CN104973598A - Active carbon production apparatus - Google Patents
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Abstract
本发明提供了一种活性炭生产装置,其包括顺序设置的活化装置、酸洗装置、烘干装置以及研磨装置。采用上述方案,本发明通过顺序设置的活化装置、酸洗装置、烘干装置以及研磨装置,优化了活性炭的生产工艺,对于各种原料均适用,还可以用于废弃物的回收利用,具有很高的市场应用价值。
The invention provides an activated carbon production device, which includes an activation device, a pickling device, a drying device and a grinding device arranged in sequence. By adopting the above scheme, the present invention optimizes the production process of activated carbon by sequentially setting the activation device, the pickling device, the drying device and the grinding device, which is applicable to various raw materials and can also be used for the recycling of waste, and has great advantages. High market application value.
Description
技术领域technical field
本发明涉及活性炭领域,尤其涉及的是,一种活性炭生产装置。The invention relates to the field of activated carbon, in particular to an activated carbon production device.
背景技术Background technique
随着技术的发展,活性炭的应用越来越广泛,越来越多的行业和企业运用到了活性炭,也有一些企业进入了活性炭行业,例如活性炭广泛应用于在毒气过滤、城市污水处理、饮用水及工业废水处理。活性炭又称活性炭黑,是黑色粉末状或颗粒状的无定形碳。活性炭主成分除了碳以外还有氧、氢等元素,在其活化过程中,巨大的表面积和复杂的孔隙结构逐渐形成,而活性炭的吸附过程正是在这些孔隙中和表面上进行的,活性炭中孔隙的大小对吸附质有选择吸附的作用,这是由于大分子不能进入比它孔隙小的活性炭孔径内的缘故。简单地说,活性炭是由含炭为主的物质作原料,经高温炭化和活化制得的疏水性吸附剂。活性炭含有大量微孔,具有巨大的比表面积,能有效地去除色度、臭味,可去除二级出水中大多数有机污染物和某些无机物,包含某些有毒的重金属等。With the development of technology, the application of activated carbon is becoming more and more extensive. More and more industries and enterprises have applied activated carbon, and some enterprises have entered the activated carbon industry. For example, activated carbon is widely used in toxic gas filtration, urban sewage treatment, drinking water and Industrial wastewater treatment. Activated carbon, also known as activated carbon black, is black powder or granular amorphous carbon. In addition to carbon, the main components of activated carbon include oxygen, hydrogen and other elements. During its activation process, a huge surface area and complex pore structure are gradually formed, and the adsorption process of activated carbon is carried out in these pores and on the surface. In activated carbon The size of the pores has a selective adsorption effect on the adsorbate, which is because macromolecules cannot enter the pores of activated carbon smaller than its pores. Simply put, activated carbon is a hydrophobic adsorbent made from carbon-containing substances as raw materials and subjected to high-temperature carbonization and activation. Activated carbon contains a large number of micropores and has a huge specific surface area, which can effectively remove color and odor, and can remove most organic pollutants and some inorganic substances in the secondary effluent, including some toxic heavy metals.
例如,申请号为201210451920.6的中国专利,涉及用竹质活性炭粉生产成形竹质活性炭的方法。将竹质活性炭粉放入搅拌器中并加入去离子水,然后加入粘土及浓度为20-40wt%的水性聚氨酯树脂水溶液,搅拌至均匀;将混合均匀的混合物转移至成型设备中制成竹质活性炭成形体;在温度为65-80℃之间进行干燥,然后再将温度逐步升温至150-160℃进行烘干,制备得到成型竹质活性炭。所述成形竹质活性炭中的竹质活性炭粉的含量为85-95wt%,粘土为2-5wt%,水性聚氨酯树脂为3-10wt%。本发明的用竹质活性炭粉生产成形竹质活性炭的方法简单,没有“三废”排放,无环境污染。所得成形竹质活性炭性能良好,尤其适用于在水处理、空气净化、干燥剂等方面的应用。For example, the Chinese patent application number 201210451920.6 relates to a method for producing shaped bamboo activated carbon from bamboo activated carbon powder. Put bamboo activated carbon powder into a blender and add deionized water, then add clay and water-based polyurethane resin aqueous solution with a concentration of 20-40wt%, and stir until uniform; transfer the evenly mixed mixture to a molding device to make bamboo Activated carbon shaped body: drying at a temperature of 65-80°C, and then gradually raising the temperature to 150-160°C for drying, to prepare shaped bamboo activated carbon. The content of the bamboo activated carbon powder in the shaped bamboo activated carbon is 85-95wt%, the content of the clay is 2-5wt%, and the content of the water-based polyurethane resin is 3-10wt%. The method for producing shaped bamboo activated carbon by using bamboo activated carbon powder of the present invention is simple, does not discharge "three wastes" and has no environmental pollution. The obtained formed bamboo activated carbon has good performance, and is especially suitable for applications in water treatment, air purification, desiccant and the like.
又如,申请号为201310221064.X的中国专利,公开了一种制备活性炭的方法,称取可溶性酚醛树脂、糠醇树脂、聚丙烯腈、可溶性淀粉中的一种炭前驱体聚合物和聚乙二醇、聚乙烯醇、聚乙烯醇缩丁醛中的一种造孔剂,混合,加入甲醇、乙醇、去离子水中的一种溶剂溶解;称取活性炭原料加入到上述溶液中浸渍,之后干燥、在微波高温烧结炉中氮气气氛下500~1100℃炭化0.5~24小时。本发明提供的制备活性炭方法,其制造所得的活性炭产品具有与原料活性炭相当的耐磨强度和微孔孔隙,并且比原料活性炭还增加了中孔孔隙,具有双孔径分布,比表面积大,耐磨强度高,可以满足特定条件的应用需求。As another example, the Chinese patent application number 201310221064.X discloses a method for preparing activated carbon by weighing a carbon precursor polymer in soluble phenolic resin, furfuryl alcohol resin, polyacrylonitrile, and soluble starch and polyethylene glycol. A pore-forming agent in alcohol, polyvinyl alcohol, polyvinyl butyral, mix, add methanol, ethanol, a solvent in deionized water to dissolve; weigh the activated carbon raw material and add it to the above solution for impregnation, then dry, Carbonize at 500-1100° C. for 0.5-24 hours in a microwave high-temperature sintering furnace under a nitrogen atmosphere. According to the method for preparing activated carbon provided by the invention, the activated carbon product produced by it has the same wear resistance and micropores as the raw activated carbon, and has increased mesopores than the raw activated carbon, has a double pore size distribution, has a large specific surface area, and is wear-resistant. High strength, can meet the application requirements of specific conditions.
但是,如何优化活性炭的生产,是需要解决的技术问题。However, how to optimize the production of activated carbon is a technical problem that needs to be solved.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种新的活性炭生产装置。The technical problem to be solved by the invention is to provide a new activated carbon production device.
本发明的技术方案如下:一种活性炭生产装置,其包括顺序设置的活化装置、酸洗装置、烘干装置以及研磨装置。The technical scheme of the present invention is as follows: an activated carbon production device, which includes an activation device, a pickling device, a drying device and a grinding device arranged in sequence.
例如,所述活化装置用于将炭化料活化以提升其吸附能力,得到待酸洗材料;所述酸洗装置用于将所述待酸洗材料酸洗并烘干,得到待研磨材料;所述研磨装置用于将所述待研磨材料研磨,得到所述活性炭。For example, the activation device is used to activate the carbonized material to increase its adsorption capacity to obtain the material to be pickled; the pickling device is used to pickle and dry the material to be pickled to obtain the material to be ground; The grinding device is used to grind the material to be ground to obtain the activated carbon.
优选的,所述活性炭生产装置还包括加热炭化装置,其连接所述活化装置,用于将原料炭化后得到用于活化的炭化料。Preferably, the activated carbon production device further includes a heating carbonization device connected to the activation device for carbonizing raw materials to obtain carbonized materials for activation.
优选的,所述加热炭化装置顺序设置裂解器、下炉体与出料箱;所述裂解器用于将原料裂解炭化,得到初步炭化物料;所述下炉体用于将所述初步炭化物料完全炭化,得到炭化料;所述出料箱用于收集所述炭化料并输出。Preferably, the heating and carbonization device is provided with a cracker, a lower furnace body and a discharge box in sequence; the cracker is used for cracking and carbonizing raw materials to obtain preliminary carbonized materials; the lower furnace body is used for completely Carbonize to obtain carbonized material; the discharge box is used to collect and output the carbonized material.
优选的,所述裂解器顺序设置进料口、干燥区与炭化区。例如,所述进料口、所述干燥区与所述炭化区的温度递增。Preferably, the cracker is provided with a feed inlet, a drying zone and a carbonization zone in sequence. For example, the temperature of the feed inlet, the drying zone and the carbonization zone increases gradually.
优选的,所述裂解器设置双层套管;所述双层套管的内层中,一端部为所述进料口,另一端部设置开口向下的裂解出料口,用于通过自由落体方式将所述初步炭化物料传送到所述下炉体;所述干燥区与所述炭化区设置于所述双层套管的内层中。Preferably, the cracker is provided with a double-layer sleeve; in the inner layer of the double-layer sleeve, one end is the feed inlet, and the other end is provided with a cracking discharge opening with an opening downward for passing through the free The falling body transports the preliminary carbonized material to the lower furnace body; the drying area and the carbonization area are arranged in the inner layer of the double-layer casing.
优选的,所述双层套管的夹层为热风道,其第一风道入口连通所述炭化区之内,风道出口靠近所述进料口。Preferably, the interlayer of the double-layer casing is a hot air channel, the first air channel inlet is connected to the carbonization zone, and the air channel outlet is close to the feed inlet.
优选的,所述热风道的第二风道入口连通所述下炉体。Preferably, the second air passage inlet of the hot air passage communicates with the lower furnace body.
优选的,所述第二风道入口设置第二引风机。Preferably, a second induced draft fan is provided at the entrance of the second air duct.
优选的,所述出料箱设置密封仓,用于在收集所述炭化料后密封设置。Preferably, the discharge box is provided with a sealed chamber for sealing after collecting the carbonized material.
优选的,所述出料箱还设置冷却器,用于将密封后输出的所述炭化料冷却至40℃以下。Preferably, the discharge box is further provided with a cooler for cooling the outputted carbonized material after sealing to below 40°C.
采用上述方案,本发明通过顺序设置的活化装置、酸洗装置、烘干装置以及研磨装置,优化了活性炭的生产工艺,对于各种原料均适用,还可以用于废弃物的回收利用,具有很高的市场应用价值。By adopting the above scheme, the present invention optimizes the production process of activated carbon by sequentially setting the activation device, pickling device, drying device and grinding device, which is applicable to various raw materials and can also be used for waste recycling, with great advantages. High market application value.
附图说明Description of drawings
图1为本发明的一个实施例的示意图;Fig. 1 is the schematic diagram of an embodiment of the present invention;
图2为本发明的又一个实施例的示意图。Fig. 2 is a schematic diagram of another embodiment of the present invention.
具体实施方式Detailed ways
为了便于理解本发明,下面结合附图和具体实施例,对本发明进行更详细的说明。但是,本发明可以采用许多不同的形式来实现,并不限于本说明书所描述的实施例。需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。In order to facilitate the understanding of the present invention, the present invention will be described in more detail below in conjunction with the accompanying drawings and specific embodiments. However, the present invention can be implemented in many different forms and is not limited to the embodiments described in this specification. It should be noted that when an element is referred to as being “fixed” to another element, it can be directly on the other element or there can also be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
除非另有定义,本说明书所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本说明书中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是用于限制本发明。本说明书所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terms used in the description of the present invention in this specification are only for the purpose of describing specific embodiments, and are not used to limit the present invention. The term "and/or" used in this specification includes any and all combinations of one or more of the associated listed items.
如图1所示,本发明的一个实施例是,一种活性炭生产装置,其包括顺序设置的活化装置、酸洗装置、烘干装置以及研磨装置。例如,所述活化装置用于将炭化料活化以提升其吸附能力,得到待酸洗材料;所述酸洗装置用于将所述待酸洗材料酸洗并烘干,得到待研磨材料;所述研磨装置用于将所述待研磨材料研磨,得到所述活性炭。As shown in Figure 1, one embodiment of the present invention is an activated carbon production device, which includes an activation device, an acid washing device, a drying device and a grinding device arranged in sequence. For example, the activation device is used to activate the carbonized material to increase its adsorption capacity to obtain the material to be pickled; the pickling device is used to pickle and dry the material to be pickled to obtain the material to be ground; The grinding device is used to grind the material to be ground to obtain the activated carbon.
优选的,所述活性炭生产装置还包括加热炭化装置,其连接所述活化装置,用于将原料炭化后得到用于活化的炭化料。例如,将原料炭化。例如,所述原料包括生物类物质或废弃物,主要是植物类物质或废弃物,例如植物类废弃物包括林业废弃物和/或农业废弃物;其中,林业废弃物主要是指生物质原料资源的林业剩余物,包括森林采伐剩余物、木材加工剩余物及育林剪枝剩余物等;农业废弃物主要包括农业生产、农产品加工、畜禽养殖业和农村居民生活排放的废弃物,也称农业垃圾,其成分主要包括植物纤维性废弃物和畜禽粪便两大类,在本发明及其各实施例中,农业废弃物主要是指植物纤维性废弃物。所有的植物质原料都要经过炭化,以得到活化用的炭化料。Preferably, the activated carbon production device further includes a heating carbonization device connected to the activation device for carbonizing raw materials to obtain carbonized materials for activation. For example, carbonizing raw materials. For example, the raw materials include biological substances or wastes, mainly plant substances or wastes, for example, plant wastes include forestry wastes and/or agricultural wastes; wherein, forestry wastes mainly refer to biomass raw material resources Forestry residues, including forest harvesting residues, wood processing residues, and forestry pruning residues; agricultural waste mainly includes waste discharged from agricultural production, agricultural product processing, livestock and poultry breeding, and rural residents’ life, also known as agricultural waste. Garbage, its components mainly include plant fibrous waste and livestock and poultry manure. In the present invention and its various embodiments, agricultural waste mainly refers to plant fibrous waste. All plant matter raw materials must be carbonized to obtain carbonized materials for activation.
优选的,所述炭化包括物理法炭化,例如,所述加热炭化装置采用加热炭化或者燃烧炭化方式实现。优选的,所述加热炭化装置包括间接加热炭化装置。优选的,所述加热炭化装置包括连续式间接加热炭化装置。例如,所有的原料都要经过炭化,以得到活化用的炭化料,其中,连续式间接加热炭化装置采用连续式间接加热炭化方式进行炭化,其主要是利用木质或秸秆等植物类原料所含的氢与氧元素可燃热解的原理实现。例如,所述连续式间接加热炭化装置,用于在400至600℃内使原料内的氢与氧转化成甲烷与一氧化碳气体,并将其燃烧产生热量,使其他原料继续进行相同的热分解反应以均匀炭化。又如,还用于通过供氧量与进料速度、进料数量来控制反应速度与温度。例如,增加供氧量以提升炭化温度,增加供氧量与进料速度以提升反应速度等,以此类推。Preferably, the carbonization includes physical carbonization, for example, the heating carbonization device adopts heating carbonization or combustion carbonization. Preferably, the heating carbonization device includes an indirect heating carbonization device. Preferably, the heating carbonization device includes a continuous indirect heating carbonization device. For example, all raw materials must be carbonized to obtain carbonized materials for activation. Among them, the continuous indirect heating carbonization device adopts continuous indirect heating carbonization method for carbonization, which mainly uses wood or straw and other plant materials. The principle of combustible pyrolysis of hydrogen and oxygen elements is realized. For example, the continuous indirect heating carbonization device is used to convert the hydrogen and oxygen in the raw material into methane and carbon monoxide gas at 400 to 600 ° C, and burn them to generate heat, so that other raw materials continue to undergo the same thermal decomposition reaction to uniform carbonization. As another example, it is also used to control the reaction rate and temperature through oxygen supply, feed rate and feed quantity. For example, increase the oxygen supply to increase the carbonization temperature, increase the oxygen supply and feed rate to increase the reaction speed, etc., and so on.
优选的,所述加热炭化装置设置螺旋进料单元,例如,所述螺旋进料单元利用重力采用螺旋送料方式将原料送入加热炭化装置内部;优选的,所述加热炭化装置采用自热方式,利用原料自身燃烧产生热量进行所述炭化。优选的,所述加热炭化装置用于在炭化时采用逐段加热实现,所述加热炭化装置中的各段的温度由低至高设置,进料处的温度较低,出料处的温度较高。又如,所述加热炭化装置还用于在炭化时采用热能回收利用,将热空气顺序返回上述各段,先返回温度较高的位置,最后从温度较低的进料处散出;优选的,所述加热炭化装置还对用于散出的所述热空气作环保处理。例如,对散出的所述热空气通过一个水槽中的自来水,例如,所述加热炭化装置的出料处设置S形管以及水槽,用于使所述热空气通过一根S形管通入到水中然后逸出。优选的,所述S形管设置安装孔,其上设置单向膜,用于在所述S形管内形成负压时,外部空气通过所述单向膜进入所述S形管,以免水槽中的自来水倒流。Preferably, the heating carbonization device is equipped with a screw feeding unit, for example, the screw feeding unit uses gravity to send raw materials into the heating carbonization device by means of screw feeding; preferably, the heating carbonization device adopts a self-heating method, The carbonization is carried out by utilizing the heat generated by the combustion of the raw material itself. Preferably, the heating carbonization device is used to implement stage-by-stage heating during carbonization, the temperature of each stage in the heating carbonization device is set from low to high, the temperature at the feeding place is relatively low, and the temperature at the discharging place is relatively high . As another example, the heating and carbonization device is also used to recover and utilize heat energy during carbonization, and return the hot air to the above-mentioned sections in sequence, first returning to the position with a higher temperature, and finally emitting it from the feed place with a lower temperature; preferably , the heating and carbonization device also performs environmental protection treatment on the hot air used for emission. For example, the hot air that is released passes through tap water in a water tank, for example, an S-shaped pipe and a water tank are arranged at the discharge of the heating and carbonization device, so that the hot air can pass through an S-shaped pipe into the water and escape. Preferably, the S-shaped pipe is provided with an installation hole, and a one-way film is arranged on it, so that when a negative pressure is formed in the S-shaped pipe, external air enters the S-shaped pipe through the one-way film, so as to avoid of tap water flowing backwards.
优选的,所述加热炭化装置为炭化裂解装置,其顺序设置裂解器、下炉体与出料箱;所述裂解器用于将原料裂解炭化,得到初步炭化物料;所述下炉体用于将所述初步炭化物料完全炭化,得到炭化料;所述出料箱用于收集所述炭化料并输出。例如,所述炭化裂解装置包括裂解器、下炉体、出灰箱三个部分,出灰箱本质上是出料箱。所述炭化裂解装置的主要作用是预热原料,进行热解,析出水分与挥发分。优选的,炭化裂解装置设置为裂解器提供热烟气以及对原料进行深加工的炭化炉。例如,植物质原料由加料口进入裂解器内,经炭化炉的高温烟气间接加热,发生干燥热解,析出水分与挥发分;然后在裂解器螺旋推力的作用下,进入炭化炉,发生不完全燃烧反应,进一步去除原料中的挥发分,获得更高的碳含量;最后经出炭装置排出炭化炉。另外,原料在裂解器内干燥热解产生的热解气以及进入炭化炉后不完全燃烧所产生的可燃性气体,在炭化炉内与空气混合点燃,形成高温烟气。此烟气在高温引风机的作用下进入裂解器夹层,为生物质原料的干燥热解提供热源。同时,为充分利用这部分热量,可在裂解器外设置水夹套,为后续活化工序提供热水。Preferably, the heating and carbonization device is a carbonization and cracking device, and a cracker, a lower furnace body and a discharge box are arranged in sequence; the cracker is used for cracking and carbonizing raw materials to obtain preliminary carbonized materials; the lower furnace body is used for The preliminary carbonized material is completely carbonized to obtain carbonized material; the discharge box is used to collect and output the carbonized material. For example, the carbonization and cracking device includes three parts: a cracker, a lower furnace body, and an ash outlet box, and the ash outlet box is essentially a discharge box. The main function of the carbonization and cracking device is to preheat raw materials, perform pyrolysis, and precipitate moisture and volatile matter. Preferably, the carbonization and cracking device is set as a cracker to provide hot flue gas and a carbonization furnace for deep processing of raw materials. For example, the plant material enters the cracker from the feeding port, is indirectly heated by the high-temperature flue gas of the carbonization furnace, and undergoes dry pyrolysis to precipitate moisture and volatile matter; The complete combustion reaction further removes the volatile matter in the raw material to obtain a higher carbon content; finally, it is discharged from the carbonization furnace through the carbon discharge device. In addition, the pyrolysis gas produced by the dry pyrolysis of raw materials in the cracker and the combustible gas produced by incomplete combustion after entering the carbonization furnace are mixed with air in the carbonization furnace and ignited to form high-temperature flue gas. The flue gas enters the interlayer of the cracker under the action of a high-temperature induced draft fan to provide a heat source for the dry pyrolysis of biomass raw materials. At the same time, in order to make full use of this part of the heat, a water jacket can be installed outside the cracker to provide hot water for the subsequent activation process.
例如,系统启动时,为将裂解器预热至理想温度,需要将炭化炉调节到燃烧炉状态。即向炭化炉内加入部分原料,通入下部空气,使之发生完全燃烧反应,产生的热烟气用于预热裂解器。当裂解器达到理想温度以后,停止供应下部空气,并向裂解器内加入原料,然后慢慢通入中上部空气,视具体工况调节其流量。炭化炉炉底可安装转动炉排或者螺旋绞龙等装置,同时在出炭口设置星型卸料阀,可实现连续出炭,并防止空气泄漏。这样,具有以下优点:能源利用率高,节约能源,充分利用生物质原料自身能量,满足系统本身的能量需求;污染低,生物质焦油在系统内被高温燃烧,大大减少了对环境的污染;机械化、自动化程度高。数据采集及控制系统可远程执行,可对系统状态进行实时监控。For example, when the system starts up, in order to preheat the cracker to the ideal temperature, it is necessary to adjust the carbonization furnace to the state of the combustion furnace. That is to add some raw materials into the carbonization furnace, and pass in the lower part of the air to make it undergo a complete combustion reaction, and the hot flue gas generated is used to preheat the cracker. When the cracker reaches the ideal temperature, stop supplying the lower part of the air, and add raw materials into the cracker, then slowly feed the middle and upper part of the air, and adjust its flow rate according to the specific working conditions. The bottom of the carbonization furnace can be equipped with rotating grate or screw auger and other devices. At the same time, a star discharge valve is set at the carbon outlet to realize continuous carbon discharge and prevent air leakage. In this way, it has the following advantages: high energy utilization rate, energy saving, full use of the energy of biomass raw materials to meet the energy demand of the system itself; low pollution, biomass tar is burned at high temperature in the system, greatly reducing environmental pollution; High degree of mechanization and automation. The data acquisition and control system can be executed remotely, and the system status can be monitored in real time.
其中,裂解器是该炭化裂解装置的进料与炭化部分,优选的,所述裂解器顺序设置进料口、干燥区与炭化区。例如,所述进料口、所述干燥区与所述炭化区的温度递增。优选的,所述裂解器设置双层套管;所述双层套管的内层中,一端部为所述进料口,另一端部设置开口向下的裂解出料口,用于通过自由落体方式将所述初步炭化物料传送到所述下炉体;所述干燥区与所述炭化区设置于所述双层套管的内层中。优选的,所述双层套管的夹层为热风道,其第一风道入口连通所述炭化区之内,风道出口靠近所述进料口。优选的,所述热风道的第二风道入口连通所述下炉体。优选的,所述第二风道入口设置第二引风机。例如,炭化裂解装置的所述裂解器包含:进料段,干燥段以及炭化段,优选的,裂解器的主要外形是一台圆筒形的双层套管,例如,内套管外壁焊有螺旋,供热风沿管壁均匀经过。例如,热风经过地面的引风机引到外界排出,经过套管的热风将内套管加热到500℃。外套管钢板厚达18MM,外裹有保温层,防止热量散失。优选的,内套管内装有一条螺旋送料器,螺旋叶片与内套管内壁间隙小于5毫米,防止植物质原料卡住螺旋。优选的,螺旋送料器从裂解器的进料口一直到裂解器的出料口,裂解器的出料口一端用悬挂固定。植物质原料被破碎成10公分以下颗粒后,从进料口由皮带输送机送入进料口,进料口配有强制给料器,防止植物质原料悬空架住进料口造成阻塞。因内套管壁温度从出料口开始至进料口是500℃-200℃梯形递减,离出料口越近,温度越高,这样进料口物料只是被干燥,随着物料前移,温度越来越高,在裂解中间达到400-450℃的炭化温度,物料开始自行热解,并产生热量,再被引风机从出料口上端的弯管引入内套管与外管间的风道,持续给裂解器供热。植物质物料抵达裂解器的出料口后,已经完成炭化过程,落入下炉体,在下炉体形成堆料层,同时堆料层散发的热能也被通过弯管引入夹层给裂解器供热。Wherein, the cracker is the feed and carbonization part of the carbonization cracking device. Preferably, the cracker is provided with a feed inlet, a drying zone and a carbonization zone in sequence. For example, the temperature of the feed inlet, the drying zone and the carbonization zone increases gradually. Preferably, the cracker is provided with a double-layer sleeve; in the inner layer of the double-layer sleeve, one end is the feed inlet, and the other end is provided with a cracking discharge opening with an opening downward for passing through the free The falling body transports the preliminary carbonized material to the lower furnace body; the drying area and the carbonization area are arranged in the inner layer of the double-layer casing. Preferably, the interlayer of the double-layer casing is a hot air channel, the first air channel inlet is connected to the carbonization zone, and the air channel outlet is close to the feed inlet. Preferably, the second air passage inlet of the hot air passage communicates with the lower furnace body. Preferably, a second induced draft fan is provided at the entrance of the second air duct. For example, the cracker of the carbonization cracking device includes: a feed section, a drying section and a carbonization section. Preferably, the main shape of the cracker is a cylindrical double-layer casing. For example, the outer wall of the inner casing is welded with Spiral, the hot air passes evenly along the pipe wall. For example, the hot air is drawn to the outside through the induced draft fan on the ground, and the hot air passing through the casing heats the inner casing to 500°C. The outer casing steel plate is as thick as 18MM, and is wrapped with an insulation layer to prevent heat loss. Preferably, the inner sleeve is equipped with a screw feeder, and the gap between the screw blade and the inner wall of the inner sleeve is less than 5 mm, so as to prevent the plant material from being stuck on the screw. Preferably, the screw feeder is from the feed port of the cracker to the discharge port of the cracker, and one end of the discharge port of the cracker is fixed with a suspension. After the plant material is crushed into particles below 10 cm, it is sent from the feed port to the feed port by a belt conveyor. The feed port is equipped with a forced feeder to prevent the plant material raw material from hanging over the feed port and causing blockage. Because the temperature of the inner casing wall starts from the discharge port to the feed port, it is a trapezoidal decrease from 500°C to 200°C. The closer to the discharge port, the higher the temperature. In this way, the material at the feed port is only dried, and as the material moves forward, The temperature is getting higher and higher, reaching the carbonization temperature of 400-450°C in the middle of the pyrolysis, and the material starts to pyrolyze by itself and generates heat, which is then introduced by the induced draft fan from the elbow at the upper end of the discharge port to the air between the inner sleeve and the outer tube. Road, continue to supply heat to the cracker. After the plant material reaches the discharge port of the cracker, it has completed the carbonization process and falls into the lower furnace body, forming a stockpiling layer in the lower furnace body. At the same time, the heat energy emitted by the stockpiling layer is also introduced into the interlayer through the elbow to supply heat to the cracker. .
炭化好的物料经过裂解器的出料口自由下落入下炉体。下炉体是炭化料的贮料仓,也是裂解器的主要热源供应源。炭化料在下炉体内堆积,仍继续炭化产生的热能被吸风机引入裂解器供热。同时为避免物料与氧充分接触烧失率过高,优选的,下炉体自下而上分两段为整个炉体供风,保持物料的燃烧同时,又保证物料不会被烧失,而且可以通过调节供风,来控制下炉体内的温度。下炉体最下面的供风是保证物料在堆积后能继续燃烧,使没有炭化完全的部分物料继续完成炭化,避免生料产生。优选的,上段布风在下炉体的中间,为环式布风,共有6个出风管,全部镶在耐火水泥内,用于防止长时间在高温下被烧坏。例如,每段布风的进风量通过鼓风机吹送风量大小进行调节。优选的,下炉体最上部还设有一个防爆口,用于防止炉内压力过大引起的爆炸。优选的,下炉体上部还设有压力表,用于从上到下分三段热电偶进行温度监测。优选的,下炉体锥形底部有出料拔料搅拌器,用于保证物料不架空阻塞物料出料。优选的,下炉体锥体上部侧面有点火口,用于起炉时的烘炉与温炉操作。优选的,下炉体的锥体侧面出料口为水冷式出料口,配有水冷夹套管,用于防止下炉体的出料口堆积炭料时间过长导致夹套管发红,造成生产安全事故。优选的,下炉体的出料口配有电动出料器。The carbonized material freely falls into the lower furnace body through the discharge port of the cracker. The lower furnace body is the storage bin for the carbonized material and also the main source of heat supply for the cracker. The carbonized material accumulates in the lower furnace body, and the heat generated by the carbonization continues to be introduced into the cracker by the suction fan for heating. At the same time, in order to prevent the material from fully contacting with oxygen, the loss rate is too high. Preferably, the lower furnace body is divided into two sections from bottom to top to supply air to the entire furnace body, so as to keep the material burning while ensuring that the material will not be burned. The temperature in the lower furnace body can be controlled by adjusting the air supply. The air supply at the bottom of the lower furnace body is to ensure that the materials can continue to burn after accumulation, so that some materials that have not been completely carbonized can continue to be carbonized to avoid the production of raw materials. Preferably, the air distribution in the upper section is in the middle of the lower furnace body, which is a ring-type air distribution, and there are 6 air outlet pipes, all of which are embedded in refractory cement to prevent them from being burned out at high temperature for a long time. For example, the air intake volume of each section of air distribution is adjusted by the air volume blown by the blower. Preferably, an explosion-proof opening is provided at the uppermost part of the lower furnace body to prevent explosion caused by excessive pressure in the furnace. Preferably, the upper part of the lower furnace body is also equipped with a pressure gauge, which is used for temperature monitoring by three sections of thermocouples from top to bottom. Preferably, the conical bottom of the lower furnace body is equipped with a material discharge agitator, which is used to ensure that the material does not block the discharge of the material. Preferably, there is a fire opening on the upper side of the cone of the lower furnace body, which is used for the operation of the oven and the furnace when starting the furnace. Preferably, the discharge port on the side of the cone of the lower furnace body is a water-cooled discharge port, equipped with a water-cooled jacket tube, which is used to prevent the jacket tube from reddening due to the accumulation of carbon material at the discharge port of the lower furnace body for too long. cause production safety accidents. Preferably, the discharge port of the lower furnace body is equipped with an electric discharger.
优选的,所述出料箱设置密封仓,用于在收集所述炭化料后密封设置。优选的,所述出料箱还设置冷却器,用于将密封后输出的所述炭化料冷却至40℃以下。例如,出灰箱实际上是出炭箱,与下炉体的出料口相连接,密封态度,防止空气进入引起物料烧失。当出料口打开时,出灰箱进料口开启,出灰箱内有料位计,当料位满后,出灰箱进料口关闭。出灰箱内的螺旋送料器起动,向外出料。出灰箱为密封装置,避免炭化料与空气接触燃烧,当起到灭火作用和降低出炭温度作用。出来的炭化料经过输送带进入冷渣机,进行最后一步冷却至20-40℃,再经过比重去石机去除杂质、沙石、炉渣等。Preferably, the discharge box is provided with a sealed chamber for sealing after collecting the carbonized material. Preferably, the discharge box is further provided with a cooler for cooling the outputted carbonized material after sealing to below 40°C. For example, the ash outlet box is actually a charcoal outlet box, which is connected to the discharge port of the lower furnace body and sealed to prevent the air from entering and causing the material to burn. When the discharge port is opened, the feed port of the ash discharge box is opened, and there is a material level gauge in the ash discharge case. When the material level is full, the feed port of the ash discharge box is closed. The screw feeder in the ash box is activated and the material is discharged outward. The ash box is a sealed device, which prevents the carbonized material from being burned in contact with the air, and plays the role of extinguishing the fire and reducing the temperature of the charcoal. The carbonized material that comes out enters the slag cooling machine through the conveyor belt, and is cooled to 20-40°C in the last step, and then passes through the specific gravity destoner to remove impurities, sand, slag, etc.
如图2所示,本发明的又一个实施例是,一种活性炭生产装置,其包括顺序设置的加热炭化装置、活化装置、酸洗装置、烘干装置、研磨装置、过筛装置以及混合装置。又如,一种活性炭生产装置,其包括顺序设置的初次破碎装置、加热炭化装置、二次破碎装置、初次筛选分级装置、活化装置、二次筛选分级装置、酸洗装置以及研磨装置。又如,一种活性炭生产装置,其包括顺序设置的初次破碎装置、加热炭化装置、二次破碎装置、初次筛选分级装置、活化装置、二次筛选分级装置、酸洗装置、研磨装置、过筛装置以及混合装置。例如,所述活化装置为回转活化装置。As shown in Figure 2, another embodiment of the present invention is an activated carbon production device, which includes a heating carbonization device, an activation device, a pickling device, a drying device, a grinding device, a sieving device and a mixing device arranged in sequence . Another example is an activated carbon production device, which includes a primary crushing device, a heating carbonization device, a secondary crushing device, a primary screening and classifying device, an activation device, a secondary screening and classifying device, a pickling device and a grinding device arranged in sequence. Another example is an activated carbon production device, which includes a primary crushing device, a heating carbonization device, a secondary crushing device, a primary screening and grading device, an activation device, a secondary screening and grading device, a pickling device, a grinding device, and a sieving device. devices and mixing devices. For example, the activation device is a rotary activation device.
例如,所述初次破碎装置用于将植物质原料进行初次破碎,得到待炭化原料;例如,所述初次破碎装置为林业废弃物初次破碎装置,所述林业废弃物初次破碎装置用于将林业废弃物初次破碎,得到待炭化原料;所述加热炭化装置用于将待炭化原料炭化后得到炭化料;所述二次破碎装置用于将炭化料破碎;所述初次筛选分级装置用于将破碎后的炭化料进行初次筛选分级,得到分级的待活化炭化料;所述回转活化装置用于将分级的待活化炭化料活化以提升其吸附能力,得到待酸洗材料;所述二次筛选分级装置用于将待酸洗材料进行二次筛选分级,得到分级的待酸洗材料;所述酸洗装置用于将分级的待酸洗材料酸洗并烘干,得到待研磨材料;所述研磨装置用于将所述待研磨材料研磨,得到所述活性炭。For example, the primary crushing device is used for primary crushing of plant matter raw materials to obtain raw materials to be carbonized; for example, the primary crushing device is a primary crushing device for forestry waste, and the primary crushing device for forestry waste The material is crushed for the first time to obtain the raw material to be carbonized; the heating carbonization device is used to carbonize the raw material to be carbonized to obtain carbonized material; the secondary crushing device is used to crush the carbonized material; the primary screening and grading device is used to Carry out initial screening and classification of the carbonized material to obtain the graded carbonized material to be activated; the rotary activation device is used to activate the classified carbonized material to be activated to improve its adsorption capacity and obtain the material to be pickled; the secondary screening and grading device It is used to carry out secondary screening and grading of the materials to be pickled to obtain graded materials to be pickled; the pickling device is used to pickle and dry the graded materials to be pickled to obtain materials to be ground; the grinding device It is used for grinding the material to be ground to obtain the activated carbon.
又如,一种活性炭生产装置,其包括顺序设置的初次破碎装置、压制成型装置、切割装置、加热炭化装置、二次破碎装置、初次筛选分级装置、活化装置、二次筛选分级装置、酸洗装置以及研磨装置。又如,一种活性炭生产装置,其包括顺序设置的初次破碎装置、压制成型装置、切割装置、加热炭化装置、二次破碎装置、初次筛选分级装置、活化装置、二次筛选分级装置、酸洗装置、脱水装置、烘干装置以及研磨装置。又如,一种活性炭生产装置,其包括顺序设置的初次破碎装置、压制成型装置、切割装置、加热炭化装置、二次破碎装置、初次筛选分级装置、活化装置、二次筛选分级装置、酸洗装置、脱水装置、烘干装置、研磨装置、过筛装置以及混合装置。Another example is an activated carbon production device, which includes a primary crushing device, a compression molding device, a cutting device, a heating carbonization device, a secondary crushing device, a primary screening and grading device, an activation device, a secondary screening and grading device, and a pickling device. device and grinding device. Another example is an activated carbon production device, which includes a primary crushing device, a compression molding device, a cutting device, a heating carbonization device, a secondary crushing device, a primary screening and grading device, an activation device, a secondary screening and grading device, and a pickling device. device, dehydration device, drying device and grinding device. Another example is an activated carbon production device, which includes a primary crushing device, a compression molding device, a cutting device, a heating carbonization device, a secondary crushing device, a primary screening and grading device, an activation device, a secondary screening and grading device, and a pickling device. device, dehydration device, drying device, grinding device, sieving device and mixing device.
例如,所述初次破碎装置为农业废弃物初次破碎装置,例如,所述农业废弃物初次破碎装置用于将农业废弃物初次破碎,得到初次破碎原料;所述压制成型装置用于将初次破碎原料压制成型,得到成型原料;所述切割装置用于将成型原料进行切割,得到待炭化原料;所述加热炭化装置用于将待炭化原料炭化后得到炭化料;所述二次破碎装置用于将炭化料破碎;所述初次筛选分级装置用于将破碎后的炭化料进行初次筛选分级,得到分级的待活化炭化料;所述活化装置用于将待分级的活化炭化料活化以提升其吸附能力,得到待酸洗材料;所述二次筛选分级装置用于将待酸洗材料进行二次筛选分级,得到分级的待酸洗材料;所述酸洗装置用于将分级的待酸洗材料酸洗、脱水并烘干,得到待研磨材料;所述研磨装置用于将所述待研磨材料研磨,得到所述活性炭。For example, the primary crushing device is a primary crushing device for agricultural waste, for example, the primary crushing device for agricultural waste is used for primary crushing of agricultural waste to obtain primary crushed raw materials; the press molding device is used for primary crushing raw materials Press molding to obtain molding raw materials; the cutting device is used to cut the molding raw materials to obtain raw materials to be carbonized; the heating carbonization device is used to carbonize raw materials to be carbonized to obtain carbonized materials; the secondary crushing device is used to The carbonized material is crushed; the primary screening and grading device is used for primary screening and grading of the crushed carbonized material to obtain classified carbonized material to be activated; the activation device is used to activate the activated carbonized material to be classified to improve its adsorption capacity , to obtain the material to be pickled; the secondary screening and grading device is used to carry out secondary screening and grading to the material to be pickled to obtain the graded material to be pickled; the pickling device is used to acidify the graded material to be pickled washing, dehydrating and drying to obtain the material to be ground; the grinding device is used to grind the material to be ground to obtain the activated carbon.
例如,所述初次破碎装置用于将林业废弃物或农业废弃物破碎至小块状,例如,破碎至体积为1至50立方厘米,和/或,最大长度或最大宽度处于0.8至10厘米区间;例如,采用机械压迫或者切割方式,将林业废弃物或农业废弃物初次破碎。例如,所述初次破碎装置设置机械压迫单元和/或机械切割单元,例如两者并列设置或者顺序设置。例如,所述炭化之前,通过所述初次破碎装置将原料初次破碎,例如,破碎至最大长度或最大宽度小于一预设置尺寸阈值,然后压制成型,这样,可以避免粉末进入后续的炭化步骤,直接燃烧化为灰烬浪费能源而没有收获,之后对压制成型的成型料进行切割,例如,切割至体积为1至50立方厘米,和/或,最大长度或最大宽度处于0.8至10厘米区间,这样,有利于后续的炭化步骤。优选的,初次破碎装置还设置筛选过滤单元,用于初次过筛,得到最大长度或最大宽度小于一预设置尺寸阈值的破碎后原料,并将这些破碎后原料输送入压制成型装置;还用于将最大长度或最大宽度大于一预设置尺寸阈值的破碎后原料继续由初次破碎装置作初次破碎处理。例如,所述预设置尺寸阈值为0.8至10厘米。又如,所述预设置尺寸阈值为1至5厘米。For example, the primary crushing device is used to crush forestry waste or agricultural waste into small pieces, for example, to a volume of 1 to 50 cubic centimeters, and/or, the maximum length or maximum width is in the range of 0.8 to 10 cm ; for example, primary shredding of forestry or agricultural waste by mechanical pressing or cutting. For example, the primary crushing device is provided with a mechanical pressing unit and/or a mechanical cutting unit, for example, the two are arranged in parallel or sequentially. For example, before the carbonization, the raw material is crushed by the primary crushing device, for example, until the maximum length or maximum width is smaller than a preset size threshold, and then pressed into shape, so that the powder can be prevented from entering the subsequent carbonization step, directly Burning to ash wastes energy without harvesting, after which the pressed molding is cut, for example, to a volume of 1 to 50 cubic centimeters, and/or to a maximum length or maximum width in the interval 0.8 to 10 cm, such that, Facilitate the subsequent carbonization step. Preferably, the primary crushing device is also provided with a screening and filtering unit, which is used for primary screening to obtain crushed raw materials whose maximum length or maximum width is less than a preset size threshold, and transport these crushed raw materials into the compression molding device; The crushed raw materials whose maximum length or maximum width is greater than a preset size threshold continue to be primary crushed by the primary crushing device. For example, the preset size threshold is 0.8 to 10 cm. In another example, the preset size threshold is 1 to 5 centimeters.
例如,初次破碎装置与压制成型装置之间还设置筛取装置,用于将农业废弃物初次破碎之后,过筛得到大颗粒与小颗粒。之后,输送到压制成型装置,由其将大颗粒与小颗粒共同压制成型;或者分别压制成型;优选的,所述压制成型装置包括小颗粒压制单元与大颗粒压制单元,所述大颗粒压制单元用于将大颗粒压制成型,所述小颗粒压制单元将用于小颗粒压制成型;其中,所述小颗粒压制单元将小颗粒压制成型时的压强大于所述大颗粒压制单元将大颗粒压制成型时的压强,这样使得小颗粒压制成型较为稳固。For example, a screening device is also provided between the primary crushing device and the compression molding device, which is used to sieve the agricultural waste to obtain large particles and small particles after primary crushing. Afterwards, it is transported to a compression molding device, by which large particles and small particles are jointly compressed and formed; or compressed and formed separately; preferably, the compression molding device includes a small particle pressing unit and a large particle pressing unit, and the large particle pressing unit For compressing large particles, the small particle pressing unit will be used for compacting small particles; wherein, the small particle pressing unit compresses small particles with a higher pressure than the large particle pressing unit compresses large particles The pressure at the time makes the compaction of small particles more stable.
例如,所述压制成型装置用于将初次破碎后的农业废弃物压制为成型原料,例如成型的片状、板状或块状物料,例如,其厚度为1至10厘米。又如,所述切割装置用于将成型原料,即压制成型后的物料,进行机械切割处理,使其体积被切割为1至50立方厘米,和/或,使其体积被切割为最大长度或最大宽度处于0.8至10厘米区间。这样,可以使原始的农业废弃物在进入炭化之前,规格差异较小,即待炭化原料具有一定的体积规格,不至于出现一些粉末与一些大块件共同炭化,从而能够提升产率。For example, the pressing and forming device is used to press the primary crushed agricultural waste into a forming raw material, such as a formed sheet, plate or block material, for example, the thickness of which is 1 to 10 cm. As another example, the cutting device is used to mechanically cut the molding raw material, that is, the pressed material, so that its volume is cut into 1 to 50 cubic centimeters, and/or its volume is cut into a maximum length or The maximum width is in the interval 0.8 to 10 cm. In this way, before the original agricultural waste is carbonized, the difference in specifications is small, that is, the raw material to be carbonized has a certain volume specification, so that some powders and some large pieces are not co-carbonized, so that the production rate can be improved.
又如,所述二次破碎装置用于将炭化料破碎,例如,将其破碎至体积小于50立方厘米,和/或,最大长度或最大宽度小于10厘米;优选的,将其破碎至体积小于30立方厘米,和/或,最大长度或最大宽度小于8厘米。然后在初次筛选分级装置中,将破碎后的炭化料进行初次筛选分级,得到分级的待活化炭化料;即,所述初次筛选分级装置用于将破碎后的炭化料进行初次筛选分级,得到分级的待活化炭化料;例如,根据粒径进行初次筛选分级,按粒径大小进行分级;例如每一预定粒径大小范围为一级;例如,粒径大小范围每间隔1厘米或2厘米为一级;例如,所述初次筛选分级装置设置初级过滤筛,用于按粒径大小进行过滤筛选分级。这样,有利于后续活化步骤的均匀实现,从而提升活化效果。As another example, the secondary crushing device is used to crush the carbonized material, for example, crushing it to a volume of less than 50 cubic centimeters, and/or, the maximum length or maximum width is less than 10 cm; preferably, crushing it to a volume of less than 30 cubic centimeters, and/or, less than 8 centimeters in maximum length or maximum width. Then, in the primary screening and grading device, the crushed carbonized material is initially screened and classified to obtain the classified carbonized material to be activated; that is, the primary screening and grading device is used to perform primary screening and classification on the crushed carbonized material to obtain a classified carbonized material to be activated; for example, carry out initial screening and classification according to particle size, and classify according to particle size; for example, each predetermined particle size range is one level; for example, every interval of 1 cm or 2 cm is one particle size range level; for example, the primary screening and grading device is provided with a primary filter screen for filtering and grading according to particle size. In this way, it is conducive to the uniform realization of the subsequent activation step, thereby improving the activation effect.
又如,在活化装置与酸洗装置之间设置二次筛选分级装置,例如,在回转活化后通过所述二次筛选分级装置进行二次筛选分级,例如,所述二次筛选分级装置用于在二次筛选分级中,将活化后的待酸洗材料进行筛选分级,得到分级的待酸洗材料;例如,根据粒径进行二次筛选分级,按粒径大小进行分级;例如每一预定粒径大小范围为一级;例如,粒径大小范围每间隔1厘米或2厘米为一级;例如,所述二次筛选分级装置设置第二级过滤筛,用于按粒径大小进行过滤筛选分级。这样,有利于后续酸洗步骤的均匀实现,从而提升酸洗效果。As another example, a secondary screening and grading device is set between the activation device and the pickling device, for example, after the rotary activation, the secondary screening and grading device is used for secondary screening and grading, for example, the secondary screening and grading device is used for In the secondary screening and classification, the activated materials to be pickled are screened and classified to obtain classified materials to be pickled; for example, secondary screening and classification is carried out according to particle size, and classification is carried out according to particle size; for example, each predetermined particle The diameter size range is one level; for example, the particle size range is one level every 1 cm or 2 cm; for example, the secondary screening and grading device is provided with a second-stage filter screen for filtering and grading according to particle size . In this way, it is conducive to the uniform realization of the subsequent pickling step, thereby improving the pickling effect.
活性炭活化是生产活性炭最重要的步骤之一。优选的,所述活化包括回转活化。优选的,所述回转活化为内热式回转活化,例如,所述活化装置包括回转烘干单元。优选的,所述活化装置包括内热式回转烘干单元。优选的,所述回转烘干单元为内热式回转炉。例如,所述活化装置采用链条式输送进料到所述回转烘干单元,然后鼓风送料以防止其在入口处堆积;此时,所述回转活化在内热式回转活化炉中进行,例如,待活化炭化料,即物料,随回转活化炉旋转向前缓慢移动,并不断与布置在炉内壁的蒸汽管喷出的蒸汽接触。优选的,所述活化装置或者所述回转活化炉设置逐段加热系统或者梯度加热系统,用于使活化时采用逐段加热实现,各段的温度由高至低设置,进料处的温度较高,出料处的温度较低。优选的,所述活化装置或者所述回转活化炉设置余热加热蒸汽管或者蒸汽供应系统,以提高能源利用效率,降低能耗。优选的,所述内热式回转炉的炉头设置炉头防护罩。优选的,所述炉头防护罩包括环形钢制罩体,其内部设置耐火水泥。优选的,所述回转烘干单元还设置蒸汽供应系统,所述内热式回转炉的炉身设置若干蒸汽孔,其连接所述蒸汽供应系统。优选的,设置若干所述蒸汽供应系统。优选的,所述内热式回转炉的炉身均匀设置若干蒸汽孔。其中,蒸汽孔的孔径根据内热式回转炉的炉身容积及反应物料用量而确定,也可以在实际应用中调整。优选的,所述活化装置或者所述回转活化炉还设置净化器,用于对散出的所述热空气作环保处理。例如,所述净化器包括一根S形管与一水槽,用于对散出的所述热空气通过一个水槽中的自来水,例如,所述热空气通过一根S形管通入到水中然后逸出。优选的,所述S形管设置安装孔,其上设置单向膜,用于在所述S形管内形成负压时,外部空气通过所述单向膜进入所述S形管,以免水槽中的自来水倒流。Activated carbon activation is one of the most important steps in the production of activated carbon. Preferably, the activation includes rotational activation. Preferably, the rotary activation is internal heat rotary activation, for example, the activation device includes a rotary drying unit. Preferably, the activation device includes an internal heating rotary drying unit. Preferably, the rotary drying unit is an internal heating rotary kiln. For example, the activation device adopts chain conveying to feed the material to the rotary drying unit, and then blows the material to prevent it from accumulating at the entrance; at this time, the rotary activation is carried out in an internal heating type rotary activation furnace, for example, The carbonized material to be activated, that is, the material, slowly moves forward with the rotation of the rotary activation furnace, and is constantly in contact with the steam ejected from the steam pipe arranged on the inner wall of the furnace. Preferably, the activation device or the rotary activation furnace is equipped with a stage-by-stage heating system or a gradient heating system, which is used to implement stage-by-stage heating during activation, and the temperature of each stage is set from high to low, and the temperature at the feed place is relatively high. High, the temperature at the outlet is low. Preferably, the activation device or the rotary activation furnace is provided with a waste heat heating steam pipe or a steam supply system to improve energy utilization efficiency and reduce energy consumption. Preferably, the burner head of the internally heated rotary kiln is provided with a burner head guard. Preferably, the burner protective cover includes an annular steel cover, and refractory cement is arranged inside it. Preferably, the rotary drying unit is further provided with a steam supply system, and the furnace body of the internal heating rotary furnace is provided with several steam holes, which are connected to the steam supply system. Preferably, several steam supply systems are provided. Preferably, several steam holes are evenly arranged on the furnace body of the internal heating type rotary furnace. Wherein, the aperture of the steam hole is determined according to the furnace body volume of the internal heating rotary furnace and the amount of reaction materials, and can also be adjusted in practical applications. Preferably, the activation device or the rotary activation furnace is also provided with a purifier for environmental protection treatment of the released hot air. For example, the purifier includes an S-shaped pipe and a water tank, and the hot air that is emitted passes through tap water in a water tank, for example, the hot air is passed into the water through an S-shaped pipe and then escape. Preferably, the S-shaped pipe is provided with an installation hole, and a one-way film is arranged on it, so that when a negative pressure is formed in the S-shaped pipe, external air enters the S-shaped pipe through the one-way film, so as to avoid of tap water flowing backwards.
例如,采用回转炉进行活化,其中,本实施例所述回转炉是以回转烘干炉基础上自行技术改造的,由常用的外热式,改成内热式,不需要外加热源。例如,其全长16米,外挂3段蒸汽供应系统,对应回转炉体从炉头2米处开始,每段蒸汽供应系统配有流量计,压力表,阀门调节。全炉145个蒸汽孔,网状分布,保证蒸汽与炉内的炭化料充分接触。进料口在炉头上方,由链条式输送机供料。例如,炉头有自制的炉头防护罩,例如,防护罩是环形钢制罩体,内铺耐火水泥,作用是保护炉头热量散失,以及防止炉头温度过高对操作人员的伤害。例如,罩外配有观察窗,例如,进料口入罩体上部伸入炉头中心的圆孔内,同时鼓风机吹风口也从圆孔进入,优选的,进入的鼓风机管略向下吹至料层。物料从上方落入炉头内,由鼓风机吹起,向前行进50公分左右,防止料在炉口堆积。物料随回转炉旋转向前缓慢移动,并不断与布置在炉内壁的蒸汽管喷出的蒸汽接触,优选的,蒸汽管伸入炉内5公分,防止伸入管过长,长时间在高温下变形,优选的,每根管子钻有1毫米孔,增加蒸汽压力,使蒸汽与物料接触更充分。优选的,炉内用保温砖和耐火砖砌成两层,防止热量散失和炉体在高温下受热变形,炉外壁温度只有150度,而炉内温度从炉头起至炉尾大致分别为1050,850,650,400℃。热量随鼓风机和炉最后的引风机引导从炉尾排出,经过余热锅炉和引风机前水箱排至大气。优选的,炉内壁用耐火砖砌成三行抄板,使物料能随抄板扬起,与蒸汽接触更充分,达到活化均匀的效果。物料经回转炉旋转到炉尾出料,物料向炉尾运动过程中始终有蒸汽参与活化造孔,保证活化彻底。优选的,出料口为600X600MM的正方形口,出料口外加装螺旋盘管,盘在外炉壁上,盘管拉直长度3-4米,可根据物料需要的降温要求调节长度,目的是保证出料时,物料较少与空气接触,起到灭火的作用,让物料不要继续烧失,提高工人劳动效率,减少工人出料操作温度。物料在炉内活化热解产生的热能加过炉尾的引风机引出,经过蒸汽锅炉时,给锅炉供热,并加执业锅炉后的贮水罐,减少锅炉消耗的热能。例如,外炉壁外布置蒸汽管道,以蜈蚣型直线排列,使炉四周被蒸汽孔覆盖,达到蒸汽输入均匀全面。例如,炉两端分别布置托辊,中间布置托轮,与外炉壁间隙要大于15公分,有利于蒸汽管道通过。优选的,炉前,中,后分三段配有无线热电偶探入炉内,对炉内温度即时监测。优选的,蒸汽压力管也按三段布置在炉壁,以测量前,中,后三段的蒸汽压力,让操作人员对蒸汽流量进行判断,好对活化效果进行即时调节。For example, a rotary kiln is used for activation, wherein the rotary kiln described in this embodiment is technically transformed on the basis of a rotary drying kiln, and the commonly used external heating type is changed to an internal heating type without an external heating source. For example, its total length is 16 meters, with 3 external steam supply systems, corresponding to the rotary furnace body starting from 2 meters from the furnace head, and each steam supply system is equipped with flow meters, pressure gauges, and valve adjustments. There are 145 steam holes in the whole furnace, which are distributed in a mesh shape to ensure full contact between the steam and the carbonized material in the furnace. The feed port is above the furnace head, and is fed by a chain conveyor. For example, the burner has a self-made burner guard. For example, the guard is an annular steel cover with refractory cement inside. For example, the cover is equipped with an observation window. For example, the feed inlet enters the upper part of the cover body and extends into the round hole in the center of the burner, and the blower outlet also enters from the round hole. Preferably, the blower pipe that enters is blown down slightly to material layer. The material falls into the furnace head from above, is blown by the blower, and moves forward about 50 cm to prevent the material from accumulating at the furnace mouth. The material moves forward slowly with the rotation of the rotary kiln, and is constantly in contact with the steam ejected from the steam pipe arranged on the inner wall of the furnace. Preferably, the steam pipe extends into the furnace by 5 cm to prevent the pipe from being too long. Deformation, preferably, each pipe is drilled with a 1 mm hole to increase the steam pressure and make the steam contact with the material more fully. Preferably, the furnace is built with two layers of insulating bricks and refractory bricks to prevent heat loss and deformation of the furnace body under high temperature. The temperature of the outer wall of the furnace is only 150 degrees, while the temperature in the furnace is roughly 1050 degrees from the furnace head to the furnace tail. , 850, 650, 400°C. The heat is discharged from the tail of the furnace with the guidance of the blower and the induced draft fan at the end of the furnace, and is discharged to the atmosphere through the waste heat boiler and the water tank before the induced draft fan. Preferably, the inner wall of the furnace is built with refractory bricks to form three rows of flight boards, so that the materials can be raised with the flight boards, and the contact with the steam is more sufficient, so as to achieve the effect of uniform activation. The material is rotated through the rotary kiln to the end of the furnace for discharge. During the movement of the material to the end of the furnace, steam is always involved in the activation and pore creation to ensure complete activation. Preferably, the discharge opening is a square opening of 600X600MM, and a spiral coil is installed outside the discharge opening, which is coiled on the outer furnace wall. The straight length of the coil is 3-4 meters, and the length can be adjusted according to the cooling requirements of the material. The purpose is to ensure When the material is discharged, the material is less in contact with the air, which plays a role in extinguishing the fire, so that the material will not continue to burn, improve the labor efficiency of the workers, and reduce the operating temperature of the workers. The heat energy generated by the activation and pyrolysis of materials in the furnace is drawn out by the induced draft fan at the end of the furnace. When passing through the steam boiler, it supplies heat to the boiler, and a water storage tank behind the practice boiler is added to reduce the heat energy consumed by the boiler. For example, the steam pipes are arranged outside the outer furnace wall, arranged in a centipede-shaped line, so that the surroundings of the furnace are covered by steam holes to achieve uniform and comprehensive steam input. For example, supporting rollers are arranged at both ends of the furnace, and supporting rollers are arranged in the middle, and the gap with the outer furnace wall is greater than 15 cm, which is conducive to the passage of steam pipes. Preferably, the front, middle and rear of the furnace are divided into three sections with wireless thermocouples probing into the furnace to monitor the temperature in the furnace in real time. Preferably, the steam pressure tubes are also arranged in three sections on the furnace wall to measure the steam pressure in the front, middle and back sections, so that the operator can judge the steam flow, so as to adjust the activation effect in real time.
和/或,所述活化包括沸腾活化。优选的,所述活化装置包括沸腾烘干单元。例如,所述沸腾烘干单元为沸腾活化炉,用于使所述沸腾活化在沸腾活化炉中进行,例如,所述沸腾活化炉斜下设置若干贯穿其壁部且连通外部的管道,用于输入空气和/或蒸气,例如,从沸腾活化炉管道斜下喷出的空气和蒸汽的混合气体,在炉内形成旋风流动,可以带动待活化炭化料,即物料,向炉尾旋转运动;优选的,所述沸腾烘干单元的出料位置设置两段旋风分离器。优选的,第一段旋风分离器的出口连接水流导流槽,第二段旋风分离器的出口连接收集袋。例如,在炉尾的出料处设置两级旋风分离器,用于先采用初级旋风分离方式出料,通过水流导出,例如,用水流输送入贮罐;然后还继续采用次级旋风分离方式将剩余物料放入收集袋。And/or, the activation includes boiling activation. Preferably, the activation device includes a fluidized drying unit. For example, the boiling drying unit is a boiling activation furnace, which is used to perform the boiling activation in the boiling activation furnace. For example, the boiling activation furnace is obliquely provided with a number of pipes that pass through its wall and communicate with the outside, for Input air and/or steam, for example, the mixed gas of air and steam ejected obliquely from the pipeline of the boiling activation furnace forms a cyclone flow in the furnace, which can drive the carbonized material to be activated, that is, the material, to rotate towards the tail of the furnace; preferably Yes, the discharge position of the boiling drying unit is provided with two-stage cyclone separators. Preferably, the outlet of the first-stage cyclone separator is connected to the water flow diversion tank, and the outlet of the second-stage cyclone separator is connected to the collection bag. For example, a two-stage cyclone separator is set at the outlet of the furnace tail, which is used to first discharge the material by primary cyclone separation, and export it through water flow, for example, transport it into the storage tank with water flow; and then continue to use the secondary cyclone separation method to separate the Place remaining material in a collection bag.
例如,采用沸腾炉进行活化,本实施例的沸腾炉是以流化床技术为基础专门针对粉体活性炭生产和再生的炉型,例如其全长9米,内壁为耐火水泥和耐火材料灌注而成,内壁有单向的下斜孔,蒸汽管和空气管从孔内斜插入炉壁,形成沿圆柱型炉壁向下的风孔,这样从管道喷出的空气和蒸汽的混合气体在炉内形成旋风流动,可以带动物料向炉尾旋转运动。例如,进料口设有料仓、给料螺旋以及鼓风机,将水份小于15%的粉状炭原料吹入炉内,并结合炉最未的引风机引向炉尾。例如,炉尾配有余热锅炉,通过引风机引向炉尾的热气经过锅炉提供热源产生蒸汽,向经过压力回到炉内作为活化剂。优选的,锅炉后是5米长的套管,活化好的物料经过套管流向炉尾的第一个旋风分离器,优选的,套管外设置水冷式减温系统,使从旋风分离器出来的物料温度不超过100度,有利于收集。优选的,更轻的物料流外第二个旋风分离器,二段旋风收集是防止物料散失,例如,第二段旋风排出的物料用布袋除尘收集,例如,第一个旋风分离器收集的物料直接落入水流导流槽,用水流输送入贮罐,进入下一道工序。For example, a fluidized bed furnace is used for activation. The fluidized bed furnace of this embodiment is a furnace type specially designed for the production and regeneration of powdered activated carbon based on fluidized bed technology. For example, its total length is 9 meters, and the inner wall is filled with refractory cement and refractory materials. The inner wall has a unidirectional downward sloping hole, and the steam pipe and the air pipe are obliquely inserted into the furnace wall from the hole to form a downward air hole along the cylindrical furnace wall, so that the mixed gas of air and steam ejected from the pipe is formed in the furnace. The whirlwind flow can drive the material to rotate to the end of the furnace. For example, the feed port is equipped with a silo, a feeding screw and a blower to blow the powdery carbon raw material with a water content of less than 15% into the furnace, and guide it to the end of the furnace combined with the induced draft fan at the end of the furnace. For example, the tail of the furnace is equipped with a waste heat boiler, and the hot gas guided to the tail of the furnace by the induced draft fan passes through the boiler to provide a heat source to generate steam, and returns to the furnace through pressure as an activator. Preferably, behind the boiler is a 5-meter-long sleeve pipe, and the activated material flows through the sleeve pipe to the first cyclone separator at the end of the furnace. Preferably, a water-cooled desuperheating system is arranged outside the sleeve pipe to make it come out of the cyclone separator. The temperature of the material does not exceed 100 degrees, which is conducive to collection. Preferably, the lighter material flows out of the second cyclone separator, and the second-stage cyclone collection is to prevent material loss, for example, the material discharged from the second-stage cyclone is collected by bag dust removal, for example, the material collected by the first cyclone separator It falls directly into the water flow diversion tank, and is transported into the storage tank by water flow, and enters the next process.
通常的,所述酸洗装置用于通过酸洗去除铁离子、灰份、其他重金属等;优选的,所述酸洗装置密封设置,用于使酸洗在密封中进行。例如,在密封环境下进行所述酸洗。优选的,所述酸洗装置设置搅拌器,用于使所述酸洗在搅拌中进行,这样,使得酸洗效率更高更好。优选的,所述酸洗装置设置预处理器,用于在酸洗之前,采用过氧化氢溶液进行预处理,放置一定时间后再进行所述酸洗。例如,所述预处理器用于采用浓度为3%-10%的过氧化氢溶液对待酸洗材料进行预处理,放置过夜后再由所述酸洗装置进行所述酸洗。例如,放置10小时后进行所述酸洗。优选的,每1000g待酸洗材料采用100mL过氧化氢溶液进行预处理。过氧化氢与盐酸共用时具有极大的腐蚀性,因此需要放置一定时间,待过氧化氢基本上完全分解成氧气与水即可。Usually, the pickling device is used to remove iron ions, ash, other heavy metals, etc. through pickling; preferably, the pickling device is sealed, so that the pickling can be performed in a sealed environment. For example, the pickling is performed in a sealed environment. Preferably, the pickling device is provided with a stirrer for the pickling to be carried out under stirring, so that the pickling efficiency is higher and better. Preferably, the pickling device is provided with a preconditioner, which is used to pretreat with a hydrogen peroxide solution before pickling, and then carry out the pickling after standing for a certain period of time. For example, the preconditioner is used to pretreat the material to be pickled with a hydrogen peroxide solution with a concentration of 3%-10%, and then the pickling device is used for the pickling after being left overnight. For example, the pickling is performed after standing for 10 hours. Preferably, every 1000g of the material to be pickled is pretreated with 100mL hydrogen peroxide solution. When hydrogen peroxide and hydrochloric acid are used together, it is extremely corrosive, so it needs to be placed for a certain period of time until the hydrogen peroxide is basically completely decomposed into oxygen and water.
优选的,所述酸洗装置设置盐酸存储器及盐酸加入器,分别用于存储盐酸、加入盐酸,即采用盐酸进行酸洗。优选的,所述酸洗装置还设置水蒸气发生器及水蒸气控制阀,分别用于生成水蒸气、控制水蒸气的输出。这样,可以通过水蒸气加热酸洗环境的温度,提高酸洗效率。优选的,所述酸洗装置设置盐酸回收器,用于回收并重复利用酸洗后的酸洗液,以节约盐酸用量,减轻环保压力。优选的,所述盐酸回收器设置杂质滤除器,用于在回收酸洗后的酸洗液之后、重复利用酸洗后的酸洗液之前,滤除杂质;例如,去除沉淀并取液体重复利用。优选的,所述盐酸回收器还设置吸水器,用于在滤除杂质之后,析出部分水分,浓缩所述酸洗液。优选的,所述酸洗装置设置循环酸洗单元,用于控制所述酸洗装置循环执行多次酸洗,例如,顺序执行若干次酸洗。和/或,所述酸洗装置设置多级酸洗单元,用于进行多次酸洗,例如,顺序执行若干级酸洗;例如,每级酸洗中,盐酸的含量相异;例如,顺序执行若干级酸洗,各级酸洗的盐酸的浓度由低至高设置;又如,所述酸洗装置中,还设置沥出单元、软化水清洗单元以及纯净水清洗单元,沥出单元用于沥净盐酸,例如采用吊篮吊起,沥至没有连续的水流为止;软化水清洗单元用于采用软化水对物料进行清洗,纯净水清洗单元用于采用纯净水对物料进行清洗。优选的,所述酸洗装置还设置脱水单元,用于将所述待酸洗材料酸洗后作脱水处理。优选的,所述酸洗装置还设置与所述脱水单元连接的烘干单元,用于在脱水后进行烘干处理。Preferably, the pickling device is provided with a hydrochloric acid storage and a hydrochloric acid feeder, which are respectively used for storing hydrochloric acid and adding hydrochloric acid, that is, using hydrochloric acid for pickling. Preferably, the pickling device is further provided with a steam generator and a steam control valve for generating steam and controlling the output of steam, respectively. In this way, the temperature of the pickling environment can be heated by water vapor to improve the pickling efficiency. Preferably, the pickling device is equipped with a hydrochloric acid recoverer for recovering and reusing the pickling liquid after pickling, so as to save the amount of hydrochloric acid and reduce the pressure on environmental protection. Preferably, the hydrochloric acid recoverer is provided with an impurity filter, which is used to filter out impurities after recovering the pickling solution after pickling and before reusing the pickling solution after pickling; for example, remove the precipitate and take the liquid for repeated use. Preferably, the hydrochloric acid recovery device is also provided with a water absorber, which is used to separate out part of the water and concentrate the pickling solution after filtering out impurities. Preferably, the pickling device is provided with a cyclic pickling unit, which is used to control the pickling device to perform multiple pickling cycles, for example, to perform several picklings in sequence. And/or, the pickling device is provided with a multi-stage pickling unit for multiple pickling, for example, several stages of pickling are performed sequentially; for example, in each stage of pickling, the content of hydrochloric acid is different; for example, the sequence Several levels of pickling are carried out, and the concentration of hydrochloric acid in each level of pickling is set from low to high; as another example, in the pickling device, a leaching unit, a demineralized water cleaning unit and a pure water cleaning unit are also set, and the leaching unit is used for Drain hydrochloric acid, for example, use a hanging basket to drain until there is no continuous water flow; the demineralized water cleaning unit is used to clean the material with demineralized water, and the pure water cleaning unit is used to clean the material with pure water. Preferably, the pickling device is further provided with a dehydration unit for dehydrating the material to be pickled after pickling. Preferably, the pickling device is also provided with a drying unit connected to the dehydration unit for drying after dehydration.
例如,所述酸洗装置设置具有进水阀门与放水阀门的酸洗池、盐酸存储器及盐酸加入器、水蒸气发生器及水蒸气控制阀、具有搅拌电机的搅拌器、过滤布袋、电动吊机、真空抽滤罐以及真空泵。例如,所述酸洗装置采用以下方式进行酸洗:活性炭活化料,即待酸洗物料,经斗式提升机送入酸洗池,加完活化料后放入自来水,然后从盐酸计量槽放入定量的盐酸;之后,开动搅拌电机,搅拌速度可根据经验设置,亦可由慢至快缓慢提升至物料不飞脱即可,同时打开蒸汽阀门通入蒸汽,使物料和酸充分接触;待酸洗池水沸腾状态,并保持沸腾10分钟后,停止供气,然后关闭搅拌器电机;之后打开放水阀门,放掉酸洗液;关闭放水阀门,打开进水阀门放入自来水,打开蒸汽阀门开始水煮;待酸洗池沸腾后,保持10分钟,然后停止供气,关闭搅拌器电机;打开放水阀门,放掉水洗液。然后用PH试纸测试PH值,若PH值达到要求,即可进入下个操作,若PH值不合格,可重复放入自来水并打开蒸汽阀门开始水煮的操作,再测,直至PH值达到要求为止。PH值合格后把物料放入过滤布袋。用电动吊机,例如电动吊葫芦,吊入真空抽滤罐中。把过滤布袋放入真空抽滤罐后,开动真空泵,观察真空缓冲罐负压表情况,待真空度保持一定数值后,例如保持真空一段时间,该一定数值和/或该一段时间可根据实验或经验确定,关闭真空泵。等待真空度恢复到正常气压后,用电动吊葫芦,把过滤布袋吊起,送入下段工序。这种设计,可以仅采用一个酸洗池。For example, the pickling device is equipped with a pickling tank with water inlet valve and water discharge valve, hydrochloric acid storage and hydrochloric acid adder, water vapor generator and water vapor control valve, agitator with stirring motor, filter cloth bag, electric hoist , Vacuum filter tank and vacuum pump. For example, the pickling device adopts the following method for pickling: activated carbon activating material, that is, the material to be pickled, is sent to the pickling tank through a bucket elevator, put into tap water after adding the activating material, and then put it into the hydrochloric acid metering tank. Add a certain amount of hydrochloric acid; after that, start the stirring motor, the stirring speed can be set according to experience, or it can be slowly increased from slow to fast until the material does not fly off, and at the same time, open the steam valve to feed steam to make the material and acid fully contact; After the pool water boils and keeps boiling for 10 minutes, stop the air supply, then turn off the agitator motor; then open the drain valve to let off the pickling liquid; close the drain valve, open the water inlet valve and put in tap water, open the steam valve to start the water Cook; after the pickling pool boils, keep it for 10 minutes, then stop the air supply, turn off the agitator motor; open the water valve, and let off the washing liquid. Then use PH test paper to test the PH value. If the PH value meets the requirements, you can enter the next operation. If the PH value is unqualified, you can repeat the operation of adding tap water and opening the steam valve to start boiling, and then measure until the PH value meets the requirements. until. After the PH value is qualified, put the material into the filter bag. Use an electric hoist, such as an electric hoist, to hoist it into the vacuum filter tank. After putting the filter cloth bag into the vacuum filter tank, start the vacuum pump and observe the negative pressure gauge of the vacuum buffer tank. After the vacuum degree maintains a certain value, for example, keep the vacuum for a period of time. The certain value and/or the period of time can be determined according to the experiment or As determined empirically, turn off the vacuum pump. After waiting for the vacuum degree to return to the normal air pressure, use an electric hoist to lift the filter bag and send it to the next process. With this design, only one pickling tank can be used.
优选的,所述酸洗装置还设置粉炭酸洗单元,用于进行酸洗,这样对于粉炭具有较好的酸洗效果。优选的,所述粉炭酸洗单元采用盐酸进行所述酸洗。优选的,所述粉炭酸洗单元密封设置,用于在密封条件进行所述酸洗。例如,所述粉炭酸洗单元设置冷凝器,用于在酸洗时还通过冷凝器吸收挥发的盐酸,冷凝后的盐酸回流到酸洗位置,以循环利用。例如,所述粉炭酸洗单元用于在酸洗时,盐酸通过真空泵泵入酸洗罐,再加入一定量的纯净水进行混合以调节pH值,pH值可根据经验或者历史数据确定,然后再通入蒸汽蒸煮搅拌,30分钟后停止蒸汽供应,然后用真空抽滤机将混有盐酸的水抽入贮水池,再将纯水通入酸洗罐中进行水洗,通入蒸汽进行蒸煮,30分钟后,再将水抽入第二个贮水池,再通入纯水进入冲洗搅拌,不能再加入蒸汽,30分钟后将水与炭的混合浆体输出。优选的,所述粉炭酸洗单元还设置烘干设备,用于将混合浆体烘干。优选的,所述烘干设备包括回转烘干设备,和/或,所述烘干设备包括内热烘干设备。例如,所述粉炭酸洗单元还设置脱水设备,用于在烘干之前先脱水。例如,所述脱水设备包括离心脱水设备,和/或,所述脱水设备包括真空抽滤设备。优选的,所述脱水设备,用于将物料的水份降至50%以下。优选的,将物料的水份降至40%以下。优选的,离心脱水设备为离心机,例如,采用离心机进行脱水处理,例如脱水至剩余水分含量低于50%。例如,所述烘干设备为烘干炉,例如回转烘干炉,用于将水与炭的混合浆体输出由泥浆泵泵入离心机脱水至50%左右,从输送机送入烘干炉进行烘干。优选的,所述粉炭酸洗单元还设置旋风收集器,用于采用旋风收集方式收集粉状物料,和/或,所述粉炭酸洗单元还设置落料口,用于通过直接落料方式收集颗粒物料。例如,物料经过输送机送至烘干炉,优选的,烘干炉为回转式烘干炉,内衬不锈钢衬板,衬板上焊为抄板,方便物料向前移动,其烘干方式为内热式烘干,即物料与热空气直接触,这样节省热能消耗,烘干效果好、效率高。优选的,还设置不锈钢热风炉,用于提供热空气,例如,通过煤气发生炉和热风炉的散热片交换热量,由鼓风机将热空气吹入烘干炉。烘干炉后加旋风除尘收集装置,同时配有直接落料口,粉状物料用旋风收集,颗料状直接落料。Preferably, the pickling device is also provided with a powdered carbon pickling unit for pickling, which has a better pickling effect on powdered carbon. Preferably, the powdered carbon pickling unit uses hydrochloric acid to perform the pickling. Preferably, the powdered carbon pickling unit is sealed and used to perform the pickling under sealed conditions. For example, the powdered carbon pickling unit is equipped with a condenser for absorbing volatilized hydrochloric acid through the condenser during pickling, and the condensed hydrochloric acid is returned to the pickling position for recycling. For example, the powdered carbon pickling unit is used to pump hydrochloric acid into the pickling tank through a vacuum pump during pickling, and then add a certain amount of pure water to mix to adjust the pH value. The pH value can be determined according to experience or historical data, and then Put in steam for cooking and stirring, stop the steam supply after 30 minutes, then use a vacuum filter to pump water mixed with hydrochloric acid into the storage tank, then put pure water into the pickling tank for washing, and put in steam for cooking, 30 After 30 minutes, pump water into the second water storage tank, then pass pure water into it for washing and stirring, no steam can be added, and the mixed slurry of water and charcoal will be output after 30 minutes. Preferably, the powdered carbon pickling unit is also provided with drying equipment for drying the mixed slurry. Preferably, the drying equipment includes rotary drying equipment, and/or, the drying equipment includes internal heat drying equipment. For example, the powdered carbon pickling unit is also provided with dehydration equipment for dehydration before drying. For example, the dehydration equipment includes centrifugal dehydration equipment, and/or, the dehydration equipment includes vacuum filtration equipment. Preferably, the dehydration equipment is used to reduce the moisture content of the material to below 50%. Preferably, the moisture content of the material is reduced to below 40%. Preferably, the centrifugal dehydration equipment is a centrifuge, for example, a centrifuge is used for dehydration treatment, for example, dehydration until the residual moisture content is lower than 50%. For example, the drying equipment is a drying furnace, such as a rotary drying furnace, which is used to pump the mixed slurry of water and charcoal into the centrifuge to dehydrate to about 50% by the mud pump, and then send it to the drying furnace from the conveyor. to dry. Preferably, the powdered carbon pickling unit is also provided with a cyclone collector for collecting powdery materials by cyclone collection, and/or, the powdered carbon pickling unit is also provided with a blanking port for collecting by direct blanking granular material. For example, the material is sent to the drying furnace through a conveyor. Preferably, the drying furnace is a rotary drying furnace, lined with a stainless steel lining plate, and the lining plate is welded as a lifting plate to facilitate the material to move forward. The drying method is Internal heat drying means that the material is in direct contact with hot air, which saves heat energy consumption, and has good drying effect and high efficiency. Preferably, a stainless steel hot blast stove is also provided for providing hot air, for example, exchanging heat through the heat sink of the gas generator and the hot blast stove, and the hot air is blown into the drying furnace by a blower. A cyclone dust collection device is added after the drying furnace, and it is also equipped with a direct discharge port. The powdery material is collected by the cyclone, and the granular material is directly discharged.
下面再给出一个具体的应用例。例如,不管是新生产的粉状活性炭或是再生炭粉炭都可以根据客户需求通过酸洗对指标进行调节,如通过酸洗去除铁离子、灰份、其他重金属等。粉炭酸洗优选在密封条件进行的。例如,首先粉炭通过水槽用水流输送到PE制成的10立方米左右的搅拌罐,搅拌均匀,通过泥浆泵输送到酸洗罐,酸洗罐为10立方米的PE贮存罐,内有PE包裹的金属搅拌器,上面有排气口,进酸口,进水口,观察口,蒸汽输送口;下面为500目的滤布用于酸洗滤水。酸洗上配有冷凝器,用于吸收挥发的盐酸,冷凝后的盐酸回流到酸洗罐里。酸洗罐设置有两个调酸罐,用于酸液的贮存和配比。盐酸通过真空泵泵入酸洗罐,再根据技术研发中心提供的配比数据加一定量的纯净水进行混合,再通入蒸汽蒸煮搅拌,30分钟后停止蒸汽供应,用真空抽滤机将混有盐酸的水抽入贮水池,再将纯水通入酸洗罐中进行水洗,通入蒸汽进行蒸煮,30分钟后,再将水抽入第二个贮水池,再通入纯水进入冲洗搅拌,不再能入蒸汽,30分钟后将水与炭的混合浆体由泥浆泵泵入离心机脱水至50%左右,从输送机送入烘干炉进行烘干得到产品。A specific application example is given below. For example, whether it is newly produced powdered activated carbon or regenerated powdered carbon, the indicators can be adjusted through pickling according to customer needs, such as removing iron ions, ash, and other heavy metals through pickling. Powdered carbon pickling is preferably carried out under sealed conditions. For example, firstly, powdered charcoal is transported to a mixing tank of about 10 cubic meters made of PE through a water tank, stirred evenly, and then transported to a pickling tank through a mud pump. The pickling tank is a 10 cubic meter PE storage tank with PE wrapped inside. The metal stirrer has an exhaust port, an acid inlet, a water inlet, an observation port, and a steam delivery port on the top; a 500-mesh filter cloth is used for pickling and filtering water below. The pickling is equipped with a condenser to absorb the volatile hydrochloric acid, and the condensed hydrochloric acid is returned to the pickling tank. The pickling tank is equipped with two acid adjustment tanks for the storage and proportioning of acid liquid. Hydrochloric acid is pumped into the pickling tank through a vacuum pump, then mixed with a certain amount of pure water according to the ratio data provided by the technology research and development center, and then steamed and stirred, and the steam supply is stopped after 30 minutes, and the mixed with The hydrochloric acid water is pumped into the storage tank, then the pure water is passed into the pickling tank for washing, and the steam is used for cooking. After 30 minutes, the water is pumped into the second storage tank, and then the pure water is passed into the washing and stirring After 30 minutes, the mixed slurry of water and charcoal is pumped into the centrifuge by the mud pump to dehydrate to about 50%, and sent to the drying furnace from the conveyor for drying to obtain the product.
优选的,所述酸洗装置还设置颗粒炭酸洗单元,用于酸洗,尤其适用于颗粒炭酸洗。例如,所述颗粒炭酸洗单元顺序设置过滤洗槽、第一酸洗池、第二酸洗池以及第三酸洗池,还设置盐酸存储器及盐酸加入器、水蒸气发生器及水蒸气控制阀、具有搅拌电机的搅拌器、过滤布袋、电动吊机、真空抽滤罐以及真空泵。例如,将待酸洗颗料炭置于过滤洗槽,然后放入第一酸洗池,加入预设置浓度的盐酸,其中预设置浓度可根据经验或者历史数据确定,例如,1mol/L至5mol/L或其他;然后通入蒸汽加热至80度,边通蒸汽边搅拌。然后从第一酸洗池中取出过滤洗槽,沥净水,例如滤出大部分水,例如不再有连续的水流,只有断续的水滴,然后放入第二酸洗池,加软化水,加蒸汽至80度,边加蒸汽边搅拌,30分钟后取出,沥净水,然后放入第三酸洗池,加纯净水,搅拌冲洗后沥净水,然后脱水、烘干。例如,采用回转式烘干;优选的,还采用内热式烘干设备进行内热式烘干,此时物料与热空气直接接触,这样节省热能消耗,烘干效果好、效率高。例如,颗粒炭酸洗单元设置有4个树脂耐酸池和吊装设备,以及过滤洗槽、蒸汽管、纯水管道与软水管道等。先将300公斤左右待酸洗颗料炭装入过滤洗槽内,吊装入第一酸洗池,加水与盐酸配好的溶液,通入蒸汽加热至80度,边通蒸汽边搅拌。30分钟后,停蒸汽,并将过滤洗槽吊出,通过过滤洗槽周边的小孔渗净大部分水,再吊入第二酸洗池,池内加软化水,加蒸汽至80度,边加蒸汽边搅拌,30分钟后取出,沥净水,吊装入第三个酸洗池,池内加纯净水,不再通入蒸汽,搅拌冲洗后,放入第四个池沥水。第一酸洗池的水酸混合液,在液体杂质过多后,放入第一酸洗池下侧对应的贮水池,第二酸洗的水放入对应的第二贮水池,并在第一酸洗池需要补水时,给予补水。依此类推。沥好水的物料经吊装入分离机,将水份去除至50%,经过输送机送至烘干炉烘干后,得到待研磨材料。Preferably, the pickling device is also provided with a granular carbon pickling unit for pickling, especially suitable for granular carbon pickling. For example, the granular carbon pickling unit is sequentially provided with a filter washing tank, a first pickling tank, a second pickling tank and a third pickling tank, as well as a hydrochloric acid storage device, a hydrochloric acid adder, a steam generator and a steam control valve. , Stirrer with stirring motor, filter bag, electric hoist, vacuum filter tank and vacuum pump. For example, put the charcoal to be pickled into the filter wash tank, then put it into the first pickling tank, add hydrochloric acid with a preset concentration, wherein the preset concentration can be determined based on experience or historical data, for example, 1mol/L to 5mol /L or others; then heat up to 80 degrees with steam, and stir while steaming. Then remove the filter wash tank from the first pickling tank, drain the water, e.g. filter out most of the water, e.g. no more continuous water flow, only intermittent water droplets, then put in the second pickling tank, add demineralized water , add steam to 80 degrees, stir while adding steam, take it out after 30 minutes, drain the water, then put it into the third pickling tank, add pure water, stir and rinse, drain the water, then dehydrate and dry. For example, rotary drying is used; preferably, internal heating drying equipment is also used for internal heating drying, at this time, the material is in direct contact with hot air, which saves heat energy consumption, and has good drying effect and high efficiency. For example, the granular carbon pickling unit is equipped with 4 resin acid-resistant pools and hoisting equipment, as well as filter washing tanks, steam pipes, pure water pipes and soft water pipes, etc. First, put about 300 kg of charcoal to be pickled into the filter washing tank, hoist it into the first pickling tank, add water and hydrochloric acid, heat it to 80 degrees with steam, and stir while passing steam. After 30 minutes, stop the steam, lift out the filter wash tank, seep most of the water through the small holes around the filter wash tank, and then hang it into the second pickling tank, add softened water to the tank, add steam to 80 degrees, and Stir while adding steam, take it out after 30 minutes, drain the water, hoist it into the third pickling pool, add pure water to the pool, stop steaming, stir and rinse, then put it into the fourth pool to drain. The water-acid mixture in the first pickling tank is put into the corresponding water storage tank on the lower side of the first pickling tank after there are too many impurities in the liquid, and the second pickling water is put into the corresponding second water storage tank, and the When the pickling pool needs to replenish water, give replenishment water. So on and so forth. The drained material is hoisted into the separator to remove the water to 50%, and then sent to the drying furnace by the conveyor for drying to obtain the material to be ground.
优选的,所述研磨装置设置软质物料研磨单元,和/或,所述研磨装置设置硬质物料研磨单元。这样,通过将粉状研磨分为软质物料研磨和硬质物料研磨,可以根据物料的硬度选择执行软质物料研磨或硬质物料研磨,这种炭的硬度低,易破碎,这样可以有利于节约能源和减少设备磨损。例如,对于以木板皮、秸秆等原料生产的活性炭采用软质物料研磨单元执行软质物料研磨,对于以竹子、木块等原料生产的活性炭采用硬质物料研磨单元执行硬质物料研磨。例如,所述软质物料研磨单元设置锷式破碎装置。例如锷式破碎装置内有6把旋转不锈钢刀片,通过的物料在刀片锷破下破碎成粉沫,合格物料经过引风机和筛网引入密封的出料箱,经出料箱鼓入料仓,再进入真空包装机。又如,硬质物料送雷蒙磨研磨,经真空气流输送送入料仓,再转入真空包装机包装。整个系统连续生产,连续进出料,研磨后还配有混合装置,对产品根据客户需求进行配比。例如,还设置过筛装置,用于将研磨后的碳粉进行过筛分级处理,例如,所述过筛装置设置引风机和筛网,用于将研磨后的碳粉进行引风过筛分级处理后,将研磨后的碳粉引入密封的出料箱。优选的,还设置混合器,用于将研磨后或过筛分级处理后的碳粉进行混合,这样,可以根据用户的需求进行灵活配比。例如,所述混合器设置若干配重槽,以及一个具有若干入风口的混合槽,用于通过风力将配重槽中的各碳粉在混合槽中进行混合。Preferably, the grinding device is provided with a soft material grinding unit, and/or, the grinding device is provided with a hard material grinding unit. In this way, by dividing powder grinding into soft material grinding and hard material grinding, soft material grinding or hard material grinding can be selected according to the hardness of the material. This kind of charcoal has low hardness and is easy to break, which can be beneficial Save energy and reduce equipment wear and tear. For example, soft material grinding unit is used to grind soft material for activated carbon produced from wood veneer, straw and other raw materials, and hard material grinding unit is used to grind hard material for activated carbon produced from bamboo, wood and other raw materials. For example, the soft material grinding unit is provided with a collar-type crushing device. For example, there are 6 rotating stainless steel blades in the collar-type crushing device, and the passing materials are crushed into powder under the blade collar. Then enter the vacuum packaging machine. Another example is that hard materials are sent to Raymond Mill for grinding, transported by vacuum air flow into the silo, and then transferred to the vacuum packaging machine for packaging. The whole system has continuous production, continuous feeding and discharging, and is equipped with a mixing device after grinding, and the product is proportioned according to customer needs. For example, a sieving device is also provided for sieving and classifying the ground carbon powder. After processing, the ground toner is introduced into a sealed output bin. Preferably, a mixer is also provided for mixing the ground or sieved and classified carbon powder, so that the proportioning can be performed flexibly according to the needs of users. For example, the mixer is provided with several weight tanks and a mixing tank with several air inlets for mixing the toner in the weight tank in the mixing tank by wind force.
又如,一种废弃物回收利用装置,其包括上述任一实施例所述活性炭生产装置,或者,其具有上述任一实施例所述活性炭生产装置的各技术特征。As another example, a waste recycling device includes the activated carbon production device described in any of the above embodiments, or it has the technical features of the activated carbon production device described in any of the above embodiments.
进一步地,本发明的实施例还包括,上述各实施例的各技术特征,相互组合形成的活性炭生产装置或废弃物回收利用装置。Furthermore, the embodiments of the present invention also include the activated carbon production device or the waste recycling device formed by combining the technical features of the above embodiments.
需要说明的是,上述各技术特征继续相互组合,形成未在上面列举的各种实施例,均视为本发明说明书记载的范围;并且,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be noted that the above-mentioned technical features continue to be combined with each other to form various embodiments not listed above, which are all regarded as the scope of the description of the present invention; and, for those of ordinary skill in the art, improvements can be made according to the above description Or transformation, and all these improvements and transformations should belong to the protection scope of the appended claims of the present invention.
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CN105417539A (en) * | 2016-01-17 | 2016-03-23 | 河北德谦环保科技股份有限公司 | Waste carbon recycling and regenerating system |
CN108975324A (en) * | 2018-08-23 | 2018-12-11 | 大同新成新材料股份有限公司 | A kind of desulphurization denitration active carbon and preparation method thereof and device |
TWI793866B (en) * | 2021-11-18 | 2023-02-21 | 佢岳環保科技股份有限公司 | Filter recycle management system and method of controlling the same |
CN118183744A (en) * | 2024-05-07 | 2024-06-14 | 江苏优华达环保材料科技有限公司 | Oxygen control system for carbon activation converter |
CN118183744B (en) * | 2024-05-07 | 2024-09-06 | 江苏优华达环保材料科技有限公司 | Oxygen control system for carbon activation converter |
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