CN105000396A - Automatic weighing, transferring, collecting and transporting mobile device and method - Google Patents
Automatic weighing, transferring, collecting and transporting mobile device and method Download PDFInfo
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- CN105000396A CN105000396A CN201510464676.0A CN201510464676A CN105000396A CN 105000396 A CN105000396 A CN 105000396A CN 201510464676 A CN201510464676 A CN 201510464676A CN 105000396 A CN105000396 A CN 105000396A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/005—Control arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0258—Weight of the article
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Abstract
According to the technical scheme, the invention discloses an automatic device and method, and provides an automatic weighing, transferring, collecting and transporting mobile device and a mobile automatic collecting and weighing method based on the automatic weighing, transferring, collecting and transporting mobile device. The device and method aim to achieve the technical purposes that all the processes can be optimized to the greatest degree, the operating steps of an operator can be simplified, fewer intermediate links go wrong, the error probability can be lowered, and the overall working efficiency can be improved. By means of the device and method, existing technologies are reasonably integrated and utilized; according to the technical schemes, the degree of automation is quite high, learning and accepting are easy, and the burden of the operator is not increased compared with original operating procedures; the maladaptation and the inimical emotion of the operator can almost be eliminated.
Description
Technical field
The present invention relates to the automatic weighting handing-over collecting and transportation method that the handing-over of a kind of automatic weighting is received fortune equipment and adopted this equipment, be applied in logistics management.
Background technology
Development of logistics line is swift and violent now, how in competition, to obtain advantage, and one of them main points is exactly optimize the flow process of operation and material handling by every means.Especially some special logistics fields, needing weighs to article checks and adds up, and need in business that the process of strict supervision is strong danger wastes such as () such as clinical wastes, execute-in-place step, the flow process of operating personal may exist lack of standardization, but operating personal is difficult to supervision to this, brings a lot of managerial difficult point and problem.Such as in some activities in production, each production department can produce corresponding dangerous waste, and these refuses need the special equipment of the special librarian use of production unit to visit collection, and are transported to the unified process in special place.Because these refuses have nature of danger, therefore need strictly to manage to them, record their collection, the overall process of process, among this, weighing of these dangerous wastes is checked, there are supervision or even the demand of real-time monitoring in the processing time.
But at present in the business activity of this kind of strong process, informationalized means are not adopted, tracing it to its cause mainly, existing equipment and system be not well for this kind of flow scheme design, and degree of automation is low, need manually input and manual intervention more, complex operation, work efficiency is caused significantly to reduce, and easily maloperation, require high to operating personal, accept slow, training difficulty is large.
Publication number is that the Chinese patent of CN103559465A discloses a kind of Biohazard Waste position fixing system, can be identified and be recorded track by the identification chip of vehicle body after making it enter into locality.Publication number is that the Chinese patent of CN103552790A discloses a kind of Intelligent medical waste garbage truck, can be that each article generate and comprise article and receive the label of fortune information so that use later in flow process while receiving fortune by the label printing function of discernible vehicle body and integration.Publication number is that the Chinese patent of CN103559571A discloses a kind of management imformation system, can by the label of generation during hand-hold electronic equipments scanning receipts fortune and by these Data Enter data banks.Above system or its combination can reduce operating process to a certain extent, reduce maloperation possibility, increase work efficiency, but it is still more complicated still to there is flow process in actual use procedure, Dynamic System difficulty is high, the problem large to operator training difficulty.
Publication number is the anti-damage method that the Chinese patent of CN103646325A discloses that a kind of supermarket identifies important goods automatically, by the pre-input database of the prior information by some important goods, the check implement placed by static horizontal during checkout is identified the outward appearance of commodity, weight, and is compared with database information comparison.
Publication number is the digital weighing sensor that the Chinese patent of CN101441102A discloses a kind of self-compensating deflection influence, by arranging at least one inclination angle sensing element in order to the inclination conditions in the use procedure of perception scale body, then weight when horizontality being modified to the actual weight recorded by the arithmetic element of calibration and deflection compensation.
Publication number is control system and the control method that the Chinese patent of CN102778287A discloses a kind of tiltable weighing electronic scale, formed by the face of weighing of scale body and horizontal surface, the angle angle formed by face pressure and object gravity that equals to weigh compensates the pressure sensitive value that LOAD CELLS reads, make Current electronic weighing apparatus displayed value close to actual object weight, and the measured error to object actual weight can not be caused due to the existence of leaning angle.
Summary of the invention
The technical problem to be solved in the present invention is: farthest to optimize each flow process, the control step of the employee that simplifies the operation, reduce in the middle of to make mistakes link and fallibility promote whole work efficiency, develop a kind of Apparatus and method for of automation.
In order to solve the problems of the technologies described above, a technical scheme of the present invention there is provided the mobile device that fortune is received in the handing-over of a kind of automatic weighting, comprises moveable container, waiting to join the article receiving fortune, it is characterized in that, also comprise for depositing:
Weighing and sensing module, for obtaining the weight data of the total weight of all article in current time container;
Item Information generation module, at least for generation of each article carried to container content weight and/or for generation of each from container to the weight of the article of thio-glycidyl ether;
Each after container content loading product, Item Information generation module stores after obtaining the weight data of current time by weighing and sensing module, calculated the difference of the weight data of current time and the weight data in a upper moment of last stored, this difference is the weight of the article carried when forward direction container content;
At every turn from container after thio-glycidyl ether article, Item Information generation module stores after obtaining the weight data of current time by weighing and sensing module, calculated the absolute value of the difference of the weight data of current time and the weight data in a upper moment of last stored, this absolute value be current from container to the weight of the article of thio-glycidyl ether.
Preferably, adopt manual mode or automated manner to trigger the work of described Item Information generation module, described manual mode comprises employing manual key and triggers the work of described Item Information generation module; Described automated manner comprises: after described weighing and sensing module produces stationary value, trigger the work of described Item Information generation module, or on article, RFID is installed, each operating personal to container content loading product and/or from container to thio-glycidyl ether article time, the work of described Item Information generation module is triggered after scanning RFID, or on article, bar code is installed, each operating personal to container content loading product and/or from container to thio-glycidyl ether article time, trigger the work of described Item Information generation module after scanning barcode.
Preferably, in described Item Information generation module, gross weight reference value is set;
Each after container content loading product, Item Information generation module obtains the weight data of current time by weighing and sensing module, calculate the weight data of current time and the difference of gross weight reference value, subsequently gross weight reference value is updated to the weight data of current time;
At every turn from container after thio-glycidyl ether article, Item Information generation module obtains the weight data of current time by weighing and sensing module, calculate the absolute value of the weight data of current time and the difference of gross weight reference value, subsequently gross weight reference value is updated to the weight data of current time.
Preferably, also comprising inspection and check module, checking the weight data of module by described weighing and sensing module acquisition current time by checking, this weight data and gross weight reference value are compared, if its difference is in the error limit preset, then passed examination, otherwise, check nonconformity.
Preferably, also comprise unloading matching module, for the weight-matched of each all article from carrying with the container content to obtain in advance to the weight of the article of thio-glycidyl ether in container will obtained by Item Information generation module, if all the match is successful, the article that then container content carries do not lack, otherwise the article that container content carries lack or are substitute.
Preferably, described weighing and sensing module comprises correction compensating module, corrects compensating module and adopts hardware sensor or the weight data of software algorithm to the current time that weighing and sensing module obtains to compensate.
Preferably, described correction compensating module is when inclination angle appears in the ground injustice of placing container, utilizes hardware sensor or software algorithm to compensate to the weight data of the current time obtained by weighing and sensing module.
Preferably, described hardware sensor is obliquity sensor or acceleration pick-up, is obtained the inclination angle on ground, thus utilize the weight data of trigonometric function to the current time that weighing and sensing module obtains to compensate by obliquity sensor or acceleration pick-up.
Preferably, described software algorithm comprises: the correct weight first obtaining container loaded with articles, then the container of these article is had by this device to be placed on the ground place at inclination angle, the weight data of the current time obtained by weighing and sensing module, try to achieve the weight data of current time and the ratio value of correct weight, subsequently using this ratio value as parameter, again to during container content loading product and/or from container to thio-glycidyl ether article time, utilize the weight data of parameter to the current time that weighing and sensing module obtains that obtain to compensate.
Preferably, described weighing and sensing module is located at the bottom of described container.
Preferably, in the bottom of described container, wheel is housed, described weighing and sensing module is located on wheel.
Preferably, described container comprises outer-layer box body and interior layer box body, and interior layer box body is hung by described weighing and sensing module button, hung or be connected in outer-layer box body.
The movable automatic that another technical scheme of the present invention there is provided a kind of mobile device based on above-mentioned automatic weighting handing-over receipts fortune collects the method for weighing, and it is characterized in that: comprise article stowage and/or article discharging method, wherein:
Article stowage comprises the steps:
Successively article are loaded in container, each after container content loading product, Item Information generation module stores after obtaining the weight data of current time by weighing and sensing module, calculated the difference of the weight data of current time and the weight data in a upper moment of last stored, this difference is the weight of the article carried when forward direction container content;
Article discharging method comprises the steps:
Successively from container to thio-glycidyl ether article, at every turn from container after thio-glycidyl ether article, Item Information generation module stores after obtaining the weight data of current time by weighing and sensing module, calculated the absolute value of the difference of the weight data of current time and the weight data in a upper moment of last stored, this absolute value be current from container to the weight of the article of thio-glycidyl ether.
Preferably, also comprise the inspection checking method to container content loading product, comprising:
Setting gross weight reference value, gross weight reference value for store the last article load or the last article unloading after, by the weight data that weighing and sensing module obtains, the weight data obtained by weighing and sensing module when checking and check and gross weight reference value are compared, if its difference is in the error limit preset, then passed examination, otherwise, check nonconformity.
Preferably, in described article stowage and/or in described article discharging method and/or in described inspection checking method, when inclination angle appears in the ground injustice of placing container, hardware sensor or software algorithm is utilized to compensate to the weight data of the current time obtained by weighing and sensing module.
Preferably, described article discharging method also comprises:
By the weight-matched of each all article from carrying with the container content obtained by article stowage to the weight of the article of thio-glycidyl ether in container, if all the match is successful, the article that then container content carries do not lack, otherwise the article that container content carries lack or substitute.
Preferably, described article stowage also comprises:
Every weight of part article and the logistics information of these article are integrated into a data message corresponding with these article, store the data message of all article.
Preferably, described article load and/or discharging method also comprises: the described data message of every part article is printed rear fixing on the article and/or data message statistics list described in the article printing this all operations at the end of flow process as inventory and handing-over voucher.
The present invention is directed to the specific business demand described in background technology, design customization relevant device and system, making weighs to specific needs checks and adds up and need strict business of supervising, make originally cannot real-time monitoring business operation can the very first time electronization and be transferred in computer system, data can carry out various dimensions statistical analysis, output report, form effective supervision and management.The further technical matters that the present invention will solve helps the regularized operation of site operation personnel, can alarm immediately after there is object loss, finds that the article lost can be traced to the source quickly and easily outside.
In addition, technical scheme provided by the invention solves the operational issue of operating personal well.Complicated operation in the past similar information system application, a lot of operation and input is added in Process of Information, the system that operating personal learning adjustment is new needs to spend many time, and it is more complicated owing to operating, a lot of age is longer, very difficult the operating personal not high concerning computer products acceptance level, be also difficult to remember control step, many times can cause the conflict psychology of operating personal when embody rule.Technical scheme provided by the invention is reasonably integrated and be make use of existing technology, provide a degree of automation very high, easy study accepts, and does not increase the scheme of operating personal burden compared with original operating process, can the degree that be not suitable with of operating personal and resentment be dropped to almost nil.All operations is swipes the card or by key control, manual intervention is few, simple, easily learns easy left-hand seat, can be accepted by cultural quality and the not strong personnel of ability to accept.
The present invention adopts LOAD CELLS and computing machine, bar code, some other automatic technology such as RFID, main characteristic is with the automatic acquisition of weighing and combine with other technologies, the application of weighing is similar to the application of Weighing Apparatus Industry, but current Weighing Apparatus Industry application also also exists the concept of Automatic balance, mainly refer to that the automatic loading of load weighs, automation is mainly reflected on loading and unloading, filling as in each flow production line, packaging, belt or rail mounted are weighed, feed intake, weight is not generally accumulated, load also just leaves weighting apparatus after weighing, next part load is loaded in automation, not carry out accumulating by the cumulative weight as obtaining Individual Items when loading to the total weight of load, during unloading with total weight successively regressive obtain method automatically obtain unload items weight and check check.And this business does not require the loading of load, can automation also can be manual operation, in fact current practical application of the present invention be artificial loading, unloading, and weighing apparatus kind division methods traditionally can classify as non-automatic weighing instrument.In non-automatic weighing instrument, also part is had to adopt function that is cumulative or cumulative weight, but be generally to weigh cumulative calculation total price as fruit and vegetable, or same article calculate total weight, usually take off load after weighing at every turn, not as do not taken out load when obtaining Individual Items weight in the present invention's application, utilizing total weight to count weight management supervision respectively to Individual Items, in uninstall process, carrying out coupling simultaneously and check.Therefore the prior art that above-mentioned Weighing Apparatus Industry adopts cannot realize the automatic management demand of the business that the present invention is directed to.
Accompanying drawing explanation
Fig. 1 is the system chart of the mobile device that the automatic weighting handing-over receipts in embodiment are transported;
Fig. 2 is the diagram of circuit of the loaded with articles in embodiment;
Fig. 3 is the diagram of circuit of the unload items in embodiment;
Fig. 4 is the schematic diagram of the software algorithm that bight compensates;
Fig. 5 is the lateral plan of the mobile device of the automatic weighting handing-over receipts fortune that chassis type is weighed;
Fig. 6 is the birds-eye view of the mobile device of the automatic weighting handing-over receipts fortune that chassis type is weighed;
Fig. 7 is the lateral plan of the mobile device of the automatic weighting handing-over receipts fortune that suspension type is weighed;
Fig. 8 is the birds-eye view of the mobile device of the automatic weighting handing-over receipts fortune that suspension type is weighed;
Fig. 9 is the lateral plan that the mobile device of fortune is received in side-mounted automatic weighting handing-over of weighing;
Figure 10 is the birds-eye view that the mobile device of fortune is received in side-mounted automatic weighting handing-over of weighing.
Figure 11 is the lateral plan of the mobile device of the automatic weighting handing-over receipts fortune that blooking-hanging type is weighed;
Figure 12 is the birds-eye view of the mobile device of the automatic weighting handing-over receipts fortune that blooking-hanging type is weighed.
Detailed description of the invention
For making the present invention become apparent, hereby with preferred embodiment, and accompanying drawing is coordinated to be described in detail below.
As shown in Figure 1, the invention provides the mobile utensil that a kind of automatically collecting is weighed, comprise weighing and sensing module, Item Information generation module, business logic modules, input/output module, data memory module, power supply module, moveable container.
Weighing and sensing module: for obtaining the weight data of the total weight of all article in all containers of current time.
Item Information generation module: for generation of every part article weight data and with the logistics information corresponding to every part article, this logistics information can comprise: the time, type of goods or title, the personnel of Attended Operation, the unique number corresponding with these article, place position, enterprise or organization, the information data of article affiliated function etc., its weight data obtains from weighing and sensing module, through automatically calculating, the weight data of every part article and corresponding logistics information are integrated into a data logging, although the data logging of all article is stored in data memory module.
Business logic modules: obtain input data from input/output module according to concrete business demand, and the corresponding operating flow process of control convenience.Business logic modules comprises Container Loading module, goods Unload module, demarcates calibration module, checks and check module, respectively in business bleeding point loaded with articles, business unloading point unload items, demarcates calibration point and calibrates equipment, checks that check point carries out checking that the operation checked controls.Different according to concrete service environment, above-mentioned place may be that a same place i.e. business locations may can carry out multinomial business operation, as demarcated calibration point, checking that check point may also be business unloading point or business bleeding point.
The stationary value that the instantaneous value of the weight data of the current time that heavy sensing module produces called in the following text in Container Loading module record after certain triggers is preserved as up-to-date gross weight reference value.Goods Unload module also comprises unloading matching module, and certain algorithm can be adopted to carry out the coupling of pulling items based on weight and check.
In the operating process of business bleeding point loaded with articles, after newly putting into article, through triggering the stationary value of the instantaneous value of the weight data being obtained the current time that it produces by Container Loading module from weighing and sensing module, deduct the last gross weight reference value of preserving, the difference obtained is the gravimetric value of the article newly put into calculated, and upgrades simultaneously replace last gross weight reference value with new weight data.
In the operating process of business unloading point unload items, after pulling items, through triggering the stationary value of the instantaneous value of the weight data being obtained the current time that it produces by goods Unload module from weighing and sensing module, this value is deducted by the gross weight reference value that the last time preserves, the absolute value obtaining difference is the gravimetric value of the article of the taking-up calculated and preserves, and upgrades simultaneously replace last gross weight reference value with new weight data.
The flow process that demarcation calibration module can be demarcated according to common weighing apparatus when entering demarcation, calibration flow process is demarcated equipment, is calibrated.
Inspection checks module at inspection check point, and the stationary value comparing with the gross weight reference value of preserving for the last time reading the instantaneous value of the weight data of the current time that weighing and sensing module produces is checked, and judges whether in the error limit of permission.
Above-mentioned triggering mode can be manual key, weighing and sensing module produces stationary value or other automation means such as scanning RFID, bar code etc.
Input/output module: importation can produce the relevant input control of business and partial data, output can produce and export data and signal.The input that input/output module comprises is except can comprising button or touch-screen, also RFID can be comprised, bar code, the means of the automation input control flow processs such as bluetooth and the input of the network such as ethernet, wifi, output can comprise the networks such as the vision such as the sound such as loudspeaker, buzzer phone and LED, charactron, liquid crystal output form, wifi, ethernet and exports and print respective articles information or list information.
The display of equipment, sound and LED export notification portion and can increase work efficiency very well, make to use interface more friendly, and the easier left-hand seat of operating personal is grasped.As read-out can show current weight, goods categories, quantity weight total information, current operation, equipment working state, workflow etc., as significant screen have color support can also by the prompting state of different colours as unsuccessful in equipment connection or data send unsuccessfully can with the prompting such as red, successful then green prompting etc.Whether sound can be successful at each operation indicating, as scanned successfully or unsuccessfully send different buzzer phones or playing voice message.LED can facilitate and concise and to the point clear some simple mode of operations of prompting, and as battery needs charging, data are transmitted, and portable scale works.
Data memory module: data memory module is for storing the business datum of corresponding generation.
Power supply module: be made up of chargeable battery and corresponding power supply, charge circuit, for giving each electricity consumption module for power supply of equipment, charge circuit is used for charging to above-mentioned battery.
Moveable container: for depositing the article collected required by current business.
Correct compensating module, this module can adopt hardware sensor, also can be to be calculated by pure software algorithm to obtain, and the parameter of compensation can comprise angle of inclination and temperature etc.Compensating module can adopt hardware sensor, and the sensor at angle of inclination can be obliquity sensor or acceleration pick-up, and the hardware sensor of temperature can be temperature sensor.
Compensating module can also, when not by hardware sensor, by pure software algorithm, utilize the ratio in actual weight buffer memory reference value and this place to carry out the compensation to angle of inclination as the calculation of parameter angle value of trigonometric function.
Various structures can be adopted to realize the container in the present invention, such as:
As shown in Figures 5 and 6, be a kind of structure of the container adopting chassis to weigh, comprise the carrier frame 1 with wheel 2, carrier frame 1 is provided with the vessel 3 for placing articles, can mounting handle 4 and instrument case 5 on vessel 3.In this programme, LOAD CELLS 6 is fixed on carrier frame 1.LOAD CELLS 6 also can be arranged on wheel 2 by certain those skilled in the art.
As shown in Figures 7 and 8, be the structure of the container that a kind of suspension type is weighed, comprise outer case 7 and be positioned at the internal box 8 of outer case 7, internal box 8 adopts the mode hung to be suspended in outer case 7, and now, LOAD CELLS 6 uses as a part for hitch.
As shown in FIG. 9 and 10, for a kind of structure of side-mounted container of weighing, comprise outer case 7 and be positioned at the internal box 8 of outer case 7, now, LOAD CELLS 6 is arranged between the outer wall of internal box 8 and the inwall of outer case 7, makes position between internal box 8 with outer case 7 relative fixing.
As shown in FIG. 11 and 12, be the structure of the container that a kind of blooking-hanging type is weighed, comprise outer case 7 and be positioned at the internal box 8 of outer case 7, now, LOAD CELLS 6 is fixed on inside outer case 7, and internal box 8 edge is buckled in LOAD CELLS 6.
The present invention additionally provides a kind of movable automatic simultaneously and collects the method for weighing, and its operating process comprises Container Loading, and goods unloads, and with reference to demarcating, inspection is checked.
In cargo loading procedures, adopt the mode of accumulation calculating difference to obtain weight, preserve current gross weight as reference value.Record the weight of every part goods one by one.Its operationlocation comprises collection loading point, with reference to calibration point, unloading point, common, and unloading point is also one simultaneously and checks check point.Loading operations is carried out at collection loading point, reference proving operation is being carried out with reference to calibration point, carry out unloading operation at unloading point, check that check point triggers automatically in arrival and the described gross weight reference value stored is checked to the inspection of current cargo gross weight judge whether weight exceedes error limit.
In article uninstall process, operation is carried out checking according to the inspection of weight Auto-matching one by one, and the cargo weight that each operation obtains is the changing value of gross weight reference value at current operation, and above-mentioned Auto-matching takes certain special algorithm.The matching check operated one by one in the uninstall process of article checks algorithm for only taking out article simultaneously, also can support that more than one piece article take out simultaneously.
Composition graphs 2, in the present embodiment, the method of loaded with articles is: after arriving bleeding point, press and collect the operation of button trigger collection, equipment is connected to chopping machine automatically, the button selecting kind is pressed according to the description of cargo that next part will be put into, put into this part article, difference that rear stable actual weight and the reference actual weight of preserving last time the subtract each other weight as these article is put into according to this, with kind, time, personnel, other relevant informations such as place department store as a record together, chopping machine is sent to print subsides on the article the relevant information of this part object.Finally the responsible official personnel at this place are stuck in scanning on equipment and confirm complete operation.
Composition graphs 3, during article unloading warehouse-in, first button triggers dependent program, now equipment mechanical check gross weight whether with the weight reference value stored finally received when having transported in error limit.Then take out article one by one, utilize weight to mate with article.In the middle of this, any one error is above standard and just directly reports an error.
The loading of another article more optimized and the method for unloading have exchanged to print and put up non-drying glue and put into the order of collecting article, the work capacity of operating personal can be reduced, be specially: after arriving bleeding point, press and collect the operation of button trigger collection, equipment is connected to chopping machine automatically, the button selecting kind is pressed according to the description of cargo that next part will be put into, in automatic generation system, unique identifier sends to chopping machine to print subsides on the article, put into this part article, difference that rear stable actual weight and the reference actual weight of preserving last time the subtract each other weight as these article is put into according to this, with kind, time, personnel, other relevant informations such as place department store as a record together.Finally the responsible official personnel at this place are stuck in scanning on equipment and confirm complete operation.During warehouse-in, first button triggers dependent program, now equipment mechanical check gross weight whether with the weight reference value stored finally received when having transported in error limit.Then take out article one by one, utilize weight to mate with article.In the middle of this, any one error is above standard and just directly reports an error.
A scheme more optimized is: can trigger when article unloading warehouse-in and check total weight, namely check check module from weighing and sensing module read weight data to conform to last gross weight stable reference value (namely within error allowed band) can complete, degree of automation is very high.
Article unloading warehouse-in is checked and can also be improved fineness management further, its method is: piece by piece during pulling items, goods Unload module reads up-to-date weight data from weighing and sensing module, up-to-date weight data is deducted by the gross weight reference value stored, the weight difference reduced can search the data of mating most in record, can mate one by one then and there, stores corresponding data to data memory module, and upgrade and store gross weight reference value, until operation all completes.
Here matching algorithm also will allow certain error, extreme case also will consider that two pieces or more than one piece article exist almost identical weight simultaneously, thisly need in the article not completing unloading coupling, to select one with algorithm and do and mate, be (error very among a small circle then enter first go out principle) of taking out at first as finally put into, mate according to sequencing.Or certain algorithm finds immediate value in error limit.If error is at 10g, 11g two items does not all complete unloading coupling, but the order that the article that error 11g is corresponding load after the article that error 10g is corresponding, is then mated (the entering afterwards first to go out) of article corresponding to corresponding 11g error, or can be calculated with weighting algorithm.If error is at 10g, the two items of 5g does not all complete unloading coupling, after the article loading sequence corresponding at error 5g that error 10g is corresponding when 1, now because order difference is very little, and two errors are different, therefore ignore order successively, and based on error size, finally get the article coupling that 5g error is corresponding; When the article loading sequence that the ratio error 5g that error 10g is corresponding is corresponding differs 10, now because order difference is comparatively large, and two errors are all within allowed band, therefore ignore error differentiation, and based on order successively, then finally get the article coupling of error 10g.In specific implementation, module is checked in goods Unload module and inspection can safeguard two lists, first is unloaded the item lists of having put coupling in storage, another waits to unload the item lists of putting in storage and mating, and each unloading coupling needs are found out the article mated most and also deleted and put into first list in second list.Further, after first obtaining the weight of the article that this unloading is taken out, all article within error limit are found in the item lists waiting unloading warehouse-in coupling, the algorithm of corresponding above-mentioned two kinds of not weighted sum weightings, the first directly gets the article coupling of loading minimum or last part of mistiming difference and putting into without weighting, the second then can with a kind of mathematical formulae weighting, if error is divided by this article loading sequence number to be matched.
Also after can totally putting in storage, complete match does overall situation consideration again, get an objective function make coupling correspondence after this value minimum, all kinds of algorithms proposed can be adopted in regression analysis scheduling theory, as the method (as utilized the algorithm of serial number (SN) weighting) of method of least square and all kinds of improvement.Here for two examples the simplest:
Suppose that collection has n part article altogether, collect the weight measured when loading and be respectively L in order
1, L
2..., L
n, when unloading, the weight measured time unloading is checked is respectively U in order
1, U
2..., U
n.Need to find U
mwith L
mcorresponding relation, namely find one group 1,2 ..., the arrangement i of n
1, i
2..., i
n, Ui
1corresponding L
1, Ui
2corresponding L
2..., Ui
ncorresponding L
nmake this objective function minimum.
Method one, simple global registration, the algorithm (least absolute deviation) adopting the absolute value of difference to sue for peace minimum, namely finds above-mentioned i
1, i
2..., i
n, make objective function ∑ | L
k-Ui
k| get minimum value.Actually only Ui and Li need to be sorted (can sort algorithm be adopted) when realizing, then just corresponding in order.
Method two, method of least square, finds above-mentioned i
1, i
2..., i
n, make objective function ∑ (L
k-Ui
k)
2minimum.
Above-mentioned two kinds of methods are weighted to an example of correction: method one:
and method two:
can make utilize after enter the principle first gone out complete order be weighted
The coupling of overall consideration can be more better in error, and mate one by one then and there and can provide output feedack, in the prompting of business operation and to more friendly on operation interface in the operation very first time.
In addition, also can adopt the combination of above-mentioned two schemes further to coupling, first adopt instant coupling to export prompting, the algorithm then carrying out overall coupling adjusts.
In addition, the function that more than one piece article take out simultaneously can also be supported in the matching algorithm of business software according to service needed, namely take out 2 or more than one piece article simultaneously, above-mentioned coupling has been carried out with most suitable article collocation, the algorithm of coupling also can have been revised by above-mentioned algorithm slightly, k part article are no more than at most as once can taken out according to the definition of business particular case simultaneously, in the article of this collection of warehouse-in, can more than 1, the weight being no more than the various combined situation of k part and piece weight are put together and are recycled above-mentioned matching algorithm and complete to mate and check.
No matter the overall overall situation is considered or mates then and there to complete in embedded software, also after background system accepts data, server can complete.
If article unloading warehouse-in match now inconsistent or abnormal time, equipment can be sent as the alarm such as sound, display by the output of input/output module, and alert verifies process further, even walks abnormal emergency processing flow.As mated quantity or weight has bigger difference, then provide sound and alarm lamp prompting, and screen is also pointed out and is needed further check processing, then carries out the modes such as mark bar code scan with industrial grade portable equipment or mobile phone and carries out further check processing.
Because scheme involved in the present invention can be used on the container of movement, the environment for use of mobile containers may to run in common fixed equipment use procedure meet with less than situation, such as container park has inclination angle etc.As further a kind of preferred version of the present invention, can pass through and add inclination angle or acceleration pick-up to calculate the gravimetric value revising non-horizontal place, or be calculated by the mode of this pure software algorithm of the ratio of stationary value, the two selects one.
And for revising the gravimetric value in non-horizontal place, corrected parameter can be obtained by the wherein a kind of of at least following scheme:
(1) shelf are obtained at the correction level weight G loading (shelf can be sky shelf, also can be loaded with the goods of last batch) before this batch of goods by software algorithm (level weight correcting module)
0, move to the inductor reading weight G that weighs during this non-horizontal loading point
01.When on this batch of Container Loading to this mobile device time, inductor reading of weighing is changed to G
11and judging there is Container Loading by filter algorithm, level weight correcting module returns G
0/ G
01as coefficient of correction by new weight G
11be modified to G
1, G
1=G
11* G
0/ G
01, and G
1-G
0difference gained weight be the level weight of this batch of lade, and preserve corresponding data.
(2) adopt angle detection device to detect degree of dip and export the component value data of acceleration due to gravity on triaxial coordinate, directly can calculate angle of inclination, then adopt trigonometric function to calculate real standard weight.As shown in Figure 4, after Weighing module obtains weight data from LOAD CELLS, according to the angle A that hardware sensor calculates, directly divided by cosA, can namely obtain corresponding actual weight value.
The present invention measures inclination angle and carries out the method for slope compensation a lot, the process means that the tilt data detected by angle detection device calculates inclination value have a variety of, those skilled in the art can according to the mathematical relation of the output signal of concrete angle detection device and inclination value, a kind of approximate transform formula being convenient to computing is selected to be solidificated in level weight correcting module in advance, thus calculate inclination value, it does not affect the effect of basic structure of the present invention and realization, as long as have employed detecting device to carry out tilt data detection to scale body, and by the measurement of these data relevant with inclination value and LOAD CELLS but the compensation carried out measured error when tilting to weigh or correction, thus calculate the mode of object actual weight, all should be considered as the equivalent embodiments realizing this preferred function of the present invention.
Following business scenario, certain unit business demand comprises, electronic, information-based to existing collection supervision business realizing, the handing-over to staff, work capacity, collection type of goods and quantity and weight is needed to keep a record statistics, handing-over is collected to supervision article and goes out staff, the time of warehouse-in handing-over, quantity, monitor when the information such as weight are put into effect, collect action need to locate in real time, collect the non-drying glue document that in handshaking, printing comprises the information such as collection personnel, time, type of goods, weight, bleeding point and be attached on collection article.
Original operation flow is as follows: collection personnel use portable scale to weigh read-out information to bleeding point piece by piece, manual sort adds up statistic record together with the time, the information such as type of goods write on inner receipts or other documents in duplicate, and both sides' signature, in every part article packaging, collection personnel need by marking pen record goods categories, also sign in weight, time and generation place.Article put into hand barrow when collecting, and take out and put into storage container during warehouse-in from hand barrow.
During warehouse-in, what joined each article please put checking work, and handing-over personnel are both sides' signature on a condensed table.
During outbound, what joined each article please put checking work, and handing-over personnel are both sides' signature on a condensed table.
Need every month manually to add up whole collection transition to count form and submit supervisory management zone.
All relating to, obtains the bleeding point of weighing and check point is level attitude, and temperature traverse is very little, and it is negligible that these need to correct the error components compensated, and does not therefore need to be equipped with and corrects compensating module.
To such business, can do following design after adopting the present invention, nucleus equipment comprises core calculations module, key-press input, read-out, buzzer phone, LED, wireless data transfer module, RFID read-write module, power module, lithium cell and charging module thereof, bluetooth module, the chassis comprising LOAD CELLS and corrosion-resistant steel body of handcart (as figure).The said equipment is all incorporated into equipment single as one in corrosion-resistant steel hand barrow.There is memory device to store embedded business software in core calculations module and control whole operation flow, and can temporary cache business datum, correct compensating module without the need to being equipped with.To turn to be yellow look RFID people employee job card to the business personnel of all participation business handing-over.Configuration bluetooth non-drying glue chopping machine printed sheet is attached to article.Blue RFID device label installed by the shelf in warehouse or container.Simple change can make bluetooth non-drying glue chopping machine into wired non-drying glue chopping machine, or is directly incorporated in nucleus equipment.All collection loading points and warehouse-in unloading point are inspection check point.
One) to weigh collection
The personnel being responsible for collecting use the work card of oneself to record at device scan once when setting out be which staff is responsible for collecting (can omit when only having collection personnel to be responsible for), start whole process, equipment can record the gross weight stationary value of current device automatically according to the stationary value of LOAD CELLS, and stores as a reference value renewal.Arriving bleeding point trigger collection operation flow, first judged whether it is check check point, if check check point, then having checked that first check module judges whether gross weight exceedes error, the need of giving the alarm, then puts into hand barrow by article one by one.Before often putting into article, all select its corresponding kind (passing through button), significant screen shows its kind, the relevant informations such as collector, after clicking respective keys, software automatically produces corresponding data and sends to non-drying glue chopping machine, and chopping machine prints the data received and (comprises the coding that article are unique, date time Hour Minute Second, or direct splicing of encoding computer time and equipment or personnel can be used), pressure sensitive adhesive on article.These article are put into mobile trolley, and business logic modules deducts the gravimetric value that original value obtains putting into article read new gross weight stationary value from weighing and sensing module after, and upgrades gross weight stationary value.
Repeat aforesaid operations, until this bleeding point has all been collected, the responsible handing-over personnel of this bleeding point confirm no problem after, use the work card of oneself to be placed on equipment RFID read-write module antenna place and confirm operation, this bleeding point flow process of software automation identification terminates.Become by the Data Integrations such as all above-mentioned weight, type of goods, time, collection personnel, unique encodings, department place, handing-over personnel one to record to store in a storage module.
In whole process, data can be produced and upload server in real time automatically by wireless network module.
Also according to circumstances can optimize, upload every a period of time, evade wireless signal bad and reduce power consumption, compression algorithm packed data even can be adopted to save bandwidth sum data traffic.
Button triggering reading RFID reduction power consumption can sweep operation with preventing from misreading by mistake.
Two) in-stockroom operation
Collection personnel have arrived storehouse and have directly used the handing-over of yellow work card to sign for, business logic modules is directly compared with the current total weight stationary value read from weighing and sensing module according to the total weight collected stored, if identical (or difference is very little in error limit), thinks normal and all puts in storage, make an inventory further if difference can give the alarm with hand-held set.
Be scan shelf or containers labels one by one with the hand-held set of band RFID read-write module, the article of the current warehouse-in of association are in the information of which shelf or container.
The method of strengthening management further: after collection personnel have arrived warehouse, button enters warehouse-in flow process (unloading) operation, after checking gross weight, often take out article, business logic modules reads new gross weight stationary value from weighing and sensing module, be this weight with the difference of total stationary value before, and mate with immediate value in the weight of collecting before, if exceed error limit, produce an alarm logging and prompting message.Repeat aforesaid operations, until storewide has unloaded, finally after the yellow work card handing-over of use is signed for, the information datas such as all matched record, time, weight, kind, handing-over personnel have been integrated into a record and have stored.
In whole process, data can be produced and upload server in real time automatically by wireless network module.
Also according to circumstances can optimize, upload every a period of time, evade wireless signal bad and reduce power consumption, compression algorithm packed data even can be adopted to save bandwidth sum data traffic.
Claims (18)
1. a mobile device for fortune is received in automatic weighting handing-over, comprises moveable container, waiting to join the article receiving fortune, it is characterized in that, also comprise for depositing:
Weighing and sensing module, for obtaining the weight data of the total weight of all article in current time container;
Item Information generation module, at least for generation of each article carried to container content weight and/or for generation of each from container to the weight of the article of thio-glycidyl ether;
Each after container content loading product, Item Information generation module stores after obtaining the weight data of current time by weighing and sensing module, calculated the difference of the weight data of current time and the weight data in a upper moment of last stored, this difference is the weight of the article carried when forward direction container content;
At every turn from container after thio-glycidyl ether article, Item Information generation module stores after obtaining the weight data of current time by weighing and sensing module, calculated the absolute value of the difference of the weight data of current time and the weight data in a upper moment of last stored, this absolute value be current from container to the weight of the article of thio-glycidyl ether.
2. the mobile device of fortune is received in a kind of automatic weighting handing-over as claimed in claim 1, it is characterized in that: adopt manual mode and/or automated manner to trigger the work of described Item Information generation module, described manual mode comprises employing manual key and triggers the work of described Item Information generation module; Described automated manner comprises: after described weighing and sensing module produces stationary value, trigger the work of described Item Information generation module, or on article, RFID is installed, each operating personal to container content loading product and/or from container to thio-glycidyl ether article time, the work of described Item Information generation module is triggered after scanning RFID, or on article, bar code is installed, each operating personal to container content loading product and/or from container to thio-glycidyl ether article time, trigger the work of described Item Information generation module after scanning barcode.
3. the mobile device of fortune is received in a kind of automatic weighting handing-over as claimed in claim 1, it is characterized in that: in described Item Information generation module, set gross weight reference value;
Each after container content loading product, Item Information generation module obtains the weight data of current time by weighing and sensing module, calculate the weight data of current time and the difference of gross weight reference value, subsequently gross weight reference value is updated to the weight data of current time;
At every turn from container after thio-glycidyl ether article, Item Information generation module obtains the weight data of current time by weighing and sensing module, calculate the absolute value of the weight data of current time and the difference of gross weight reference value, subsequently gross weight reference value is updated to the weight data of current time.
4. the mobile device of fortune is received in a kind of automatic weighting handing-over as claimed in claim 1, it is characterized in that: also comprise inspection and check module, the weight data of module by described weighing and sensing module acquisition current time is checked by checking, this weight data and gross weight reference value are compared, if its difference is in the error limit preset, then passed examination, otherwise, check nonconformity.
5. the mobile device of fortune is received in a kind of automatic weighting handing-over as claimed in claim 1, it is characterized in that: also comprise unloading matching module, for the weight-matched of each all article from carrying with the container content to obtain in advance to the weight of the article of thio-glycidyl ether in container will obtained by Item Information generation module, if all the match is successful, the article that then container content carries do not lack, otherwise the article that container content carries lack or are substitute.
6. the mobile device of fortune is received in a kind of automatic weighting handing-over as claimed in claim 1, it is characterized in that: described weighing and sensing module comprises correction compensating module, correct compensating module and adopt hardware sensor or the weight data of software algorithm to the current time that weighing and sensing module obtains to compensate.
7. the mobile device of fortune is received in a kind of automatic weighting handing-over as claimed in claim 6, it is characterized in that: described correction compensating module is when inclination angle appears in the ground injustice of placing container, utilizes hardware sensor or software algorithm to compensate to the weight data of the current time obtained by weighing and sensing module.
8. the mobile device of fortune is received in a kind of automatic weighting handing-over as claimed in claim 7, it is characterized in that: described hardware sensor is obliquity sensor or acceleration pick-up, obtained the inclination angle on ground by obliquity sensor or acceleration pick-up, thus utilize the weight data of trigonometric function to the current time that weighing and sensing module obtains to compensate.
9. the mobile device of fortune is received in a kind of automatic weighting handing-over as claimed in claim 6, it is characterized in that: described software algorithm comprises: the actual weight first obtaining the horizontal positioned of container loaded with articles, then the container of these article is had by this device to be placed on the ground place at inclination angle, the weight data of the current time obtained by weighing and sensing module, try to achieve the weight data of current time and the ratio value of actual weight, subsequently using this ratio value as parameter, again to during container content loading product and/or from container to thio-glycidyl ether article time, the weight data of parameter to the current time that weighing and sensing module obtains obtained is utilized to compensate.
10. the mobile device of fortune is received in a kind of automatic weighting handing-over as claimed in claim 1, it is characterized in that: described weighing and sensing module is located at the bottom of described container.
The mobile device of fortune is received in 11. a kind of automatic weighting handing-over as claimed in claim 1, and it is characterized in that: in the bottom of described container, wheel is housed, described weighing and sensing module is located on wheel.
The mobile device of fortune is received in 12. a kind of automatic weighting handing-over as claimed in claim 1, and it is characterized in that: described container comprises outer-layer box body and interior layer box body, interior layer box body is hung by described weighing and sensing module button, hung or be connected in outer-layer box body.
13. 1 kinds of movable automatics receiving the mobile device of fortune based on automatic weighting handing-over as claimed in claim 1 collect the method for weighing, and it is characterized in that: comprise article stowage and/or article discharging method, wherein:
Article stowage comprises the steps:
Successively article are loaded in container, each after container content loading product, Item Information generation module stores after obtaining the weight data of current time by weighing and sensing module, calculated the difference of the weight data of current time and the weight data in a upper moment of last stored, this difference is the weight of the article carried when forward direction container content;
Article discharging method comprises the steps:
Successively from container to thio-glycidyl ether article, at every turn from container after thio-glycidyl ether article, Item Information generation module stores after obtaining the weight data of current time by weighing and sensing module, calculated the absolute value of the difference of the weight data of current time and the weight data in a upper moment of last stored, this absolute value be current from container to the weight of the article of thio-glycidyl ether.
14. a kind of movable automatics as claimed in claim 13 collect the method for weighing, and it is characterized in that, also comprise the inspection checking method to container content loading product, comprising:
Setting gross weight reference value, gross weight reference value for store the last article load or the last article unloading after, by the weight data that weighing and sensing module obtains, the weight data obtained by weighing and sensing module when checking and check and gross weight reference value are compared, if its difference is in the error limit preset, then passed examination, otherwise, check nonconformity.
15. a kind of movable automatics as claimed in claim 14 collect the method for weighing, it is characterized in that, in described article stowage and/or in described article discharging method and/or in described inspection checking method, when inclination angle appears in the ground injustice of placing container, hardware sensor or software algorithm is utilized to compensate to the weight data of the current time obtained by weighing and sensing module.
16. a kind of movable automatics as claimed in claim 13 collect the method for weighing, and it is characterized in that, described article discharging method also comprises:
By the weight-matched of each all article from carrying with the container content obtained by article stowage to the weight of the article of thio-glycidyl ether in container, if all the match is successful, the article that then container content carries do not lack, otherwise the article that container content carries lack or substitute.
17. a kind of movable automatics as claimed in claim 13 collect the method for weighing, and it is characterized in that, described article load and/or discharging method also comprises:
Every weight of part article and the logistics information of these article are integrated into a data message corresponding with these article, store the data message of all article.
18. a kind of movable automatics as claimed in claim 17 collect the method for weighing, it is characterized in that, described article load and/or discharging method also comprises: the described data message of every part article is printed rear fixing on the article and/or data message statistics list described in the article printing this all operations at the end of flow process as inventory and handing-over voucher.
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