CN105002333A - Automatic effective quenching and water cooling equipment - Google Patents
Automatic effective quenching and water cooling equipment Download PDFInfo
- Publication number
- CN105002333A CN105002333A CN201510486872.8A CN201510486872A CN105002333A CN 105002333 A CN105002333 A CN 105002333A CN 201510486872 A CN201510486872 A CN 201510486872A CN 105002333 A CN105002333 A CN 105002333A
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- Prior art keywords
- quenching
- workpiece
- refrigerating unit
- cooling
- water
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- 238000010791 quenching Methods 0.000 title claims abstract description 63
- 230000000171 quenching effect Effects 0.000 title claims abstract description 52
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 41
- 238000001816 cooling Methods 0.000 title claims abstract description 38
- 239000007921 spray Substances 0.000 claims abstract description 19
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 13
- 230000000630 rising effect Effects 0.000 claims description 6
- 239000012809 cooling fluid Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 6
- 239000000110 cooling liquid Substances 0.000 abstract 1
- 239000000843 powder Substances 0.000 abstract 1
- 238000005457 optimization Methods 0.000 description 8
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 229910001563 bainite Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910000734 martensite Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 241000405070 Percophidae Species 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Landscapes
- Heat Treatment Of Articles (AREA)
Abstract
The invention relates to automatic effective quenching and water cooling equipment. The equipment comprises a quenching device, a first cooling device, a clamping device and a second cooling device; the quenching device conducts a quenching process on a workpiece, the clamping device conveys the quenched workpiece into the first cooling device, and the workpiece which passes through the first cooling device is conveyed into the second cooling device through the clamping device; the quenching device comprises a quenching machine tool and a control power source, the control powder source is used for controlling the quenching machine tool for conducting the quenching process on the workpiece; the clamping device comprises a control device and a mechanism arm, and the control device controls the mechanism arm to clamp; the first cooling device comprises a conveying belt, a base, a generator system and a spray device, the spray device is arranged above the conveying belt, the conveying belt is fixed on the base, and the generator system provides power for conducting the conveying; the second cooling device comprises a cooling tank, and the cooling tank contains cooling liquid; by means of the equipment, the workpiece can be cooled uniformly after being quenched, and the technique requirements of the workpiece are improved.
Description
Technical field
The present invention relates to a kind of efficient quenching water-cooled automatic equipment, belong to mechanical field.
Background technology
The object of quenching makes supercooled austenite carry out martensite or bainite transformation, obtain martensite or bainite structure, then the tempering with differing temps is coordinated, significantly to improve the rigidity of steel, hardness, wear resistance, fatigue strength and toughness etc., thus meet the different service requirementss of various mechanical component and instrument.Physics, chemical property that the ferromegnetism, solidity to corrosion etc. that also can meet some special steel material by quenching are special.
Application number is 201220737350.2, the invention that name is called " a kind of online efficient quench water cool equipment ", comprise mobile open tank, water supply installation and Controlling System, the open tank of described movement is connected with water supply installation, mobile open tank is connected with Controlling System, water supply installation is connected with Controlling System: pass through under the liquid level of aluminium alloy extrusions in mobile open tank, realize cooling process.Described online efficient quench water cool equipment, wherein, the open tank of described movement is provided with locating device, and aluminium alloy extrusions fixed by locating device, prevents aluminium alloy extrusions play when passing through mobile open tank.Described online efficient quench water cool equipment, wherein, between mobile open tank and water supply installation, be provided with flow control valve, described flow control valve is connected with Controlling System.Described online efficient quench water cool equipment, wherein, the bottom of mobile open tank is provided with even number water injection nozzle, and water injection nozzle is oppositely arranged between two, forms the protruding water surface.Described online efficient quench water cool equipment, wherein, the distance of described two relative water injection nozzles is set to 3-4 rice.Described online efficient quench water cool equipment, wherein, described water injection nozzle is arranged to Duckbill type water injection nozzle.Described online efficient quench water cool equipment, wherein, described water supply installation comprises underground aqua storage tank and motor, and described underground aqua storage tank is connected with motor, and underground aqua storage tank is connected by pipeline with mobile open tank, and described motor is connected with Controlling System.Described online efficient quench water cool equipment, wherein, described online efficient quench water cool equipment also comprises the sprinkling system be arranged on above mobile open tank, and described sprinkling system is connected with Controlling System.Described online efficient quench water cool equipment, wherein, described online efficient quench water cool equipment also comprises the air cooling system be arranged on above mobile open tank, described air cooling system comprises air-supply arrangement and exhaust duct, described air-supply arrangement is connected with exhaust duct, and air-supply arrangement is connected with Controlling System.
Application number is 201410560555.1, the invention that name is called " a kind of quenching automatic equipment ", comprise quenching machine, medium-high frequency power supply and refrigerating unit, described quenching machine and medium-high frequency power supply are for being electrically connected, described refrigerating unit is located at the lower end of quenching machine, described quenching machine is provided with mechanical arm, described mechanical arm is connected with controller, described refrigerating unit is provided with two cooling tanks and a platform, described cooling tank is round shape, in described cooling tank, water and oil are housed respectively, the diameter of described cooling tank is 30cm.Preferably, the inside of described cooling tank is provided with water screw.Preferably, described water screw is connected by belt with motor, and the width of described belt is 3mm ~ 4mm.Preferably, the bottom of described cooling tank is provided with heating.
But there is shortcomings in above quenching device, such as cannot cool workpiece uniformly in cooling workpiece, and speed of cooling is slow, affects workpiece processing requirement.
Summary of the invention
The invention provides a kind of high-performance quenching automatic equipment, workpiece can be solved after quenching, obtain Homogeneous cooling, and speed of cooling is fast, improves the processing requirement of workpiece.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of efficient quenching water-cooled automatic equipment, described efficient quenching water-cooled automatic equipment comprises quenching device, the first refrigerating unit, clamp device and the second refrigerating unit; Described quenching device carries out quenching program to workpiece, and the workpiece after quenching is delivered in the first refrigerating unit by described gripping, delivers in the second refrigerating unit by the cooled workpiece of the first refrigerating unit by clamp device;
Described quenching device comprises quenching machine and controls power supply, and described control power supply, for controlling quenching machine, carries out quench treatment to workpiece;
Described clamp device comprises control device and mechanical manipulator, and described control device controls mechanical manipulator and carries out gripping;
Described first refrigerating unit comprises travelling belt, pedestal, group of motors and spray equipment, and described spray equipment is arranged on above travelling belt, and described travelling belt is fixed on pedestal, and provides power to transmit by group of motors;
Described second refrigerating unit comprises cooling tank, is loaded with cooling fluid in described cooling tank;
As present invention further optimization, described group of motors comprises the first motor and the second motor, and described first motor, the second motor are separately positioned on the both sides of pedestal, and the distance between the first motor and the second motor is less than the length of transmission belt;
As present invention further optimization, described spray equipment comprises open tube, support group, and described open tube is supported on above travelling belt by support group, and described open tube is evenly distributed with multiple aperture facing to travelling belt side;
As present invention further optimization, one end of described open tube is connected with water inlet pipe, and the other end is connected with rising pipe;
As present invention further optimization, described water inlet pipe is connected with water tank, and described rising pipe is connected with holding tank, and described water tank is connected with holding tank.
By above technical scheme, relative to prior art, the present invention has following beneficial effect:
The present invention includes the first refrigerating unit, the second refrigerating unit, described first refrigerating unit comprises travelling belt, pedestal, group of motors and spray equipment, described spray equipment is arranged on above travelling belt, described travelling belt is fixed on pedestal, and provide power to transmit by group of motors, described spray equipment comprises open tube, support group, and described open tube is supported on above travelling belt by support group, and described open tube is evenly distributed with multiple aperture facing to travelling belt side; Described second refrigerating unit comprises cooling tank, is loaded with cooling fluid in described cooling tank; Deliver in the second refrigerating unit through the workpiece that the first refrigerating unit is cooled, carry out cooling twice, the water of spray group ejection cools more thoroughly to workpiece, ensures that workpiece is caught a cold evenly, thus reaches the effect of cooling, improves the technique of workpiece.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is one-piece construction schematic diagram of the present invention;
In figure: 1 is the first refrigerating unit, 2 is the second refrigerating unit, and 3 is clamp device.
Embodiment
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the schematic diagram of simplification, only basic structure of the present invention are described in a schematic way, and therefore it only shows the formation relevant with the present invention.
As shown in Figure 1, the invention provides a kind of efficient quenching water-cooled automatic equipment, described efficient quenching water-cooled automatic equipment comprises quenching device, the first refrigerating unit 1, clamp device 3 and the second refrigerating unit 2; Described quenching device carries out quenching program to workpiece, and the workpiece after quenching is delivered in the first refrigerating unit 1 by described gripping, delivers in the second refrigerating unit 2 by the cooled workpiece of the first refrigerating unit 1 by clamp device 3;
Described quenching device comprises quenching machine and controls power supply, and described control power supply, for controlling quenching machine, carries out quench treatment to workpiece;
Described clamp device 3 comprises control device and mechanical manipulator, and described control device controls mechanical manipulator and carries out gripping;
Described first refrigerating unit 1 comprises travelling belt, pedestal, group of motors and spray equipment, and described spray equipment is arranged on above travelling belt, and described travelling belt is fixed on pedestal, and provides power to transmit by group of motors;
Described second refrigerating unit 2 comprises cooling tank, is loaded with cooling fluid in described cooling tank;
As present invention further optimization, described group of motors comprises the first motor and the second motor, and described first motor, the second motor are separately positioned on the both sides of pedestal, and the distance between the first motor and the second motor is less than the length of transmission belt;
As present invention further optimization, described spray equipment comprises open tube, support group, and described open tube is supported on above travelling belt by support group, and described open tube is evenly distributed with multiple aperture facing to travelling belt side;
As present invention further optimization, one end of described open tube is connected with water inlet pipe, and the other end is connected with rising pipe;
As present invention further optimization, described water inlet pipe is connected with water tank, and described rising pipe is connected with holding tank, and described water tank is connected with holding tank.
The present invention includes the first refrigerating unit 1, second refrigerating unit 2, described first refrigerating unit 1 comprises travelling belt, pedestal, group of motors and spray equipment, described spray equipment is arranged on above travelling belt, described travelling belt is fixed on pedestal, and provide power to transmit by group of motors, described spray equipment comprises open tube, support group, and described open tube is supported on above travelling belt by support group, and described open tube is evenly distributed with multiple aperture facing to travelling belt side; Described second refrigerating unit 2 comprises cooling tank, is loaded with cooling fluid in described cooling tank; Deliver in the second refrigerating unit 2 through the workpiece that the first refrigerating unit 1 is cooled, carry out cooling twice, the water of spray group ejection cools more thoroughly to workpiece, ensures that workpiece is caught a cold evenly, thus reaches the effect of cooling, improves the technique of workpiece.
With above-mentioned according to desirable embodiment of the present invention for enlightenment, by above-mentioned description, relevant staff in the scope not departing from this invention technological thought, can carry out various change and amendment completely.The technical scope of this invention is not limited to the content on specification sheets, must determine its technical scope according to right.
Claims (5)
1. an efficient quenching water-cooled automatic equipment, is characterized in that: described efficient quenching water-cooled automatic equipment comprises quenching device, the first refrigerating unit, clamp device and the second refrigerating unit; Described quenching device carries out quenching program to workpiece, and the workpiece after quenching is delivered in the first refrigerating unit by described gripping, delivers in the second refrigerating unit by the cooled workpiece of the first refrigerating unit by clamp device;
Described quenching device comprises quenching machine and controls power supply, and described control power supply, for controlling quenching machine, carries out quench treatment to workpiece;
Described clamp device comprises control device and mechanical manipulator, and described control device controls mechanical manipulator and carries out gripping;
Described first refrigerating unit comprises travelling belt, pedestal, group of motors and spray equipment, and described spray equipment is arranged on above travelling belt, and described travelling belt is fixed on pedestal, and provides power to transmit by group of motors;
Described second refrigerating unit comprises cooling tank, is loaded with cooling fluid in described cooling tank.
2. efficient quenching water-cooled automatic equipment according to claim 1, it is characterized in that: described group of motors comprises the first motor and the second motor, described first motor, the second motor are separately positioned on the both sides of pedestal, and the distance between the first motor and the second motor is less than the length of transmission belt.
3. efficient quenching water-cooled automatic equipment according to claim 2, it is characterized in that: described spray equipment comprises open tube, support group, described open tube is supported on above travelling belt by support group, and described open tube is evenly distributed with multiple aperture facing to travelling belt side.
4. efficient quenching water-cooled automatic equipment according to claim 3, is characterized in that: one end of described open tube is connected with water inlet pipe, and the other end is connected with rising pipe.
5. efficient quenching water-cooled automatic equipment according to claim 4, it is characterized in that: described water inlet pipe is connected with water tank, described rising pipe is connected with holding tank, and described water tank is connected with holding tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510486872.8A CN105002333A (en) | 2015-08-11 | 2015-08-11 | Automatic effective quenching and water cooling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510486872.8A CN105002333A (en) | 2015-08-11 | 2015-08-11 | Automatic effective quenching and water cooling equipment |
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| Publication Number | Publication Date |
|---|---|
| CN105002333A true CN105002333A (en) | 2015-10-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510486872.8A Pending CN105002333A (en) | 2015-08-11 | 2015-08-11 | Automatic effective quenching and water cooling equipment |
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| Country | Link |
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| CN (1) | CN105002333A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003160813A (en) * | 2001-09-11 | 2003-06-06 | Nippon Steel Corp | Rail restraint in rail heat treatment equipment |
| US20040113334A1 (en) * | 2001-09-13 | 2004-06-17 | Voest-Alpine Schienen Gmbh & Co., Kg | Device for tempering rolled stock of great length |
| CN202390487U (en) * | 2011-11-24 | 2012-08-22 | 上海力睿精密金属有限公司 | Cooling device used in spring wire production technology |
| CN102676755A (en) * | 2012-05-04 | 2012-09-19 | 湖北三环锻造有限公司 | Hardening and tempering thermal treatment automatic production line of steel die forging |
| CN104313268A (en) * | 2014-10-21 | 2015-01-28 | 中山聚昌自动化设备科技有限公司 | A quenching automation equipment |
-
2015
- 2015-08-11 CN CN201510486872.8A patent/CN105002333A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003160813A (en) * | 2001-09-11 | 2003-06-06 | Nippon Steel Corp | Rail restraint in rail heat treatment equipment |
| US20040113334A1 (en) * | 2001-09-13 | 2004-06-17 | Voest-Alpine Schienen Gmbh & Co., Kg | Device for tempering rolled stock of great length |
| CN202390487U (en) * | 2011-11-24 | 2012-08-22 | 上海力睿精密金属有限公司 | Cooling device used in spring wire production technology |
| CN102676755A (en) * | 2012-05-04 | 2012-09-19 | 湖北三环锻造有限公司 | Hardening and tempering thermal treatment automatic production line of steel die forging |
| CN104313268A (en) * | 2014-10-21 | 2015-01-28 | 中山聚昌自动化设备科技有限公司 | A quenching automation equipment |
Non-Patent Citations (1)
| Title |
|---|
| 孙兵等: "高频淬火生产线嵌入式控制系统的研制", 《制造业自动化》 * |
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Application publication date: 20151028 |