Summary of the invention
Based on the technical problem that background technology exists, the present invention is directed to the shortcoming of prior art, by years of researches and experiment, and optimize and pass through proportioning raw materials, and the condition of technique, a kind of new environmental protection high tenacity duralumin section bar production technique is provided, optimizes from raw material to processing parameter comprehensively, can less energy-consumption to produce intensity high, elongation after fracture reaches the outstanding high tenacity duralumin section bar of more than 12%
Technical scheme of the present invention is as follows:
A kind of production method of environmental protection high tenacity duralumin section bar:
(1) batching and melting:
Prepare burden according to mass percent: Cu 5-5.5%, Fe 2-4.5%, Mn 0.1-0.3%, Mg 0.5-3%, Zn 1.1-1.5%, Si 0.1-1%, Ni 0.1%, Ti 0.2%, that remaining is Al, and at high temperature melting 6h ~ 8h, obtains molten aluminium alloy;
(2) horizontal casting:
The aluminium alloy solution obtained is carried out horizontal casting, and cleans;
(3) continuously extruded:
Continuously extruding and molding obtains work in-process aluminium alloy extrusions;
(4) three-step aging thermal treatment:
Three-step aging thermal treatment is carried out to the work in-process aluminium alloy extrusions that step (3) obtains,
Obtain high tenacity duralumin section bar finished product.
Preferred steps (3) is: extruding rotating speed 3-5r/min, and die entrance fillet r=0.4-0.7mm, obtains duralumin section bar;
Preferred steps (4) is:
One-level: temperature is 200-300 DEG C, time 2-5h, then by aluminium alloy extrusions water-cooled or air cooling to room temperature;
Secondary: temperature is 600-630 DEG C, time 50-60min, then by aluminium alloy extrusions water-cooled or air cooling to room temperature;
Three grades: temperature is 120-150 DEG C, time 60-80min, then by aluminium alloy extrusions air cooling to room temperature, obtain duralumin section bar finished product.
Usefulness of the present invention is:
1, technique of the present invention makes alloy production technique and cycle time without the need to homogenizing and thermal pretreatment, meets the energy-conservation green production requirement of abbreviated system completely.
2, the aluminium alloy extrusions that the present invention obtains has outstanding toughness and tensile strength, can meet the high-end demand day by day increased.
Embodiment
embodiment 1:
A kind of production method of environmental protection high tenacity duralumin section bar:
(1) batching and melting:
Prepare burden according to mass percent: Cu 5.3%, Fe 3.2%, Mn 0.2%, Mg 2.5%, Zn 1.5%, Si 0.5%, Ni 0.1%, Ti 0.2%, that remaining is Al, and under temperature is 780 DEG C ~ 800 DEG C conditions, lower melting 8h, obtains molten aluminium alloy;
(2) horizontal casting:
The aluminium alloy solution obtained is carried out horizontal casting at temperature is 725 DEG C, and cleans;
(3) continuously extruded:
Extruding rotating speed 5r/min, die entrance fillet r=0.4mm, obtains work in-process aluminium alloy extrusions;
(4) three-step aging thermal treatment:
Three-step aging thermal treatment is carried out to the work in-process aluminium alloy extrusions that step (3) obtains, is specially:
One-level: temperature is 300 DEG C, time 2h, then by aluminium alloy extrusions water-cooled or air cooling to room temperature;
Secondary: temperature is 630 DEG C, time 50min, then by aluminium alloy extrusions water-cooled or air cooling to room temperature;
Three grades: temperature is 150 DEG C, time 60min, then by aluminium alloy extrusions air cooling to room temperature, obtain duralumin section bar finished product.
embodiment 2:
A kind of production method of environmental protection high tenacity duralumin section bar:
(1) batching and melting:
Prepare burden according to mass percent: Cu 5%, Fe 2%, Mn 0.1%, Mg 1.5%, Zn 1.5%, Si 1%, Ni 0.1%, Ti 0.2%, that remaining is Al, and melting 6h under temperature is 780 DEG C ~ 800 DEG C conditions, obtains molten aluminium alloy;
(2) horizontal casting:
The aluminium alloy solution obtained is carried out horizontal casting at temperature is 780 DEG C, and cleans;
(3) continuously extruded:
Extruding rotating speed 3r/min, die entrance fillet r=0.7mm, obtains work in-process aluminium alloy extrusions;
(4) three-step aging thermal treatment:
Three-step aging thermal treatment is carried out to the work in-process aluminium alloy extrusions that step (3) obtains, is specially:
One-level: temperature is 200 DEG C, time 5h, then by aluminium alloy extrusions water-cooled or air cooling to room temperature;
Secondary: temperature is 600 DEG C, time 60min, then by aluminium alloy extrusions water-cooled or air cooling to room temperature;
Three grades: temperature is 120 DEG C, time 80min, then by aluminium alloy extrusions air cooling to room temperature, obtain duralumin section bar finished product.
embodiment 3:
A kind of production method of environmental protection high tenacity duralumin section bar:
(1) batching and melting:
Prepare burden according to mass percent: Cu 5.5%, Fe 4.5%, Mn 0.1%, Mg 0.5%, Zn 0.8%, Si 0.7%, Ni 0.1%, Ti 0.2%, that remaining is Al, and melting 7h under temperature is 780 DEG C ~ 800 DEG C conditions, obtains molten aluminium alloy;
(2) horizontal casting:
The aluminium alloy solution obtained is carried out horizontal casting at temperature is 740 DEG C, and cleans;
(3) continuously extruded:
Extruding rotating speed 4r/min, die entrance fillet r=0.6mm, obtains work in-process aluminium alloy extrusions;
(4) three-step aging thermal treatment:
Three-step aging thermal treatment is carried out to the work in-process aluminium alloy extrusions that step (3) obtains, is specially:
One-level: temperature is 250 DEG C, time 4h, then by aluminium alloy extrusions water-cooled or air cooling to room temperature;
Secondary: temperature is 610 DEG C, time 55min, then by aluminium alloy extrusions water-cooled or air cooling to room temperature;
Three grades: temperature is 130 DEG C, time 70min, then by aluminium alloy extrusions air cooling to room temperature, obtain duralumin section bar finished product.
embodiment 4:
A kind of production method of environmental protection high tenacity duralumin section bar:
(1) batching and melting:
Prepare burden according to mass percent: Cu 5.1%, Fe 3.9%, Mn 0.3%, Mg 0.6%, Zn 0.9%, Si 0.5%, Ni 0.1%, Ti 0.2%, that remaining is Al, and melting 8h under temperature is 780 DEG C ~ 800 DEG C conditions, obtains molten aluminium alloy;
(2) horizontal casting:
The aluminium alloy solution obtained is carried out horizontal casting at temperature is 755 DEG C, and cleans;
(3) continuously extruded:
Extruding rotating speed 5r/min, die entrance fillet r=0.5mm, obtains work in-process aluminium alloy extrusions;
(4) three-step aging thermal treatment:
Three-step aging thermal treatment is carried out to the work in-process aluminium alloy extrusions that step (3) obtains, is specially:
One-level: temperature is 280 DEG C, time 3h, then by aluminium alloy extrusions water-cooled or air cooling to room temperature;
Secondary: temperature is 625 DEG C, time 57min, then by aluminium alloy extrusions water-cooled or air cooling to room temperature;
Three grades: temperature is 145 DEG C, time 68min, then by aluminium alloy extrusions air cooling to room temperature, obtain duralumin section bar finished product.
embodiment 5:
A kind of production method of environmental protection high tenacity duralumin section bar:
(1) batching and melting:
Prepare burden according to mass percent: Cu 5.2%, Fe 2.8%, Mn 0.2%, Mg 3%, Zn 1.1%, Si 0.9%, Ni 0.1%, Ti 0.2%, that remaining is Al, and melting 7h under temperature is 780 DEG C ~ 800 DEG C conditions, obtains molten aluminium alloy;
(2) horizontal casting:
The aluminium alloy solution obtained is carried out horizontal casting at temperature is 775 DEG C, and cleans;
(3) continuously extruded:
Extruding rotating speed 3r/min, die entrance fillet r=0.4mm, obtains work in-process aluminium alloy extrusions;
(4) three-step aging thermal treatment:
Three-step aging thermal treatment is carried out to the work in-process aluminium alloy extrusions that step (3) obtains, is specially:
One-level: temperature is 295 DEG C, time 2h, then by aluminium alloy extrusions water-cooled or air cooling to room temperature;
Secondary: temperature is 615 DEG C, time 52min, then by aluminium alloy extrusions water-cooled or air cooling to room temperature;
Three grades: temperature is 129 DEG C, time 75min, then by aluminium alloy extrusions air cooling to room temperature, obtain duralumin section bar finished product.
embodiment 6:
In fact, quality feeds proportioning of the present invention, and continuously extruded parameter, three-step aging thermal treatment has significant synergy, changes parameter, has a great impact result.
Comparative example 1:
A kind of production method of environmental protection high tenacity duralumin section bar:
(1) batching and melting:
Prepare burden according to mass percent: Cu 5.4%, Fe 3.6%, Mn 0.1%, Mg 1%, Zn 1.5%, Si 0.5%, Ni 0.1%, Ti 0.2%, that remaining is Al, and melting 6h under temperature is 780 DEG C ~ 800 DEG C conditions, obtains molten aluminium alloy;
(2) horizontal casting:
The aluminium alloy solution obtained is carried out horizontal casting at temperature is 725 DEG C, and cleans;
(3) continuously extruded:
Extruding rotating speed 15r/min, die entrance fillet r=0.9mm, obtains aluminium alloy extrusions;
(4) secondary time effect thermal treatment:
Three-step aging thermal treatment is carried out to the aluminium alloy extrusions that step (3) obtains, is specially:
One-level: temperature is 270 DEG C, time 3h, then by aluminium alloy extrusions water-cooled or air cooling to room temperature;
Secondary: temperature is 620 DEG C, time 53min, then aluminium alloy extrusions water-cooled or air cooling to room temperature is obtained finished product aluminium alloy extrusions.
embodiment 7:
Comparative example 2:
A kind of production method of environmental protection high tenacity duralumin section bar:
(1) batching and melting:
Prepare burden according to mass percent: Cu 3%, Fe 5%, Mn 0.2%, Mg 1.6%, Zn 1%, Si 0.1%, Ti 0.2%, that remaining is Al, and melting 8h under temperature is 780 DEG C ~ 800 DEG C conditions, obtains molten aluminium alloy;
(2) horizontal casting:
The aluminium alloy solution obtained is carried out horizontal casting at temperature is 780 DEG C, and cleans;
(3) continuously extruded:
Extruding rotating speed 20r/min, die entrance fillet r=0.8mm, obtains aluminium alloy extrusions;
(4) three-step aging thermal treatment:
Three-step aging thermal treatment is carried out to the aluminium alloy extrusions that step (3) obtains, is specially:
One-level: temperature is 100 DEG C, time 4h, then by aluminium alloy extrusions water-cooled or air cooling to room temperature;
Secondary: temperature is 700 DEG C, time 60min, then by aluminium alloy extrusions water-cooled or air cooling to room temperature;
Three grades: temperature is 200 DEG C, time 80min, then by aluminium alloy extrusions air cooling to room temperature, obtain aluminium alloy extrusions finished product.
embodiment 8 index is tested and assessed:
The duralumin section bar using the comparative example 1-2 of embodiment 1-5 and embodiment 6-7 to obtain carries out index test and appraisal, and result is as shown in table 1.
Result is as shown in table 1.
Table 1
As can be seen here, technique of the present invention is very outstanding, can energy-conserving and environment-protective ground production tensile strength large, the high tenacity duralumin section bar that elongation is high, this type material has market potential.
The above; be only the present invention's preferably embodiment; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.