A kind of consumable control method and device of novel package foaming machine
Technical field
It is more specifically to a kind of to be used to realize the packaging foaming more optimized the present invention relates to packaging foaming machine field
The consumable control method and device of equipment.
Background technology
Occur the mutual downthrust between article, the often meeting in packing case in logistics distribution process in order to avoid commodity
Corresponding filler, such as buffering pneumatic cushion, foam be set, but for some frangible or because vibration easily produces destruction to it
High-value goods, need to eliminate the gap between commodity and filler, it is to avoid the vibration produced between commodity and filler is to product
Cause to damage, traditional way needs the filling materials such as the exclusive foam matched with commodity appearance profile customized to solve, and this is fitted
Batches of production model is closed, but for the packaging of some single or a limited number of this kind of commodity, it is clear that one phase of customization
The packaging filler cost matched somebody with somebody is too high, and then industry develops a kind of packaging foaming machine, by will first be individually stored in two
Polyurethane foam A material and the advance heating of polyurethane foam B material in different feeds pipeline, then will by one-way pump (gear pump)
Polyurethane foam A material after having been heated in respective feed pipe into liquid are delivered in charging cylinder with polyurethane foam B material
Row mixing, forms liquid mixed liquor, the mixed liquor is filled to the packing box of commodity to be packaged by the pipette tips that foam, and will
The upper lid closing of packing box, the mixed liquor instantaneous expansion forms flexible foam material, and fills to packing box button rapidly
In remaining space in addition to commodity, commodity to be packaged are tightly wrapped up, the packaging foaming machine is efficiently solved for number
The limited commodity of amount carry out the demand that cost is relatively low and packaging quality requirement is high, in above-mentioned packaging foaming machine, in feed pipe
It is typically provided pressure sensor (pressure transmitter) in road, but the pressure sensor is primarily to pressure mistake in anti-locking system
Greatly, once monitoring in system pressure exceedes preset value, then autostop.Currently for the offer manufacturer of packaging foaming machine,
Main to obtain profit by sale equipment and consumptive material, the composition of profit is mainly profit on sales+consumptive material of equipment in theory
Profit, but often there is the uneven polyurethane foam A material of various quality and polyurethane foam B material on the market, equipment is used
Often due to cost considerations, often purchasing price relatively low foaming A, B expects, due to using material relatively inferior, Yi Zao for side
The equipment faults such as the blocking into feed pipe or the pipette tips that foam, considerably increase the fault rate of product;And equipment provider also may be used
It can not obtain more consumptive material profits;The packaging foaming machine is when striving for a new potential user simultaneously, often equipment
Provider can be supplied to the free trial of the client for a period of time, but product setting before, and be not provided with making for product beta test
With link, be only to provide certain consumptive material on probation and the limitation time use for client, but client on probation within the time of limitation i.e.
Just consumptive material on probation is depleted, it is also possible to be continuing with using consumptive material is replaced, virtually extend the real work of equipment
Time, the loss of acceleration equipment, once and the equipment try out client product is returned goods with various reasons, equipment provider has to
Certain maintaining is carried out according to equipment active loss degree, and equipment is reset, it is returned to original when dispatching from the factory
Beginning state, virtually greatly increases the operating cost of equipment provider.
In view of this, the present inventor furthers investigate for drawbacks described above, there is this case generation then.
The content of the invention
It is existing to solve it is a primary object of the present invention to provide a kind of consumable control method and device for packing foaming machine
Have packaging foaming machine can not limiting device user using specify foaming consumptive material technical problem;
The second object of the present invention is offer, and one kind can further alert device user i.e. will be depleted in consumptive material
When in time supplement consumptive material control method and device.
The third object of the present invention is to provide a kind of consumptive material control that can be achieved to try out for the packaging foaming machine early stage
Method and device processed.
In order to reach above-mentioned purpose, solution of the invention is:
A kind of consumable control method of novel package foaming machine, it at least comprises the following steps:
Step 1, in a device preset password array, the password array include some normal operation passwords, each normal
Operation password match foam accordingly consumptive material A expect+foam consumptive material B material flow consumption total value;
Step 2, Password Input, if the password of input is mutually matched with the default password of step 1, by the foaming of equipment
Consumptive material A expects and foaming consumptive material B material present flow rate consumption total value resets and jumps to step 3, and the password activated is set automatically
To be invalid;If the password bad of input, system prompt Password Input mistake simultaneously need to re-enter password;
Step 3, equipment are detected in real time and cumulative foaming consumptive material A expects+foamed that the flow of consumptive material B material consumes total value, and to working as
Preceding flow consumption total value is compared with the default flow consumption total value of equipment corresponding to the currently active password;If current stream
Amount consumption total value is more than or equal to the default flow consumption total value, then equipment is out of service, and prompt cipher expires and needs input
New password, jumps to step 2.
Further, wherein in step 3 equipment is detected and cumulative foaming consumptive material A material, the flow of foaming consumptive material B material in real time
Consumption total value Q by setting foaming consumptive material A material, foaming consumptive material B to expect the pressure that the pressure sensor in feed pipe is fed back respectively
Force value calculates the flow consumption figures Q1 of the foaming consumptive material A material and flow consumption figures Q2 of foaming consumptive material B material respectively, then Q=Q1+
Q2;And/or the flow consumption total value Q ' of foaming consumptive material A material, foaming consumptive material B material can be by respectively increasing in respective feed pipe
Plus a flow sensor, foaming consumptive material A material, foaming consumptive material B are obtained respectively and expects respective flow consumption figures Q1 ', Q2 ', then are flowed
Amount consumption total value Q '=Q1 '+Q2 ', the stream obtained as the flow consumption total value Q obtained by pressure sensor with flow sensor
When measuring the generation conflict of Q ' consumption total value, it is defined by the flow consumption total value Q ' that flow sensor is obtained.
Further, an at least emergency recovery password, the emergency recovery password are also included in password array in step 1
Expect+foam the default emergent flow consumption total value of consumptive material B material with corresponding foaming consumptive material A, and the emergency recovery password can only be
After the normal operation password of last in password array is activated, it can just be activated.
Further, after emergency recovery password is activated, all normal operation passwords of password array newly imported in step 1
Corresponding foaming consumptive material A expects+foamed that the flow of consumptive material B material consumes normal operations all in the total value=new password array
Foaming consumptive material A corresponding to password is expected+foamed in preset flow consumption total value-equipment of consumptive material B material in a password array
The flow consumption total value for the emergency recovery password actual motion being activated.
Further, the foaming consumptive material A material corresponding to all normal operation passwords of password array that described step 1 is newly imported
Reality corresponding to the first normal operation password of+the flow consumption total value of foaming consumptive material B material=in the password array newly imported
Preset flow consumption total value+other preset flows normally run corresponding to password consume total value;The password of described new importing
The actual preset flow consumption total value corresponding to the first normal operation password=first normal operation password institute in array is pre-
If the flow consumption for the emergency recovery password actual motion being activated in flow consumption total value-equipment in a password array
Total value.
Further, at least one test-run a machine password, the test-run a machine password match phase are also included in the default password array of step 1
The foaming consumptive material A answered expects+foamed the test-run a machine flow consumption total value of consumptive material B material.
Further, in step 1, after the normal operation password in password array is activated, no matter in password array
Whether default test-run a machine password is activated, and it is automatically set as invalid.
The invention also discloses a kind of consumptive material control device of novel package foaming machine, it includes:
Password presetting module, for preset password array in a device, the password array include it is some normally run it is close
Code, each normal operation password match consumptive material A that foams accordingly expects+foamed the flow consumption total values of consumptive material B material;
Password Input module, for judging whether the password of input is mutually matched with the password in password presetting module, such as
Fruit matches, then resets the foaming consumptive material A material and foaming consumptive material B material present flow rate consumption total value of equipment and jump to consumptive material consumption
Comparing module, and the password activated be automatically set as it is invalid;If it does not match, system prompt Password Input mistake and need weight
New input password;
Consumptive material consumes comparing module, is detected in real time for equipment and cumulative foaming consumptive material A expects+foamed the flow that consumptive material B expects
Consume total value, and consume current flow total value to enter with the default flow consumption total value of equipment corresponding to the currently active password
Row compares;If present flow rate consumption total value is more than or equal to the default flow consumption total value, equipment is out of service, and simultaneously
Prompt cipher expires and need to input new password, jumps to Password Input module.
Further, in consumptive material comparing module, the stream that foaming consumptive material A material, the foaming consumptive material B that equipment is detected and added up in real time expect
Amount consumption total value Q is by setting foaming consumptive material A material, foaming consumptive material B to expect that the pressure sensor in feed pipe is fed back respectively
Pressure value calculate the flow consumption figures Q1 of the foaming consumptive material A material and flow consumption figures Q2 of foaming consumptive material B material respectively, then Q=
Q1+Q2;And/or expect one flow sensor of each increase in respective feed pipe in foaming consumptive material A material, foaming consumptive material B, respectively
Obtain foaming consumptive material A material, foaming consumptive material B and expect respective flow consumption figures Q1 ', Q2 ', then Q '=Q1 '+Q2 ', are passed when by pressure
When the flow consumption total value Q ' generations that flow consumption total value Q and the flow sensor that sensor is obtained are obtained conflict, with flow sensing
The flow consumption total value Q ' that device is obtained is defined.
Further, also comprising at least an emergency recovery password, the emergency recovery in the password array in password presetting module
The password match consumptive material A that foams accordingly expects+foamed the default emergent flow consumption total value of consumptive material B material, and the emergency recovery password
Last one that can only be in password array can just be activated after normally operation password is activated.
Further, after emergency recovery password is activated, the password array newly imported in password presetting module is all normal
Foaming consumptive material A corresponding to operation password expects+foamed that the flow of consumptive material B material consumes all in the total value=new password array
Foaming consumptive material A corresponding to normal operation password expect+foam the preset flow of consumptive material B material consume in the total value-equipment one it is close
The flow consumption total value for the emergency recovery password actual motion being activated in code array.
Further, the foaming consumptive material corresponding to all normal operation passwords of password array newly imported in password presetting module
The reality that A expects+the flow consumption total value of the consumptive material B that foams material=corresponding to the first normal operation password in the password array newly imported
Border preset flow consumption total value+other normally run preset flows consumption total value corresponding to password, described new importing it is close
The actual preset flow consumption normal password of total value=the first corresponding to the first normal operation password in code array presets stream
The flow consumption total value of the equipment actual motion after amount consumption total value-emergency recovery password is activated.
Further, at least one test-run a machine password, the test-run a machine password are also included in the password array in password presetting module
Expect+foam that the test-run a machine flow of consumptive material B material consumes total value with corresponding foaming consumptive material A.
Further, in described password presetting module, after the normal operation password in password array is activated, no matter
Whether default test-run a machine password is activated in password array, and it is automatically set as invalid.
By above-mentioned setting, the present invention realizes the effective control of consumptive material to packing foaming machine, realizes in consumptive material
Binding with packaging facilities is used, and reduces the equipment loss that client is caused using consumptive material inferior;Equipment is avoided as far as possible to exist
During use, the problem of making equipment downtime because consumptive material is depleted, the service efficiency of equipment is improved;It is simultaneously also effective
The actual demand of client's test-run a machine is solved, the product competitiveness of equipment is improved.
Brief description of the drawings
The embodiment 1 of the consumable control method of Fig. 1 present invention packaging foaming machines;
Control device corresponding to the consumable control method of the packaging foaming machine of Fig. 2 embodiment of the present invention 1;
The embodiment 2 of the consumable control method of Fig. 3 present invention packaging foaming machines;
Control device corresponding to the consumable control method of the packaging foaming machine of Fig. 4 embodiment of the present invention 2;
The embodiment 3 of the consumable control method of Fig. 5 present invention packaging foaming machines;
Control device corresponding to the consumable control method of the packaging foaming machine of Fig. 6 embodiment of the present invention 3.
Embodiment
In order to which technical scheme is explained further, the present invention is explained in detail below by specific embodiment
State.
As shown in figure 1, the first embodiment of the consumable control method of present invention packaging foaming machine, comprises the following steps:
Step 1, in a device preset password array, the password array include some normal operation passwords, each normal
Operation password match foam accordingly consumptive material A expect+foam consumptive material B material flow consumption total value;
Step 2, Password Input, if the password of input is mutually matched with the default password of step 1, by the foaming of equipment
Consumptive material A expects and foaming consumptive material B material present flow rate consumption total value resets and jumps to step 3, and the password activated is set automatically
To be invalid;If the password bad of input, system prompt Password Input mistake simultaneously need to re-enter password;
Step 3, equipment are detected in real time and cumulative foaming consumptive material A expects+foamed that the flow of consumptive material B material consumes total value, and to working as
Preceding flow consumption total value is compared with the default flow consumption total value of equipment corresponding to the currently active password;If current stream
Amount consumption total value is more than or equal to the default flow consumption total value, then equipment is out of service, and prompt cipher expires and needs input
New password, jumps to step 2.
Equipment wherein in step 3 is detected in real time and the flow consumption of cumulative foaming consumptive material A material, foaming consumptive material B material is total
Value Q by setting foaming consumptive material A material, foaming consumptive material B to expect the pressure value point that the pressure sensor in feed pipe is fed back respectively
Flowmeter in the flow consumption figures Q1 of the foaming consumptive material A material and flow consumption figures Q2 of foaming consumptive material B material, specific pipeline is not calculated
Calculation method is as follows:
In formula:V --- velocity in pipes;
Q --- pipeline flow;
G --- acceleration of gravity;
D --- bore;
P1--- pipeline origin or beginning pressure;
P2--- pipeline end pressure;
The frictional resistant coefficient of λ --- pipeline;
L --- duct length.
Then Q=Q1+Q2;And/or the flow consumption total value Q ' of foaming consumptive material A material, foaming consumptive material B material can be by respective
Feed pipe in each one flow sensor of increase, foaming consumptive material A material, foaming consumptive material B are obtained respectively and expects that respective flow disappears
Consumption value Q1 ', Q2 ', then flow consumption total value Q '=Q1 '+Q2 ', expect in feed pipe simultaneously in foaming consumptive material A material, foaming consumptive material B
The purpose of pressure sensor and flow sensor is set to be to ensure that the reliability of traffic statistics, it is to avoid if wherein pressure sensing
Device or flow sensor break down, cause system can not normal work, simultaneously because the flow that flow sensor is tested out
The precision of numerical value is consumed higher than pressure sensor by calculating the numerical value drawn, therefore working as the flow obtained by pressure sensor
It is total with the flow consumption that flow sensor is obtained when total value Q conflicts with the flow consumption total value Q ' generations that flow sensor is obtained
Value Q ' is defined.
As shown in Fig. 2 the consumptive material control device of the packaging foaming machine corresponding to the embodiment, it includes:
Password presetting module, for preset password array in a device, the password array include it is some normally run it is close
Code, each normal operation password match consumptive material A that foams accordingly expects+foamed the flow consumption total values of consumptive material B material;
Password Input module, if the password of input is mutually matched with the password in password presetting module, by equipment
Foaming consumptive material A material and foaming consumptive material B material present flow rate consumption total value reset and jump to consumptive material consumption comparing module, and have activated
Password be automatically set as it is invalid;If the password bad of input, system prompt Password Input mistake need to simultaneously be re-entered
Password;
Consumptive material consumes comparing module, is detected in real time for equipment and cumulative foaming consumptive material A expects+foamed the flow that consumptive material B expects
Consume total value, and consume current flow total value to enter with the default flow consumption total value of equipment corresponding to the currently active password
Row compares;If present flow rate consumption total value is more than or equal to the default flow consumption total value, equipment is out of service, and simultaneously
Prompt cipher expires and need to input new password, jumps to Password Input module.
Wherein in consumptive material consumption comparing module, the foaming consumptive material A that equipment is detected and added up in real time expects, foaming consumptive material B material
Flow consumption total value Q be by setting foaming consumptive material A material, foaming consumptive material B to expect the pressure sensor institute in feed pipe respectively
The pressure value of feedback calculates the flow consumption figures Q1 of the foaming consumptive material A material and flow consumption figures Q2 of foaming consumptive material B material respectively, then
Q=Q1+Q2;And/or expect one flow sensor of each increase in respective feed pipe in foaming consumptive material A material, foaming consumptive material B,
Acquisition foaming consumptive material A material, foaming consumptive material B expect respective flow consumption figures Q1 ', Q2 ' respectively, then Q '=Q1 '+Q2 ', are pressed when passing through
When the flow consumption total value Q ' generations that flow consumption total value Q and the flow sensor that force snesor is obtained are obtained conflict, with flow
The flow consumption total value that sensor is obtained is defined.
By above-mentioned consumable control method and device, efficiently solve equipment user needs pair after equipment has been bought, also
Corresponding consumptive material binding is used, and otherwise equipment can not normally be run, and so may insure that equipment will not be due to consumption inferior
Material and the raising for causing equipment failure rate, two can obtain more economical equipment vendors can be achieved by the sale of consumptive material
Income.
As shown in figure 3, the second embodiment of the consumable control method of present invention packaging foaming machine, its method and embodiment
1 is basically identical, but an at least emergency recovery password, the emergency recovery password match are also included in password array in step 1
Corresponding foaming consumptive material A expects+foamed the default emergent flow consumption total value of consumptive material B material, and the emergency recovery password can only be close
After the normal operation password of last in code array is activated, it can just be activated.
It is further preferred that activating emergency recovery password by step 2, know that equipment foams in this condition by step 3
Consumptive material A expects+foamed the actual flow consumption total value of consumptive material B material, and the actual flow consumption total value of the consumptive material≤default answers torrent
Amount consumption total value, when equipment vendors import new password array by step 1, all normal fortune in the new password array
When foaming consumptive material A corresponding to row password expects+foamed flow consumption total value-device activation emergency recovery password of consumptive material B material
The flow consumption total value of actual motion;In the password array that the formula can also be reduced to only to need calculation procedure 1 newly to import
Actual preset flow consumption total value corresponding to one normal operation password, the default stream of reality corresponding to a normal operation password
The flow consumption of the equipment actual motion is total after amount consumption total value=preset flow consumption total value-emergency recovery password is activated
Value.
Such as Fig. 4, the consumptive material control device of the packaging foaming machine corresponding to the embodiment, its Password Input module and consumptive material
Setting and the controller of embodiment 1 for consuming comparing module are basically identical, are not repeated, but its password presetting module, but it is former
Some password presetting modules need to carry out certain adjustment, be specifically:Also comprising at least in password array in password presetting module
One emergency recovery password, the emergency recovery password match consumptive material A that foams accordingly expects+foamed that consumptive material B expects default emergent flow
Consume total value, and last one that the emergency recovery password can only be in password array normally operation password be activated after,
It can be activated.
More preferably, by Password Input module activation emergency recovery password, equipment is known by consumptive material comparing module
Foaming consumptive material A expects+foamed the actual flow consumption total value of consumptive material B material, the actual flow consumption total value of the consumptive material in this condition
≤ default emergent flow consumption total value, when equipment vendors to password presetting module by importing new password array, this is new
Password array in it is all it is normal operation passwords corresponding to foaming consumptive material A expect+foam consumptive material B material flow consume total value-
The flow consumption total value of actual motion during the device activation emergency recovery password.Certain password presetting module newly imports close in calculating
Foaming consumptive material A corresponding to code array expects+foamed that the flow of consumptive material B material consumes total value, can be by calculating the in password array
First in actual preset flow consumption total value corresponding to one normal operation password, the password array of the new importing is normal
After actual preset flow consumption total value=preset flow consumption total value-emergency recovery password corresponding to operation password is activated
The flow consumption total value of the equipment actual motion.
The consumable control method and device of packaging foaming machine used in the embodiment two, equipment is solved well to be made
With side when consumptive material will run out of, by inputting emergency recovery password, further prompting equipment user need to supplement newly in time
Consumptive material, and allow equipment vendors to import new password array in time, it is to avoid conventional equipment user was often activating pin array
In last password, until equipment downtime, ability emergency notification devices manufacturer supplements new consumptive material and simultaneously imports new password battle array
Row, during which equipment can be only in stopped status, it is impossible to normal work, while the consumptive material consumption under emergency recovery operational mode
It can be deducted by subsequently importing the consumable quantity corresponding to new password array, improve the equipment utilization of equipment user
Rate, while will not also increase the extra consumptive material expense of equipment vendors.
Such as Fig. 5, the present invention packs the 3rd embodiment of the consumable control method of foaming machine, default close in step 1
Code array in add at least one test-run a machine password, the test-run a machine password match foam accordingly consumptive material A expect+foam consumptive material B material
Test-run a machine flow consumes total value, and its step 2, step 3 have no significant difference with embodiment 1.
It is highly preferred that after the normal operation password in password array is activated, no matter default examination in password array
Whether secret code is activated, and it is invalid that it is automatically set as, and so ensures that the client formally bought will not additionally use the test-run a machine
The consumptive material that password is matched, reduces the consumptive material consumption of equipment provider.
It is close in such as Fig. 6, the consumptive material control device of the packaging foaming machine corresponding to the embodiment, its password presetting module
Code array in also include at least one test-run a machine password, the test-run a machine password match foam accordingly consumptive material A expect+foam consumptive material B material
Test-run a machine flow consumes total value.
It is highly preferred that in password presetting module, it is no matter close after the normal operation password in password array is activated
Whether default test-run a machine password is activated in code array, and it is automatically set as invalid.
The consumable control method and device of the embodiment, solving user, need to only to input the test-run a machine close when carrying out test-run a machine
Code, equipment starts test-run a machine operation, and client can voluntarily judge whether the equipment meets the reality of oneself through use after a while
Border needs, and is such as intended to buy, then buys corresponding consumptive material to equipment vendors, what is prestored in equipment vendors' activating pin array is normal
Run password, you can equipment is normally used;If client abandons purchase for some reason, equipment vendors only need to be by equipment
Reclaim, and import new test-run a machine password or reactivate original test-run a machine password, you can state when restorer dispatches from the factory, greatly
Big equipment of having saved returns factory's recovery debug time there is provided production efficiency, while also meeting the actual demand of client's test-run a machine.
Foaming consumptive material A described above expects, foaming consumptive material B material include but is not limited to foaming consumptive material A and expected for the poly- Asia of isocyanic acid
It is polyurethane resin that methyl, which gathers sub- stupid base ester, foaming consumptive material B material,.
Above-described embodiment and schema and non-limiting product form of the invention and style, while in described password array
Default normal operation password, emergency recovery password and test-run a machine password can independent assortment according to actual needs, it is any belonging to skill
Appropriate change or modification that the those of ordinary skill in art field is done to it, all should be regarded as not departing from the patent category of the present invention.