CN104963124B - A kind of template sewing machine of thread tension adjust automatically - Google Patents
A kind of template sewing machine of thread tension adjust automatically Download PDFInfo
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- CN104963124B CN104963124B CN201510420842.7A CN201510420842A CN104963124B CN 104963124 B CN104963124 B CN 104963124B CN 201510420842 A CN201510420842 A CN 201510420842A CN 104963124 B CN104963124 B CN 104963124B
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- sewing machine
- thread tension
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- 238000009958 sewing Methods 0.000 title claims abstract description 51
- 230000003139 buffering effect Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 125000006850 spacer group Chemical group 0.000 claims description 4
- 239000013536 elastomeric material Substances 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims 1
- 239000010931 gold Substances 0.000 claims 1
- 229910052737 gold Inorganic materials 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 230000006872 improvement Effects 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 4
- 239000004810 polytetrafluoroethylene Substances 0.000 description 4
- 239000007769 metal material Substances 0.000 description 2
- -1 polytetrafluoroethylene Polymers 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Sewing Machines And Sewing (AREA)
Abstract
The invention discloses a kind of template sewing machine of thread tension adjust automatically, including station platform, head, clamping plate device, cannelure, motion crossbeam and sliding shoe, it is characterised in that：Electromagnetism tensioning device and thread tension sensor are provided with head, electromagnetism tensioning device includes cable-clamping disc and installs screw rod magnet coil and armature, the control unit connection of thread tension sensor, magnet coil and template sewing machine.The present invention has advantages below compared with prior art：The control unit connection of magnet coil and thread tension sensor and template sewing machine, current Trace speed is so read by control unit, the scope that budget tension force should be controlled, again by setting thread tension sensor to measure thread tension size in real time, the size of current of magnet coil is adjusted by the size of real time contrast's anticipation tension value and real tension value in time, so as to realize the intelligent automatic control for thread tension.
Description
Technical field
The present invention relates to the template sewing in clothes process equipment field, more particularly to a kind of thread tension adjust automatically
Machine.
Background technology
Template sewing machine is to be placed on sewing machine according to each position technological design sewing template of clothes, then by sewing template
On, according to technological standards it is automatic, be efficiently completed sewing, widely applied in garment production instantly.By using seam
Thread template, then coordinate the reasonable layout of streamline, clothes factory can reduce the dependence to skilled worker, solve technical bottleneck, carry
High sewing efficiency, it is ensured that the quality of sewed product is unified, and positive power-assisted is provided for mass, standardized work.
The sewing machine of industrial sewing is generally used at present, during for each suture, can more be smoothed out, it will usually in sewing
Tension adjusting device is set in frame, to adjust the suture tension or the relaxation degree that pass in suture needle.But this mode is being answered
Inconvenience regulation will be set because of thread tension adjusting apparatus by using, in sewing operation progress, when operator has found, wherein having
When the tightness of some sutures excessively relaxes or need to tightly adjusted very much, it is necessary to be adjusted manually, thus it is extremely inconvenient.Furthermore,
Due to that cannot adjust in time, defect ware is often produced, for unattended template sewing machine, often etc.
To when finding, greater loss is had resulted in, causes sewing operation not to be automatically performed.Calculate to pre-set by simple program
The scheme of good tension value can not make adjustment according to actual condition situation, not reach the effect of intelligent regulation.
The content of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of mould of thread tension adjust automatically
Plate sewing machine.
The present invention is achieved by the following technical solutions：A kind of template sewing machine of thread tension adjust automatically, including
Station platform, head, clamping plate device, cannelure, motion crossbeam and sliding shoe, head are arranged on station platform, and clamping plate device is set
In on sliding shoe, sliding shoe can horizontally slip along crossbeam is moved, and motion crossbeam can be along cannelure on station platform
Move forward and backward, it is characterised in that：Electromagnetism tensioning device and thread tension sensor are provided with head, electromagnetism tension force is adjusted
Whole device includes cable-clamping disc and installs screw rod, in addition to magnet coil and armature, and magnet coil and armature are respectively arranged at cable-clamping disc
Both sides, install screw rod be fixed on through magnet coil, armature and cable-clamping disc on head, thread tension sensor and magnet coil
It is connected with the control unit of template sewing machine.
As further improvement of these options, armature is set close to head of sewing machine side, and magnet coil is arranged at
Side away from head of sewing machine.
As further improvement of these options, in addition to buffer spring, buffer spring is pacified against the side of cable-clamping disc
Dress, between cable-clamping disc and armature or cable-clamping disc and magnet coil.
As further improvement of these options, buffer spring is nonmagnetic spring.
As further improvement of these options, the side that cable-clamping disc is not contacted with buffer spring sets buffering spacer.
As further improvement of these options, cable-clamping disc is made by polytetrafluoroethylmaterial material.
As further improvement of these options, in addition to blanking disc and shielding gasket, shielding gasket has two, and its is tight
Set by head of sewing machine, blanking disc is arranged between two shielding gaskets, blanking disc is made by metal material, shielding gasket by
Elastomeric material makes.
As further improvement of these options, thread tension sensor is from tension sensor of assuming a posture.
The present invention has advantages below compared with prior art：The control unit connection of magnet coil and template sewing machine, this
Sample reads current Trace speed by control unit, the scope that budget tension force should be controlled, then electric in magnet coil by controlling
The size of stream is automatically controlled to realize to tension force, and the intelligent Process of template sewing machine can be promoted by such scheme,
Automated condtrol is further realized, human cost is reduced；The clamping structure being engaged by using magnet coil and armature, it is convenient
, in actual use, can be by default program in systems in magnet coil for the adjustment of the thrust of cable-clamping disc
The current strength flowed through is adjusted, and realizes the effect for automatically adjusting thread tension；To prevent the regulation of magnet coil excessively fierce
Broken string or other situations are caused, the strength of adjustment of magnet coil can effectively be absorbed by installing buffer spring, and be slowly released
Come, set by such, buffer spring is played a part of not being the offer thrust in traditional structure, but absorb and push away
Power, is slowly released again after storage, is played a part of buffering regulation power, it is ensured that the stability of sewing operation, is reduced burst
The probability that event occurs；The magnetic force for being provided for the generation of segment magnet coil of blanking disc is for head of sewing machine inner body
Influence.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention.
Fig. 2 is electromagnetism tensioning device structural representation.
Embodiment
Embodiments of the invention are elaborated below, the present embodiment is carried out lower premised on technical solution of the present invention
Implement, give detailed embodiment and specific operating process, but protection scope of the present invention is not limited to following implementations
Example.
As depicted in figs. 1 and 2, a kind of template sewing machine with electromagnetism tensioning device, including station platform 1, head
7th, clamping plate device 6, cannelure 5, motion crossbeam 3 and sliding shoe 2, head 7 are arranged on station platform 1, and clamping plate device 6 is arranged at slip
On block 2, sliding shoe 2 can horizontally slip along crossbeam 3 is moved, and motion crossbeam 3 can be along cannelure 51 on station platform
Move forward and backward, it is characterised in that：Electromagnetism tensioning device 8 and thread tension sensor 4, electromagnetism are provided with head 7
Force regulator 8 includes cable-clamping disc 81 and installs screw rod 82, in addition to magnet coil 83 and armature 84, magnet coil 83 and armature 84
The both sides of cable-clamping disc 81 are respectively arranged at, screw rod 82 is installed and is fixed on head 7 through magnet coil 83, armature 84 and cable-clamping disc 81
On, thread tension sensor 4 and magnet coil 83 are connected with the control unit of template sewing machine.By using magnet coil 83
The clamping structure being engaged with armature 84, the adjustment of the convenient thrust for cable-clamping disc 81, in actual use, can by
Default program is adjusted to the current strength flowed through in magnet coil 83 in system, and realization automatically adjusts thread tension
Effect.Current Trace speed is so read by control unit, the scope that budget tension force should be controlled, then by controlling electromagnetic wire
The size of electric current is automatically controlled to realize to tension force in circle 83, and the intelligence of template sewing machine can be promoted by such scheme
Change process；Suture quality is unstable or other factors under the influence of, can sometimes occur thread tension increase suddenly or rapid drawdown feelings
Condition, now only can not just realize the judgement for real Tensity size by electromagnetism tensioning device to adjust, and be stitched by setting
Thread tension sensor 4 can measure thread tension size in real time, pass through the big of real time contrast's anticipation tension value and real tension value
It is small to adjust the size of current of magnet coil 83 in time, so as to realize the intelligent automatic control for thread tension, realize intelligence
Can automation adjustment.
Armature 84 is set close to the side of head of sewing machine 7, and magnet coil 83 is arranged at the side away from head of sewing machine 7.
Magnet coil 83 away from head of sewing machine 7, can so reduce the magnetic force of the generation of magnet coil 83 for head of sewing machine 7 inside
Part influence, it is ensured that the sewing quality and job stability of sewing machine.
Also include buffer spring 85, buffer spring 85 is installed against the side of cable-clamping disc 81, positioned at cable-clamping disc 81 and electromagnetic wire
Between circle 83.To prevent the regulation of magnet coil 83 from fiercely causing broken string or other situations excessively, installing buffer spring 85 can
The strength of adjustment of magnet coil 83 is effectively absorbed, and is slowly released, is set by such, what buffer spring 85 was played
Effect is not the offer thrust in traditional structure, but absorbs thrust, is slowly released again after storage, plays buffering regulation
The effect of power, it is ensured that the stability of sewing operation, reduces the probability that accident occurs.
Buffer spring 85 is nonmagnetic spring.Buffer spring 85 is made using nonmagnetic substance, reduces other factors as far as possible
To the attraction between the volume armature 84 of magnet coil 83, it is ensured that the accuracy of regulation.
Buffering spacer 88 is set between cable-clamping disc 81 and armature 84.Between cable-clamping disc 81 and magnet coil 83 or armature 84,
Side is provided with buffer spring 85, and opposite side reduces friction by setting buffering spacer 88, increased the service life.
Cable-clamping disc 81 is made by polytetrafluoroethylmaterial material.The anti-wear performance of polytetrafluoroethylene (PTFE) is good, and is nonmagnetic substance,
The influence to the attraction between magnet coil 83 and armature 84 so can be further reduced, while polytetrafluoroethylene (PTFE) material
Weatherability is strong, service life is long, with self-lubricating effect, and a part of tension force tune can be absorbed by making cable-clamping disc 81 using this material
Fluctuation during section, makes seamlessly transitting for tension adjustment process, stable sewing machine operating mode.
Also include blanking disc 86 and shielding gasket 87, shielding gasket 87 there are two, and it is set against head of sewing machine 7, screen
Cover disk 86 to be arranged between two shielding gaskets 87, blanking disc 86 is made by metal material, and shielding gasket 87 is by elastomeric material system
Make.The magnetic force for being provided for the generation of segment magnet coil 83 of blanking disc 86 is for the influence of the inner body of head of sewing machine 7, screen
Pad 87 is covered for the contact with both sides metallic element of Isolated Shield disk 86, it is ensured that shield effectiveness.
Thread tension sensor is from tension sensor of assuming a posture.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
Any modifications, equivalent substitutions and improvements made within refreshing and principle etc., should be included in the scope of the protection.
Claims (4)
1. a kind of template sewing machine of thread tension adjust automatically, including station platform, head, clamping plate device, cannelure, motion horizontal stroke
Beam and sliding shoe, the head are arranged on station platform, and the clamping plate device is arranged on sliding shoe, and sliding shoe can be along moving
Crossbeam is horizontally slipped, and the motion crossbeam can be moved forward and backward along the cannelure on the station platform, and it is special
Levy and be：Electromagnetism tensioning device and thread tension sensor, the electromagnetism tensioning device bag are provided with the head
Include cable-clamping disc and screw rod is installed, in addition to magnet coil and armature, the magnet coil and armature are respectively arranged at the clamp
The both sides of disk, the installation screw rod is fixed on the head through the magnet coil, armature and cable-clamping disc, and thread tension is passed
Sensor and magnet coil are connected with the control unit of template sewing machine；The template sewing machine of the thread tension adjust automatically,
Also include buffer spring, the buffer spring is installed against the side of cable-clamping disc, positioned at cable-clamping disc and armature or cable-clamping disc and electricity
Between magnetic coil；The armature is set close to head of sewing machine side, and the magnet coil is arranged at away from head of sewing machine
Side；The buffer spring is nonmagnetic spring；The template sewing machine also includes blanking disc and shielding gasket, the shielding pad
Piece has two, and it is set against head of sewing machine, and the blanking disc is arranged between two shielding gaskets, and the blanking disc is by gold
Belong to material to make, the shielding gasket is made by elastomeric material.
2. a kind of template sewing machine of thread tension adjust automatically as claimed in claim 1, it is characterised in that：Cable-clamping disc is not with delaying
The side for rushing spring contact sets buffering spacer.
3. a kind of template sewing machine of thread tension adjust automatically as claimed in claim 1, it is characterised in that：The cable-clamping disc by
Polytetrafluoroethylmaterial material makes.
4. a kind of template sewing machine of thread tension adjust automatically as claimed in claim 1, it is characterised in that：The thread tension
Sensor is from tension sensor of assuming a posture.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510420842.7A CN104963124B (en) | 2015-07-16 | 2015-07-16 | A kind of template sewing machine of thread tension adjust automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510420842.7A CN104963124B (en) | 2015-07-16 | 2015-07-16 | A kind of template sewing machine of thread tension adjust automatically |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104963124A CN104963124A (en) | 2015-10-07 |
| CN104963124B true CN104963124B (en) | 2017-10-03 |
Family
ID=54217201
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510420842.7A Active CN104963124B (en) | 2015-07-16 | 2015-07-16 | A kind of template sewing machine of thread tension adjust automatically |
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| Country | Link |
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| CN (1) | CN104963124B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110359188A (en) * | 2019-08-08 | 2019-10-22 | 拓卡奔马机电科技有限公司 | A kind of closed-loop control device and method of electronics tension disk |
| CN115096574A (en) * | 2022-06-30 | 2022-09-23 | 徐州力达缝纫设备制造有限公司 | Performance testing device for thread clamping device of sewing machine |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102004043867A1 (en) * | 2004-09-10 | 2006-03-16 | Iro Ab | Yarn braking device |
| CN2844158Y (en) * | 2005-12-20 | 2006-12-06 | 东华大学 | Electromagnetic yarn tension actuating mechanism |
| JP2007325614A (en) * | 2006-06-06 | 2007-12-20 | Brother Ind Ltd | Thread tension mechanism |
| KR101412983B1 (en) * | 2007-07-19 | 2014-06-27 | 주식회사 썬스타 | Shirt feeding device of sewing machine |
| CN104073959B (en) * | 2013-03-25 | 2015-12-23 | 杨欣圃 | Coaxial electrical magnetic compensation tensioner |
| CN104141201B (en) * | 2013-05-08 | 2016-08-24 | 陈忠前 | Industrial sewing machine |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A template sewing machine with automatic adjustment of sewing thread tension Effective date of registration: 20220331 Granted publication date: 20171003 Pledgee: China Co. truction Bank Corp Hefei Luyang branch Pledgor: HEFEI AORUI DIGITAL CONTROL SCIENCE AND TECHNOLOGY Co.,Ltd. Registration number: Y2022340000002 |
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Date of cancellation: 20230523 Granted publication date: 20171003 Pledgee: China Co. truction Bank Corp Hefei Luyang branch Pledgor: HEFEI AORUI DIGITAL CONTROL SCIENCE AND TECHNOLOGY Co.,Ltd. Registration number: Y2022340000002 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |