CN105003593A - Hybrid bearing supporting shock absorber used for cone shaft - Google Patents
Hybrid bearing supporting shock absorber used for cone shaft Download PDFInfo
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- CN105003593A CN105003593A CN201510420856.9A CN201510420856A CN105003593A CN 105003593 A CN105003593 A CN 105003593A CN 201510420856 A CN201510420856 A CN 201510420856A CN 105003593 A CN105003593 A CN 105003593A
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- 230000035939 shock Effects 0.000 title claims abstract description 49
- 239000006096 absorbing agent Substances 0.000 title claims abstract description 47
- 229920001967 Metal rubber Polymers 0.000 claims abstract description 63
- 230000003068 static effect Effects 0.000 claims abstract description 27
- 238000013016 damping Methods 0.000 claims abstract description 25
- 230000002706 hydrostatic effect Effects 0.000 claims description 10
- 238000001514 detection method Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 description 9
- 230000007423 decrease Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000008358 core component Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 210000002445 nipple Anatomy 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000011359 shock absorbing material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/10—Suppression of vibrations in rotating systems by making use of members moving with the system
- F16F15/12—Suppression of vibrations in rotating systems by making use of members moving with the system using elastic members or friction-damping members, e.g. between a rotating shaft and a gyratory mass mounted thereon
- F16F15/129—Suppression of vibrations in rotating systems by making use of members moving with the system using elastic members or friction-damping members, e.g. between a rotating shaft and a gyratory mass mounted thereon characterised by friction-damping means
- F16F15/1292—Suppression of vibrations in rotating systems by making use of members moving with the system using elastic members or friction-damping members, e.g. between a rotating shaft and a gyratory mass mounted thereon characterised by friction-damping means characterised by arrangements for axially clamping or positioning or otherwise influencing the frictional plates
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/10—Suppression of vibrations in rotating systems by making use of members moving with the system
- F16F15/16—Suppression of vibrations in rotating systems by making use of members moving with the system using a fluid or pasty material
- F16F15/162—Suppression of vibrations in rotating systems by making use of members moving with the system using a fluid or pasty material with forced fluid circulation
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Mechanical Engineering (AREA)
- Support Of The Bearing (AREA)
- Magnetic Bearings And Hydrostatic Bearings (AREA)
Abstract
本发明涉及一种用于圆锥轴的动静压轴承支承减振器,包括机座、减振外环、供油套、轴瓦、前端盖和后端盖,圆锥轴设于轴瓦内,轴瓦内设有与外界相通的油压槽,其特征在于,还包括围绕供油套环形分布的多块弧形金属橡胶块,所述金属橡胶块的一端部设有向内的凸部,所述减振外环的内腔设有安装所述金属橡胶的固定槽,所述固定槽与供油套形成了所述金属橡胶的固定空间;供油套上设有支撑台阶,所述金属橡胶块的凸部靠在所述供油套的支撑台阶上以吸收轴向上的振动。本发明通过在所述供油套外周环形分布多块弧形金属橡胶块,解决了现有技术中环形橡胶圈周向厚度难以控制的问题,提高所述支承减振器的使用寿命。
The invention relates to a dynamic and static pressure bearing support shock absorber for a conical shaft, which includes a machine base, a vibration-damping outer ring, an oil supply sleeve, a bearing bush, a front end cover and a rear end cover, the conical shaft is arranged in the bearing bush, and the bearing bush is provided with There is an oil pressure groove communicating with the outside world, which is characterized in that it also includes a plurality of arc-shaped metal rubber blocks annularly distributed around the oil supply sleeve, one end of the metal rubber block is provided with an inward convex part, and the vibration damping The inner cavity of the outer ring is provided with a fixing groove for installing the metal rubber, and the fixing groove and the oil supply sleeve form a fixed space for the metal rubber; the oil supply sleeve is provided with a supporting step, and the protrusion of the metal rubber block The part rests on the supporting step of the oil supply sleeve to absorb the vibration in the axial direction. The invention solves the problem in the prior art that the circumferential thickness of the annular rubber ring is difficult to control by circularly distributing a plurality of arc-shaped metal rubber blocks on the outer periphery of the oil supply sleeve, and improves the service life of the support shock absorber.
Description
技术领域 technical field
本发明涉及一种支承减振器,尤其是一种用于圆锥轴的动静压轴承支承减振器。 The invention relates to a support shock absorber, in particular to a dynamic and static pressure bearing support shock absorber for a tapered shaft.
背景技术 Background technique
随着社会的快速发展,新技术的不断涌现,使机构领域中转轴的转动速度不断提升,高速的转动也带来很多不确定的因素和危险。其中振动是机械运动中最常见的问题,特别是高速运动的机器,振动的危险更为严重,所以解决高速运动的机器的振动问题变得尤其重要。现有技术中存在着许多解决高速振动的方案,如圆锥动静压滑动轴承,其综合了动压轴承和静压轴承的优点,能够同时承受径向及轴向载荷,具有启动平稳、轴向间隙容易调整、高速时摩擦功耗较小等特点,在高速旋转机械中的应用愈来愈广泛。然而支承在油膜轴承中的高速转子,由于受不平衡质量或者外界干扰等因素的影响,在通过临界转速区或者运行时常会出现剧烈的振动,由于油膜的特性还会产生“自激振动”,从而使转子系统丧失动力稳定性。工程师对其进行了改进,采用了金属橡胶来做吸振材料,由于金属橡胶干摩擦阻尼减振因其阻尼性能好、重量轻、且易制成各种形状、环境适应能力强、可调节刚度等一系列优点在该领域得到了成功的应用,实现对高速旋转机械振动的控制。如专利一种用于圆锥轴的动静压轴承支承减振器,专利号为201320091400.9,公开日期为2013-07-10,其技术方案包括机座(1)、减振器外环(2)、金属橡胶环(3)、供油套(4)、轴瓦(5)、油嘴(6)、第一端盖(7) 和第二端盖(8),圆锥轴(9) 穿设在机座(1) 的轴孔内,轴瓦(5) 的内锥孔上设有矩形凹槽(10),轴瓦(5) 的外壁上设有环形凹槽(11),所述矩形凹槽(10) 和环形凹槽(11)之间设有通孔(12),轴瓦(5) 套装在圆锥轴(9) 的圆锥端,供油套(4) 和减振器外环(2) 由内至外依次套装在轴瓦(5) 的外端,且供油套(4) 和减振器外环(2) 之间设有金属橡胶环(3),第一端盖(7) 和第二端盖(8) 分别设置在机座(1) 的左右两端,油嘴(6) 由外至内依次穿设在第二端盖(8) 和供油套(4) 上,且油嘴(6) 的嘴口与通孔(12) 相连通。 With the rapid development of society and the continuous emergence of new technologies, the rotation speed of the shaft in the mechanism field has been continuously increased, and the high-speed rotation also brings many uncertain factors and dangers. Among them, vibration is the most common problem in mechanical movement, especially for high-speed moving machines, the danger of vibration is more serious, so it is particularly important to solve the vibration problem of high-speed moving machines. There are many solutions to high-speed vibration in the prior art, such as conical hydrostatic sliding bearings, which combine the advantages of hydrodynamic bearings and hydrostatic bearings, can bear radial and axial loads at the same time, and have stable starting and axial clearance. Easy to adjust, low friction power consumption at high speed, etc., are more and more widely used in high-speed rotating machinery. However, the high-speed rotor supported in the oil film bearing, due to the influence of factors such as unbalanced mass or external interference, often has severe vibration when passing through the critical speed area or running, and "self-excited vibration" due to the characteristics of the oil film. As a result, the rotor system loses dynamic stability. Engineers improved it and used metal rubber as the shock-absorbing material. Due to the dry friction damping and vibration reduction of metal rubber, it has good damping performance, light weight, and is easy to make various shapes, strong environmental adaptability, and adjustable stiffness. A series of advantages have been successfully applied in this field to realize the control of vibration of high-speed rotating machinery. For example, a patent for a dynamic and static pressure bearing support shock absorber for a tapered shaft, the patent number is 201320091400.9, and the publication date is 2013-07-10. The technical solution includes the machine base (1), the shock absorber outer ring (2), Metal rubber ring (3), oil supply sleeve (4), bearing bush (5), oil nipple (6), first end cover (7) and second end cover (8), and the tapered shaft (9) is installed on the base In the shaft hole of (1), a rectangular groove (10) is provided on the inner tapered hole of the bearing bush (5), and an annular groove (11) is provided on the outer wall of the bearing bush (5), and the rectangular groove (10) There is a through hole (12) between the annular groove (11), the bearing bush (5) is set on the conical end of the conical shaft (9), the oil supply sleeve (4) and the outer ring of the shock absorber (2) are from the inside to the The outer ones are fitted on the outer end of the bearing bush (5) in turn, and a metal rubber ring (3) is provided between the oil supply sleeve (4) and the outer ring of the shock absorber (2), the first end cover (7) and the second end cover Covers (8) are respectively arranged on the left and right ends of the machine base (1), and the oil nipples (6) are sequentially installed on the second end cover (8) and the oil supply sleeve (4) from the outside to the inside, and the oil nipples (6) The mouth of mouth communicates with through hole (12).
上述方案有效解决了转轴在高速转动时振动的问题,但其金属橡胶环因为其成型体积比较大,且是环形状,很难控制其周向上的厚度一致,从而导致了上述专利所述的一种用于圆锥轴的动静压轴承支承减振器在使用过程中振动问题随着使用时间的增加而更为严重;由于金属橡胶环圆周上的厚度度不一,所以当转轴在高速运动时就会产生振动和冲击,使金属橡胶环的寿命减少;同时上述的支承减振器的支承径向及轴向刚度和阻尼不可调。 The above solution effectively solves the problem of vibration of the rotating shaft during high-speed rotation, but the metal rubber ring has a relatively large molding volume and is in the shape of a ring, so it is difficult to control its thickness in the circumferential direction to be consistent, which leads to a The vibration problem of the dynamic and static pressure bearing support shock absorber used for the tapered shaft becomes more serious with the increase of the use time; because the thickness of the metal rubber ring is different on the circumference, when the shaft is moving at high speed Can produce vibration and impact, make the life-span of metal rubber ring reduce; Meanwhile, the supporting radial and axial rigidity and damping of above-mentioned support shock absorber are not adjustable.
发明内容 Contents of the invention
本发明解决的技术问题在于克服上述现有技术中存在不足而提供一种用于圆锥轴的动静压轴承支承减振器,通过在所述供油套外周环形分布多块弧形金属橡胶块,解决了现有技术中环形橡胶圈周向厚度难以控制的问题,有效解决了所述用于圆锥轴的动静压轴承支承减振器使用过程中振动变化的问题;同时采用弧形状金属橡胶块,还可以使所述用于圆锥轴的动静压轴承支承减振器在支承径向及轴向刚度和阻尼可调。 The technical problem solved by the present invention is to overcome the shortcomings in the above-mentioned prior art and provide a dynamic and static pressure bearing support shock absorber for a conical shaft. By circularly distributing a plurality of arc-shaped metal rubber blocks on the outer circumference of the oil supply sleeve, It solves the problem that the circumferential thickness of the annular rubber ring is difficult to control in the prior art, and effectively solves the problem of vibration changes during the use of the dynamic and static pressure bearing support shock absorber for the tapered shaft; at the same time, the arc-shaped metal rubber block is adopted, It is also possible to make the radial and axial stiffness and damping of the shock absorber supported by the hydrodynamic bearing for the tapered shaft adjustable.
为解决上述技术问题,本发明采用了以下技术措施: In order to solve the problems of the technologies described above, the present invention adopts the following technical measures:
一种用于圆锥轴的动静压轴承支承减振器,包括机座、减振外环、供油套、轴瓦、前端盖和后端盖,圆锥轴设于轴瓦内,轴瓦内设有与外界相通的油压槽,还包括围绕供油套环形分布的多块弧形金属橡胶块,所述金属橡胶块的一端部设有向内的凸部,所述减振外环的内腔设有安装所述金属橡胶的固定槽,所述固定槽与供油套形成了所述金属橡胶的固定空间;供油套上设有支撑台阶,所述金属橡胶块的凸部靠在所述供油套的支撑台阶上以吸收轴向上的振动。 A dynamic and static pressure bearing support shock absorber for a tapered shaft, including a machine base, a vibration-damping outer ring, an oil supply sleeve, a bearing bush, a front end cover and a rear end cover, the conical shaft is arranged in the bearing bush, and the bearing bush is provided with a The connected oil pressure groove also includes a plurality of arc-shaped metal rubber blocks annularly distributed around the oil supply sleeve, one end of the metal rubber block is provided with an inward convex part, and the inner cavity of the vibration-damping outer ring is provided with Install the fixing groove of the metal rubber, the fixing groove and the oil supply sleeve form the fixing space of the metal rubber; the oil supply sleeve is provided with a supporting step, and the convex part of the metal rubber block leans against the oil supply on the supporting steps of the sleeve to absorb the vibration in the axial direction.
进一步地,所述固定槽在减振外环的内腔呈“L”状,金属橡胶与固定槽底部相接触的为带所述凸部的一端。 Further, the fixing groove is in an "L" shape in the inner cavity of the damping outer ring, and the metal rubber is in contact with the bottom of the fixing groove at the end with the convex part.
进一步地,金属橡胶环径向存在一定的预变形情况下装入减振器外环和供油套中。 Further, the metal rubber ring is loaded into the outer ring of the shock absorber and the oil supply sleeve under the condition that there is a certain pre-deformation in the radial direction.
进一步地,所述固定槽为通槽,金属橡胶块固定在所述固定槽内,其具有凸部的一端与所述后端部接触。 Further, the fixing groove is a through groove, and the metal rubber block is fixed in the fixing groove, and one end with a convex part thereof is in contact with the rear end.
进一步地,所述环形分布的多个弧形金属橡胶块的数量为四块,所述四块金属橡胶块的环形平均分布于所述供油套四周。 Further, the number of the plurality of arc-shaped metal rubber blocks distributed in a ring is four, and the rings of the four metal rubber blocks are evenly distributed around the oil supply sleeve.
进一步地,所述轴瓦的外周设有环形的进油槽,进油槽与所述油压槽通过细长的管道连通,所述管道的直径小于10mm。 Further, the outer circumference of the bearing bush is provided with an annular oil inlet groove, and the oil inlet groove communicates with the oil pressure groove through a long and thin pipeline, and the diameter of the pipeline is less than 10mm.
进一步地,供油套上设有与外界连通的进油管道,所述进油管道的出油口设于所述进油槽的中部。 Further, the oil supply sleeve is provided with an oil inlet pipe communicating with the outside world, and the oil outlet of the oil inlet pipe is arranged in the middle of the oil inlet groove.
进一步地,所述用于圆锥轴的动静压轴承支承减振器还包括油嘴,所述油嘴与供油套的进油管道连接。 Further, the hydrodynamic and static pressure bearing support shock absorber for a tapered shaft also includes an oil nozzle, and the oil nozzle is connected to the oil inlet pipe of the oil supply sleeve.
进一步地,所述用于圆锥轴的动静压轴承支承减振器还包括MCU、检测所述圆锥轴转速的速度检测装置,和压力控制装置,所述压力控制装置依据所述圆锥轴的转速调节所述供油槽内的压力。 Further, the hydrodynamic and hydrostatic bearing support shock absorber for a tapered shaft also includes an MCU, a speed detection device for detecting the rotational speed of the tapered shaft, and a pressure control device, the pressure control device is adjusted according to the rotational speed of the tapered shaft The pressure in the oil supply tank.
进一步地,所述压力控制装置包括油泵和油压传感器,油压传感器与MCU相电连接。 Further, the pressure control device includes an oil pump and an oil pressure sensor, and the oil pressure sensor is electrically connected to the MCU.
由于采用了以上技术方案,本发明具有以下有益技术效果。 Due to the adoption of the above technical solutions, the present invention has the following beneficial technical effects.
1. 本发明通过在所述供油套外周环形分布多块弧形金属橡胶块,解决了现有技术中环形橡胶圈周向厚度难以控制导致金属橡胶环在使用过程中不稳定和寿命短的情况,有效解决了所述用于圆锥轴的动静压轴承支承减振器使用过程中振动变化的问题,提高所述支承减振器的使用寿命。 1. The present invention solves the problems in the prior art that the circumferential thickness of the annular rubber ring is difficult to control, which leads to instability and short life of the metal rubber ring during use, by distributing a plurality of arc-shaped metal rubber blocks on the outer periphery of the oil supply sleeve. The situation effectively solves the problem of vibration change during the use of the dynamic and static pressure bearing support shock absorber used for the tapered shaft, and improves the service life of the support shock absorber.
2. 同时本发明同时采用弧形状金属橡胶块,不但使金属橡胶块在工艺上易于生产,良品率高,而且工程师还可以依据实际需要,选配金属橡胶块,使所述用于圆锥轴的动静压轴承支承减振器在支承径向及轴向刚度和阻尼可调。 2. At the same time, the present invention adopts arc-shaped metal rubber blocks at the same time, which not only makes the metal rubber blocks easy to produce in technology, but also has a high yield rate, and engineers can also select metal rubber blocks according to actual needs, so that the metal rubber blocks used for the conical shaft The shock absorber supported by dynamic and static pressure bearings can adjust the radial and axial stiffness and damping of the support.
3. 本发明还在所述用于圆锥轴的动静压轴承支承减振器上设置了MCU、检测所述圆锥轴转速的速度检测装置和压力控制装置,通过检测圆锥轴转速来选择相应的油压来减少转轴产生的振动。 3. In the present invention, an MCU, a speed detection device and a pressure control device for detecting the rotational speed of the conical shaft are arranged on the dynamic and static pressure bearing support shock absorber for the conical shaft, and the corresponding oil pressure is selected by detecting the rotational speed of the conical shaft. Reduce vibration generated by the shaft.
附图说明 Description of drawings
附图1是一种用于圆锥轴的动静压轴承支承减振器的核心组件立体图。 Accompanying drawing 1 is a perspective view of a core component of a hydrodynamic and static pressure bearing supporting a shock absorber for a tapered shaft.
附图2是一种用于圆锥轴的动静压轴承支承减振器的核心组件爆炸图。 Accompanying drawing 2 is an exploded view of a core component of a hydrodynamic and static pressure bearing supporting a shock absorber for a tapered shaft.
附图3是一种用于圆锥轴的动静压轴承支承减振器的立体局部剖视图。 Accompanying drawing 3 is a three-dimensional partial sectional view of a shock absorber supported by a dynamic and static pressure bearing for a tapered shaft.
附图4是圆锥轴的立体图。 Accompanying drawing 4 is the perspective view of conical shaft.
附图5是金属橡胶块的立体图。 Accompanying drawing 5 is the perspective view of metal rubber block.
附图6是轴瓦的立体图。 Accompanying drawing 6 is the perspective view of bearing bush.
附图7是轴瓦的剖面图。 Accompanying drawing 7 is the sectional view of bearing bush.
附图8是供油套的立体图。 Accompanying drawing 8 is the perspective view of oil supply sleeve.
附图9是供油套的立体剖视图。 Accompanying drawing 9 is the three-dimensional sectional view of oil supply sleeve.
附图10是一种用于圆锥轴的动静压轴承支承减振器的剖面图。 Accompanying drawing 10 is a sectional view of a hydrodynamic and static pressure bearing supporting shock absorber for a tapered shaft.
主要附图标记: Main reference signs:
1.圆锥轴;2.轴瓦;3.供油套;4.弧形金属橡胶块;5.减振外环;6.前端盖;7.橡胶垫;8.机座;9.后端盖;11.轴部;12.圆锥面;21.进油槽;22.细长管道;23.支撑圈;24.支撑锥面;25.油压槽;31.进油口;32.出油口;33.台阶;34.进油管道;41.凸部;51.固定槽;52.固定槽底部。 1. Tapered shaft; 2. Bearing bush; 3. Oil supply sleeve; 4. Arc-shaped metal rubber block; 5. Shock-absorbing outer ring; 6. Front end cover; 7. Rubber pad; ; 11. shaft; 12. conical surface; 21. oil inlet groove; 22. slender pipe; 23. support ring; 24. support cone; 25. oil pressure groove; ; 33. Steps; 34. Oil inlet pipe; 41. Protrusion; 51. Fixing groove; 52. Bottom of fixing groove.
具体实施方式 Detailed ways
以下结合附图对本发明做进一步详细的阐述。 The present invention will be described in further detail below in conjunction with the accompanying drawings.
如图10所示,一种用于圆锥轴的动静压轴承支承减振器,包括机座8、橡胶垫7、前端盖6、端盖9和核心组件,如图1至3所示,所述核心组件包括减振外环5、供油套3、轴瓦2、、金属橡胶块4和圆锥轴1。如图4所示,圆锥轴1包括轴部11和锥面12。轴瓦2和供油套3固定连接,减振外环5和后端盖9固定连接,前端盖8和后端盖9固定连接,金属橡胶块4径向在一定的预变形情况下装入供油套3和减振外环5之间,调整前端盖6右端面顶住轴瓦2,通过增减垫片7调整圆锥轴承间歇,调整间隙后通过螺栓使调整端盖与机座4联结。上述固定连接方式有多种,可以是螺栓连接、螺钉连接、焊接、胶接等。圆锥轴1设于轴瓦2内,轴瓦2内设有与外界相通的油压槽25,所述油压槽25在高速转子启动前,通过供油装置泵入一定压力的压力油,由于静压效应把转轴抬起,以减少圆锥轴1的启动阻力。 As shown in Figure 10, a dynamic and static pressure bearing support shock absorber for a tapered shaft, including a machine base 8, a rubber pad 7, a front end cover 6, an end cover 9 and a core assembly, as shown in Figures 1 to 3, the The above-mentioned core components include a shock-absorbing outer ring 5, an oil supply sleeve 3, a bearing bush 2, a metal rubber block 4 and a tapered shaft 1. As shown in FIG. 4 , the conical shaft 1 includes a shaft portion 11 and a tapered surface 12 . The bearing bush 2 is fixedly connected with the oil supply sleeve 3, the vibration-damping outer ring 5 is fixedly connected with the rear end cover 9, the front end cover 8 is fixedly connected with the rear end cover 9, and the metal rubber block 4 is radially loaded into the supply under a certain pre-deformation condition. Between the oil sleeve 3 and the damping outer ring 5, adjust the right end surface of the front end cover 6 to withstand the bearing bush 2, adjust the taper bearing interval by increasing or decreasing the gasket 7, and connect the adjustment end cover to the machine base 4 through bolts after adjusting the gap. There are many kinds of fixed connection methods, such as bolt connection, screw connection, welding, glue connection and so on. The conical shaft 1 is set in the bearing bush 2, and the bearing bush 2 is provided with an oil pressure groove 25 communicating with the outside world. Before the high-speed rotor is started, the oil pressure groove 25 is pumped with a certain pressure of pressure oil through the oil supply device. Due to the static pressure The effect lifts the rotating shaft to reduce the starting resistance of the tapered shaft 1.
如图6和7所示的轴瓦2,所述轴瓦2的外周设有环形的进油槽21,内腔设有与圆锥轴1相适应的支撑锥面24和油压槽25,所述进油槽21与所述油压槽25通过细长的管道连通,所述细长的管道直径远小于进油槽21的宽度,一优选方案为所述管道的直径小于10mm或者最优范围0~3mm。所述轴瓦2的端部设有支撑圈23,支撑圈23用于限定供油套3。 Bearing pad 2 as shown in Figures 6 and 7, the outer periphery of the bearing pad 2 is provided with an annular oil inlet groove 21, and the inner cavity is provided with a support cone surface 24 and an oil pressure groove 25 adapted to the conical shaft 1, and the oil inlet groove 21 communicates with the oil pressure groove 25 through a slender pipe, the diameter of which is much smaller than the width of the oil inlet groove 21, a preferred solution is that the diameter of the pipe is less than 10mm or the optimal range is 0~3mm. A support ring 23 is provided at the end of the bearing bush 2 , and the support ring 23 is used to define the oil supply sleeve 3 .
如图1至3所示,一种用于圆锥轴1的动静压轴承支承减振器,包括围绕供油套3环形分布的多块弧形金属橡胶块4,所述金属橡胶块4的一端部设有向内的凸部41,如图5所示。本发明中弧形金属橡胶块4环形平均分布在所述的供油套3的外周上,其数量可以是两块、三块、四块或者更多块。所述减振外环5的内腔设有安装所述金属橡胶的固定槽51,所述固定槽51的数量与形状与所述金属橡胶块4相对应,本发明中一优选方案中其数量为4个,所述固定槽51在减振外环5的内腔呈“L”状,金属橡胶与固定槽51底部52相接触的为具有所述凸部41的一端。所述固定槽51与供油套3形成了所述金属橡胶的固定空间,并且减振外环5与供油套3之间通过金属橡胶隔开,金属橡胶块存在一定的预变形情况下装入减振器外环和供油套3中,没有金属橡胶的地方保持一定间隙,所述间隙少于20mm。 As shown in Figures 1 to 3, a dynamic and hydrostatic bearing support shock absorber for a tapered shaft 1 includes a plurality of arc-shaped metal rubber blocks 4 annularly distributed around the oil supply sleeve 3, and one end of the metal rubber block 4 The portion is provided with an inward convex portion 41, as shown in FIG. 5 . In the present invention, arc-shaped metal rubber blocks 4 are evenly distributed in a ring on the outer circumference of the oil supply sleeve 3, and the number can be two, three, four or more. The inner cavity of the damping outer ring 5 is provided with a fixing groove 51 for installing the metal rubber. The number and shape of the fixing groove 51 correspond to the metal rubber block 4. In a preferred solution of the present invention, its number There are four fixing grooves 51 in the inner cavity of the damping outer ring 5 in an "L" shape, and the metal rubber is in contact with the bottom 52 of the fixing grooves 51 at the end having the convex part 41 . The fixing groove 51 and the oil supply sleeve 3 form a fixed space for the metal rubber, and the vibration-damping outer ring 5 and the oil supply sleeve 3 are separated by metal rubber, and the metal rubber block is installed under a certain pre-deformation condition. Into the outer ring of the shock absorber and the oil supply sleeve 3, a certain gap is maintained at the place where there is no metal rubber, and the gap is less than 20mm.
如图8所示,供油套3上设有支撑台阶33,所述金属橡胶块4的凸部41靠在所述供油套3的支撑台阶33上以吸收轴向上的振动。如图10所示,供油套3上设有与外界连通的进油管道34,所述用于圆锥轴1的动静压轴承支承减振器还包括油嘴,所述油嘴与供油套3的进油管道34连接。所述进油管道34的出油口32设于所述进油槽21的中部,这样可以使油快速流入油压槽25内,防止转轴在启动前期因为没有足够的油而产生干摩擦,进而受到很大的启动阻力。 As shown in FIG. 8 , a support step 33 is provided on the oil supply sleeve 3 , and the protrusion 41 of the metal rubber block 4 leans against the support step 33 of the oil supply sleeve 3 to absorb axial vibration. As shown in Figure 10, the oil supply sleeve 3 is provided with an oil inlet pipe 34 communicating with the outside world, and the hydrostatic pressure bearing support shock absorber for the tapered shaft 1 also includes an oil nozzle, and the oil nozzle and the oil supply sleeve 3 Oil inlet pipeline 34 is connected. The oil outlet 32 of the oil inlet pipe 34 is located in the middle of the oil inlet groove 21, so that the oil can quickly flow into the oil pressure groove 25, preventing the dry friction of the rotating shaft due to insufficient oil in the early stage of starting, and then being subjected to Great starting resistance.
一种用于圆锥轴1的动静压轴承支承减振器,还包括MCU、检测所述圆锥轴1转速的速度检测装置和压力控制装置,所述压力控制装置依据所述圆锥轴1的转速调节所述供油槽21内的压力,所述压力控制装置包括油泵和油压传感器,油压传感器与MCU相电连接。高速轴子的转速分为低速区、中速区和高速区,其对应的油压不同。在小于5000r/min时为低速区,其油压为0.3MPa;大于5000r/min,小于8000r/min为中速区,对应油压为0.4MPa;在大于8000r/min时为低速区,其油压为0.5MPa。在高速转子启动前,通过供油装置泵入一定压力的压力油,由于静压效应把转轴抬起,然后启动高速转子旋转,随着转子转速的提高,在圆锥轴1承中产生动压效应,产生动压力,此时动压力参与转轴承载,并起主要作用,转子在旋转过程中产生振动,此时金属橡胶阻尼器开始发挥作用,金属橡胶块部的干摩擦效应产生干摩擦阻尼,消耗系统振动能量,因此在转子通过临界转速区时或运行过程中出现的剧烈振动时,吸收振动的能量,使其振动振幅下降,进而提高了转子动力稳定性,使系统有效减振,实现对高速旋转机械振动的控制。随着供油压力的增大,基频振动幅值随之减小,系统失稳转速提高,而通过减小金属橡胶块承刚度增加阻尼系数,减振效果越明显,失稳界限转速提高得越多。当油膜刚度和阻尼与金属橡胶块度和阻尼达到合理匹配时,减振效果达到最优,实验峰峰值数据表明,在一定供油压力下,随着金属橡胶块度系数的降低,及阻尼系数的的增加,金属橡胶干摩擦阻尼效果愈好,基频振动振幅逐次下降,随着供油压力的增加,该阻尼减振器减振效果愈发明显,最大振幅下降。 A dynamic and static pressure bearing support shock absorber for a conical shaft 1, further comprising an MCU, a speed detection device for detecting the rotational speed of the conical shaft 1, and a pressure control device, and the pressure control device is adjusted according to the rotational speed of the conical shaft 1 The pressure in the oil supply tank 21 , the pressure control device includes an oil pump and an oil pressure sensor, and the oil pressure sensor is electrically connected to the MCU. The speed of the high-speed shaft is divided into low-speed zone, medium-speed zone and high-speed zone, and the corresponding oil pressures are different. When it is less than 5000r/min, it is a low-speed zone, and its oil pressure is 0.3MPa; when it is greater than 5000r/min, less than 8000r/min, it is a medium-speed zone, and the corresponding oil pressure is 0.4MPa; when it is greater than 8000r/min, it is a low-speed zone, and its oil pressure The pressure is 0.5MPa. Before the high-speed rotor is started, a certain pressure of pressure oil is pumped through the oil supply device, and the rotating shaft is lifted due to the static pressure effect, and then the high-speed rotor is started to rotate. With the increase of the rotor speed, a dynamic pressure effect is generated in the conical bearing. , to generate dynamic pressure. At this time, the dynamic pressure participates in the bearing of the rotor and plays a major role. The rotor vibrates during the rotation process. At this time, the metal rubber damper starts to play a role. The dry friction effect of the metal rubber block produces dry friction damping, which consumes The vibration energy of the system, so when the rotor passes through the critical speed zone or when there is severe vibration during operation, the vibration energy is absorbed to reduce the vibration amplitude, thereby improving the dynamic stability of the rotor, effectively reducing the vibration of the system, and realizing high-speed Vibration control of rotating machinery. With the increase of the oil supply pressure, the vibration amplitude of the fundamental frequency decreases, and the system instability speed increases. By reducing the stiffness of the metal rubber block bearing and increasing the damping coefficient, the vibration reduction effect is more obvious, and the instability limit speed is increased. more. When the stiffness and damping of the oil film are reasonably matched with the metal rubber blockiness and damping, the vibration reduction effect will be optimal. The experimental peak-to-peak data show that under a certain oil supply pressure, with the decrease of the metal rubber blockiness coefficient, and the damping coefficient The increase of , the better the damping effect of metal rubber dry friction, the vibration amplitude of the fundamental frequency decreases gradually. With the increase of oil supply pressure, the damping effect of the damping shock absorber becomes more obvious, and the maximum amplitude decreases.
一种振动控制方法,其用于上述的支承减振器,包括以下步骤:1.所述速度检测装置检测高速圆锥轴1的转速S1并传给MCU(主控制电路);2.MCU根据预设的速度区间确定高速圆锥轴1的转速处于哪个区间,是高速区,中速区,还是低速度区。3.依据不同速度区间,输出对应区间的油压值给供油装置,使供油装置改变轴瓦2内的油压以适应圆锥轴1相应的转速。 A vibration control method, which is used for the above-mentioned support shock absorber, comprising the following steps: 1. The speed detection device detects the speed S1 of the high-speed conical shaft 1 and transmits it to the MCU (main control circuit); 2. The MCU The set speed range determines which range the rotating speed of the high-speed conical shaft 1 is in, whether it is a high-speed zone, a medium-speed zone, or a low-speed zone. 3. According to different speed ranges, output the oil pressure value of the corresponding range to the oil supply device, so that the oil supply device changes the oil pressure in the bearing bush 2 to adapt to the corresponding rotation speed of the tapered shaft 1.
第二实施例。 Second embodiment.
一种用于圆锥轴1的动静压轴承支承减振器,其减振外环5上的固定槽51为通槽,所述金属橡胶限定在所述通槽内,并且其具有凸部41的一端抵触于所述后端盖9上。其它与第一实施例相同,此处不再重述。 A dynamic and static pressure bearing supporting shock absorber for a tapered shaft 1, the fixing groove 51 on the shock absorbing outer ring 5 is a through groove, the metal rubber is defined in the through groove, and it has a protrusion 41 One end is in contact with the rear end cover 9 . Others are the same as the first embodiment and will not be repeated here.
以上所述,仅为本发明较佳实施例而已,故不能依此限定本发明实施的范围,即依本发明专利范围及说明书内容所作的等效变化与修饰,皆应仍属本发明涵盖的范围内。 The above is only a preferred embodiment of the present invention, so the scope of the present invention cannot be limited accordingly, that is, the equivalent changes and modifications made according to the patent scope of the present invention and the content of the specification should still be covered by the present invention within range.
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