中混合,即使燃烧温度也缓慢上升。由此能够降低NOX量。If the recirculation waste gas is supplied to the primary combustion chamber 2 from the front top wall 12 and the rear wall 13 respectively, the combustion waste gas from the garbage layer is close to the front top wall 12 side and the rear wall 13 side respectively, and the primary combustion chamber 2 as a whole serves as a combustion chamber. Space is used efficiently. The combustion exhaust gas on the side near the front top wall 12 mainly contains a precursor substance (NH 3 ) of NO x and combustible gas. The combustion exhaust gas near the rear wall 13 mainly contains combustible gas (CO) generated from fixed carbon and oxygen, and hardly contains precursor substances of NO x . Therefore, CO can be sufficiently combusted without the presence of the NO x precursor substance on the side of the rear wall 13 . Therefore, the combustion exhaust gas near the front ceiling wall 12 and the combustion exhaust gas near the rear wall 13 are mixed in the secondary combustion chamber 3, and the combustion temperature is gradually increased. Thereby, the amount of NOx can be reduced.
在来自前侧的再循环废气喷气流的影响相对较强的情况下,NOX前体物质及可燃气体在前壁11侧集中,其结果是由于二次燃烧室3入口的NOX前体物质增加,并且二次燃烧室3的温度上升,因此产生的NOX量增加。相反地,在来自后侧的再循环废气喷气流的影响相对较强的情况下,NOX前体物质流向后壁13侧,在通过固定碳的燃烧而高温化的气氛中,NOX前体物质变成NOX,其结果,即使这种情况下,产生的NOX量也增加。In the case where the influence of the recirculated exhaust gas jet flow from the front side is relatively strong, the NOx precursor substances and combustible gases are concentrated on the front wall 11 side, and as a result, the NOx precursor substances at the inlet of the secondary combustion chamber 3 increases, and the temperature of the secondary combustion chamber 3 rises, so the amount of NO X produced increases. Conversely, when the influence of the recirculated exhaust gas jet flow from the rear side is relatively strong, the NO X precursor material flows to the rear wall 13 side, and the NO X precursor material flows to the rear wall 13 side, and the NO X precursor The substance becomes NOx , and as a result, even in this case, the amount of NOx produced increases.
因此,通过适当控制来自前侧的再循环废气及来自后侧的再循环废气各自的供给量,能够降低所产生的NOX量。Therefore, by appropriately controlling the supply amounts of the recirculated exhaust gas from the front side and the recirculated exhaust gas from the rear side, the amount of generated NO x can be reduced.
为了使来自前侧的再循环废气及来自后侧的再循环废气各自的供给量适当,通过利用通用软件Fluent Ver.6.3的热流体解析得到的要点部分示于图3至图5及表1。The main points obtained by thermal fluid analysis using the general-purpose software Fluent Ver. 6.3 are shown in Figs.
[表1][Table 1]
另外,表1中,η是指燃烧效率,通过以下的式子求得。In addition, in Table 1, η refers to the combustion efficiency, which is obtained by the following formula.
η=1-△HnFn/HIFIη=1-△HnFn/HIFI
△Hn:一次燃烧室出口的未燃烧的可燃成分的低位发热量[kJ/kg],Fn:一次燃烧室出口的通过气体的质量流量[kg/h],HI:流入可燃成分的低位发热量[kJ/kg],FI:流入可燃成分的质量流量[kg/h]。△Hn: low-level calorific value of unburned combustible components at the outlet of the primary combustion chamber [kJ/kg], Fn: mass flow rate of passing gas at the exit of the primary combustion chamber [kg/h], HI: low-level calorific value of inflowing combustible components [kJ/kg], FI: mass flow rate of inflow combustible components [kg/h].
图3(a)表示进行适当控制的情况的一例,实现了二次燃烧室3出口的CO浓度为0.6ppm、炉出口的NOX浓度为16ppm这样的低NOX、低CO燃烧。Fig. 3(a) shows an example of the case where appropriate control is performed, and low NOx and low CO combustion is realized with the CO concentration at the outlet of the secondary combustion chamber 3 being 0.6 ppm and the NOx concentration at the furnace outlet being 16 ppm.
图3(b)表示未进行适当控制(来自后侧的再循环废气的喷气流影响较强)的情况的一例。图3(b)的温度分布,与图3(a)相比,从一次燃烧室2的后侧进入二次燃烧室3的燃烧废气的温度增高,二次燃烧室3出口的CO浓度为0.3ppm,炉出口的NOX浓度为35ppm,具有低CO但高NOX的问题。FIG. 3( b ) shows an example of a case where appropriate control is not performed (influence of jet flow of recirculated exhaust gas from the rear side is strong). The temperature distribution of Figure 3(b), compared with Figure 3(a), the temperature of the combustion exhaust gas entering the secondary combustion chamber 3 from the rear side of the primary combustion chamber 2 increases, and the CO concentration at the outlet of the secondary combustion chamber 3 is 0.3 ppm, the NOx concentration at the furnace outlet is 35ppm, which has the problem of low CO but high NOx .
图4中,(b)表示进行基准范围内的燃烧的状态,通过将来自前侧的再循环废气与来自后侧的再循环废气的分配比设为前侧45/后侧55,从而实现NOX量为9ppm,CO量为0.1ppm这样的低NOX、低CO燃烧(参照表1的燃烧位置“基准范围”)。另外,再循环废气比率,相对于炉出口的废气为30.4%,将一次空气比设定为0.89,二次空气比设定为0.15。In Fig. 4, (b) shows a state where combustion is carried out within the reference range, and the NO The amount of X is 9 ppm, and the amount of CO is 0.1 ppm, which is low NOx and low CO combustion (refer to the combustion position "reference range" in Table 1). In addition, the recirculation exhaust gas ratio was 30.4% with respect to the exhaust gas at the furnace outlet, the primary air ratio was set to 0.89, and the secondary air ratio was set to 0.15.
图4(a)及(c)表示燃烧位置(燃烧开始位置及燃尽位置)不同的情况下进行的适当控制状态。燃烧开始位置与基准范围内的(b)相比,在(a)中靠近前侧,(c)中靠近后侧,由此能够区分出燃烧位置靠前,在基准范围内以及靠后。在图4(a)示出的靠前的情况下,NOX量为7ppm,CO量为2.4ppm(参照表1的燃烧位置“靠前”的分配比35/65),在图4(c)示出的靠后的情况下,NOX量为8ppm,CO量为0.2ppm(参照表1的燃烧位置“靠后”的情况)。4( a ) and ( c ) show the appropriate control state performed when the combustion positions (combustion start position and burnout position) are different. The combustion start position is closer to the front side in (a) and closer to the rear side in (c) than in (b) within the reference range, whereby it can be distinguished that the combustion position is front, within the reference range, and rear. In the front case shown in Figure 4(a), the amount of NO X is 7ppm, and the amount of CO is 2.4ppm (refer to the distribution ratio 35/65 of the combustion position "front" in Table 1), and in Figure 4(c ) in the rear case, the NO X amount is 8 ppm, and the CO amount is 0.2 ppm (refer to the case where the combustion position is "rear" in Table 1).
图5中,(a)表示燃烧位置靠前的情况下将分配比设为前侧50/后侧50的情况下的燃烧气体流线,(b)表示燃烧位置靠前的情况下将分配比设为前侧35/后侧65的情况下的燃烧气体流线。根据图5(a),分配比为前侧50/后侧50,与适当条件相比,来自前侧的再循环废气相对增多,燃烧气体被强烈地靠近前侧,其结果是一次燃烧室2出口的燃烧效率降低,二次燃烧室3出口的CO浓度及NH3浓度提高(参照表1的燃烧位置“靠前”的分配比为50/50)。对此,根据图5(b),通过将分配比设为前侧35/后侧65,而成为适当条件,难以使燃烧气体靠近前侧,其结果,改善一次燃烧室2出口的燃烧效率,二次燃烧室3出口的CO浓度及NH3浓度降低(参照表1的燃烧位置“靠前”的分配比为35/65)。In FIG. 5 , (a) shows the combustion gas streamline when the distribution ratio is set as front side 50/rear side 50 when the combustion position is front, and (b) shows the distribution ratio when the combustion position is front. Let it be the combustion gas flow line in the case of the front side 35/rear side 65. According to Figure 5(a), the distribution ratio is front side 50/rear side 50, compared with the proper conditions, the recirculated exhaust gas from the front side is relatively increased, and the combustion gas is strongly moved closer to the front side, as a result the primary combustion chamber 2 The combustion efficiency at the outlet decreases, and the CO concentration and NH concentration at the outlet of the secondary combustion chamber 3 increase (refer to the distribution ratio of the combustion position "front" in Table 1 is 50/50). In this regard, according to Fig. 5 (b), by setting the distribution ratio as the front side 35/rear side 65, it becomes an appropriate condition, and it is difficult to make the combustion gas close to the front side. As a result, the combustion efficiency of the outlet of the primary combustion chamber 2 is improved, The CO concentration and the NH 3 concentration at the outlet of the secondary combustion chamber 3 are reduced (refer to the distribution ratio of the combustion position "front" in Table 1 is 35/65).
图6a到图6d,表示燃烧位置不同的情况下各炉栅上的垃圾的状态变化。图6a相当于靠前,图6b相当于基准范围,图6c相当于靠后,图6d相当于广域。在图6a到图6d中,各炉栅4a、4b、4c、4d分别由7个、8个、8个以及9个炉排块构成,总共有第32个为止的炉排块。各图所示的三条曲线从左侧开始分别表示垃圾中的水分存在率、垃圾中的挥发成分(热分解气体)存在率以及垃圾中的固定碳存在率。在对燃烧位置进行情况区分时,以图6b的热分解气体产生区域收容在第8~15个之间的状态为基准。于是,例如图6a所示,将热分解气体的产生开始位置即燃烧开始位置在第7块前面的位置的情况设为“靠前”,如图6b所示,将燃烧开始位置在第7~10块位置的情况设为“基准范围内”,如图6c所示,将燃烧开始位置在第10块后面的位置的情况设为“靠后”。通常,由于燃尽位置根据燃烧开始位置前后移动,因此可以使用燃烧开始位置来进行情况区分,也可以使用燃尽位置来进行。此外,除“靠前”、“基准范围内”以及“靠后”的情况以外,如图6d所示,也有燃烧开始位置靠前,燃尽位置靠后的情况,将该情况成为“广域”,更优选称为与其他三种情况不同的控制。Fig. 6a to Fig. 6d show the state changes of the garbage on each grate when the burning positions are different. Figure 6a corresponds to the front, Figure 6b corresponds to the reference range, Figure 6c corresponds to the rear, and Figure 6d corresponds to the wide area. In Fig. 6a to Fig. 6d, each grate 4a, 4b, 4c, 4d is composed of 7, 8, 8 and 9 grate blocks, respectively, and there are a total of 32 grate blocks. The three curves shown in each figure respectively represent the moisture ratio in the garbage, the ratio of volatile components (pyrolysis gas) in the garbage, and the ratio of fixed carbon in the garbage from the left side. When classifying the combustion positions, the state in which the pyrolysis gas generation areas in Fig. 6b are accommodated between the eighth and fifteenth positions is taken as a reference. Then, for example, as shown in FIG. 6a, the situation where the generation start position of pyrolysis gas, that is, the combustion start position is at the position in front of the seventh block is set as “front”, and as shown in FIG. 6b, the combustion start position is set at the seventh to The case of the 10th block is defined as "within the reference range", and as shown in FIG. 6c, the case where the combustion start position is behind the 10th block is defined as "rearward". Usually, since the burnout position moves back and forth according to the combustion start position, the combustion start position can be used to distinguish the situation, and the burnout position can also be used. In addition, in addition to the cases of "front", "within the reference range" and "rear", as shown in Figure 6d, there are also cases where the combustion start position is near the front and the burnout position is near the rear, and this case is referred to as "wide range". , more preferably referred to as a different control than the other three cases.
再循环废气喷气流的强弱,受炉栅4a、4b、4c、4d上的垃圾燃烧位置(燃烧开始位置和/或燃尽位置)及燃烧状态(火焰位置或火焰状态)的影响。即,根据炉栅4a、4b、4c、4d上垃圾的燃烧位置及垃圾的燃烧状态,需要控制向一次燃烧室2供给的来自前侧的再循环废气及来自后侧的再循环废气。控制时,优选如图6a至图6d所示,燃烧开始位置和/或燃尽位置基于靠前、基准范围内、靠后以及广域中的任意一个进行情况区分。The strength of the recirculated exhaust gas jet is affected by the burning position (combustion start position and/or burnout position) and combustion state (flame position or flame state) of the garbage on the grate 4a, 4b, 4c, 4d. That is, it is necessary to control the recirculation exhaust gas from the front side and the recirculation exhaust gas from the rear side supplied to the primary combustion chamber 2 according to the combustion position of the garbage on the grates 4a, 4b, 4c, and 4d and the combustion state of the garbage. During control, preferably as shown in Fig. 6a to Fig. 6d, the combustion start position and/or the burnout position are distinguished based on any one of front, reference range, rear and wide area.
并且,如图4所示,在燃烧位置靠前的情况下,优选降低来自前侧的再循环废气量,同时提高来自后侧的再循环废气量。此外,在燃烧位置靠后的情况下,只要提高来自前侧的再循环废气量,同时降低来自后侧的再循环废气量即可。在燃烧位置靠后的情况下,也可以进行与处于基准范围内的情况相同的控制。Furthermore, as shown in FIG. 4 , when the combustion position is forward, it is preferable to reduce the amount of recirculated exhaust gas from the front side and increase the amount of recirculated exhaust gas from the rear side. In addition, when the combustion position is located at the rear, it is only necessary to increase the amount of recirculated exhaust gas from the front side and decrease the amount of recirculated exhaust gas from the rear side. Also in the case where the combustion position is behind, the same control as the case where the combustion position is within the reference range can be performed.
如图2所示,控制装置20具备燃烧位置运算部21、燃烧状态运算部22、给尘量控制部23、炉栅速度控制部24、空气供给量控制部25及再循环废气控制部26,所述燃烧位置运算部21由红外线摄像机15的输出数据获取一次燃烧室2内的温度分布来对燃烧位置进行运算;所述燃烧状态运算部22由辐射温度计16的输出数据来对燃烧状态进行运算;所述给尘量控制部23控制向干燥段炉栅4a的给尘量;所述炉栅速度控制部24控制各炉栅4a、4b、4c、4d移动速度;所述空气供给量控制部25控制空气的供给量;所述再循环废气控制部26控制再循环废气的供给量。As shown in FIG. 2 , the control device 20 has a combustion position calculation unit 21, a combustion state calculation unit 22, a dust feeding amount control unit 23, a grate speed control unit 24, an air supply amount control unit 25, and a recirculation exhaust gas control unit 26, The combustion position computing unit 21 acquires the temperature distribution in the primary combustion chamber 2 from the output data of the infrared camera 15 to calculate the combustion position; the combustion state computing unit 22 calculates the combustion status from the output data of the radiation thermometer 16 The dust feeding amount control part 23 controls the dust feeding amount to the drying section grate 4a; the grate speed control part 24 controls the moving speed of each grate 4a, 4b, 4c, 4d; the air supply amount control part 25 controls the supply amount of air; the recirculation exhaust gas control unit 26 controls the supply amount of recirculation exhaust gas.
燃烧位置运算部21基于红外线摄像机15的输出,计算一次燃烧室2内的温度,对于燃烧位置(燃烧开始位置和/或燃尽位置),进行情况区分分为基准范围、靠前、靠后以及广域中任意一种,并向再循环废气控制部26输出该情况区分信息。Combustion position calculation part 21 is based on the output of infrared camera 15, calculates the temperature in primary combustion chamber 2, and for combustion position (combustion start position and/or burnout position), progress situation is divided into reference range, front, rear and Any one of the wide areas, and output the situation classification information to the recirculation exhaust gas control unit 26 .
对于燃烧开始位置及燃尽位置的获取,例如专利许可第3916450号所述,只要将红外线摄像机15的摄像数据加工为颜色越浓则温度越高的温度分布数据,从投入料斗6侧观察,将规定温度(燃烧开始温度)以上的面积达到规定值的位置作为燃烧开始位置来获取,从排灰口17观察,将规定温度(燃尽温度)以上的面积达到规定值的位置作为燃尽位置来获取即可。For the acquisition of the combustion start position and the burnout position, as described in Patent License No. 3916450, as long as the imaging data of the infrared camera 15 is processed into temperature distribution data whose color is thicker, the temperature is higher, and viewed from the input hopper 6 side, the The position at which the area above the specified temperature (combustion start temperature) reaches the specified value is obtained as the combustion start position, and when viewed from the ash discharge port 17, the position at which the area above the specified temperature (burnout temperature) reaches the specified value is taken as the burnout position. Just get it.
再循环废气控制部26由分配比控制部27和供给量控制部28组成,所述分配比控制部27获取来自前侧的再循环废气与来自后侧的再循环废气的适当分配比,并向再循环废气供给装置10发出指令,以达到该分配比;所述供给量控制部28获取来自前侧的再循环废气和来自后侧的再循环废气适当的供给量,并向再循环废气供给装置10发出指令,以达到该供给量。The recirculated exhaust gas control section 26 is composed of a distribution ratio control section 27 which acquires an appropriate distribution ratio of the recirculated exhaust gas from the front side and the recirculated exhaust gas from the rear side, and supplies the The recirculation exhaust gas supply device 10 issues an instruction to achieve the distribution ratio; the supply amount control unit 28 obtains the appropriate supply amount of the recirculation exhaust gas from the front side and the recirculation exhaust gas from the rear side, and supplies the recirculation exhaust gas supply device 10 issues instructions to achieve the supply.
从燃烧位置运算部21向再循环废气控制部26的分配比控制部27,输送有关燃烧位置(燃烧开始位置与/或燃尽位置)为基准范围、靠前、靠后以及广域中任意一种的情况区分信息。分配比控制部27中,按照预先存储的表格,获取再循环废气的分配比,基于此,控制再循环废气的分配比。From the combustion position calculation unit 21 to the distribution ratio control unit 27 of the recirculation exhaust gas control unit 26, the relevant combustion position (combustion start position and/or burnout position) is sent as any one of the reference range, the front, the rear and the wide area. The situation distinguishes the information. The distribution ratio control unit 27 acquires the distribution ratio of the recirculated exhaust gas according to a table stored in advance, and controls the distribution ratio of the recirculated exhaust gas based on this.
关于控制内容,如上所述,若燃烧位置在基准范围内,则无需变更,继续进行基准分配比即A/B下的控制。并且,在燃烧位置靠前的情况下,将来自前侧的再循环废气量仅降低规定量α(>0),同时将来自后侧的再循环废气量仅提高相同量α,将分配比设为(A-α)/(B+α)。此外,在燃烧位置靠后的情况下,将来自前侧的再循环废气量仅提高规定量β(≥0),同时将来自后侧的再循环废气量仅降低相同量β,将分配比设为(A+β)/(B-β)。此外,在燃烧位置为广域的情况下,将来自前侧的再循环废气量仅降低规定量γ(≥0),同时将来自后侧的再循环废气量仅提高相同量γ,将分配比设为(A-γ)/(B+γ)。As for the control content, as described above, if the combustion position is within the reference range, there is no need to change it, and the control at A/B which is the reference distribution ratio is continued. Also, in the case where the combustion position is at the front, the amount of recirculated exhaust gas from the front side is decreased by a predetermined amount α (>0), while the amount of recirculated exhaust gas from the rear side is increased by the same amount α, and the distribution ratio is set to It is (A-α)/(B+α). In addition, in the case where the combustion position is at the rear, the recirculated exhaust gas amount from the front side is increased only by a predetermined amount β (≥0), while the recirculated exhaust gas amount from the rear side is decreased by the same amount β, and the distribution ratio is set to It is (A+β)/(B-β). In addition, in the case where the combustion position is a wide area, the amount of recirculated exhaust gas from the front side is decreased by a predetermined amount γ (≥0), while the amount of recirculated exhaust gas from the rear side is increased by the same amount γ, and the distribution ratio Let it be (A-γ)/(B+γ).
另一方面,从燃烧状态运算部22向再循环废气控制部26的供给量控制部28输送与燃烧状态有关的通过辐射温度计16得出的测量值在预先设定的范围内的基准状态、比基准状态激烈的状态及比基准状态缓和的状态中任意信息。在供给量控制部28中,按照预先存储的表格,获取再循环废气的供给量,基于此,控制再循环废气的供给量。On the other hand, the supply amount control unit 28 of the recirculation exhaust gas control unit 26 is sent from the combustion state calculation unit 22 to the reference state, ratio, etc., in which the measurement value obtained by the radiation thermometer 16 related to the combustion state is within a predetermined range. Arbitrary information on a state that is severe from the reference state and a state that is less severe than the reference state. The supply amount control unit 28 acquires the supply amount of the recirculation exhaust gas according to a table stored in advance, and controls the supply amount of the recirculation exhaust gas based on this.
关于控制内容,若垃圾的燃烧状态为基准状态,则无需变更,继续进行基准分配比即A/B下的控制。并且,在垃圾燃烧状态比预先设定的基准状态激烈的情况下,将来自前侧的再循环废气量及来自后侧的再循环废气量均设为δ(>1)倍,使供给量整体增加。此外,在垃圾燃烧状态比基准状态缓和的情况下,将来自前侧的再循环废气量及来自后侧的再循环废气量均设为ε(<1)倍,使供给量整体减少。Regarding the control content, if the combustion state of the garbage is the reference state, there is no need to change it, and the control at A/B which is the reference distribution ratio is continued. In addition, when the waste burning state is more severe than the preset reference state, the amount of recirculated exhaust gas from the front side and the amount of recirculated exhaust gas from the rear side are both δ (>1) times, so that the overall supply amount Increase. Also, when the waste burning state is milder than the reference state, the amount of recirculated exhaust gas from the front side and the amount of recirculated exhaust gas from the rear side are both ε(<1) times, and the supply amount is reduced as a whole.
进一步地,燃烧位置运算部22,在得到的情况区分为前侧的情况下,向给尘量控制部23发出减少给尘量的指令,同时向炉栅速度控制部24指示提高干燥段炉栅4a的移动速度。由此,燃烧位置向后侧(收容于基准范围内的方向)移动。Further, the combustion position computing unit 22, when the obtained situation is classified as the front side, sends an instruction to the dust feeding amount control unit 23 to reduce the dust feeding amount, and at the same time instructs the grate speed control unit 24 to raise the drying section grate. 4a's movement speed. As a result, the combustion position moves to the rear side (direction to be accommodated within the reference range).
这样,根据具备所述控制装置20的炉排炉1,对垃圾燃烧位置和燃烧状态进行测量并定量化,基于该值,分别控制来自前侧的再循环废气量及来自后侧的再循环废气量,由此增加二次燃烧室3出口的CO浓度,就能够大幅降低炉出口的NOX浓度。In this way, according to the grate furnace 1 provided with the control device 20, the combustion position and combustion state of the garbage are measured and quantified, and based on this value, the amount of recirculated exhaust gas from the front side and the recycled exhaust gas from the rear side are respectively controlled. amount, thereby increasing the CO concentration at the outlet of the secondary combustion chamber 3, the NOx concentration at the furnace outlet can be greatly reduced.
工业实用性Industrial Applicability
用于垃圾燃烧用等,以降低废气中的CO及NOX为技术问题的炉排炉中,由于不增加CO浓度,就能够大幅降低炉出口的NOX浓度,因此能够有助于提高炉排炉的性能。Used in grate furnaces for waste combustion, etc., where the technical problem is to reduce CO and NO X in the exhaust gas, since the NO X concentration at the furnace outlet can be greatly reduced without increasing the CO concentration, it can help to improve the grate furnace. Furnace performance.
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