CN104963692B - A kind of adjustable tools mechanism for shield machine - Google Patents
A kind of adjustable tools mechanism for shield machine Download PDFInfo
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- CN104963692B CN104963692B CN201510336539.9A CN201510336539A CN104963692B CN 104963692 B CN104963692 B CN 104963692B CN 201510336539 A CN201510336539 A CN 201510336539A CN 104963692 B CN104963692 B CN 104963692B
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- cutter head
- scraper
- assembly
- reamer
- oil cylinder
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- 239000003921 oil Substances 0.000 claims abstract description 19
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 12
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 5
- 230000000712 assembly Effects 0.000 claims 4
- 238000000429 assembly Methods 0.000 claims 4
- 238000009412 basement excavation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000011435 rock Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000008262 pumice Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000005641 tunneling Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
Landscapes
- Excavating Of Shafts Or Tunnels (AREA)
Abstract
一种用于盾构机的可调式刀具机构,包括刮刀总成、铰刀总成,刮刀总成和铰刀总成设置在刀盘上,其特征在于:所述的刮刀总成和铰刀总成均设置有四组,所述的刮刀总成呈圆周等距设置在刀盘边缘上,所述的铰刀总成呈圆周等距设置在刀盘中部,所述的刮刀总成包括刮刀本体、双向油缸,所述的双向油缸的中部通过定位块固定在刀盘上,所述的刮刀本体设置在双向油缸的两端头部,所述的铰刀总成包括刀头本体、减速机、变量马达、滑轨装置,所述的刀头本体设置在滑轨装置内,所述的滑轨装置设置在刀盘内,所述的减速机设置在刀头本体的后侧,所述的变量马达设置在减速机后侧,所述的变量马达后侧设置液压油管。本发明刀盘可调,适应性能更强。
An adjustable cutter mechanism for a shield machine, including a scraper assembly and a reamer assembly, the scraper assembly and the reamer assembly are arranged on the cutter head, and it is characterized in that: the scraper assembly and the reamer Each assembly is provided with four groups, the scraper assembly is arranged on the edge of the cutter head at a circumferential equidistant distance, the reamer assembly is arranged at the middle of the cutter head at a circumferential equidistant distance, and the scraper assembly includes a scraper Main body, two-way oil cylinder, the middle part of the two-way oil cylinder is fixed on the cutter head through the positioning block, the scraper body is arranged on the two ends of the two-way oil cylinder, and the reamer assembly includes a cutter head body, a reducer , a variable motor, a slide rail device, the cutter head body is arranged in the slide rail device, the slide rail device is arranged in the cutter head, the speed reducer is arranged on the rear side of the cutter head body, and the The variable motor is arranged on the rear side of the reducer, and the hydraulic oil pipe is arranged on the rear side of the variable motor. The cutter head of the present invention is adjustable and has stronger adaptability.
Description
技术领域technical field
本发明涉及刀具制造领域,具体涉及一种用于盾构机的可调式刀具机构。The invention relates to the field of cutter manufacturing, in particular to an adjustable cutter mechanism for a shield machine.
背景技术Background technique
随着经济的快速发展,大城市的人口急速膨胀,整个城市的交通压力也日趋加大,经过专家研究论证,使用地铁或轻轨是解决城市交通压力最有效的办法,在地铁和轻轨的建设中,我们最常用的工程机械设备就是盾构机,盾构机刀具是盾构破岩掘进的关键部件,在掘进中容易损坏,要经常更换,其使用寿命的长短不仅与刀具制造质量有关,还与刀盘的开口及刀具的布置和刀具的正确选用和维护有关。With the rapid development of the economy, the population of big cities is expanding rapidly, and the traffic pressure of the whole city is also increasing day by day. After expert research and demonstration, the use of subway or light rail is the most effective way to solve the urban traffic pressure. In the construction of subway and light rail , our most commonly used construction machinery equipment is the shield machine. The shield machine tool is the key component of the shield rock-breaking excavation. It is easy to be damaged during the excavation and needs to be replaced frequently. It is related to the opening of the cutterhead, the arrangement of the cutters and the correct selection and maintenance of the cutters.
发明内容Contents of the invention
本发明所要解决的技术问题在于提供一种解决盾构机盾体进洞出洞对洞体截面积变化的调整需求,可以调整边刮刀的截面积直径大小,从而实现掘进出的洞体截面直径的大小可调,同时解决泥土盾构掘进中大直径浮石、漂石及局部硬岩的掘进和破碎的用于盾构机的可调式刀具机构。The technical problem to be solved by the present invention is to provide a method to solve the adjustment requirement of the shield machine shield body on the change of the hole cross-sectional area, which can adjust the diameter of the cross-sectional area of the side scraper, so as to realize the tunnel cross-sectional diameter of the tunnel. The size can be adjusted, and it can solve the excavation and crushing of large-diameter pumice stones, boulders and local hard rocks in the shield tunneling of soil. The adjustable cutter mechanism for the shield machine.
本发明所要解决的技术问题采用以下技术方案来实现:The technical problem to be solved by the present invention adopts the following technical solutions to realize:
一种用于盾构机的可调式刀具机构,包括刮刀总成、铰刀总成,刮刀总成和铰刀总成设置在刀盘上,其特征在于:所述的刮刀总成和铰刀总成均设置有四组,所述的刮刀总成呈圆周等距设置在刀盘边缘上,所述的铰刀总成呈圆周等距设置在刀盘中部,所述的刮刀总成包括刮刀本体、双向油缸,所述的双向油缸的中部通过定位块固定在刀盘上,所述的刮刀本体设置在双向油缸的两端头部,所述的铰刀总成包括刀头本体、减速机、变量马达、滑轨装置,所述的刀头本体设置在滑轨装置内,所述的滑轨装置设置在刀盘内,所述的减速机设置在刀头本体的后侧,所述的变量马达设置在减速机后侧,所述的变量马达后侧设置液压油管。An adjustable cutter mechanism for a shield machine, including a scraper assembly and a reamer assembly, the scraper assembly and the reamer assembly are arranged on the cutter head, and it is characterized in that: the scraper assembly and the reamer Each assembly is provided with four groups, the scraper assembly is arranged on the edge of the cutter head at a circumferential equidistant distance, the reamer assembly is arranged at the middle of the cutter head at a circumferential equidistant distance, and the scraper assembly includes a scraper Main body, two-way oil cylinder, the middle part of the two-way oil cylinder is fixed on the cutter head through a positioning block, the scraper body is arranged on the two ends of the two-way oil cylinder, and the reamer assembly includes a cutter head body, a reducer , a variable motor, a slide rail device, the cutter head body is arranged in the slide rail device, the slide rail device is arranged in the cutter head, the speed reducer is arranged on the rear side of the cutter head body, and the The variable motor is arranged on the rear side of the reducer, and the hydraulic oil pipe is arranged on the rear side of the variable motor.
所述的双向油缸的两端头部设置有移动导轨装置和定位装置,所述的刮刀本体设置在定位装置上,所述的定位装置设置在移动导轨装置上,保证了刮刀本体的稳定性,更加稳固。Both ends of the two-way oil cylinder are provided with a moving guide rail device and a positioning device, the scraper body is arranged on the positioning device, and the positioning device is arranged on the moving guide rail device, which ensures the stability of the scraper body. more stable.
所述的刮刀总成与铰刀总成均连接于一中央回转接头,所述的中央回转接头连接于主液压系统,动力借用原盾构机液压系统,不仅方便,同时制造简单。Both the scraper assembly and the reamer assembly are connected to a central rotary joint, and the central rotary joint is connected to the main hydraulic system, and the power is borrowed from the original shield machine hydraulic system, which is not only convenient, but also simple to manufacture.
本发明在使用时:当在刮刀本体在日常工作中,产生一定的磨损后,刮刀本体的直径即变小,这样便可以通过双向油缸进行刮刀本体的推动,直接将刮刀本体向外侧推出,继续使用,从而实现盾构机边刮刀截面积直径可变;当铰刀总成在使用时,变量马达调节速度,借助于油缸及滑轨装置可伸缩移位,当盾构机遇到较为困难的硬石时,通过液压系统使得刀头本体推出,然后进行针对破碎,然后再通过液压系统将刀头本体缩回即可。When the present invention is in use: when the scraper body undergoes certain wear and tear during daily work, the diameter of the scraper body becomes smaller, so that the scraper body can be pushed through the two-way oil cylinder, and the scraper body can be pushed out directly to continue Use, so that the diameter of the cross-sectional area of the side scraper of the shield machine can be variable; when the reamer assembly is in use, the variable motor adjusts the speed, and the oil cylinder and slide rail device can be telescopically shifted. When the shield machine encounters more difficult hard When the stone is broken, the cutter head body is pushed out through the hydraulic system, and then targeted for crushing, and then the cutter head body is retracted through the hydraulic system.
本发明的有益效果是:解决多年来盾构刀盘直径和盾体截面积不可变更的情况,隧道小范围转弯,洞体截面积在一定范围内需有变化,在一定程度下,可解决盾构机盾体进洞出洞对洞体截面积变化的调整需求,同时盾构机在掘进时遇到大直径浮石,漂石,及局部硬岩,就会很容易在瞬时加大或减小刀具的转速,使得更容易破碎及掘进。The beneficial effects of the present invention are: to solve the situation that the diameter of the shield cutter head and the cross-sectional area of the shield body cannot be changed for many years, the tunnel body turns in a small range, and the cross-sectional area of the tunnel body needs to be changed within a certain range. The need to adjust the cross-sectional area of the tunnel when the machine shield enters and exits the hole. At the same time, when the shield machine encounters large-diameter pumice, boulders, and local hard rocks during tunneling, it is easy to increase or decrease the cutting tool instantaneously. The high speed makes it easier to crush and excavate.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的液压油路图;Fig. 2 is a hydraulic oil circuit diagram of the present invention;
图3为本发明中刮刀总成结构示意图;Fig. 3 is the structural representation of scraper assembly in the present invention;
图4为本发明中铰刀总成结构示意图。Fig. 4 is a schematic diagram of the structure of the reamer assembly in the present invention.
具体实施方式detailed description
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific illustrations.
如图1、图2、图3和图4所示,一种用于盾构机的可调式刀具机构,包括刮刀总成1、铰刀总成2,刮刀总成1和铰刀总成2设置在刀盘3上,刮刀总成1和铰刀总成2均设置有四组,刮刀总成1呈圆周等距设置在刀盘3边缘上,铰刀 总成2呈圆周等距设置在刀盘3中部,刮刀总成1包括刮刀本体11、双向油缸12,双向油缸12的中部通过定位块13固定在刀盘3上,刮刀本体11设置在双向油缸12的两端头部,铰刀总成2包括刀头本体21、减速机22、变量马达23、滑轨装置24,刀头本体21设置在滑轨装置24内,滑轨装置24设置在刀盘3内,减速机22设置在刀头本体21的后侧,变量马达23设置在减速机22后侧,变量马达23后侧设置液压油管4,这样设置后,当在刮刀本体11在日常工作中,产生一定的磨损后,刮刀本体11的直径即变小,这样便可以通过双向油缸12进行刮刀本体11的推动,直接将刮刀本体11向外侧推出,继续使用,从而实现盾构机边刮刀截面积直径可变;当铰刀总成2在使用时,变量马达23调节速度,借助于油缸及滑轨装置24可伸缩移位,当盾构机遇到较为困难的硬石时,通过液压系统使得刀头本体21推出,然后进行针对破碎,然后再通过液压系统将刀头本体21缩回即可,双向油缸12的两端头部设置有移动导轨装置14和定位装置15,刮刀本体11设置在定位装置15上,定位装置15设置在移动导轨装置14上,保证了刮刀本体11的稳定性,更加稳固,刮刀总成2与铰刀总成1均连接于一中央回转接头5,中央回转接头5连接于主液压系统6,动力借用原盾构机液压系统,不仅方便,同时制造简单。As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, an adjustable tool mechanism for shield machine, including scraper assembly 1, reamer assembly 2, scraper assembly 1 and reamer assembly 2 Set on the cutter head 3, there are four sets of scraper assembly 1 and reamer assembly 2, the scraper assembly 1 is arranged on the edge of the cutter head 3 at a circumferential equidistant distance, and the reamer assembly 2 is arranged at a circumferential equidistant In the middle of the cutter head 3, the scraper assembly 1 includes a scraper body 11 and a two-way oil cylinder 12. The middle part of the two-way oil cylinder 12 is fixed on the cutter head 3 through a positioning block 13, and the scraper body 11 is arranged on both ends of the two-way oil cylinder 12. The assembly 2 includes a cutter head body 21, a reducer 22, a variable motor 23, and a slide rail device 24. The cutter head body 21 is arranged in the slide rail device 24, the slide rail device 24 is arranged in the cutter head 3, and the reducer 22 is arranged in the On the rear side of the cutter head body 21, the variable motor 23 is arranged on the rear side of the reducer 22, and the hydraulic oil pipe 4 is arranged on the rear side of the variable motor 23. After setting in this way, when the scraper body 11 is in daily work, after a certain wear and tear, the scraper The diameter of the main body 11 becomes smaller, so that the scraper body 11 can be pushed by the two-way oil cylinder 12, and the scraper body 11 can be pushed out directly to continue to use, so that the diameter of the cross-sectional area of the side scraper of the shield machine can be changed; when the reamer When the assembly 2 is in use, the variable motor 23 adjusts the speed, and the oil cylinder and the slide rail device 24 can be telescopically displaced. When the shield machine encounters a relatively difficult hard rock, the cutter head body 21 is pushed out through the hydraulic system, and then For crushing, the cutter head body 21 can be retracted through the hydraulic system. The two ends of the two-way oil cylinder 12 are provided with a moving guide rail device 14 and a positioning device 15. The scraper body 11 is arranged on the positioning device 15, and the positioning device 15 It is arranged on the moving guide rail device 14, which ensures the stability of the scraper body 11 and is more stable. Both the scraper assembly 2 and the reamer assembly 1 are connected to a central rotary joint 5, and the central rotary joint 5 is connected to the main hydraulic system 6. The power is borrowed from the hydraulic system of the original shield machine, which is not only convenient, but also simple to manufacture.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
Claims (3)
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CN201510336539.9A CN104963692B (en) | 2015-06-17 | 2015-06-17 | A kind of adjustable tools mechanism for shield machine |
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CN201510336539.9A CN104963692B (en) | 2015-06-17 | 2015-06-17 | A kind of adjustable tools mechanism for shield machine |
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Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2578226Y2 (en) * | 1993-02-19 | 1998-08-06 | 株式会社小松製作所 | Spare cutter device for shield machine |
JP3457830B2 (en) * | 1997-03-14 | 2003-10-20 | 財団法人下水道新技術推進機構 | Mud shield machine |
JP2944076B1 (en) * | 1998-09-01 | 1999-08-30 | 川崎重工業株式会社 | Cutter equipment for shield machine |
JP4122281B2 (en) * | 2003-12-03 | 2008-07-23 | 株式会社奥村組 | Shield excavator cutter plate |
JP4511984B2 (en) * | 2005-04-07 | 2010-07-28 | 大成建設株式会社 | Bit exchange mechanism and tunnel excavator |
JP4469999B2 (en) * | 2005-04-21 | 2010-06-02 | 大成建設株式会社 | Bit replenishment mechanism and tunnel excavator |
CN102733814B (en) * | 2012-01-19 | 2014-12-24 | 江苏凯宫隧道机械有限公司 | Copy cutter device |
CN203362170U (en) * | 2013-06-06 | 2013-12-25 | 日立造船株式会社 | Shield heading machine for specially-shaped-section tunnel |
CN103334764B (en) * | 2013-07-08 | 2015-01-07 | 大连理工大学 | Design method of rock-breaking cutter head combined with telescopic expanding excavation hob and water jet |
CN103711500A (en) * | 2013-12-30 | 2014-04-09 | 上海市机械施工集团有限公司 | Cutting cutter head structure of rectangular shield tunneling machine |
CN204783036U (en) * | 2015-06-17 | 2015-11-18 | 蚌埠市行星工程机械有限公司 | Cutter mechanism with adjustable be used for shield to construct machine |
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Denomination of invention: Adjustable cutter mechanism for shield machine Effective date of registration: 20220120 Granted publication date: 20180130 Pledgee: Bengbu Science and Technology Financing Guarantee Co.,Ltd. Pledgor: BENGBU XINGXING ENGINEERING MACHINERY Co.,Ltd. Registration number: Y2022980000762 |
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Date of cancellation: 20230128 Granted publication date: 20180130 Pledgee: Bengbu Science and Technology Financing Guarantee Co.,Ltd. Pledgor: BENGBU XINGXING ENGINEERING MACHINERY Co.,Ltd. Registration number: Y2022980000762 |
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Denomination of invention: An adjustable cutter mechanism for shield machine Effective date of registration: 20230131 Granted publication date: 20180130 Pledgee: Bengbu Science and Technology Financing Guarantee Co.,Ltd. Pledgor: BENGBU XINGXING ENGINEERING MACHINERY Co.,Ltd. Registration number: Y2023980031773 |
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Denomination of invention: An adjustable tool mechanism for shield tunneling machines Granted publication date: 20180130 Pledgee: Bengbu Science and Technology Financing Guarantee Co.,Ltd. Pledgor: BENGBU XINGXING ENGINEERING MACHINERY Co.,Ltd. Registration number: Y2025980001036 |
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