CN104995405B - Inverter-integrated electric compressor - Google Patents
Inverter-integrated electric compressor Download PDFInfo
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- CN104995405B CN104995405B CN201480003584.6A CN201480003584A CN104995405B CN 104995405 B CN104995405 B CN 104995405B CN 201480003584 A CN201480003584 A CN 201480003584A CN 104995405 B CN104995405 B CN 104995405B
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- 239000011347 resin Substances 0.000 claims description 35
- 229920005989 resin Polymers 0.000 claims description 35
- 239000000463 material Substances 0.000 claims description 10
- 239000011521 glass Substances 0.000 claims description 2
- 239000003990 capacitor Substances 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 9
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
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- 238000006243 chemical reaction Methods 0.000 description 4
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- 230000035515 penetration Effects 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
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- 239000010949 copper Substances 0.000 description 2
- 239000011889 copper foil Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
- H02M7/003—Constructional details, e.g. physical layout, assembly, wiring or busbar connections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/121—Casings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/14—Provisions for readily assembling or disassembling
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/02—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for suppression of electromagnetic interference
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/22—Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/14—Mounting supporting structure in casing or on frame or rack
- H05K7/1422—Printed circuit boards receptacles, e.g. stacked structures, electronic circuit modules or box like frames
- H05K7/1427—Housings
- H05K7/1432—Housings specially adapted for power drive units or power converters
- H05K7/14322—Housings specially adapted for power drive units or power converters wherein the control and power circuits of a power converter are arranged within the same casing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Inverter Devices (AREA)
- Compressor (AREA)
Abstract
提供一种逆变器一体式电动压缩机,其将滤波电路形成基板,省去汇流条连接,改善逆变器装置的组装性,同时优化基板结构,实现逆变器装置的小型紧凑化以及低成本化。逆变器一体式电动压缩机中,逆变器装置(7)具备:构成去除噪音用滤波电路(16A)的多个高压类电装零部件(13);安装了功率元件(27)的功率类基板(14);安装了控制类电路(30)的控制类基板(15);以及模式连接并安装多个高压类电装零部件(13)而构成滤波电路(16A)的滤波电路基板(16),其结构为,多个高压类电装零部件(13)、功率类基板(14)、控制类基板(15)、以及滤波电路基板(16)成为一体化单元,收纳设置于逆变器收容部中。
Provided is an inverter-integrated electric compressor, which forms a filter circuit as a substrate, omits the connection of bus bars, improves the assembly of the inverter device, optimizes the structure of the substrate, and realizes the miniaturization and low cost of the inverter device. costing. In the inverter-integrated electric compressor, the inverter device (7) includes: a plurality of high-voltage electrical components (13) constituting a noise-removing filter circuit (16A); class substrate (14); a control class substrate (15) with a control class circuit (30) installed; and a filter circuit substrate ( 16), the structure is that a plurality of high-voltage electrical components (13), power substrates (14), control substrates (15), and filter circuit substrates (16) form an integrated unit, which is stored and arranged in the inverter in the containment unit.
Description
技术领域technical field
本发明涉及一种在电动压缩机外壳中一体化组装逆变器装置的逆变器一体式电动压缩机。The invention relates to an inverter-integrated electric compressor in which an inverter device is integrally assembled in a shell of the electric compressor.
背景技术Background technique
电动汽车及混合动力车等中搭载的空调装置的压缩机,会使用一体化组装逆变器装置的逆变器一体式电动压缩机。该逆变器一体式电动压缩机构成为,通过逆变器装置,将车载电源单元提供的高压直流电转换成所需频率的三相交流电,并将其施加给电动机,从而被驱动。Compressors for air conditioners installed in electric vehicles, hybrid vehicles, etc., use inverter-integrated electric compressors in which inverter units are integrally assembled. This inverter-integrated electric compression mechanism is driven by converting the high-voltage direct current supplied from the on-vehicle power supply unit into three-phase alternating current of the required frequency through the inverter unit, and applying it to the electric motor.
逆变器装置例如包括:设置于电源高压线上,构成去除噪音用滤波电路的线圈及电容器等高压类电装零部件;安装了将直流电转换成三相交流电的IGBT等多个开关元件(功率元件)所构成的开关电路的功率类基板;安装了CPU等低电压工作的控制电路的控制类基板;以及连接这些高压类电装零部件、功率类基板、以及控制类基板之间的汇流条等,其将通过P-N端子输入的直流电转换为三相交流电,从UVW端子输出。The inverter device includes, for example, high-voltage electrical components such as coils and capacitors that are installed on the high-voltage line of the power supply to form a filter circuit for noise reduction; multiple switching elements such as IGBTs that convert direct current into three-phase alternating current (power element ) composed of switching circuit power substrates; control substrates with low-voltage operating control circuits such as CPU installed; and bus bars connecting these high-voltage electrical components, power substrates, and control substrates, etc. , which converts the direct current input through the P-N terminal into a three-phase alternating current, which is output from the UVW terminal.
作为上述逆变器装置,专利文献1中,公开了一种装置,其在设置于外壳一侧的逆变器箱内,设置在金属制底板上设置IPM(Intelligent Power Module,智能功率模块)以及控制类基板而成为一体的逆变器模块,并在设置于逆变器箱上表面的接线盒内,设置在树脂基板上安装线圈及电容器等高压类电装零部件而构成的去除噪音用滤波电路,该接线盒作为盖体材料覆盖逆变器箱的上表面并密封,滤波电路与IPM的P-N端子之间,通过汇流条连接。As the above-mentioned inverter device, Patent Document 1 discloses a device in which an IPM (Intelligent Power Module, Intelligent Power Module) and a The inverter module is integrated with the control substrate, and the noise-removing filter composed of mounting high-voltage electrical components such as coils and capacitors on the resin substrate is installed in the junction box installed on the upper surface of the inverter box. circuit, the junction box is used as a cover material to cover and seal the upper surface of the inverter box, and the filter circuit is connected to the P-N terminal of the IPM through a bus bar.
此外,专利文献2中,公开了一种装置,其在覆盖设置于外壳一侧的逆变器收容部的基板盖内表面一侧,通过盖体一侧弹性构件,固定设置通过螺栓、螺帽等固定工具安装了线圈、电容器、开关元件等零部件的电力转换基板,该基板盖相对于外壳,线圈及电容器设置于外壳一侧的插入凹部,而开关元件设置于外壳一侧与元件对向的表面上,如此定位并固定设置。In addition, Patent Document 2 discloses a device that covers the inner surface side of the substrate cover of the inverter accommodating portion provided on the casing side, and is fixedly installed by bolts and nuts through an elastic member on the side of the cover body. A power conversion substrate with components such as coils, capacitors, and switching elements mounted on a fixing tool such as a fixed tool. The substrate cover is relative to the casing, and the coil and capacitor are arranged in the insertion recess on the side of the casing, while the switching element is arranged on the side of the casing facing the element. On the surface, so positioned and fixed settings.
现有技术文献prior art literature
专利文献patent documents
专利文献1:日本专利特许第4898931号公报Patent Document 1: Japanese Patent No. 4898931
专利文献2:日本专利特开2009-275606号公报Patent Document 2: Japanese Patent Laid-Open No. 2009-275606
发明内容Contents of the invention
发明拟解决的问题The problem to be solved by the invention
上述专利文献1中,公开了一种装置,其在树脂基板上安装线圈及电容器,由此构成逆变器装置的滤波电路,其结构为,将其滤波电路基板设置于接线盒一侧,同时将其他IPM及控制类基板设置于逆变器箱一侧,其间通过总线总成进行电气连接。In the above-mentioned Patent Document 1, a device is disclosed in which a coil and a capacitor are mounted on a resin substrate to form a filter circuit of an inverter device. Set other IPM and control substrates on one side of the inverter box, and electrically connect them through the bus assembly.
因此,构成逆变器装置的多个高压类电装零部件及安装了这些零部件的滤波电路基板、以及由IPM及控制类基板构成的逆变器模块必须分别组装,并组装为一体,再通过总线总成将两者之间电气连接。此时,存在零部件数量增加、组装工时增加、复杂化导致制造成本上升、以及生产率降低等问题。此外,必须采用滤波电路基板、控制类基板、以及构成IPM的基板等结构各异的基板,因此还存在难以有效制造基板、且难以避免高成本化等问题。Therefore, the multiple high-voltage electrical components constituting the inverter unit, the filter circuit substrate on which these components are mounted, and the inverter module composed of the IPM and the control substrate must be assembled separately and integrated into one body. The two are electrically connected through a bus assembly. In this case, there are problems such as an increase in the number of parts, an increase in assembly man-hours, an increase in manufacturing cost due to complexity, and a decrease in productivity. In addition, it is necessary to use substrates with different structures such as filter circuit substrates, control substrates, and substrates constituting the IPM. Therefore, it is difficult to efficiently manufacture the substrates, and it is difficult to avoid high costs.
另一方面,专利文献2中,公开了一种装置,其将逆变器装置一次性组装到基板盖一侧后,再组装到电动压缩机的外壳一侧,同时在一块电力转换基板上,设置安装了线圈及电容器的滤波电路、安装了开关元件的开关电路、以及控制其的控制电路。由此,虽然能够减少零部件数量而精简结构、易化组装、降低成本等,却无法避免电力转换基板的大型化。因此,存在逆变器收容部增大、以及压缩机大型化的问题。On the other hand, Patent Document 2 discloses a device in which an inverter device is assembled on the side of the substrate cover at one time, and then assembled on the casing side of the electric compressor. At the same time, on one power conversion substrate, A filter circuit including a coil and a capacitor, a switching circuit including a switching element, and a control circuit for controlling them are provided. Thus, although the number of components can be reduced to simplify the structure, facilitate assembly, and reduce costs, etc., it is unavoidable to increase the size of the power conversion substrate. Therefore, there are problems of increasing the size of the inverter housing and increasing the size of the compressor.
此外,电力转换基板将成为混合存在高压区域和低压区域的大型基板,因而必须确保对应高压的电流密度。因此,作为基板,必须使用对应高压的昂贵基板,且部分区域规格过剩,导致浪费,存在未必能够降低成本等问题。In addition, the power conversion substrate will become a large substrate with mixed high-voltage and low-voltage regions, so it is necessary to ensure the current density corresponding to the high voltage. Therefore, as the substrate, it is necessary to use an expensive substrate corresponding to high voltage, and some areas have excessive specifications, resulting in waste, and there are problems such as that the cost cannot be reduced.
本发明鉴于上述情形而开发完成,其目的在于提供一种逆变器一体式电动压缩机,其将滤波电路形成基板,省去汇流条连接,改善逆变器装置的组装性,同时优化基板结构,实现逆变器装置的小型紧凑化以及低成本化。The present invention has been developed in view of the above situation, and its purpose is to provide an inverter-integrated electric compressor, which forms a filter circuit as a substrate, omits the connection of bus bars, improves the assembly of the inverter device, and optimizes the structure of the substrate , to achieve miniaturization and cost reduction of the inverter device.
发明内容Contents of the invention
为解决上述课题,本发明的逆变器一体式电动压缩机采用以下方式。In order to solve the above-mentioned problems, the inverter-integrated electric compressor of the present invention employs the following aspects.
即,本发明所述的逆变器一体式电动压缩机,其在设置于外壳外周的逆变器收容部中,一体化组装逆变器装置,其特征在于,所述逆变器装置具备:构成去除噪音用滤波电路的多个高压类电装零部件;安装了功率元件的功率类基板;安装了控制类电路的控制类基板;模式连接并安装所述多个高压类电装零部件而构成所述滤波电路的滤波电路基板;以及由所述多个高压类电装零部件的收容部以及各所述基板的组装部一体成形的树脂结构体,其结构为,所述多个高压类电装零部件、所述功率类基板、所述控制类基板、以及所述滤波电路基板成为一体化单元,收纳设置于所述逆变器收容部中。That is, in the inverter-integrated electric compressor of the present invention, an inverter device is integrally assembled in an inverter accommodating portion provided on the outer periphery of the casing, and the inverter device is characterized in that the inverter device includes: A plurality of high-voltage electrical components constituting a noise-removing filter circuit; a power substrate on which a power element is mounted; a control substrate on which a control circuit is mounted; and a plurality of high-voltage electrical components that are pattern-connected and mounted. A filter circuit substrate constituting the filter circuit; and a resin structure integrally formed by the plurality of housing portions of high-voltage electrical components and the assembly portion of each of the substrates, wherein the plurality of high-voltage electrical components The electrical components, the power-based substrate, the control-based substrate, and the filter circuit substrate form an integrated unit and are accommodated in the inverter accommodating portion.
根据该结构,在滤波电路基板上模式连接多个高压类电装零部件,由此构成在高压线上连接电容器及线圈等多个高压类电装零部件而构成的去除噪音用滤波电路,并将其滤波电路基板与多个高压类电装零部件、功率类基板、以及控制类基板等共同成为一体化单元,将其组装到外壳的逆变器收容部中,由此可组装逆变器一体式电动压缩机。因此,高压类的滤波电路基板及功率类基板可采用不同于控制类基板的基板,从而实现可确保对应高压的电流密度的基板。与此同时,可省去构成滤波电路的零部件之间的汇流条连接及其焊接等,实现组装简化、工时减少、以及由此带来的生产成本降低,从而提高生产率。此外,由于零部件数量减少,可实现逆变器装置的小型紧凑化、以及逆变器一体式电动压缩机的进一步小型紧凑化和轻量化。According to this configuration, a plurality of high-voltage electrical components are pattern-connected on the filter circuit board, thereby constructing a noise-removing filter circuit constituted by connecting a plurality of high-voltage electrical components such as capacitors and coils to the high-voltage line. Its filter circuit board forms an integrated unit together with multiple high-voltage electrical components, power boards, and control boards, and is assembled into the inverter housing part of the casing, so that the inverter can be assembled as a whole type electric compressor. Therefore, a substrate different from a control substrate can be used for a high-voltage filter circuit substrate and a power substrate, thereby achieving a substrate that can secure a current density corresponding to high voltage. At the same time, the bus bar connection and its welding etc. between components constituting the filter circuit can be omitted, simplification of assembly, reduction of man-hours, and consequent reduction of production cost can be realized, thereby improving productivity. In addition, since the number of parts is reduced, it is possible to reduce the size and compactness of the inverter unit, and further reduce the size and weight of the inverter-integrated electric compressor.
进而,上述逆变器一体式电动压缩机中,优选所述多个高压类电装零部件收纳设置于所述树脂结构体的所述收容部中,所述功率类基板组装在所述树脂结构体的所述组装部的下表面一侧,所述控制类基板组装在所述树脂结构体的所述组装部的上表面一侧,所述滤波电路基板组装在所述树脂结构体中收纳设置所述高压类电装零部件的所述收容部的上表面一侧,由此成为一体化单元。Furthermore, in the above-mentioned inverter-integrated electric compressor, preferably, the plurality of high-voltage electrical components are accommodated in the housing portion of the resin structure, and the power substrate is assembled in the resin structure. The lower surface side of the assembly part of the body, the control board is assembled on the upper surface side of the assembly part of the resin structure, and the filter circuit substrate is assembled and stored in the resin structure The upper surface side of the accommodating portion of the high-voltage electrical component thus becomes an integrated unit.
根据该结构,针对通过树脂结构体成为一体化单元的逆变器装置,用螺丝钉等将其树脂结构体紧固到逆变器收容部上,由此一体化组装到电动压缩机上,此外,可通过松开该螺丝钉,从逆变器收容部上拆卸整个单元。因此,可简化和易化逆变器装置的组装或维护。According to this configuration, the resin structure of the inverter device which is an integrated unit is integrally assembled to the electric compressor by fastening the resin structure to the inverter accommodating portion with screws or the like. By loosening this screw, the entire unit is removed from the inverter housing. Therefore, assembly or maintenance of the inverter device can be simplified and facilitated.
进而,上述逆变器一体式电动压缩机中,优选所述逆变器装置具备将所述逆变器装置中转换为三相交流电的电力,经玻璃密封端子输出至电动机一侧的UVW汇流条。Furthermore, in the above-mentioned inverter-integrated electric compressor, it is preferable that the inverter device is equipped with a UVW bus bar that converts the power in the inverter device into three-phase alternating current and outputs it to the motor side through a glass-sealed terminal. .
根据该结构,可将单元化逆变器装置中转换为所需频率三相交流电的电力,由UVW汇流条输出至玻璃密封端子,并施加到内置于外壳内的电动机上。因此,通过所述UVW汇流条,可确保单元化逆变器装置的输出位置与安装在逆变器收容部内的玻璃密封端子之间的布局自由度,易化设计。According to this structure, the electric power converted into the three-phase alternating current of the required frequency in the unitized inverter device can be output from the UVW bus bar to the glass-sealed terminal, and applied to the motor built in the case. Therefore, with the UVW bus bar, the layout freedom between the output position of the unitized inverter device and the glass-sealed terminal installed in the inverter accommodating part can be ensured, and the design can be facilitated.
进而,上述任一逆变器一体式电动压缩机中,优选所述功率类基板及所述滤波电路基板采用可确保对应高压的电流密度的相同结构基板。Furthermore, in any one of the inverter-integrated electric compressors described above, it is preferable that the power substrate and the filter circuit substrate use the same structural substrate that can ensure a current density corresponding to high voltage.
根据该结构,安装在高压线上的相同高压类基板、以及都流过对应高压的大电量的基板,即滤波电路基板以及功率类基板,可利用相同结构的基板构成。因此,可将功率类基板中使用的基板材料直接用于滤波电路基板,从而实现滤波电路基板的低成本化制造。According to this structure, the same high-voltage substrate installed on the high-voltage line, and the substrate through which a large amount of electricity corresponding to the high voltage flows, that is, the filter circuit substrate and the power substrate can be constituted by substrates of the same structure. Therefore, the substrate material used in the power substrate can be directly used for the filter circuit substrate, thereby realizing low-cost manufacturing of the filter circuit substrate.
进而,上述逆变器一体式电动压缩机中,优选所述功率类基板及所述滤波电路基板采用多层结构基板。Furthermore, in the inverter-integrated electric compressor, it is preferable that the power substrate and the filter circuit substrate adopt a multilayer structure substrate.
根据该结构,作为高压类的功率类基板及滤波电路基板,可通过使用多层结构基板,在各基板中充分确保对应高压的电流密度。因此,即使高压、大电流导致发热或在高温环境下使用,也可充分确保耐热性。According to this configuration, by using a multilayer structure substrate as a high-voltage power substrate and a filter circuit substrate, sufficient current density corresponding to high voltage can be ensured in each substrate. Therefore, sufficient heat resistance can be ensured even when high voltage and high current generate heat or are used in a high temperature environment.
进而,上述任一逆变器一体式电动压缩机中,优选所述功率类基板及所述滤波电路基板由相同基板材料制成,并分离、分割而构成基板。Furthermore, in any one of the above inverter-integrated electric compressors, it is preferable that the power substrate and the filter circuit substrate are made of the same substrate material, and are separated and divided to form the substrate.
根据该结构,可将2块高压类的功率类基板及滤波电路基板从相同基板材料上取2块,进行配套生产。因此,可有效制造功率类基板及滤波电路基板,实现低成本化。According to this structure, two high-voltage power substrates and filter circuit substrates can be taken from the same substrate material and produced as a set. Therefore, the power substrate and the filter circuit substrate can be manufactured efficiently, and the cost can be reduced.
发明的效果The effect of the invention
根据本发明,在滤波电路基板上模式连接多个高压类电装零部件,由此构成在高压线上连接电容器及线圈等多个高压类电装零部件而构成的去除噪音用滤波电路,并将其滤波电路基板与多个高压类电装零部件、功率类基板、以及控制类基板等共同成为一体化单元,将其组装到外壳的逆变器收容部中,由此可组装逆变器一体式电动压缩机。因此,高压类的滤波电路基板及功率类基板可采用不同于控制类基板的基板,从而实现可确保对应高压的电流密度的基板。与此同时,可省去构成滤波电路的零部件之间的汇流条连接及其焊接等,实现组装简化、工时减少、以及由此带来的生产成本降低,从而提高生产率。此外,由于零部件数量减少,可实现逆变器装置的小型紧凑化、以及逆变器一体式电动压缩机的小型紧凑化和轻量化。According to the present invention, a plurality of high-voltage electrical components are pattern-connected on the filter circuit substrate, thereby constructing a noise-removing filter circuit constituted by connecting a plurality of high-voltage electrical components such as capacitors and coils to high-voltage lines, and Its filter circuit board forms an integrated unit together with multiple high-voltage electrical components, power boards, and control boards, and is assembled into the inverter housing part of the casing, so that the inverter can be assembled as a whole type electric compressor. Therefore, a substrate different from a control substrate can be used for a high-voltage filter circuit substrate and a power substrate, thereby achieving a substrate that can secure a current density corresponding to high voltage. At the same time, the bus bar connection and its welding etc. between components constituting the filter circuit can be omitted, simplification of assembly, reduction of man-hours, and consequent reduction of production cost can be realized, thereby improving productivity. In addition, since the number of parts is reduced, it is possible to reduce the size and compactness of the inverter unit, and to reduce the size and weight of the inverter-integrated electric compressor.
附图说明Description of drawings
图1是本发明一实施方式所述逆变器一体式电动压缩机的主要部分的透视图。Fig. 1 is a perspective view of main parts of an inverter-integrated electric compressor according to an embodiment of the present invention.
图2是沿上述逆变器一体式电动压缩机的电动机外壳轴线方向的纵截面图。Fig. 2 is a longitudinal sectional view along the axis of the motor casing of the inverter-integrated electric compressor.
图3是组装到上述逆变器一体式电动压缩机中的逆变器装置的分解透视图。Fig. 3 is an exploded perspective view of an inverter device incorporated into the above-mentioned inverter-integrated electric compressor.
图4是上述逆变器装置装配状态的透视图。Fig. 4 is a perspective view of an assembled state of the above inverter device.
图5是上述逆变器装置的功率类基板及滤波电路基板中使用的4层结构基板的模式化截面图。5 is a schematic cross-sectional view of a four-layer structure substrate used in the power substrate and the filter circuit substrate of the inverter device.
具体实施方式detailed description
以下,参照图1至图5,说明本发明所述的一实施方式。Hereinafter, an embodiment of the present invention will be described with reference to FIGS. 1 to 5 .
图1表示本发明一实施方式所述逆变器一体式电动压缩机的主要部分的透视图,图2表示沿电动机外壳轴线方向的纵截面图,图3表示逆变器装置的分解透视图,图4表示其装配状态的透视图。Fig. 1 shows a perspective view of the main parts of an inverter-integrated electric compressor according to an embodiment of the present invention, Fig. 2 shows a longitudinal sectional view along the direction of the motor housing axis, and Fig. 3 shows an exploded perspective view of an inverter device, Fig. 4 shows a perspective view of its assembled state.
逆变器一体式电动压缩机1具备构成外壳的圆筒形状外壳2。外壳2结构为,一体化组装用于内置电动机(未图示)的电动机外壳3、以及用于内置压缩装置(未图示)的压缩机外壳(未图示)。The inverter-integrated electric compressor 1 includes a cylindrical casing 2 constituting a casing. The housing 2 has a structure in which a motor housing 3 for a built-in electric motor (not shown) and a compressor housing (not shown) for a built-in compression device (not shown) are integrally assembled.
逆变器一体式电动压缩机1结构为,内置于外壳2中的电动机以及压缩装置通过旋转轴连接,电动机通过后述逆变器装置7而旋转驱动,由此驱动压缩装置,经电动机周围,吸入通过设置于电动机外壳3后端侧面的进气口4而吸入其内部的低压制冷剂气体,并通过压缩装置压缩为高压,排出至压缩机外壳内,然后排至外部。Inverter-integrated electric compressor 1 is structured such that the electric motor and compression device built in housing 2 are connected by a rotating shaft, and the motor is rotationally driven by an inverter device 7 described later, thereby driving the compression device, passing through the periphery of the motor, Inhale the low-pressure refrigerant gas inside through the air inlet 4 provided on the rear end side of the motor casing 3, and compress it to high pressure through the compression device, and discharge it into the compressor casing and then to the outside.
电动机外壳3中,形成用于在内周面一侧沿轴线方向使制冷剂流通的多个制冷剂流道5,其外周部在多个位置设置电动压缩机1的安装用脚部6。此外,外壳2(电动机外壳3一侧)的外周部上,一体化成形用于一体化组装逆变器装置7的逆变器收容部8。逆变器收容部8结构为,平面视图呈大致正方形,底面为由电动机外壳3壁面形成的局部大致平坦的底座面9,周围竖起凸缘部10。In the motor housing 3 , a plurality of refrigerant passages 5 for passing the refrigerant in the axial direction are formed on the inner peripheral side, and feet 6 for mounting the electric compressor 1 are provided at a plurality of positions on the outer peripheral portion thereof. In addition, an inverter accommodating portion 8 for integrally assembling the inverter device 7 is integrally formed on the outer peripheral portion of the casing 2 (on the side of the motor casing 3 ). The structure of the inverter accommodating portion 8 is approximately square in plan view, the bottom surface is a partially flat base surface 9 formed by the wall surface of the motor housing 3 , and a flange portion 10 is erected around it.
逆变器收容部8中组装逆变器装置7后,如图2所示,在凸缘部10上安装盖体11,进行密封。众所周知,盖体11上,通过未图示的连接器,连接了车载电源单元的高压线,该连接器与设置于逆变器装置7一侧的P-N端子34连接(参照图1)。由此,对逆变器装置7施加直流高压电。After the inverter device 7 is assembled in the inverter housing part 8, as shown in FIG. 2, the cover body 11 is attached to the flange part 10, and it seals. As is well known, the high voltage line of the vehicle power supply unit is connected to the cover 11 through a connector not shown, and the connector is connected to the P-N terminal 34 provided on the side of the inverter device 7 (see FIG. 1 ). Thereby, DC high voltage power is applied to the inverter device 7 .
逆变器装置7将车载电源单元的高压线提供的高压直流电转换成所需频率的三相交流电,施加到电动机,从而驱动该电动机。如图3所示,逆变器装置7结构为,具备树脂结构体12、收纳设置于树脂结构体12中的多个高压类电装零部件13、组装在树脂结构体12下表面一侧的功率类基板14、组装在树脂结构体12上表面一侧的控制类基板15、以及组装在树脂结构体12中收纳设置高压类电装零部件13的收容部上表面一侧的滤波电路基板16。此外,逆变器装置7中,设置用于将逆变器装置7中转换的三相交流电输出至电动机一侧的UVW汇流条31。The inverter device 7 converts the high-voltage direct current supplied by the high-voltage line of the on-vehicle power supply unit into three-phase alternating current of a required frequency, and applies it to the electric motor to drive the electric motor. As shown in FIG. 3 , the inverter device 7 is configured to include a resin structure 12, a plurality of high-voltage electrical components 13 housed in the resin structure 12, and a The power substrate 14, the control substrate 15 assembled on the upper surface side of the resin structure 12, and the filter circuit substrate 16 assembled on the upper surface side of the accommodating part of the resin structure 12 where the high-voltage electrical components 13 are placed . In addition, in the inverter device 7, a UVW bus bar 31 for outputting the three-phase alternating current converted in the inverter device 7 to the motor side is provided.
树脂结构体12用于使逆变器装置7成为一体化单元。树脂结构体12是一体化树脂成形具有收纳设置多个高压类零部件13所需容积的有底收容部17、以及用于组装功率类基板14及控制类基板15的框状组装部18。收容部17对应组装部18一侧,即安装了电动机外壳3的进气口4的外周侧面一侧而成形。收容部17及组装部18周围,单元化逆变器装置7收纳在逆变器收容部8内,并在多个位置一体化成形用于通过螺丝钉19(参照图1)进行紧固的脚部20。The resin structure 12 is used to make the inverter device 7 an integrated unit. The resin structure 12 is integrally molded with a bottomed accommodating portion 17 with a volume required for accommodating a plurality of high-voltage components 13 , and a frame-shaped assembly portion 18 for assembling the power substrate 14 and the control substrate 15 . The accommodating portion 17 is formed corresponding to the side of the assembling portion 18 , that is, the side of the outer peripheral side on which the air inlet 4 of the motor case 3 is mounted. Around the housing part 17 and the assembly part 18, the unitized inverter device 7 is housed in the inverter housing part 8, and legs for fastening with screws 19 (see FIG. 1 ) are integrally formed at multiple positions. 20.
如下所述,收容部17结构为,安装于滤波电路基板16上,由此收纳设置构成去除噪音用滤波电路16A的共模线圈21、普通模式线圈22、以及平滑电容器23等多个高压类电装零部件13。收容部17形状上具有与圆形的多个线圈21、22以及方形的电容器23外形吻合的收纳空间,多个高压类电装零部件13通过粘合剂等固定设置于收容部17内。As will be described later, the housing portion 17 is configured to be mounted on the filter circuit board 16, thereby housing and setting a plurality of high-voltage electric circuits such as the common mode coil 21, the normal mode coil 22, and the smoothing capacitor 23 constituting the noise-removing filter circuit 16A. Assembly parts 13. The housing portion 17 has a housing space conforming to the outer shape of the circular coils 21 , 22 and the square capacitor 23 , and the multiple high-voltage electrical components 13 are fixed in the housing portion 17 by adhesive or the like.
组装部18一体成形于收容部17一侧,呈框状组装体,具有用于确保上下2块功率类基板14及控制类基板15之间所需间隔的高度尺寸。组装部18内周面,设置用于组装功率类基板14及控制类基板15的多个组装凸部24,其中央部位形成空间25。此外,组装部18中,一体化成形从其一角往空间25中央部位L形突出的控制类基板15的支撑部26。The assembly part 18 is integrally formed on one side of the housing part 17, and is a frame-shaped assembly body, and has a height dimension for ensuring the required distance between the upper and lower power-based substrates 14 and control-based substrates 15 . A plurality of assembly protrusions 24 for assembling the power substrate 14 and the control substrate 15 are provided on the inner peripheral surface of the assembly portion 18 , and a space 25 is formed in the center thereof. In addition, in the assembly part 18, the support part 26 of the control board|substrate 15 which protrudes in L shape from one corner|corner to the center part of the space 25 is integrally formed.
另外,树脂结构体12中,预先嵌入式成形用于分别电气连接P-N端子34与滤波电路基板16之间、滤波电路基板16与功率类基板14之间、以及功率类基板14与控制类基板15之间的连接端子等。In addition, the resin structure 12 is pre-embedded and formed to electrically connect between the P-N terminal 34 and the filter circuit substrate 16, between the filter circuit substrate 16 and the power substrate 14, and between the power substrate 14 and the control substrate 15. connection terminals etc.
功率类基板14上,安装了将直流电转换为三相交流电的IGBT等多个(6个)开关元件27(功率元件)所构成的开关电路28等。组装功率类基板14时,通过螺丝钉等,紧固到设置于树脂结构体12的组装部18下表面一侧的组装凸部24上。On the power substrate 14, a switch circuit 28 and the like including a plurality of (six) switching elements 27 (power elements) such as IGBTs for converting direct current into three-phase alternating current are mounted. When assembling the power substrate 14 , it is fastened to the assembly convex portion 24 provided on the lower surface side of the assembly portion 18 of the resin structure 12 with screws or the like.
此外,如图5所示,功率类基板14例如在核心材料B上设置4层铜箔L1-L4,属于可确保对应高压的电流密度的4层结构基板等多层结构基板PWB,并对应设有发热功率元件27的部位,设置由铜等导热材料构成的热贯穿部29(参照图2),成为可从基板表面一侧往背面一侧传导热的所谓之铜镶嵌基板。In addition, as shown in FIG. 5, the power substrate 14, for example, has four layers of copper foil L1-L4 on the core material B, which belongs to a multi-layer structure substrate PWB such as a four-layer structure substrate that can ensure a current density corresponding to a high voltage. Where there is a heat generating power element 27, a heat penetration portion 29 (see FIG. 2 ) made of heat-conducting material such as copper is provided to form a so-called copper damascene substrate that can conduct heat from the front side to the back side of the substrate.
功率类基板14的热贯穿部29结构为,当单元化逆变器装置7收纳设置于逆变器收容部8内时,如图2所示,其下表面与形成逆变器收容部8底面的电动机外壳3的大致平坦底座面9接触,功率元件27中产生的热量通过热贯穿部29散发至电动机外壳3的底座面9,由此可将其底座面9作为散热器对功率元件27进行冷却。另外,从进气口4吸入的低压制冷剂气体通过在制冷剂流道5中流动而被冷却,因此如上所述,电动机外壳3的底座面9将作为散热器充分发挥作用。The thermal penetration portion 29 of the power substrate 14 is structured such that when the unitized inverter device 7 is housed in the inverter housing portion 8, as shown in FIG. The heat generated in the power element 27 is dissipated to the base surface 9 of the motor casing 3 through the heat penetration part 29, so that the base surface 9 can be used as a heat sink for the power element 27. cool down. In addition, the low-pressure refrigerant gas sucked in through the air inlet 4 is cooled by flowing through the refrigerant passage 5, so the base surface 9 of the motor housing 3 sufficiently functions as a radiator as described above.
控制类基板15安装了CPU等低电压工作的控制电路30,用于通过车载ECU发出的控制信号来控制逆变器装置7的动作。控制类基板15通过用螺丝钉等紧固到组装凸部24上,由此组装到树脂结构体12的组装部18上表面。并且,其中央部位通过一体化成形于组装部18上的支撑部26而从下方获得支撑,从而耐振性提高。另外,控制类基板15也可用螺丝钉固定于支撑部26上。The control board 15 is equipped with a low-voltage control circuit 30 such as a CPU, which is used to control the operation of the inverter device 7 through the control signal sent by the vehicle ECU. The control board 15 is assembled to the upper surface of the assembly portion 18 of the resin structure 12 by being fastened to the assembly convex portion 24 with screws or the like. In addition, the central portion thereof is supported from below by the support portion 26 integrally formed on the assembly portion 18, thereby improving vibration resistance. In addition, the control substrate 15 can also be fixed on the support portion 26 by screws.
滤波电路基板16构成将输入至P-N端子34的直流电引向功率类基板14的高压线,安装时,对共模线圈21、普通模式线圈22、以及平滑电容器23等多个高压类电装零部件13的端子进行焊接或钎焊,模式连接到构成该高压线的布线图案上,由此众所周知,构成滤波电路16A。相对于树脂结构体12,滤波电路基板16组装固定于高压类电装零部件13的收容部17上表面一侧。The filter circuit substrate 16 constitutes a high-voltage line that guides the direct current input to the P-N terminal 34 to the power substrate 14. Soldering or soldering the terminals of the terminals, and pattern-connecting them to the wiring pattern constituting the high-voltage line constitutes the filter circuit 16A as is well known. With respect to the resin structure 12 , the filter circuit board 16 is assembled and fixed on the upper surface side of the housing portion 17 of the high-voltage electrical component 13 .
此外,滤波电路基板16必须采用可确保对应高压的电流密度的基板。因此,如图5所示,与功率类基板14同样,例如可使用设有4层铜箔L1-L4的4层结构基板等多层结构基板PWB。滤波电路基板16以及功率类基板14使用相同的多层结构基板PWB。因此,可从相同基板材料上取2块滤波电路基板16以及功率类基板14进行配套生产,并分离、分割而构成基板。In addition, the filter circuit substrate 16 must use a substrate that can ensure a current density corresponding to a high voltage. Therefore, as shown in FIG. 5 , like the power substrate 14 , for example, a multilayer structure substrate PWB such as a four-layer structure substrate provided with four layers of copper foils L1 to L4 can be used. The filter circuit substrate 16 and the power substrate 14 use the same multilayer structure substrate PWB. Therefore, two filter circuit substrates 16 and power substrates 14 can be taken from the same substrate material for matching production, and separated and divided to form substrates.
UVW汇流条31用于通过逆变器装置7,将三相交流电输出至电动机一侧。如图2所示,UVW汇流条31结构为,利用上下夹住树脂结构体12的组装部18的、功率类基板14与控制类基板15之间空间25而配设。UVW汇流条31连接到逆变器收容部8内贯穿外壳2(电动机外壳3)而设置的玻璃密封端子32上。由此,通过玻璃密封端子32连接的集线盒33,与电动机电气连接。The UVW bus bar 31 is used to output the three-phase AC power to the motor side through the inverter device 7 . As shown in FIG. 2 , the UVW bus bar 31 is configured to be arranged using the space 25 between the power substrate 14 and the control substrate 15 sandwiching the assembly portion 18 of the resin structure 12 up and down. The UVW bus bar 31 is connected to a glass-sealed terminal 32 provided through the case 2 (motor case 3 ) in the inverter housing portion 8 . Thus, the junction box 33 connected via the glass-sealed terminal 32 is electrically connected to the motor.
此外,P-N端子34按照较滤波电路基板16更突出于上方的方式,设置于树脂结构体12一侧,设置于盖体11一侧的高压线一侧连接器可与之插入式连接。P-N端子34与由滤波电路基板16的布线图案构成的高压线相连接。In addition, the P-N terminal 34 is provided on the side of the resin structure 12 in such a way that it protrudes above the filter circuit board 16, and the connector on the side of the high-voltage line provided on the side of the cover 11 can be inserted into it. The P-N terminal 34 is connected to a high voltage line constituted by the wiring pattern of the filter circuit board 16 .
如上所述,逆变器装置7以树脂结构体12为基底材料,在树脂结构体12上组装作为逆变器装置7组装部件的共模线圈21、普通模式线圈22、以及平滑电容器23等多个高压类电装零部件13;功率类基板14;控制类基板15;安装多个高压类电装零部件13而构成的滤波电路基板16;以及UVW汇流条31等,进行预装配,从而如图4所示,构成一体化的逆变器单元(单元)35。As described above, the inverter device 7 uses the resin structure 12 as a base material, and the common mode coil 21, the normal mode coil 22, and the smoothing capacitor 23, etc., which are components of the inverter device 7 are assembled on the resin structure 12. A high-voltage electrical component 13; a power substrate 14; a control substrate 15; a filter circuit substrate 16 formed by installing a plurality of high-voltage electrical components 13; As shown in FIG. 4 , an integrated inverter unit (unit) 35 is formed.
并且,逆变器单元35收纳在设置于外壳2(电动机外壳3)中的逆变器收容部8内,通过螺丝钉19紧固树脂结构体12的脚部20后,安装盖体11,进行密封。由此,构成逆变器单元35可在逆变器收容部8内随意装脱的逆变器一体式电动压缩机1。In addition, the inverter unit 35 is accommodated in the inverter housing portion 8 provided in the housing 2 (motor housing 3), and after the legs 20 of the resin structure 12 are fastened with screws 19, the cover 11 is attached to seal it. . In this way, the inverter-integrated electric compressor 1 is constituted in which the inverter unit 35 can be freely attached and detached in the inverter accommodating portion 8 .
如上所述,根据本实施方式,组装在外壳2的逆变器收容部8内的逆变器装置7结构为,具备构成去除噪音用滤波电路16A的多个高压类电装零部件13、安装了功率元件27的功率类基板14、安装了控制类电路30的控制类基板15、以及模式连接并安装多个高压类电装零部件13而构成滤波电路16A的滤波电路基板16,这些成为一体化单元,收纳设置于逆变器收容部8中。As described above, according to the present embodiment, the inverter device 7 assembled in the inverter housing portion 8 of the casing 2 is configured to include a plurality of high-voltage electrical components 13 constituting the noise-removing filter circuit 16A, and the mounting The power substrate 14 on which the power element 27 is mounted, the control substrate 15 on which the control circuit 30 is mounted, and the filter circuit substrate 16 on which a plurality of high-voltage electrical components 13 are mounted in a mode connection to form a filter circuit 16A are integrated. The unit is housed in the inverter housing part 8 .
因此,在滤波电路基板16上模式连接多个高压类电装零部件13,由此构成在高压线上连接共模线圈21、普通模式线圈22、以及平滑电容器23等多个高压类电装零部件13而构成的去除噪音用滤波电路16A,并将其滤波电路基板16与多个高压类电装零部件13、功率类基板14、以及控制类基板15等共同成为一体化单元,将其组装到外壳2(电动机外壳3)的逆变器收容部8内,由此可组装逆变器一体式电动压缩机1。Therefore, a plurality of high-voltage electrical components 13 are pattern-connected on the filter circuit board 16, thereby forming a configuration where a plurality of high-voltage electrical components such as the common-mode coil 21, the normal-mode coil 22, and the smoothing capacitor 23 are connected to the high-voltage line. 13, the noise-removing filter circuit 16A is formed, and its filter circuit substrate 16, together with a plurality of high-voltage electrical components 13, power substrates 14, and control substrates 15, forms an integrated unit, and is assembled in The inverter-integrated electric compressor 1 can be assembled in the inverter housing portion 8 of the housing 2 (motor housing 3 ).
因此,高压类的滤波电路基板16及功率类基板14可采用不同于控制类基板15的基板,从而实现可确保对应高压的电流密度的基板。与此同时,可省去构成滤波电路16A的多个高压类电装零部件13之间的汇流条连接及其焊接等,实现组装简化、工时减少、以及由此带来的生产成本降低,从而提高生产率。此外,由于零部件数量减少,可实现逆变器装置7的小型紧凑化、以及逆变器一体式电动压缩机1的进一步小型紧凑化和轻量化。Therefore, a substrate different from the control substrate 15 can be used for the filter circuit substrate 16 and the power substrate 14 of the high voltage type, thereby achieving a substrate that can ensure a current density corresponding to a high voltage. At the same time, the bus bar connection and its welding etc. among the multiple high-voltage electrical components 13 constituting the filter circuit 16A can be omitted, so as to realize simplification of assembly, reduction of man-hours, and reduction of production cost brought about thereby, thereby Improve productivity. In addition, since the number of components is reduced, it is possible to reduce the size and compactness of the inverter device 7, and further reduce the size and weight of the inverter-integrated electric compressor 1.
此外,逆变器装置7结构为,具备由多个高压类电装零部件13的收容部17以及多个基板14、15、16的组装部18一体成形的树脂结构体12,多个高压类电装零部件13、功率类基板14、控制类基板15、滤波电路基板16、以及UVW汇流条31组装到树脂结构体12上,作为逆变器单元35而成为一体化单元。In addition, the inverter device 7 is configured to include a resin structure 12 integrally formed by housing portions 17 of a plurality of high-voltage electrical components 13 and assembly portions 18 of a plurality of substrates 14 , 15 , and 16 . Electrical components 13 , power substrate 14 , control substrate 15 , filter circuit substrate 16 , and UVW bus bar 31 are assembled to resin structure 12 to form an integrated unit as inverter unit 35 .
因此,针对通过树脂结构体12成为一体化单元的逆变器单元35,用螺丝钉19等将其树脂结构体12的脚部20紧固到逆变器收容部8上,由此一体化组装到电动压缩机1上,此外,可通过松开该螺丝钉19,从逆变器收容部8上拆卸整个逆变器单元35。因此,可简化和易化逆变器装置7的组装或维护。Therefore, for the inverter unit 35 which is an integrated unit by the resin structure 12, the legs 20 of the resin structure 12 are fastened to the inverter housing part 8 with screws 19 or the like, thereby being integrated into the inverter unit 35. Furthermore, by loosening the screws 19 on the electric compressor 1 , the entire inverter unit 35 can be detached from the inverter housing portion 8 . Therefore, assembly or maintenance of the inverter device 7 can be simplified and facilitated.
进而,本实施方式中,逆变器装置7具备将单元化逆变器装置7中转换成三相交流电的电力,经玻璃密封端子32输出至电动机一侧的UVW汇流条31。因此,可将单元化逆变器装置7中转换成所需频率三相交流电的电力,通过UVW汇流条31输出至玻璃密封端子32,并施加到内置于外壳2(电动机外壳3)内的电动机上。通过这种UVW汇流条31,可确保单元化逆变器装置7的输出位置与安装在逆变器收容部8内的玻璃密封端子32之间的布局自由度,易化设计。Furthermore, in the present embodiment, the inverter device 7 includes a UVW bus bar 31 that converts the electric power converted into three-phase alternating current in the unitized inverter device 7 and outputs it to the motor side through the glass-sealed terminal 32 . Therefore, the electric power converted into three-phase alternating current of a desired frequency in the unitized inverter device 7 can be output to the glass-sealed terminal 32 through the UVW bus bar 31, and applied to the motor built in the case 2 (motor case 3) superior. Such a UVW bus bar 31 can secure a degree of freedom in layout between the output position of the unitized inverter device 7 and the glass-sealed terminal 32 installed in the inverter housing portion 8 , and facilitate design.
此外,功率类基板14及滤波电路基板16采用可确保对应高压的电流密度的相同结构基板。其在逆变器装置7中,滤波电路基板16以及功率类基板14是相同高压类基板,且都是流过大电量的基板,因此可采用相同结构的基板。因此,可将功率类基板14中使用的基板材料直接用于滤波电路基板16,从而实现滤波电路基板16的低成本化制造。In addition, the power substrate 14 and the filter circuit substrate 16 adopt the same structural substrate that can ensure the current density corresponding to high voltage. In the inverter device 7, the filter circuit substrate 16 and the power substrate 14 are the same high-voltage substrate, and both are substrates through which a large amount of electricity flows, so substrates with the same structure can be used. Therefore, the substrate material used in the power substrate 14 can be directly used for the filter circuit substrate 16 , thereby realizing low-cost manufacturing of the filter circuit substrate 16 .
此外,功率类基板14及滤波电路基板16例如采用4层结构等多层结构基板PWB。如此,通过对高压类的功率类基板14及滤波电路基板16使用4层结构等多层结构基板PWB,可在各基板14、16中充分确保对应高压的电流密度。因此,即使高压、大电流导致发热或在高温环境下使用,也可充分确保耐热性。In addition, the power substrate 14 and the filter circuit substrate 16 adopt, for example, a multilayer structure substrate PWB such as a four-layer structure. In this manner, by using a multi-layer structure substrate PWB such as a four-layer structure for the high-voltage power substrate 14 and the filter circuit substrate 16 , sufficient current density corresponding to high voltage can be ensured in each substrate 14 , 16 . Therefore, sufficient heat resistance can be ensured even when high voltage and high current generate heat or are used in a high temperature environment.
进而,本实施方式中,功率类基板14及滤波电路基板16由相同基板材料制成,并分离、分割而构成基板。因此,2块高压类的功率类基板14以及滤波电路基板16为相同基板材料,即从4层结构等多层结构基板PWB上取2块,进行配套生产。因此,可有效制造功率类基板及滤波电路基板,实现低成本化。Furthermore, in this embodiment, the power substrate 14 and the filter circuit substrate 16 are made of the same substrate material, and are separated and divided to form substrates. Therefore, the two high-voltage power substrates 14 and the filter circuit substrate 16 are made of the same substrate material, that is, two substrates with a multi-layer structure such as a four-layer structure PWB are taken for supporting production. Therefore, the power substrate and the filter circuit substrate can be manufactured efficiently, and the cost can be reduced.
另外,本发明并不仅限于上述实施方式所述的发明,在不脱离其主旨范围内,可适宜变形。例如,上述实施方式中,树脂结构体12中收纳多个高压类零部件13的收容部17是面向进气口4一侧的侧面而配置,但也可面向电动机外壳3后端面一侧而配置等,其配置结构能够以一定自由度进行适宜变更。In addition, the present invention is not limited to the invention described in the above-mentioned embodiments, and can be appropriately modified without departing from the scope of the invention. For example, in the above embodiment, the accommodating portion 17 for accommodating a plurality of high-voltage components 13 in the resin structure 12 is arranged facing the side surface of the air inlet 4, but it may also be arranged facing the rear end surface side of the motor case 3. etc., and its arrangement structure can be appropriately changed with a certain degree of freedom.
此外,上述实施方式中,是将电源高压线与设置于盖体11一侧的连接器连接,由此将高压输入至逆变器装置7中,但也可构成为从逆变器收容部8侧面等输入高压。In addition, in the above-mentioned embodiment, the power supply high voltage line is connected to the connector provided on the side of the cover body 11, thereby inputting the high voltage into the inverter device 7, but it can also be configured to be connected from the side of the inverter housing part 8 Wait for high voltage input.
符号说明Symbol Description
1 逆变器一体式电动压缩机1 Inverter integrated electric compressor
2 外壳2 shells
3 电动机外壳3 Motor housing
7 逆变器装置7 Inverter unit
8 逆变器收容部8 Inverter housing
12 树脂结构体12 resin structure
13 高压类电装零部件13 High-voltage electrical components
14 功率类基板14 power substrate
15 控制类基板15 control board
16 滤波电路基板16 Filter circuit substrate
16A 滤波电路16A filter circuit
17 收容部17 Containment
18 组装部18 Assembly Department
21 共模线圈(高压类电装零部件)21 Common mode coil (high voltage electrical components)
22 普通模式线圈(高压类电装零部件)22 Normal mode coil (high voltage electrical components)
23 平滑电容器(高压类电装零部件)23 Smoothing capacitors (high voltage electrical components)
27 功率元件27 power components
30 控制类电路30 control circuits
31 UVW汇流条31 UVW bus bar
32 玻璃密封端子32 Glass Sealed Terminals
35 逆变器单元(单元)35 inverter unit (unit)
PWB 多层结构基板PWB multilayer substrate
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DE112014000909T5 (en) | 2015-10-29 |
JP6195453B2 (en) | 2017-09-13 |
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JP2014159795A (en) | 2014-09-04 |
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