CN104979575A - Porous inert supporting tube type solid oxide fuel battery with two opening ends, galvanic pile and preparation method of fuel battery - Google Patents
Porous inert supporting tube type solid oxide fuel battery with two opening ends, galvanic pile and preparation method of fuel battery Download PDFInfo
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Abstract
本发明为一种两端开口的多孔惰性支撑管型固体氧化物燃料电池、电堆及其制备方法。该电池包括一个两端开口、内有一电子导电连通但气密分隔的多孔惰性支撑管,其外壁涂有不同功能段:入口气体隔离段、串接电池段、热隔离段、电池连接端头。气体隔离段用于隔离空气和燃料。串接电池段是一节节串联连接的电池。热隔离段将电池对外的导电连接置于高温区外。电池连接端头提供电池对外的电连接端子。本发明电池通过电池连接端头构成电池排,电池排通过串联或并联连接进一步构成电池堆。本发明可以大幅度降低固体氧化物燃料电池的成本,避免热膨胀对电池、电堆的影响,减小高温对导电连接的影响,便于不同电池之间的串联和并联,易于电池堆的组装。The invention relates to a porous inert support tubular solid oxide fuel cell with open ends, an electric stack and a preparation method thereof. The battery includes a porous inert support tube with openings at both ends and a porous inert support tube that is electronically connected but airtightly separated. The outer wall is coated with different functional sections: inlet gas isolation section, series battery section, thermal isolation section, and battery connection terminal. The gas isolation section is used to isolate air and fuel. A series battery section is a battery connected in series. The thermal isolation section places the external conductive connection of the battery outside the high temperature area. The battery connection terminal provides an external electrical connection terminal of the battery. The battery of the present invention forms a battery row through the battery connection terminals, and the battery row further forms a battery stack by connecting in series or in parallel. The invention can greatly reduce the cost of the solid oxide fuel cell, avoid the influence of thermal expansion on the battery and the battery stack, reduce the influence of high temperature on the conductive connection, facilitate the series and parallel connection of different batteries, and facilitate the assembly of the battery stack.
Description
技术领域technical field
本发明涉及一种两端开口的多孔惰性支撑管型的固体氧化物燃料电池及其制备方法。该固体氧化物燃料电池可以应用于微型电源、分布式电站和发电厂,可以降低制造成本,提高发电效率。The invention relates to a porous inert support tubular solid oxide fuel cell with open ends and a preparation method thereof. The solid oxide fuel cell can be applied to micro power sources, distributed power stations and power plants, can reduce manufacturing costs and improve power generation efficiency.
背景技术Background technique
固体氧化物燃料电池(SOFC)是一种采用固体氧化物作为电解质隔膜,通过电化学反应将燃料的化学能高效、清洁地转化为电能的发电装置,其发电效率可达60%以上,热电联供总能效高于80%,是降低二氧化碳排放的新型发电装置。固体氧化物燃料电池不仅可以使用氢气燃料,还可以采用资源丰富而且廉价的天然气、液化石油气、燃油、媒的汽化气、城市煤气及生物质气等作为燃料。Solid oxide fuel cell (SOFC) is a power generation device that uses solid oxide as the electrolyte diaphragm to efficiently and cleanly convert the chemical energy of the fuel into electrical energy through electrochemical reactions. Its power generation efficiency can reach more than 60%. The total energy efficiency is higher than 80%, and it is a new type of power generation device that reduces carbon dioxide emissions. Solid oxide fuel cells can not only use hydrogen fuel, but also use abundant and cheap natural gas, liquefied petroleum gas, fuel oil, vaporized gas of medium, city gas and biomass gas as fuel.
按照固体氧化物燃料电池的核心部件-膜电极或者单电池的构型不同,固体氧化物燃料电池可以分为管式电池、平板式电池和整体式电池。按照膜电极或电池的支撑体不同,固体氧化物燃料电池可以分为电解质支撑型、阴极支撑型和阳极支撑型。不同电池构型的电池在构建电池堆和电站系统采用的部件结构不同,构建的方式也不同,电池堆和电站的结构也不同。在各种类型的电池中,电解质支撑电池发展比较早,以美国西门子-西屋公司的阴极支撑管型固体氧化物燃料电池技术和电解质支撑的电池技术比较成熟,二者电池的工作温度都在900℃以上,电池制备成本比较高,发电系统的制造成本也比较高。而阳极支撑电池技术是国内外近些年来在研发的电池技术,其电池的工作温度降低到了650-800℃,电池的制备成本可以降低,但是该类型的电池密封技术要求比较高。整体式电池因采用功能更多陶瓷材料,结构较为复杂,制备技术要求比较高。According to the different configurations of the core components of solid oxide fuel cells - membrane electrodes or single cells, solid oxide fuel cells can be divided into tubular cells, flat cells and monolithic cells. According to different supports of membrane electrodes or batteries, solid oxide fuel cells can be divided into electrolyte-supported, cathode-supported and anode-supported types. Batteries with different battery configurations use different component structures and construction methods in building battery stacks and power station systems, and the structures of battery stacks and power stations are also different. Among various types of batteries, electrolyte-supported batteries were developed relatively early, and the cathode-supported tubular solid oxide fuel cell technology and electrolyte-supported battery technology of Siemens-Westinghouse Corporation of the United States are relatively mature, and the operating temperature of both batteries is 900 Above ℃, the cost of battery preparation is relatively high, and the manufacturing cost of the power generation system is also relatively high. The anode-supported battery technology is a battery technology developed at home and abroad in recent years. The working temperature of the battery is reduced to 650-800°C, and the production cost of the battery can be reduced, but this type of battery requires relatively high sealing technology. Since the monolithic battery uses ceramic materials with more functions, the structure is more complicated, and the preparation technology requirements are relatively high.
整体式电池是将电池的阳极、阳极、电解质和连接体等陶瓷材料制备到一起,并且有燃料气或空气通道部分,有连接不同电池的电子传导通道。整体式固体氧化物燃料电池有块体型,也有管型的。不论是块体型还是管型电池,不同整体式电池因面对不同应用要求,其结构、材料选择和制备过程都不同。如美国专利US06296963公开的三菱重工报道的块体型的整体电池,每个电池为一节,不同电池通过陶瓷连接体连接到一起,形成电池堆。三菱重工采用多孔、惰性的两端开口的氧化钙稳定氧化锆支撑管,在支撑管表面制备出串联连接电池,形成了管型整体式电池,其特点是支撑管两端开口,中间连通,燃料气从中间流通,电流通过电池管的两端连接引出。但由于导电连接处于高温,导电连接比较困难,也比较难维护。又如,美国专利US7,892,691公开了罗尔-罗伊斯公司的一种串接管型电池结构,采用镁铝尖晶石支撑平板电池,串联连接的电池处于中间段,不同电池管通过两端与其它电池管连接。该电池管采用廉价的原材料可以降低电池的制备成本,但对不同电池间导电连接和电池的气体供应连接要求比较高,不方便构建电池堆。中国专利CN03114562.0公开了一种管状高温固体氧化物燃料电池单电池的结构,该管状高温固体氧化物燃料电池单电池为一端封闭,一端开口,采用金属陶瓷支撑管,金属陶瓷支撑管上面设有一层陶瓷绝缘层,陶瓷绝缘层上分布着互相串联的多个单电池元,各个单电池元通过连接极彼此串联,电池管的对外连接设置在阳极气体出口处。该电池一方面存在绝缘层比较薄,金属元素扩散易引起串联电池的并联漏电;另一方面该电池结构需要导线将电流从高温区引出到低温区。The monolithic battery is prepared by preparing ceramic materials such as the anode, anode, electrolyte and connecting body of the battery together, and has a fuel gas or air channel part, and an electronic conduction channel connecting different batteries. Integral solid oxide fuel cells are available in block type or tube type. Regardless of whether it is a bulk or tubular battery, different monolithic batteries have different structures, material selections, and preparation processes due to different application requirements. For example, in the block-type integrated battery reported by Mitsubishi Heavy Industries disclosed in US Patent No. US06296963, each battery is one section, and different batteries are connected together through ceramic connectors to form a battery stack. Mitsubishi Heavy Industries adopts porous and inert calcia-stabilized zirconia support tubes with openings at both ends, and prepares series-connected batteries on the surface of the support tubes to form a tubular monolithic battery. The gas flows through the middle, and the current is drawn out through the connections at both ends of the battery tube. However, due to the high temperature of the conductive connection, the conductive connection is difficult and difficult to maintain. As another example, U.S. Patent No. 7,892,691 discloses a series-connected tubular battery structure of Rolls-Royce, which uses magnesium-aluminum spinel to support flat-plate batteries. The batteries connected in series are in the middle section, and different battery tubes pass through the two ends. Connect with other battery tubes. The use of cheap raw materials for the battery tube can reduce the manufacturing cost of the battery, but the requirements for the conductive connection between different batteries and the gas supply connection of the battery are relatively high, and it is inconvenient to build a battery stack. Chinese patent CN03114562.0 discloses a structure of a tubular high-temperature solid oxide fuel cell. The tubular high-temperature solid oxide fuel cell is closed at one end and open at one end. There is a layer of ceramic insulating layer, and a plurality of unit cells connected in series are distributed on the ceramic insulating layer, each unit unit is connected in series with each other through connecting poles, and the external connection of the battery tube is arranged at the outlet of the anode gas. On the one hand, the battery has a relatively thin insulating layer, and the diffusion of metal elements can easily cause parallel leakage of the series battery; on the other hand, the battery structure requires wires to lead the current from the high temperature area to the low temperature area.
在固体氧化物燃料电池发电系统中,不仅电池的电化学反应在高温下进行,燃料的重整反应和尾气的催化燃烧反应也都是在高温下进行的,特别是尾气燃烧反应会造成局部高温,给周边的材料和部件产生很大的热冲击,可能会导致陶瓷部件的破裂,也可能导致金属部件变形和氧化等。固体氧化物燃料电池的温度高,燃料尾气需要燃烧以便回收热能,提高系统的发电和热供应效率。如燃料尾气的出口临接燃烧室,其温度比电池工作温度还要高许多,有时甚至达到1000℃以上。从电池管的燃料出口部位连接取电,易于引起金属连接材料的氧化,而且电池系统的重复启动等升降温也会到导致连接部位松动,导电性能变差。在前面所述的电池结构中,电池管的电流连接都处于高温区,会影响电池的可靠性和稳定性。In the solid oxide fuel cell power generation system, not only the electrochemical reaction of the battery is carried out at high temperature, but also the reforming reaction of fuel and the catalytic combustion reaction of tail gas are carried out at high temperature, especially the combustion reaction of tail gas will cause local high temperature , to generate a large thermal shock to the surrounding materials and components, which may cause the cracking of ceramic components, and may also cause deformation and oxidation of metal components. The temperature of the solid oxide fuel cell is high, and the fuel tail gas needs to be burned in order to recover heat energy and improve the power generation and heat supply efficiency of the system. For example, the outlet of the fuel tail gas is adjacent to the combustion chamber, and its temperature is much higher than the working temperature of the battery, sometimes even reaching above 1000°C. Connecting and taking power from the fuel outlet of the battery tube is easy to cause oxidation of the metal connecting material, and the repeated start-up of the battery system will also cause the connection part to loosen and the conductivity will deteriorate. In the above-mentioned battery structure, the current connection of the battery tube is in a high temperature area, which will affect the reliability and stability of the battery.
目前制约固体氧化物燃料电池发展的首要问题是成本高的问题。其次是电池的可靠性问题。因此,固体氧化物燃料电池的结构设计和制备既要降低成本,又要提高电池的可靠性。At present, the primary problem restricting the development of solid oxide fuel cells is the problem of high cost. The second is the reliability of the battery. Therefore, the structural design and preparation of solid oxide fuel cells should not only reduce the cost, but also improve the reliability of the cell.
发明内容Contents of the invention
固体氧化物燃料电池的电化学反应、燃料重整和尾气燃烧等都是在高温下进行的,导致电池系统制造成本比较高,而一些不合理的电池结构也会引起电池可靠性存在问题等,它们都在制约固体氧化物燃料电池产业化应用。如何设计和制备出一种更为合理的电池结构,避免或减少使用价格昂贵的合金材料,降低制造成本,提高可靠性,是固体氧化物燃料电池研发的重要问题。本专利针对这一要求,提出了一种两端开口的多孔惰性管支撑的固体氧化物燃料电池,电堆及其制备方法。Electrochemical reactions, fuel reforming, and tail gas combustion of solid oxide fuel cells are all carried out at high temperatures, resulting in relatively high manufacturing costs for battery systems, and some unreasonable battery structures can also cause problems with battery reliability, etc. All of them are restricting the industrial application of solid oxide fuel cells. How to design and prepare a more reasonable battery structure, avoid or reduce the use of expensive alloy materials, reduce manufacturing costs, and improve reliability are important issues in the research and development of solid oxide fuel cells. In response to this requirement, this patent proposes a solid oxide fuel cell supported by porous inert tubes with open ends, an electric stack and a preparation method thereof.
一种两端开口的多孔惰性支撑管型固体氧化物燃料电池,以一个两端开口、管内有导电连通但气密分隔的多孔惰性支撑管,其外壁涂有不同的功能层,分为入口气体隔离段、串接电池段、热隔离段、电池连接端头。气体隔离段有气密的膜层,串接电池段由阳极层、阴极层、电解质膜层和连接体层构成的一节节串联的电池,热隔离段是在支撑管内、外壁涂有电子传导层,电池连接端头是整个电池的对外连接部位,包括阳极连接端头和阴极连接端头,所述不同功能段通过浆料浸涂或者浆料喷涂方法制备在多孔惰性支撑管上。A porous inert support tube type solid oxide fuel cell with two ends open, with a porous inert support tube with two ends open, conductive communication but airtight separation in the tube, the outer wall of which is coated with different functional layers, divided into inlet gas Isolation section, serial battery section, thermal isolation section, battery connection terminal. The gas isolation section has an airtight membrane layer, and the series battery section is composed of anode layer, cathode layer, electrolyte membrane layer and connector layer. The battery connection terminal is the external connection part of the entire battery, including the anode connection terminal and the cathode connection terminal. The different functional sections are prepared on the porous inert support tube by slurry dipping or slurry spraying.
多孔惰性支撑管为两端开口、单孔道的圆管,管内在串接电池段与热隔离段之间有一导电但气密的支撑管的中间封堵,一端管壁上有一点或多点有电子导电陶瓷材料连接内外导电,用于烧结致密的氧化物材料。多孔惰性支撑管的材质为氧化铝、氧化钇稳定氧化锆、氧化钙稳定氧化锆、尖晶石、堇菁石、刚玉-莫来石等的至少一种。电子导电陶瓷材料为金属陶瓷、导电的钙钛矿复合氧化物材料的一种或几种,与多孔惰性管材料组成的复合材料。多孔惰性支撑管为单孔道圆管,管外径为3-30mm,管长度为63-2650mm,多孔管壁的孔隙率为25-50%。The porous inert support tube is a round tube with two openings and a single channel. There is a conductive but airtight support tube in the middle of the tube between the series battery section and the thermal isolation section. There are one or more points on the wall of one end of the tube Electronically conductive ceramic materials connect internal and external electrical conduction and are used to sinter dense oxide materials. The material of the porous inert support tube is at least one of alumina, yttria-stabilized zirconia, calcium oxide-stabilized zirconia, spinel, cordierite, corundum-mullite and the like. The electronically conductive ceramic material is a composite material composed of one or more of cermets, conductive perovskite composite oxide materials, and porous inert tube materials. The porous inert support tube is a single-hole circular tube with an outer diameter of 3-30mm, a tube length of 63-2650mm, and a porosity of the porous tube wall of 25-50%.
入口气体隔离段位于电池气体入口一侧的多孔惰性支撑管上,在支撑管的表面有一层耐高温、气密的氧化物隔膜层。入口气体隔离段长度为10-200mm。氧化物隔膜层的材料为钇稳定氧化锆、钙钛矿结构材料、氧化铝中的至少一种,隔膜层优选为与电解质同一材料,此时,氧化物膜层可以与电解质膜一同制备,简化制备过程。气体隔离段的主要作用是防止电堆中气体返混,便于隔离燃料和空气到合适区域混合反应,避免燃烧反应的高温直接冲击电池。The inlet gas isolation section is located on the porous inert support tube on the gas inlet side of the battery, and there is a layer of high temperature resistant and airtight oxide diaphragm layer on the surface of the support tube. The length of the inlet gas isolation section is 10-200mm. The material of the oxide diaphragm layer is at least one of yttrium-stabilized zirconia, perovskite structure material, and alumina, and the diaphragm layer is preferably the same material as the electrolyte. At this time, the oxide film layer can be prepared together with the electrolyte membrane, simplifying Preparation Process. The main function of the gas isolation section is to prevent back-mixing of the gas in the stack, to facilitate the isolation of fuel and air to a suitable area for mixing and reaction, and to avoid the high temperature of the combustion reaction from directly impacting the battery.
所述串接电池段是由阳极层、阴极层、电解质膜层和连接体层构成的一节节串联的电池。其中,阳极层厚度15-100μm,电解质膜层厚度为5-50μm,阴极层厚度为15-100μm,连接体层厚度为20-100μm。电解质层中的电解质材质是氧离子导体氧化物,为氧化铈基氧离子导体、氧化锆基氧离子导体、镧镓基钙钛矿型氧化物中一种,电解质优选8-10mol%氧化钇稳定氧化锆。阳极层中的阳极是金属-电解质材料复合阳极,阳极中金属的原料为过渡金属氧化物,或者为掺杂改性的过渡金属氧化物,金属原料的重量含量为40-60%;阳极优选氧化镍-钇稳定氧化锆构成的复合阳极。阴极层中的阴极是钙钛矿型复合氧化物与电解质材料组成的复合阴极,钙钛矿型复合氧化物的重量含量为40-60%,优选是亚锰酸锶镧或者亚锰酸钙镧与钇稳定氧化锆构成的复合阴极。如果阴极层暴露在管外侧,在阴极的电化学层上,还可以有一层多孔的纯钙钛矿材料层,用于电流收集和传导,强化不同电池间的电连接。连接体材质为铬酸锶镧、钛酸锶镧、锰酸锶镧、铁钴酸锶镧中至少一种,连接体用于隔离燃料气和氧化剂及串联连接电池。不同功能层按照一定的顺序排列在多孔支撑管上,形成一节节串联连接的电池,每节电池的长度为4-50mm,每个电池上的节数为10-50节,串接电池段的长度为40-2500mm。其中,阳极层厚度为15-100μm,阴极层厚度为15-100μm,电解质层厚度为5-50μm,连接体层厚度为20-100μm。The series-connected battery segment is a series-connected battery composed of an anode layer, a cathode layer, an electrolyte membrane layer and a connector layer. Wherein, the thickness of the anode layer is 15-100 μm, the thickness of the electrolyte membrane layer is 5-50 μm, the thickness of the cathode layer is 15-100 μm, and the thickness of the connector layer is 20-100 μm. The electrolyte material in the electrolyte layer is an oxygen ion conductor oxide, which is one of ceria-based oxygen ion conductors, zirconia-based oxygen ion conductors, and lanthanum-gallium-based perovskite oxides. The electrolyte is preferably stable with 8-10mol% yttrium oxide Zirconia. The anode in the anode layer is a metal-electrolyte material composite anode, the raw material of the metal in the anode is a transition metal oxide, or a doped modified transition metal oxide, and the weight content of the metal raw material is 40-60%; the anode is preferably oxidized A composite anode composed of nickel-yttrium stabilized zirconia. The cathode in the cathode layer is a composite cathode composed of a perovskite composite oxide and an electrolyte material, and the weight content of the perovskite composite oxide is 40-60%, preferably strontium lanthanum manganite or calcium lanthanum manganite Composite cathode composed of yttrium-stabilized zirconia. If the cathode layer is exposed on the outside of the tube, on the electrochemical layer of the cathode, there can also be a layer of porous pure perovskite material for current collection and conduction to strengthen the electrical connection between different batteries. The connecting body is made of at least one of strontium lanthanum chromate, strontium lanthanum titanate, strontium lanthanum manganate and strontium lanthanum iron cobaltate, and the connecting body is used for isolating fuel gas and oxidant and connecting batteries in series. Different functional layers are arranged on the porous support tube in a certain order to form a battery connected in series. The length of each battery is 4-50mm, and the number of sections on each battery is 10-50. The battery sections are connected in series. The length is 40-2500mm. Wherein, the thickness of the anode layer is 15-100 μm, the thickness of the cathode layer is 15-100 μm, the thickness of the electrolyte layer is 5-50 μm, and the thickness of the connector layer is 20-100 μm.
在串接电池段,与多孔支撑管上一个电极直接接触的可以是阳极,也可以是阴极,因此有两种结构电池,分别称之为α电池和β电池。α电池的阳极直接负载在多孔惰性的支撑管上,阴极暴露在管外侧,其结构如图1(A)所示。β电池的阴极直接负载在多孔惰性的支撑管上,阳极暴露在管外侧,其结构如图1(B)所示。α电池的管内是燃料腔,管外是空气腔。β电池的管内是空气腔,管外是燃料腔。同时,用于延伸导电连接涂层的材料也有所差别。α电池的阳极腔内的电流传导层可以优选Ni-YSZ涂层,暴露空气的阴极电流传导层采用钙钛矿结构材料,如选择铬酸锶镧、钛酸锶镧、锰酸锶镧、铁钴酸锶镧等至少一种。β电池的阴极腔内的电流传导层用铬酸锶镧、钛酸锶镧、锰酸锶镧、铁钴酸锶镧等至少一种。In the series battery section, the one directly in contact with an electrode on the porous support tube can be an anode or a cathode, so there are two types of structural batteries, which are called α battery and β battery. The anode of the α battery is directly loaded on the porous inert support tube, and the cathode is exposed outside the tube. Its structure is shown in Figure 1(A). The cathode of the β battery is directly loaded on the porous inert support tube, and the anode is exposed outside the tube. Its structure is shown in Figure 1(B). The inside of the tube of the α battery is a fuel cavity, and the outside of the tube is an air cavity. The inside of the tube of the β battery is an air cavity, and the outside of the tube is a fuel cavity. At the same time, the materials used to extend the conductive connection coating also differ. The current conduction layer in the anode chamber of the α battery can be preferably Ni-YSZ coating, and the cathode current conduction layer exposed to the air is made of perovskite structure materials, such as strontium lanthanum chromate, strontium lanthanum titanate, strontium lanthanum manganate, iron At least one of strontium lanthanum cobaltate and the like. At least one of strontium lanthanum chromate, strontium lanthanum titanate, strontium lanthanum manganate and strontium lanthanum iron cobaltate is used for the current conduction layer in the cathode chamber of the β battery.
热隔离段是将电池与金属的连接区域延伸至低温区域,以提高电池连接的可靠性和稳定性。为了延伸导电连接,热隔离段在多孔惰性支撑管的内、外壁上涂有电子传导层,电子传导层的一端连接电池的电极,另一端连接电池相应的电极连接端头。热隔离段电子传导层材质为铬酸锶镧、钛酸锶镧、锰酸锶镧、铁钴酸锶镧中至少一种。热隔离段的长度为10-300mm。The thermal isolation section is to extend the connection area between the battery and the metal to the low temperature area to improve the reliability and stability of the battery connection. In order to extend the conductive connection, the thermal isolation section is coated with an electronic conductive layer on the inner and outer walls of the porous inert support tube. One end of the electronic conductive layer is connected to the electrode of the battery, and the other end is connected to the corresponding electrode connection terminal of the battery. The material of the electronic conduction layer in the thermal isolation section is at least one of strontium lanthanum chromate, strontium lanthanum titanate, strontium lanthanum manganate and strontium lanthanum iron cobaltate. The length of the thermal insulation section is 10-300mm.
电池连接端头是整个电池的对外连接部位,包括阳极连接端头和阴极连接端头,用于通过金属件进行不同电池管间的串联或并联连接。一个电池连接端头通过多孔惰性支撑管外壁或内壁上的电子传导层连接整个电池的相应的电极端头,另一个电池连接端头通过内壁上的电子传导层连接整个电池的另一个电极端头。电池连接端头段的长度为3-50mm。The battery connection terminal is the external connection part of the whole battery, including the anode connection terminal and the cathode connection terminal, which are used for serial or parallel connection between different battery tubes through metal parts. One battery connection terminal is connected to the corresponding electrode terminal of the whole battery through the electron conduction layer on the outer wall or inner wall of the porous inert support tube, and the other battery connection terminal is connected to the other electrode terminal of the whole battery through the electron conduction layer on the inner wall . The length of the battery connection terminal section is 3-50mm.
图2给出了本专利所述的两种管型电池结构:α电池和β电池;α电池的串接电池段的阳极直接负载在多孔惰性支撑管上,阴极暴露在管外侧;β电池的串接电池段的阴极直接负载在多孔惰性支撑管上,阳极暴露在管外侧。在α电池或β电池的串接电池段与热隔离段之间有一个内部割断但电连接封堵。Figure 2 shows two tubular battery structures described in this patent: α battery and β battery; the anodes of the series-connected battery sections of α batteries are directly loaded on the porous inert support tube, and the cathode is exposed outside the tube; the β battery The cathodes of the series-connected battery segments are directly supported on the porous inert support tube, and the anodes are exposed outside the tube. There is an internal severed but electrically connected block between the series-connected cell section of an alpha cell or a beta cell and the thermally isolated section.
如图2(A)和图2(B)所示,α电池和β电池虽然结构不同,制备各个功能层的涂敷顺序有所不同,但是二者制备过程相似,具体包括如下步骤:As shown in Figure 2(A) and Figure 2(B), although the structure of the α battery and the β battery are different, and the coating sequence of each functional layer is different, the preparation process of the two is similar, including the following steps:
(1)两端开口的多孔惰性支撑管的制备:(1) Preparation of porous inert support tubes with open ends:
将支撑管原料、有机粘结剂、造孔剂和去离子水混合后,通过挤出或注浆法制备出两端开口的多孔惰性支撑管生坯。其中,有机粘结剂为聚乙烯醇,甲基纤维素、聚乙烯醇中至少一种,造孔剂为淀粉、活性炭、醋酸纤维素中至少一种。采用导电但可以烧结致密的氧化物材料在支撑管生坯内合适位置进行封堵生坯管,然后在管壁的合适位置开洞,填充导电连接材料。最后将生坯管在高温下煅烧一定时间,得到两端开口的多孔惰性支撑管。煅烧温度为1100-1450℃,煅烧时间为2-50h。The raw material of the support tube, the organic binder, the pore-forming agent and the deionized water are mixed, and the green body of the porous inert support tube with openings at both ends is prepared by extrusion or grouting. Wherein, the organic binder is at least one of polyvinyl alcohol, methyl cellulose, and polyvinyl alcohol, and the pore-forming agent is at least one of starch, activated carbon, and cellulose acetate. A conductive but sinterable dense oxide material is used to seal the green tube at a suitable position in the support tube green body, and then a hole is opened at a suitable position on the tube wall to fill the conductive connecting material. Finally, the green tube is calcined at high temperature for a certain period of time to obtain a porous inert support tube with openings at both ends. The calcination temperature is 1100-1450°C, and the calcination time is 2-50h.
(2)多孔惰性支撑管上各功能段的制备:(2) Preparation of each functional section on the porous inert support tube:
将构成各功能段的材质加入有机粘结剂、有机溶剂制得功能层浆料,根据各个功能段的组成及其在多孔惰性支撑管的位置,通过喷涂或浸涂方法按序在多孔惰性支撑管上涂敷相应功能段的浆料,然后在高温下煅烧,得到相应功能段,经过多次浆料涂覆和煅烧步骤,得到负载在支撑管上的所有功能段。浆液中加入的有机粘结剂可以增加涂层材料在管壁上的结合强度和厚度,有机粘结剂为聚乙烯醇,甲基纤维素、聚乙烯醇中至少一种;造孔剂为淀粉、活性炭、醋酸纤维素中至少一种;有机溶剂为乙醇、乙二醇、丙三醇、异丁醇、丙酮、丁酮中至少一种。在支撑管上涂敷功能层浆料优选方法是浸涂法。浆料厚度可以通过调变浆料的浓度来控制每一次得到浸涂层厚度,也可以通过多次浸涂-干燥过程来增加壁层的厚度。入口气体隔离段、热隔离段、电池连接端头段的厚度控制在2-100微米之间,最好控制在6~50微米,串接电池段中阳极厚度15-100μm,电解质膜厚度为5-50μm,阴极厚度为15-100μm,连接体膜厚度为20-100μm。Add organic binders and organic solvents to the materials that make up each functional section to prepare functional layer slurry. According to the composition of each functional section and its position in the porous inert support tube, the porous inert support tube is sprayed or dipped sequentially on the porous inert support tube. The tube is coated with the slurry of the corresponding functional section, and then calcined at a high temperature to obtain the corresponding functional section. After multiple steps of slurry coating and calcination, all the functional sections loaded on the support tube are obtained. The organic binder added in the slurry can increase the bonding strength and thickness of the coating material on the pipe wall. The organic binder is at least one of polyvinyl alcohol, methyl cellulose, and polyvinyl alcohol; the pore-forming agent is starch , activated carbon, and cellulose acetate; the organic solvent is at least one of ethanol, ethylene glycol, glycerol, isobutanol, acetone, and methyl ethyl ketone. The preferred method of coating the functional layer slurry on the support tube is the dip coating method. The thickness of the slurry can be controlled by adjusting the concentration of the slurry to obtain the thickness of the dipping coating each time, and the thickness of the wall layer can also be increased through multiple dipping-drying processes. The thickness of the inlet gas isolation section, thermal isolation section, and battery connection terminal section is controlled between 2-100 microns, preferably 6-50 microns, the thickness of the anode in the series-connected battery section is 15-100 μm, and the thickness of the electrolyte membrane is 5 -50μm, the thickness of the cathode is 15-100μm, and the thickness of the connector film is 20-100μm.
一种两端开口的多孔惰性支撑管型固体氧化物燃料电池构建的电堆,首先通过阴极公共电连接金属带和阳极公共电连接金属带将该多孔惰性管支撑的固体氧化物燃料电池并联连接形成电池管排,然后采用并联或串联连接不同管排以构成电堆。进入电池管内的气体通过金属或陶瓷分配管引入,电池管外气体通过电池管间隙供应到电池上。进入α结构电池的电堆的多孔惰性支撑管内的气体通过燃料分配管引入,进入β结构电池的电堆的多孔惰性支撑管内气体通过空气分配管引入,多孔惰性支撑管外的气体通过多孔惰性支撑管间隙供应。A stack constructed of porous inert support tube-type solid oxide fuel cells with openings at both ends. Firstly, the solid oxide fuel cells supported by the porous inert tubes are connected in parallel through the cathode common electrical connection metal strip and the anode common electrical connection metal strip. A battery tube row is formed, and then different tube rows are connected in parallel or in series to form a stack. The gas entering the battery tube is introduced through the metal or ceramic distribution tube, and the gas outside the battery tube is supplied to the battery through the gap of the battery tube. The gas entering the porous inert support tube of the cell stack of the α-structure battery is introduced through the fuel distribution tube, the gas entering the porous inert support tube of the cell stack of the β-structure cell is introduced through the air distribution tube, and the gas outside the porous inert support tube is introduced through the porous inert support tube Tube clearance supply.
本发明针对传统电池在集流、气体分配、电池间连接、高温材料选择、发电系统制造成高等问题,提出了一种多孔惰性管支撑的串接固体氧化物电池、电堆及其制备方法,主要有以下几个特点:(1)采用廉价的惰性材料为支撑管材料,大幅度减低了电池材料成本;(2)采用支撑管结构,提高电池强度,提高了电池可靠性;(3)将电池在支撑管上串联连接在一起,提高单节电池的输出电压,减低了单节电池的电流,有利于降低电流损失;(4)在电池管中设计了热隔离段,利用不导电的多孔支撑管的内外表面制备导电连接涂层,将电池管连接置于低温区,将电池管之间的电连接置于温度较低区域,避开高温区,有利于电池间连接的稳定,提高了导电连接的可靠性;(5)将电池管的电流引出部分置于气体进口的另一端,方便了电连接,提高了连接的可靠性,易于电池堆的构建;(6)在两端开口的惰性支撑管的中间,设计制备一个导电连通但气密的封堵,实现了电连通,但不会使气体从另一端口流出;(7)设计了位于进气口的气体隔离段,可以防止阴极空气与阳极燃料混合直接燃烧,方便了电堆构建。Aiming at the problems of traditional batteries in current collection, gas distribution, connection between batteries, selection of high-temperature materials, and manufacturing of power generation systems, the invention proposes a series-connected solid oxide battery supported by porous inert tubes, a stack and a preparation method thereof. The main features are as follows: (1) Using cheap inert materials as the support tube material greatly reduces the cost of battery materials; (2) Using the support tube structure improves battery strength and battery reliability; (3) will The batteries are connected in series on the support tube to increase the output voltage of a single battery and reduce the current of a single battery, which is beneficial to reduce the current loss; (4) A thermal isolation section is designed in the battery tube, and the non-conductive porous Conductive connection coatings are prepared on the inner and outer surfaces of the support tubes, and the connection of the battery tubes is placed in a low-temperature area, and the electrical connection between the battery tubes is placed in a low-temperature area, avoiding the high-temperature area, which is conducive to the stability of the connection between the batteries and improves the reliability of the battery. Reliability of conductive connection; (5) Place the current lead-out part of the battery tube at the other end of the gas inlet, which facilitates the electrical connection, improves the reliability of the connection, and facilitates the construction of the battery stack; (6) The opening at both ends In the middle of the inert support tube, a conductive but airtight plug is designed and prepared, which realizes electrical communication but does not allow gas to flow out from the other port; (7) The gas isolation section at the inlet is designed to prevent The cathode air is mixed with the anode fuel for direct combustion, which facilitates the construction of the stack.
附图说明Description of drawings
图1(A)、两端开口的多孔惰性管支撑的串接固体氧化物电池的α电池结构的刨面示意图;Figure 1(A), a schematic plan view of the α battery structure of the tandem solid oxide battery supported by porous inert tubes with openings at both ends;
图1(B)、两端开口的多孔惰性管支撑的串接固体氧化物电池的β电池结构的刨面示意图;Figure 1(B), a schematic plan view of the β battery structure of the tandem solid oxide battery supported by porous inert tubes with openings at both ends;
图2(A)、两端开口的多孔惰性管支撑的串接固体氧化物电池的60节的α结构电池结构示意图;Figure 2 (A), a schematic diagram of the 60-section α-structure battery structure of a series-connected solid oxide battery supported by porous inert tubes with openings at both ends;
图2(B)、两端开口的多孔惰性管支撑的串接固体氧化物电池的60节的β结构电池结构示意图;Figure 2(B), Schematic diagram of the 60-section β-structure battery structure of the tandem solid oxide battery supported by porous inert tubes with openings at both ends;
图3、α结构电池的电堆结构;Figure 3. The stack structure of the α-structure battery;
图4、β结构电池的电堆结构;Figure 4. The stack structure of the β-structure battery;
其中,1-阴极层;2-电解质层;3-阳极层;4-多孔惰性支撑管;5-连接体层;61-阳极腔内的电流传导层;62-阴极腔内的电流传导层;71-燃料腔;72-空气腔;8-阴极连接端头;9-阳极连接端头;10-支撑管的中间封堵;11-入口气体隔离段;12-串接电池段;13-热隔离段;14-电池连接端头;15-单节电池;16-内部割断但电连接封堵;17-阴极的连接端头;18-阳极的连接端头;191-燃料分配管;192-空气分配管;201-α结构的管型电池;202-β结构的管型电池;21-阴极的公共电连接金属带;22-阳极的公共电连接金属带。Among them, 1-cathode layer; 2-electrolyte layer; 3-anode layer; 4-porous inert support tube; 5-connector layer; 61-current conducting layer in the anode cavity; 62-current conducting layer in the cathode cavity; 71-fuel cavity; 72-air cavity; 8-cathode connection terminal; 9-anode connection terminal; 10-middle plugging of support tube; 11-inlet gas isolation section; 12-serial battery section; 13-heat Isolation section; 14-battery connection terminal; 15-single battery; 16-internal cut but electrical connection blocked; 17-cathode connection terminal; 18-anode connection terminal; 191-fuel distribution pipe; 192- Air distribution pipe; 201-a tubular battery of α structure; 202-a tubular battery of β structure; 21-the common electrical connection metal belt of the cathode; 22-the common electrical connection metal belt of the anode.
具体实施方式Detailed ways
下面通过实施例对本发明作进一步详细和具体的阐述。Below by embodiment the present invention is described in further detail and concretely.
实施例1Example 1
将镁铝尖晶石、聚乙烯醇、淀粉和去离子水混合后,通过挤出或注浆法制备出两端开口的多孔惰性支撑管4生坯,在多孔惰性支撑管4生坯内合适位置添加钛酸锶镧封堵生坯,然后在管壁的合适位置开洞,填充NiO-YSZ(氧化亚镍-锶掺杂亚锰酸镧)导电连接材料,最后将生坯在1450℃下煅烧5h得到两端开口的、管内有电子导电连通但气密分隔的多孔镁铝尖晶石支撑管。管外径为15mm、管壁的孔隙率为42%。After mixing magnesia-aluminum spinel, polyvinyl alcohol, starch and deionized water, a porous inert support tube 4 green body with open ends is prepared by extrusion or grouting, and the porous inert support tube 4 green body is suitable Add strontium lanthanum titanate to plug the green body, then open a hole at a suitable position on the tube wall, fill with NiO-YSZ (nickel oxide-strontium doped lanthanum manganite) conductive connection material, and finally put the green body at 1450 ° C Calcined for 5 hours to obtain a porous magnesium-aluminum spinel support tube with both ends open, electronically conductively connected in the tube but airtightly separated. The outer diameter of the tube is 15mm, and the porosity of the tube wall is 42%.
将各功能段的粉体材料加入甲基纤维素、乙二醇制得相应浆料,根据各个功能段的组成及其在多孔惰性支撑管4的位置,在多孔惰性支撑管4的合适位置上浸涂相应浆料,然后通过高温煅烧得到相应功能层,经过多次浆料涂覆和煅烧步骤,得到负载在支撑管上的所有功能段。其中,入口气体隔离段11长度为150mm,表面涂覆8mol%氧化钇稳定氧化锆致密膜。串接电池段12长度为1200mm,每节电池长度为20mm,共制备了60节电池。阳极为NiO-YSZ(氧化亚镍-锶掺杂亚锰酸镧),厚度为45μm,电解质为8mol%氧化钇稳定氧化锆,厚度为20μm,连接体为钛酸锶镧,厚度为25μm,阴极为LSM-YSZ(锶掺杂亚锰酸镧-氧化钇稳定氧化锆),阴极电化学反应层为32μm,阴极的集流导电层厚度50μm。热隔离段长度为200mm,支撑管外壁底层涂敷钛酸锶镧,外层涂敷钴酸镧。电池连接端头的长度为50mm,其中阴极连接端头长20mm,阳极连接端头长20mm,中间间隔10mm。Add the powder material of each functional section to methyl cellulose and ethylene glycol to prepare corresponding slurry, according to the composition of each functional section and its position in the porous inert support tube 4, in the appropriate position of the porous inert support tube 4 Corresponding slurry is dip-coated, and then the corresponding functional layer is obtained by high-temperature calcination, and all functional segments loaded on the support tube are obtained through multiple slurry coating and calcination steps. Among them, the length of the inlet gas isolation section 11 is 150 mm, and the surface is coated with 8 mol% yttria-stabilized zirconia dense film. The length of the battery segment 12 connected in series is 1200mm, and the length of each battery is 20mm, and a total of 60 batteries are prepared. The anode is NiO-YSZ (nickel oxide-strontium doped lanthanum manganite), the thickness is 45 μm, the electrolyte is 8mol% yttria stabilized zirconia, the thickness is 20 μm, the connecting body is strontium lanthanum titanate, the thickness is 25 μm, the cathode It is LSM-YSZ (strontium-doped lanthanum manganite-yttria stabilized zirconia), the electrochemical reaction layer of the cathode is 32 μm, and the thickness of the current-collecting conductive layer of the cathode is 50 μm. The length of the thermal isolation section is 200mm, the bottom layer of the outer wall of the support tube is coated with strontium lanthanum titanate, and the outer layer is coated with lanthanum cobaltate. The length of the battery connection terminal is 50mm, wherein the length of the cathode connection terminal is 20mm, the length of the anode connection terminal is 20mm, and the interval between them is 10mm.
将上述电池管组装成60节α电池,外管通空气10L min-1,管内通入氢气800ml min-1,测试其800℃下的电输出性能。在常压下,电池管的输出电压为51V时,输出电流为1.2A,输出功率为61.2W。The above battery tubes were assembled into 60 α batteries, the outer tube was ventilated with air 10L min -1 , and the tube was vented with hydrogen gas 800ml min -1 , and the electrical output performance at 800°C was tested. Under normal pressure, when the output voltage of the battery tube is 51V, the output current is 1.2A, and the output power is 61.2W.
实施例2Example 2
按照实施例1所述方法制备80节α电池。其中,多孔惰性支撑管4为多孔的氧化铝管,管外径为10mm、管壁的孔隙率为35%的。入口气体隔离段11长度为100mm,表面涂覆8mol%氧化钇稳定氧化锆致密膜。串接电池段12长度为1200mm,每节电池长度为15mm。阳极为NiO-YSZ(氧化亚镍-锶掺杂亚锰酸镧),厚度为45μm,电解质为8mol%氧化钇稳定氧化锆,厚度为20μm,连接体为钛酸锶镧,厚度为25μm,阴极为LSM-YSZ(锶掺杂亚锰酸镧-氧化钇稳定氧化锆),阴极电化学反应层为32μm,阴极的集流导电层厚度50μm。热隔离段13长度为200mm,多孔惰性支撑管4外壁底层涂敷钛酸锶镧,外层涂敷钴酸镧。电池连接端头的长度为50mm,其中阴极连接端头长20mm,阳极连接端头长20mm,中间间隔10mm。According to the method described in Example 1, 80 α-cells were prepared. Wherein, the porous inert support tube 4 is a porous alumina tube with an outer diameter of 10 mm and a porosity of the tube wall of 35%. The inlet gas isolation section 11 has a length of 100mm, and the surface is coated with 8mol% yttria-stabilized zirconia dense film. The length of the battery segment 12 connected in series is 1200mm, and the length of each battery is 15mm. The anode is NiO-YSZ (nickel oxide-strontium doped lanthanum manganite), the thickness is 45 μm, the electrolyte is 8mol% yttria stabilized zirconia, the thickness is 20 μm, the connecting body is strontium lanthanum titanate, the thickness is 25 μm, the cathode It is LSM-YSZ (strontium-doped lanthanum manganite-yttria stabilized zirconia), the electrochemical reaction layer of the cathode is 32 μm, and the thickness of the current-collecting conductive layer of the cathode is 50 μm. The heat isolation section 13 has a length of 200 mm, and the bottom layer of the outer wall of the porous inert support tube 4 is coated with strontium lanthanum titanate, and the outer layer is coated with lanthanum cobaltate. The length of the battery connection terminal is 50mm, wherein the length of the cathode connection terminal is 20mm, the length of the anode connection terminal is 20mm, and the interval between them is 10mm.
电池测试时,外管通空气12L min-1,内管通入氢气1000ml min-1,测试其800℃下的电输出性能。在常压下,电池管的输出电压为64V时,输出电流为1.1A,输出功率为70.4W。During the battery test, the outer tube was ventilated with 12L min -1 of air, and the inner tube was ventilated with hydrogen gas of 1000ml min -1 , to test its electrical output performance at 800°C. Under normal pressure, when the output voltage of the battery tube is 64V, the output current is 1.1A, and the output power is 70.4W.
实施例3Example 3
按照实施例1所述方法制备80节β电池。其中,多孔惰性支撑管4为镁铝尖晶石管,管直径为15mm、管壁的孔隙率为42%。入口气体隔离段11长度为100mm,表面涂覆8mol%氧化钇稳定氧化锆致密膜。串接电池段12长度为1200mm,每节电池长度为15mm。阳极为NiO-YSZ(氧化亚镍-锶掺杂亚锰酸镧),厚度为45μm,电解质为8mol%氧化钇稳定氧化锆,厚度为20μm,连接体为钛酸锶镧,厚度为25μm,阴极为LSM-YSZ(锶掺杂亚锰酸镧-氧化钇稳定氧化锆),阴极电化学反应层为32μm,阴极的集流导电层厚度50μm。热隔离段13长度为200mm,多孔惰性支撑管4外壁底层涂敷钛酸锶镧,外层涂敷钴酸镧。电池连接端头的长度为50mm,其中阴极连接端头长20mm,阳极连接端头长20mm,中间间隔10mm。According to the method described in Example 1, 80 β batteries were prepared. Wherein, the porous inert support tube 4 is a magnesium aluminum spinel tube with a diameter of 15 mm and a porosity of the tube wall of 42%. The inlet gas isolation section 11 has a length of 100mm, and the surface is coated with 8mol% yttria-stabilized zirconia dense film. The length of the battery segment 12 connected in series is 1200mm, and the length of each battery is 15mm. The anode is NiO-YSZ (nickel oxide-strontium doped lanthanum manganite), the thickness is 45 μm, the electrolyte is 8mol% yttria stabilized zirconia, the thickness is 20 μm, the connecting body is strontium lanthanum titanate, the thickness is 25 μm, the cathode It is LSM-YSZ (strontium-doped lanthanum manganite-yttria stabilized zirconia), the electrochemical reaction layer of the cathode is 32 μm, and the thickness of the current-collecting conductive layer of the cathode is 50 μm. The heat isolation section 13 has a length of 200 mm, and the bottom layer of the outer wall of the porous inert support tube 4 is coated with strontium lanthanum titanate, and the outer layer is coated with lanthanum cobaltate. The length of the battery connection terminal is 50mm, wherein the length of the cathode connection terminal is 20mm, the length of the anode connection terminal is 20mm, and the interval between them is 10mm.
电池测试时,内管通空气10L min-1,管外通入氢气800ml min-1,测试其800℃下的电输出性能。在常压下,在电池管的输出电压为64V时,输出电流为0.72A,输出功率为46.1W。During the battery test, 10L min -1 of air was passed through the inner tube, and 800ml min -1 of hydrogen gas was passed through the outer tube to test its electrical output performance at 800°C. Under normal pressure, when the output voltage of the battery tube is 64V, the output current is 0.72A, and the output power is 46.1W.
实施例4Example 4
以实施例2所述方法制备的80节α电池,通过阴极公共电连接金属带和阳极公共电连接金属带将5支80节α电池并联连接形成电池管排,然后采用并联连接10个电池管排以构成电堆。进入电池管内的气体通过燃料分配管引入,电池管外气体通过电池管间隙供应到电池上。For the 80 α batteries prepared by the method described in Example 2, 5 80 α batteries are connected in parallel to form a battery tube row through the cathode common electrical connection metal strip and the anode common electrical connection metal strip, and then 10 battery tubes are connected in parallel. row to form a stack. The gas entering the battery tube is introduced through the fuel distribution tube, and the gas outside the battery tube is supplied to the battery through the gap of the battery tube.
电堆测试时,外管通空气500L min-1,内管通入氢气40L min-1,测试其800℃下的电输出性能。在常压下,电堆输出功率为3000W。During the stack test, 500L min -1 of air was passed through the outer tube, and 40L min -1 of hydrogen gas was passed through the inner tube, and its electrical output performance at 800°C was tested. Under normal pressure, the stack output power is 3000W.
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