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CN104959667A - Milling cutter provided with equidistant arc head on eccentric shape flank surface and grinding method - Google Patents

Milling cutter provided with equidistant arc head on eccentric shape flank surface and grinding method Download PDF

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Publication number
CN104959667A
CN104959667A CN201510236174.2A CN201510236174A CN104959667A CN 104959667 A CN104959667 A CN 104959667A CN 201510236174 A CN201510236174 A CN 201510236174A CN 104959667 A CN104959667 A CN 104959667A
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grinding
milling cutter
cutter
cutting edge
angle
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CN104959667B (en
Inventor
陈涛
李显创
李素燕
王广越
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Harbin University of Science and Technology
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Harbin University of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/02Milling-cutters characterised by the shape of the cutter
    • B23C5/10Shank-type cutters, i.e. with an integral shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/28Features relating to lubricating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B3/00Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
    • B24B3/02Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of milling cutters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2210/00Details of milling cutters
    • B23C2210/04Angles
    • B23C2210/0407Cutting angles
    • B23C2210/0414Cutting angles different
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2210/00Details of milling cutters
    • B23C2210/20Number of cutting edges
    • B23C2210/203Number of cutting edges four
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2210/00Details of milling cutters
    • B23C2210/28Arrangement of teeth
    • B23C2210/282Unequal angles between the cutting edges, i.e. cutting edges unequally spaced in the circumferential direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2210/00Details of milling cutters
    • B23C2210/40Flutes, i.e. chip conveying grooves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2222/00Materials of tools or workpieces composed of metals, alloys or metal matrices
    • B23C2222/28Details of hard metal, i.e. cemented carbide

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The present invention relates to a milling cutter provided with an equidistant arc head on an eccentric shape flank surface and a grinding method, the cutter can reduce the vibration during the process of processing of different hardness of hardened steels for splicing of a mould, the cutter life and workpiece surface quality can be improved, the flank surface shape can be changed, and the cutter tip strength can be improved. The milling cutter is an overall hard alloy end milling cutter. The milling cutter includes a cutter shank (1) and the arc head (2), the arc head includes a large curvature arc (2-1) and a small curvature arc (2-2). Tooth-spacing angles are 87 degrees, 93 degrees, 87 degrees, and 93 degrees, tooth-spacing vertical angles are equal, helix angle (r) is 38 degrees, helix angle (v) is 40 degrees, and cutter end cutting edge flank surface (10) and circumferential cutting edge (6) are in eccentric shape. Front angle is in the range of 0-3 degrees, first clearance angle is in the range of 8-10 degrees, and second clearance angle is in the range of 15-22 degrees. The center position of the cutter is provided with cooling channels (3), the number of the cooling channels is four, and the four cooling channels respectively are located four cutting edge end tooth chip pockets. The present invention also provides a reference for the grinding of the cutter of the type.

Description

一种偏心形后刀面带不等距圆弧头铣刀及磨削方法An eccentric flank with unequal arc head milling cutter and its grinding method

技术领域 technical field

本发明涉及一种偏心形后刀面带不等距圆弧头铣刀及磨削方法。 The invention relates to a milling cutter with an eccentric flank and an arc head with unequal distances and a grinding method.

背景技术 Background technique

针对具有小曲率自由曲面的模具,例如汽车覆盖件,其结构形状复杂。汽车覆盖件加工主要使用球头铣刀和环形铣刀。在三轴加工小曲率自由曲面时,球头铣刀加工带宽窄,步距小,效率低,精度低。特别对于具有不同硬度的淬硬钢拼接模具加工引起的振动带来的刀具的磨损和破损和工件表面精度低等问题制约着汽车覆盖件的发展。近年来,为了提高加工效率出现了用非球头铣刀(椭球头铣刀和双曲线球头铣刀)加工小曲率自由曲面模具,虽然提高了加工效率但是由于是刀头部分是规律曲线(椭圆、双曲线),造成机床加工曲面加工编程点难以确定,增加了编程的难度。在磨削刀具方面,传统的刀具磨削常采用机床自带的软件和经验式加工方法,降低了铣刀磨削精度,最终降低模具的加工精确度,缩短刀具寿命,降低数控加工设备性能的充分发挥。 For molds with free-form surfaces of small curvature, such as automotive panels, whose structural shapes are complex. The processing of automotive panels mainly uses ball end milling cutters and ring milling cutters. When machining free-form surfaces with small curvature in three-axis, the ball end milling cutter has narrow processing bandwidth, small step distance, low efficiency and low precision. Especially for the hardened steel splicing mold with different hardness, the wear and damage of the tool caused by the vibration caused by the machining and the low surface precision of the workpiece restrict the development of automobile panels. In recent years, in order to improve processing efficiency, non-spherical end milling cutters (ellipsoidal end milling cutters and hyperbolic spherical end milling cutters) have been used to process small-curvature free-form surface molds. Although the processing efficiency has been improved, because the cutter head part is a regular curve (ellipse, hyperbola), which makes it difficult to determine the programming point of the surface machining of the machine tool, which increases the difficulty of programming. In terms of grinding tools, the traditional tool grinding often uses the software and empirical processing methods that come with the machine tool, which reduces the grinding accuracy of the milling cutter, and ultimately reduces the processing accuracy of the mold, shortens the tool life, and reduces the performance of the CNC machining equipment. fully use.

发明内容 Contents of the invention

本发明的目的是提供一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,能够实现小曲率自由曲面铣削,减小加工不同硬度的淬硬钢拼接模具切削过程中引起的刀具振动,提高刀具寿命和工件表面加工质量。解决了铣刀在切入工件时,切削刃易发生破损的问题。解决了球头铣刀加工带宽窄,步距小,效率低的问题。解决了非球头铣刀(椭球头铣刀和双曲线球头铣刀)在加工小曲率自由曲面时,编程加工点难以确定的问题。在磨削方面,利用设计的刀具刃线和螺旋线方程,通过坐标转换确定磨削砂轮中心的矢量方向和砂轮中心点坐标得出砂轮的磨削点轨迹,解决了砂轮的磨削过程中的损耗,同时提高的铣刀的制造精度。 The purpose of the present invention is to provide an eccentric flank with unequal arc head milling cutter and grinding method, which can realize the milling of free-form surface with small curvature and reduce the cutting process of hardened steel splicing molds with different hardness. The vibration of the tool can improve the tool life and the surface processing quality of the workpiece. The problem that the cutting edge is easily damaged when the milling cutter cuts into the workpiece is solved. It solves the problems of narrow processing bandwidth, small step distance and low efficiency of the ball end milling cutter. Solve the problem that the programming machining point is difficult to determine when the non-spherical end milling cutter (ellipsoidal end milling cutter and hyperbolic spherical end milling cutter) processes the free-form surface with small curvature. In terms of grinding, using the designed tool edge line and helical line equation, the vector direction of the center of the grinding wheel and the coordinates of the center point of the grinding wheel are determined through coordinate conversion to obtain the grinding point track of the grinding wheel, which solves the problem of grinding wheel grinding. Loss, while improving the manufacturing accuracy of the milling cutter.

上述的目的通过以下的技术方案实现 Above-mentioned purpose realizes by following technical scheme :

一种偏心形后刀面带不等距圆弧头铣刀及磨削方法, 所述铣削刀具为整体式硬质合金铣削刀具,它包括刀柄,圆弧头其特征在于有两段圆弧组成分别是小圆弧,直径为2mm大圆弧,直径为10mm,两端圆弧光滑连接组成圆弧头。实现了在相同的步距下,提高加工带宽,同时减小了加工表面的残留高度。 A milling cutter with an eccentric flank and an arc head with unequal distances and a grinding method thereof. The milling cutter is an integral carbide milling cutter, which includes a handle, and the arc head is characterized in that there are two sections of arcs The components are small arcs with a diameter of 2mm and large arcs with a diameter of 10mm. The arcs at both ends are smoothly connected to form an arc head. Under the same step distance, the processing bandwidth is improved, and the residual height of the processing surface is reduced at the same time.

一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,其特征:所述的圆弧头铣刀的不等齿距,螺旋角分别为38°,40°,齿间角分别为87°,93°,87°,93°,齿间对等角相等。减小了在铣削过程中因为铣削不同硬度的淬硬钢模具引起的刀具振动,这样的结构减振性能较好,同时提高了刀具寿命和加工工件表面加工质量。 An eccentric flank with unequal arc head milling cutter and its grinding method, characterized in that the unequal tooth pitch and helix angle of the arc head milling cutter are respectively 38° and 40°, and the inter-tooth The angles are 87°, 93°, 87°, 93° respectively, and the corresponding angles between teeth are equal. The tool vibration caused by milling hardened steel molds with different hardness is reduced during the milling process. Such a structure has better vibration damping performance, and at the same time improves the tool life and the surface processing quality of the workpiece.

一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,对于加工不同硬度的拼接硬钢拼接模具其特征:所述的刀具端刃前角为0°~3°,周刃前角为0°~10°,第一后角范围:8°~10°,第二后角范围:15°~20°。 An eccentric flank with unequal arc-shaped head milling cutter and its grinding method, for processing spliced hard steel spliced molds with different hardness. The rake angle is 0°~10°, the first relief angle range: 8°~10°, the second relief angle range: 15°~20°.

一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,其特征:刀具中心位置有冷却通道,所述的冷却通道出口位于刀头部分,4条冷却通道分别位于4条切削刃端齿容屑槽。利于将产生热量的切屑带走,降低了过程产生的热量,保护了刀具切削的切削刃,延长了刀具寿命。 An eccentric flank with unequal arc head milling cutter and its grinding method, characterized in that there is a cooling channel at the center of the tool, the outlet of the cooling channel is located at the cutter head, and the four cooling channels are respectively located at the four Tooth flute at the cutting edge. It is beneficial to take away the chips that generate heat, reduces the heat generated in the process, protects the cutting edge of the cutting tool, and prolongs the life of the tool.

一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,其特征:刀具端刃和周刃部分后刀面为偏心形。这样刀尖强度,延长刀具寿命,解决了刀具在切入工件已发生破损的问题。 A milling cutter with an eccentric flank and an arc head with unequal distances and its grinding method, the feature is that the flanks of the end edge and peripheral edge of the cutter are eccentric. In this way, the strength of the tool tip prolongs the life of the tool, and solves the problem that the tool is damaged when it cuts into the workpiece.

结合图7一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,其前刀面的磨削方法:不等距圆弧头铣刀前刀面磨削方法,确定平砂轮磨削铣刀圆弧头切削刃与槽螺旋切削刃的前刀面时,根据不同切削刃螺旋角的大小确定砂轮的安装角后,刀具坐标系、砂轮坐标系和磨削点坐标系。砂轮从切削刃上端点开始,建立磨削起始点的砂轮中心点在磨削点坐标系的坐标,砂轮的轴线矢量平行于磨削点所在的顶刃前刀面的法矢量,磨削方向为切削刃的切线方向。磨削下一点的砂轮中心点坐标通过上一点的砂轮中心点坐标、砂轮旋转角度和刀具旋转角度和磨削点坐标系的坐标转换建立,砂轮的轴线矢量平行于磨削点所在的前刀面的法矢量,磨削方向为该段刃线的切线方向。这样的方法运动到切削刃的端点时,进行另一条切削刃磨削,砂轮的轴线矢量始终平行于磨削点所在的前刀面的法矢量运动,磨削方向为该切削刃的切线方向。当运动到该切削刃的端点时,进行周刃磨削,砂轮轴线矢量平行于周刃的前刀面法矢量,磨削方向为周刃的切线方向,由各点的磨削砂轮中心点的坐标和砂轮轴线矢量确定砂轮的磨削轨迹。三段切削刃的光滑连接确保砂轮磨削形成光顺螺旋面以及准确前刀面。 Combining with Figure 7, an eccentric flank with unequal arc-shaped head milling cutter and its grinding method, the grinding method of its rake face: grinding method of unequal-distance arc-shaped head milling cutter rake face, determine the flat When the grinding wheel grinds the rake face of the arc head cutting edge and the groove spiral cutting edge of the milling cutter, after the installation angle of the grinding wheel is determined according to the helix angle of different cutting edges, the tool coordinate system, the grinding wheel coordinate system and the grinding point coordinate system. The grinding wheel starts from the upper end point of the cutting edge, establish the coordinates of the grinding wheel center point of the grinding starting point in the grinding point coordinate system, the axis vector of the grinding wheel is parallel to the normal vector of the rake face of the top edge where the grinding point is located, and the grinding direction is Tangent direction of the cutting edge. The coordinates of the center point of the grinding wheel for grinding the next point are established by the coordinates of the center point of the grinding wheel at the previous point, the rotation angle of the grinding wheel, the rotation angle of the tool, and the coordinate transformation of the grinding point coordinate system. The axis vector of the grinding wheel is parallel to the rake face where the grinding point is located. normal vector, the grinding direction is the tangent direction of the edge line. When this method moves to the end point of the cutting edge, another cutting edge is ground. The axis vector of the grinding wheel is always parallel to the normal vector of the rake face where the grinding point is located, and the grinding direction is the tangent direction of the cutting edge. When moving to the end point of the cutting edge, the peripheral edge is ground, the axis vector of the grinding wheel is parallel to the normal vector of the rake face of the peripheral edge, and the grinding direction is the tangential direction of the peripheral edge. The coordinates and the wheel axis vector determine the grinding trajectory of the wheel. The smooth connection of the three cutting edges ensures that the grinding wheel grinds to form a smooth helical surface and an accurate rake face.

一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,其后刀面的磨削方法:确定平型砂轮磨削铣刀圆弧头切削刃与槽螺旋切削刃的后刀面时,确定砂轮的倾角μ后,倾斜角度为刀具的第一后角砂轮的安装角,根据切削刃方程砂轮从切削刃端点开始,建立磨削起始点的砂轮在磨削点坐标系的中心点的坐标,砂轮的轴线矢量平行于顶刃后刀面的法矢量,砂轮磨削方向为切削刃的切线方向。磨削下一点的砂轮中心点坐标通过上一点砂轮的中心点的坐标、砂轮旋转角度和刀具旋转角度和磨削点坐标系的坐标转换建立,方向是刀刃曲线的切矢量方向。这样运动到切削刃的端点时,砂轮会沿着另一个切削刃的切矢量方向运动,当运动到其的端点时,砂轮将沿着周刃的切线矢量方向磨削,砂轮的轴线矢量平行于周刃后刀面的法线矢量,由各点的磨削砂轮中心点的坐标和砂轮轴线矢量确定砂轮的磨削轨迹。三段切削刃的光滑连接确保砂轮磨削形成光顺第一后刀面,同样的方法进行第二后刀面的磨削。 An eccentric flank with unequal arc-shaped head milling cutter and its grinding method, the grinding method of the flank face: determine the distance between the circular arc head cutting edge and the groove helical cutting edge of the flat grinding wheel grinding milling cutter For the cutter face, after determining the inclination angle μ of the grinding wheel, the inclination angle is the installation angle of the grinding wheel at the first relief angle of the tool. According to the cutting edge equation, the grinding wheel starts from the end point of the cutting edge, and the grinding wheel at the starting point of grinding is established in the coordinate system of the grinding point. The coordinates of the center point, the axis vector of the grinding wheel is parallel to the normal vector of the flank of the top edge, and the grinding direction of the grinding wheel is the tangent direction of the cutting edge. The coordinates of the center point of the grinding wheel for grinding the next point are established by the coordinates of the center point of the grinding wheel at the previous point, the rotation angle of the grinding wheel, the rotation angle of the tool, and the coordinate transformation of the grinding point coordinate system, and the direction is the direction of the tangent vector of the blade curve. When moving to the end point of the cutting edge in this way, the grinding wheel will move along the tangent vector direction of the other cutting edge. When moving to its end point, the grinding wheel will grind along the tangent vector direction of the peripheral edge. The axis vector of the grinding wheel is parallel to The normal vector of the flank of the peripheral edge, the grinding track of the grinding wheel is determined by the coordinates of the center point of the grinding wheel at each point and the axis vector of the grinding wheel. The smooth connection of the three cutting edges ensures that the grinding wheel grinds to form a smooth first flank, and the same method is used to grind the second flank.

一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,其圆弧头铣刀的不等距磨削方法:砂轮磨削铣刀不等距时,根据当磨削完一条切削刃时,根据齿间角的大小,刀具绕着坐标系Z轴对应旋转相应的齿间角角度进行第二条切削刃的磨削,同样的方法进行第三条、第四条切削刃的磨削。 An eccentric flank with unequal arc-shaped head milling cutter and its grinding method, the unequal-distance grinding method of the arc-shaped end milling cutter: when the grinding wheel grinds the milling cutter at unequal distances, according to when the grinding is completed For one cutting edge, according to the size of the inter-tooth angle, the tool rotates around the Z-axis of the coordinate system corresponding to the corresponding inter-tooth angle to grind the second cutting edge, and the same method is used to grind the third and fourth cutting edges grinding.

一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,所述的铣刀磨削完成后通过G3刀检仪进行刃线的检测和万能工具显微镜进行前角、 后角、螺旋角精度检测,证实所采用加工方法精准可靠。 An eccentric flank with unequal arc head milling cutter and its grinding method. After the milling cutter is ground, the edge line is detected by the G3 tool detector and the rake angle and relief angle are checked by a universal tool microscope. , Helix angle accuracy detection, which proves that the processing method adopted is accurate and reliable.

本发明相对于现代技术的有益效果: The beneficial effect of the present invention with respect to modern technology:

1、本发明一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,该刀具采用不等距刀具设计,解决了刀具在加工不同硬度淬硬钢拼接模具的引起的刀具振动,加工质量不高,同时提高了刀具寿命。 1. An eccentric flank with unequal arc head milling cutter and its grinding method according to the present invention. The cutter adopts unequal distance cutter design, which solves the problems caused by the cutter when processing hardened steel splicing molds with different hardness. vibration, the processing quality is not high, and the tool life is improved at the same time.

2、本发明一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,所述的圆弧头铣削刀头包括刀具端刃的小曲率球头,半径为5mm,所述的小曲率球头和刀具周刃之间是大曲率球头,大曲率半径为1mm,两端圆弧光滑连接。解决了球头铣刀在加工小曲率平面,加工带宽窄,加工行距小,加工精度低的问题。 2. A milling cutter with an eccentric flank with an unequal distance arc head and a grinding method thereof according to the present invention, the milling head of the arc head includes a ball head with a small curvature of the end edge of the tool, and the radius is 5 mm. Between the small curvature ball head and the tool peripheral edge is a large curvature ball head, the maximum curvature radius is 1mm, and the arcs at both ends are smoothly connected. It solves the problems that the ball-end milling cutter processes small curvature planes, narrow processing bandwidth, small processing line spacing and low processing accuracy.

3、本发明一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,所述的刀具为硬质合金材料,所述的圆弧头铣削刀头包括刀具端刃的小曲率球头,半径为5mm,所述的小曲率球头和刀具周刃之间是大曲率球头(2-1),半径为1mm。解决了非球头铣刀(椭球头铣刀、双曲线球头铣刀)在加工中编程中心点难以确定的问题。 3. A milling cutter with an eccentric flank with unequal distances and a grinding method according to the present invention. The cutter is made of hard alloy material, and the milling cutter head with a circular arc head includes a small end edge of the cutter. Curvature ball head with a radius of 5 mm, and a large curvature ball head (2-1) with a radius of 1 mm between the small curvature ball head and the peripheral edge of the tool. It solves the problem that it is difficult to determine the programming center point of the non-spherical end milling cutter (ellipsoidal end milling cutter, hyperbolic spherical end milling cutter) during machining.

4、本发明一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,其特征:刀具端刃和周刃后刀面为偏心形。这样可以保护切削刃,减少刀具磨损,延长刀具寿命。 4. A milling cutter with eccentric flanks with unequal arcs and its grinding method according to the present invention is characterized in that the flanks of the end edge and peripheral edge of the cutter are eccentric. This protects the cutting edge, reduces tool wear and increases tool life.

5、本发明一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,其特征:刀具中心位置有冷却通道,4条冷却通道,所述的冷却通道出口在刀头部分,分别位于4条切削刃端齿容屑槽,利于将产生的切屑带走,同时减少了刀具切削刃的热量,保护了刀具切削的切削刃,延长了刀具寿命。 5. An eccentric flank with unequal arc head milling cutter and its grinding method according to the present invention, which is characterized in that there is a cooling channel at the center of the tool, 4 cooling channels, and the outlet of the cooling channel is at the cutter head , which are respectively located in the tooth chip pockets of the four cutting edges, which are beneficial to take away the generated chips, and at the same time reduce the heat of the cutting edge of the tool, protect the cutting edge of the cutting tool, and prolong the tool life.

综上所述,本发明的刀具结构对加工小曲率自由曲面不同硬度淬硬钢拼接模具能够减小切削振动,改善加工工件表面质量,同时提高了刀具寿命和加工效率。 To sum up, the tool structure of the present invention can reduce cutting vibration, improve the surface quality of the workpiece, and improve tool life and processing efficiency when processing small curvature free-form surfaces with different hardness hardened steel splicing dies.

本发明一种偏心形后刀面带不等距圆弧头铣刀及磨削方法通过坐标转换,建立砂轮的磨削轨迹等能精准定位砂轮的方向和位置,在保证刀具几何角度及切削刃强度情况下,缩短了磨削时间,提高了磨削精度。 An eccentric flank with unequal arc head milling cutter and the grinding method of the present invention establish the grinding track of the grinding wheel through coordinate conversion, and can accurately locate the direction and position of the grinding wheel, ensuring the geometric angle of the tool and the cutting edge In the case of strength, the grinding time is shortened and the grinding accuracy is improved.

附图说明 Description of drawings

图1是本发明的一种偏心形后刀面带不等距圆弧头铣刀及磨削方法整体结构示意图。 Fig. 1 is a schematic diagram of the overall structure of a milling cutter with an eccentric flank with unequal distance arc head and its grinding method according to the present invention.

图2是端部切削刃的放大图。 Fig. 2 is an enlarged view of the end cutting edge.

图3是图1的左视图。 Fig. 3 is a left side view of Fig. 1 .

图4是图1的右视图。 Fig. 4 is a right side view of Fig. 1 .

图5是加工小曲率自由曲面的刀具对比,虚线轮廓为球头铣刀,实线轮廓为圆弧头铣刀。Δh2为圆弧头铣刀切削表面残留高度图,Δh1为球头铣刀切削表面残留高度图,d1为球铣刀切削带宽,d2为圆弧头铣刀切削带宽。 Figure 5 is a comparison of tools for machining free-form surfaces with small curvature. The dotted outline is a ball-end milling cutter, and the solid-line outline is an arc-end milling cutter. Δh 2 is the residual height map of the cutting surface of the arc-end milling cutter, Δh 1 is the residual height map of the cutting surface of the ball-end milling cutter, d 1 is the cutting bandwidth of the ball milling cutter, and d 2 is the cutting bandwidth of the arc-end milling cutter.

图6是图1的F-F截面放大图。 FIG. 6 is an enlarged view of the F-F cross section of FIG. 1 .

图7是图1的K-K截面放大图。 Fig. 7 is an enlarged view of the K-K section of Fig. 1 .

图8是砂轮磨削圆弧头铣刀磨削前刀面和螺旋槽路径图,刀具坐标系O-XYZ,砂轮坐标系O1-X1Y1Z1,磨削点坐标系O2-X2Y2Z2Fig. 8 is the path diagram of the grinding rake face and spiral groove of the grinding wheel grinding arc head milling cutter, the tool coordinate system O-XYZ, the grinding wheel coordinate system O 1 -X 1 Y 1 Z 1 , the grinding point coordinate system O 2 - X 2 Y 2 Z 2 .

图9是砂轮磨削圆弧头铣刀磨削后刀面路径图,刀具坐标系O-XYZ,砂轮坐标系O3-X3Y3Z3,磨削点坐标系O4-X4Y4Z4Fig. 9 is the path diagram of the grinding flank of grinding wheel grinding circular arc head milling cutter, tool coordinate system O-XYZ, grinding wheel coordinate system O 3 -X 3 Y 3 Z 3 , grinding point coordinate system O 4 -X 4 Y 4 z 4 .

具体实施方式 Detailed ways

具体实施方式一:结合图1、2、4一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,所述刀具为整体式结构,刀具材料为硬质合金。该铣刀包括刀柄(1)和圆弧头(2),刀柄直径为8mm,圆弧头包括小曲率圆弧(2-2),圆弧半径为5mm,大曲率圆弧(2-1),圆弧半径为1mm。两端圆弧光滑连接构成该铣刀的圆弧头。效果:在相同步距下,提高切削带宽(d2>d1),提高了加工效率,改善加工质量(Δh2<Δh1)。 Embodiment 1: In combination with Figures 1, 2, and 4, a milling cutter with an eccentric flank with unequal distances and a grinding method thereof, the cutter is an integral structure, and the cutter material is hard alloy. The milling cutter includes a shank (1) and an arc head (2), the diameter of the shank is 8mm, the arc head includes a small curvature arc (2-2), the arc radius is 5mm, and a large curvature arc (2- 1), the arc radius is 1mm. The arcs at both ends are smoothly connected to form the arc head of the milling cutter. Effect: Under the same pitch, the cutting bandwidth is increased (d 2 >d 1 ), the processing efficiency is improved, and the processing quality is improved (Δh 2 <Δh 1 ).

具体实施方式二:结合图1、3一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,(A-A)之间的夹角为87°,(B-B)之间的夹角为93°,螺旋角(r)为38°,螺旋角(v)为40°。效果:避免了不同硬度的淬硬钢拼接模具在切削过程中造成加工稳定性造成的影响,减小切削过程中的刀具振动,提高了刀具寿命和加工工件表面质量。 Specific embodiment two: Combining Figures 1 and 3, an eccentric flank with unequal arc head milling cutter and grinding method, the angle between (A-A) is 87°, and the angle between (B-B) The angle is 93°, the helix angle (r) is 38°, and the helix angle (v) is 40°. Effect: It avoids the impact of different hardness of hardened steel splicing molds on the machining stability during the cutting process, reduces the tool vibration during the cutting process, and improves the tool life and the surface quality of the processed workpiece.

具体实施方式三:结合图6、7一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,刀具端刃后刀面(6)和周刃后刀面(10)为偏心形。效果:可以保护切削刃,减少刀具磨损,延长刀具寿命。 Specific implementation mode three: Combining Figures 6 and 7, an eccentric flank with an unequal arc head milling cutter and its grinding method, the flank of the end edge (6) and the flank of the peripheral edge (10) are Eccentric shape. Effect: It can protect the cutting edge, reduce tool wear and prolong tool life.

具体实施方式四:结合图6一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,端刃(2)前角m1的范围:0°~3°,端刃(2)后角n1的范围:8°~10°,端刃(2)后角n2的范围:15°~22°。 Embodiment 4: In combination with Figure 6, an eccentric flank with unequal arc head milling cutter and its grinding method, the range of rake angle m1 of the end edge (2): 0°~3°, the end edge (2) ) range of relief angle n1: 8°~10°, range of end edge (2) relief angle n2: 15°~22°.

具体实施方式五:结合图7一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,周刃(8)前角p为0°~10°,周刃(8)后角q1的范围:8°~10°,周刃(12)后角q2的范围:15°~22°。 Specific embodiment five: in conjunction with Fig. 7 a kind of eccentric flank cutter with unequal distance arc head milling cutter and grinding method, the rake angle p of peripheral edge (8) is 0 ° ~ 10 °, after peripheral edge (8) The range of angle q1: 8°~10°, the range of peripheral edge (12) relief angle q2: 15°~22°.

具体实施方式六:结合图4一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,刀具中心位置有冷却通道,分别为(3-1),(3-2),(3-3),(3-4)。所述的冷却通道为4条冷却通道,出口在圆弧头部分,分别位于4条切削刃端齿容屑槽(7)。效果:将产生的切屑带走,同时减少了刀具切削刃的热量,保护了刀具切削的切削刃,延长了刀具寿命。 Specific embodiment six: In combination with Figure 4, an eccentric flank with unequal arc head milling cutter and grinding method, the center of the tool has a cooling channel, respectively (3-1), (3-2), (3-3), (3-4). The cooling passages are four cooling passages, and the outlets are located at the arc head part, which are respectively located in the tooth chip pockets (7) of the four cutting edge ends. Effect: Take away the generated chips, reduce the heat of the cutting edge of the tool at the same time, protect the cutting edge of the cutting tool, and prolong the life of the tool.

具体实施方式七:结合图8一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,其前刀面的磨削方法:不等距圆弧头铣刀前刀面磨削方法,确定平砂轮磨削铣刀圆弧头切削刃(2-1)和(2-2)的前刀面时,根据不同切削刃螺旋角的大小确定砂轮的安装角α后,刀具坐标系O-XYZ,砂轮坐标系O1-X1Y1Z1,磨削点坐标系O2-X2Y2Z2。砂轮从切削刃(2-2)上端点开始,建立磨削起始点的砂轮中心点在坐标系O2-X2Y2Z2的坐标,砂轮的轴线矢量平行于磨削点所在的顶刃前刀面(13)的法矢量T3,磨削方向为T1。磨削下一点的砂轮中心点坐标通过上一点的砂轮中心点坐标、砂轮旋转ω1角度和刀具旋转ω2角度和磨削点坐标系O2-X2Y2Z2的坐标转换建立,砂轮的轴线矢量平行于磨削点所在的前刀面的法矢量T3,磨削方向为该段刃线的切线方向T1。这样的方法运动到切削刃(2-2)的端点时,砂轮的轴线矢量始终平行于磨削点所在的前刀面的法矢量T3运动,磨削方向为T2。当运动到切削刃(2-1)的端点时,砂轮轴线矢量平行于周刃(8)的前刀面(14)法矢量T4,磨削方向为周刃(8)的切线方向T,由各点的磨削砂轮中心点的坐标和砂轮轴线矢量确定砂轮的磨削轨迹。三段切削刃的光滑连接确保砂轮磨削形成光顺螺旋面以及准确前刀面。 Embodiment 7: In combination with Fig. 8, an eccentric flank milling cutter with unequal distance arc head and its grinding method, the grinding method of its rake face: grinding the rake face of unequal distance arc head milling cutter When determining the rake face of the cutting edge (2-1) and (2-2) of the arc head of the milling cutter with the flat grinding wheel, after determining the installation angle α of the grinding wheel according to the helix angle of the different cutting edges, the tool coordinates System O-XYZ, grinding wheel coordinate system O 1- X 1 Y 1 Z 1 , grinding point coordinate system O 2 -X 2 Y 2 Z 2 . The grinding wheel starts from the upper end point of the cutting edge (2-2), and the center point of the grinding wheel to establish the starting point of grinding is in the coordinate system O 2 -X 2 Y 2 Z 2. The axis vector of the grinding wheel is parallel to the top edge where the grinding point is located. The normal vector T 3 of the rake face (13), and the grinding direction is T 1 . The coordinates of the center point of the grinding wheel at the next grinding point are established by the coordinate transformation of the center point of the grinding wheel at the previous point, the angle of rotation ω1 of the grinding wheel, the angle ω2 of the tool rotation, and the coordinate system of the grinding point O 2 -X 2 Y 2 Z 2. The axis of the grinding wheel The vector is parallel to the normal vector T 3 of the rake face where the grinding point is located, and the grinding direction is the tangent direction T 1 of the edge line. When moving to the end point of the cutting edge (2-2) in this way, the axis vector of the grinding wheel is always parallel to the normal vector T 3 of the rake face where the grinding point is located, and the grinding direction is T 2 . When moving to the end point of the cutting edge (2-1), the axis vector of the grinding wheel is parallel to the normal vector T 4 of the rake face (14) of the peripheral edge (8), and the grinding direction is the tangential direction T of the peripheral edge (8), The grinding trajectory of the grinding wheel is determined by the coordinates of the center point of the grinding wheel at each point and the axis vector of the grinding wheel. The smooth connection of the three cutting edges ensures that the grinding wheel grinds to form a smooth helical surface and an accurate rake face.

具体实施方式八:结合图9一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,其偏心形后刀面的磨削方法:确定平型砂轮磨削铣刀圆弧头切削刃(2-1)和(2-2)的后刀面(6)、(10)时,确定砂轮的倾角μ后,倾斜角度为刀具的第一后角(n1)砂轮的安装角β,刀具坐标系O-XYZ,砂轮坐标系O3-X3Y3Z3,磨削点坐标系O4-X4Y4Z4。根据切削刃方程砂轮从切削刃(2-2)上端点开始,建立磨削起始点的砂轮在磨削点坐标系O4-X4Y4Z4的中心点的坐标,砂轮的轴线矢量平行于顶刃后刀面(11)的法矢量T5,砂轮磨削方向为T1。磨削下一点的砂轮中心点坐标通过上一点砂轮的中心点的坐标、砂轮旋转ω3角度和刀具旋转ω4角度和磨削点坐标系O4-X4Y4Z4的坐标转换建立,方向是刀刃曲线的切矢量T1方向。这样运动到切削刃(2-2)的端点时,砂轮会沿着切削刃(2-1)的切矢量T2方向运动,当运动到切削刃(2-1)的端点时,砂轮将沿着周刃(8)的切线矢量T方向磨削,砂轮的轴线矢量平行于周刃(8)后刀面(6)的法线矢量T6,由各点的磨削砂轮中心点的坐标和砂轮轴线矢量确定砂轮的磨削轨迹。三段切削刃的光滑连接确保砂轮磨削形成光顺第一后刀面(6)、(10),同样的方法进行第二后刀面(5)、(9)的磨削。 Embodiment 8: In combination with Fig. 9, an eccentric flank with unequal arc head milling cutter and its grinding method, the grinding method of its eccentric flank: determine the circular arc of the flat grinding wheel for grinding the milling cutter When the flanks (6) and (10) of the head cutting edge (2-1) and (2-2), after determining the inclination angle μ of the grinding wheel, the inclination angle is the first clearance angle (n1) of the tool and the installation angle of the grinding wheel β, tool coordinate system O-XYZ, grinding wheel coordinate system O 3- X 3 Y 3 Z 3 , grinding point coordinate system O 4 -X 4 Y 4 Z 4 . According to the cutting edge equation, the grinding wheel starts from the upper end point of the cutting edge (2-2), establish the coordinates of the center point of the grinding wheel at the grinding point coordinate system O 4 -X 4 Y 4 Z 4 , and the axis vector of the grinding wheel is parallel On the normal vector T 5 of the flank (11) of the top edge, the grinding direction of the grinding wheel is T 1 . The coordinates of the center point of the grinding wheel for grinding the next point are established by the coordinates of the center point of the previous point of grinding wheel, the angle of rotation ω3 of the grinding wheel, the angle ω4 of tool rotation, and the coordinate conversion of the grinding point coordinate system O 4 -X 4 Y 4 Z 4 , and the direction is The tangent vector T of the blade curve is in the 1 direction. When moving to the end point of the cutting edge (2-2), the grinding wheel will move along the direction of the tangent vector T 2 of the cutting edge (2-1), and when moving to the end point of the cutting edge (2-1), the grinding wheel will move along the Grinding along the tangent vector T of the peripheral edge (8), the axis vector of the grinding wheel is parallel to the normal vector T 6 of the flank (6) of the peripheral edge (8), and the coordinates of the center point of the grinding wheel at each point and The grinding wheel axis vector determines the grinding trajectory of the grinding wheel. The smooth connection of the three cutting edges ensures that the grinding wheel is ground to form a smooth first flank (6), (10), and the same method is used to grind the second flank (5), (9).

具体实施方式九:结合实施方式七和实施方式八一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,其圆弧头铣刀的不等距磨削方法:砂轮磨削铣刀不等距时,当磨削完一条切削刃(2-3)时,刀具绕着坐标系Z轴旋转角度(A-A)进行第二条切削刃(2-4)的磨削,同样的方法进行第三条、第四条切削刃的磨削。 Embodiment 9: Combining Embodiment 7 and Embodiment 8, an eccentric flank with unequal distance arc head milling cutter and its grinding method, the unequal distance grinding method of its arc head milling cutter: grinding wheel grinding When the milling cutter is not equidistant, when one cutting edge (2-3) is ground, the tool rotates the angle (A-A) around the Z axis of the coordinate system to grind the second cutting edge (2-4). Grinding the third and fourth cutting edges using the same method.

具体实施方式十:结合一种偏心形后刀面带不等距圆弧头铣刀及磨削方法,所述的铣刀磨削完成后通过G3刀检仪进行刃线的检测和万能工具显微镜进行前角、 后角、螺旋角精度检测,证实所采用加工方法精准可靠。 Embodiment 10: In combination with an eccentric flank with unequal arc head milling cutter and its grinding method, after the milling cutter is ground, the edge line detection and universal tool microscope are carried out by the G3 knife detector The rake angle, back angle, and helix angle accuracy test are carried out to prove that the processing method adopted is accurate and reliable.

Claims (10)

1. knife face band Unequal distance circular arc head milling cutter and method for grinding after an eccentric shape, described milling cutter is monoblock type carbide alloy milling cutter, it comprises handle of a knife (1), cutter head (2) is characterized in that being made up of two sections of circular arcs is small arc-shaped (2-1), orthodrome (2-2) respectively, article 4, cutting edge, there is cooling passage described center cutter position, and described cooling passage outlet is positioned at cutter ends.
2. knife face band Unequal distance circular arc head milling cutter and method for grinding after the eccentric shape of one according to claim 1, its feature: described circular arc head milling cutter head comprises the small curve bulb of cutter ends, deep camber bulb between described small curve bulb and cutter, the cutter head of two tangent these milling cutters of composition of curvature circular arc.
3. knife face band Unequal distance circular arc head milling cutter and method for grinding after the eccentric shape of one according to claim 1, its feature: described unequal blade spacing, helical angle is respectively 38 °, 40 °, and angle between teeth is respectively 87 °, 93 °, 87 °, 93 °, and between cog vertical angles are equal.
4. knife face band Unequal distance circular arc head milling cutter and method for grinding after the eccentric shape of the one according to claim 1,2,3, its feature: described knife end rake angle is 0 ° ~ 3 °, rake angle is 0 ° ~ 10 °, angular region after first: 8 ° ~ 10 °, angular region after second: 15 ° ~ 20 °.
5. knife face band Unequal distance circular arc head milling cutter and method for grinding after the eccentric shape of one according to claim 1, its feature: there is cooling duct center cutter position, described cooling duct outlet is positioned at tool bit part, and 4 cooling ducts lay respectively at 4 cutting edge end tooth chip pockets.
6. knife face band Unequal distance circular arc head milling cutter and method for grinding after the eccentric shape of one according to claim 1, its feature: knife end sword, all blades divide rear knife face to be eccentric shape.
7. according to right 3, knife face band Unequal distance circular arc head milling cutter and method for grinding after the eccentric shape of one described in 4, the method for grinding of its rake face: Unequal distance circular arc head milling cutter rake face method for grinding, when determining the rake face of flat wheel grinding milling cutter circular arc head cutting edge and groove spiral cutting sword, after established angle according to the size determination emery wheel of different cutting edge helical angle, tool coordinate system, emery wheel coordinate system and grinding points coordinate system, emery wheel is from cutting edge upper extreme point, set up the coordinate of emery wheel central point at grinding points coordinate system of grinding starting point, the axis vector parallel of emery wheel is in the law vector of the top sword rake face at grinding points place, grinding direction be under the tangential direction grinding of cutting edge any emery wheel center point coordinate by upper emery wheel center point coordinate, the Coordinate Conversion of the emery wheel anglec of rotation and the cutter anglec of rotation and grinding points coordinate system is set up, the axis vector parallel of emery wheel is in the law vector of the rake face at grinding points place, grinding direction is the tangential direction of this section of sword line, when such method moves to the end points of cutting edge, carry out another cutting edge grinding, the axis vector of emery wheel is parallel to the law vector motion of the rake face at grinding points place all the time, grinding direction is the tangential direction of this cutting edge, when moving to the end points of this cutting edge, carry out all sharpenings to cut, grinding wheel spindle line vector is parallel to the rake face law vector of Zhou Ren, grinding direction is the tangential direction of Zhou Ren, by the coordinate of the abrasive grinding wheel central point of each point and the grinding track of grinding wheel spindle line vector determination emery wheel, being smoothly connected of three sections of cutting edges guarantees that wheel grinding forms fairing helicoid and accurate rake face.
8. knife face band Unequal distance circular arc head milling cutter and method for grinding after the eccentric shape of the one according to right 4, thereafter the method for grinding of knife face: when determining knife face after the eccentric shape of straight-type wheel grinding milling cutter circular arc head cutting edge and Zhou Ren, determine the inclination angle of emery wheel, angle of inclination is the established angle of the first relief angle emery wheel of cutter, according to cutting edge equation emery wheel from cutting edge end points, set up the coordinate of emery wheel at the central point of grinding points coordinate system of grinding starting point, the law vector of axis vector parallel knife face after the sword of top of emery wheel, wheel grinding direction is the tangential direction of cutting edge, under grinding, the emery wheel center point coordinate of any passes through the coordinate of the central point of upper emery wheel, the Coordinate Conversion of the emery wheel anglec of rotation and the cutter anglec of rotation and grinding points coordinate system is set up, direction is the tangent vector direction of edge curve, when moving to the end points of cutting edge like this, emery wheel can move along the tangent vector direction of another cutting edge, when moving to its end points, emery wheel is by the tangent line direction vector grinding along Zhou Ren, the normal vector of axis vector parallel knife face after Zhou Ren of emery wheel, by the coordinate of the abrasive grinding wheel central point of each point and the grinding track of grinding wheel spindle line vector determination emery wheel, being smoothly connected of three sections of cutting edges guarantees that wheel grinding forms fairing major first flank, same method carries out the grinding of knife face after second.
9. knife face band Unequal distance circular arc head milling cutter and method for grinding after the eccentric shape of the one according to right 3,7, the Unequal distance method for grinding of its circular arc head milling cutter: during wheel grinding milling cutter Unequal distance, according to when the complete cutting edge of grinding, according to the size of angle between teeth, cutter carries out the grinding of Article 2 cutting edge around the corresponding angle between teeth angle of coordinate system Z axis corresponding rotation, and same method carries out the grinding of Article 3, Article 4 cutting edge.
10. knife face band Unequal distance circular arc head milling cutter and method for grinding after the eccentric shape of the one according to right 3,4, carry out the detection of sword line by G3 cutter inspection instrument after described milling cutter grinding completes and universal tool-measuring microscope carries out anterior angle, relief angle, helical angle accuracy detection, confirm adopt processing method precisely reliable.
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CN105728814A (en) * 2016-04-25 2016-07-06 哈尔滨理工大学 Double-evolute angle-variable milling cutter
CN105728814B (en) * 2016-04-25 2017-09-01 哈尔滨理工大学 A double evolute variable angle milling cutter
CN107052914A (en) * 2016-12-26 2017-08-18 科德数控股份有限公司 A kind of efficient removing method of rose cutter machined trace
CN107052914B (en) * 2016-12-26 2019-10-25 科德数控股份有限公司 A kind of efficient removing method of rose cutter machined trace
CN109048512A (en) * 2017-02-27 2018-12-21 南通大学 Effectively improve micro- pendulum grinding and polishing device of polishing efficiency
CN109158961B (en) * 2017-02-27 2020-06-09 南通大学 Micro-pendulum polishing device for improving polishing quality
CN109158961A (en) * 2017-02-27 2019-01-08 南通大学 Improve micro- pendulum grinding and polishing device of polishing quality
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CN107363312B (en) * 2017-09-11 2019-04-23 大连理工大学 End Mills with End Flute for High Speed Milling of Carbon Fiber Composites
EP3833500A4 (en) * 2018-08-09 2022-08-31 Kyocera SGS Precision Tools, Inc. Variable radius gash
CN109702567A (en) * 2019-01-29 2019-05-03 西南交通大学 A method for solving the grinding trajectory of the arc edge rake face of an arc head end mill
CN113070517A (en) * 2020-01-06 2021-07-06 华硕电脑股份有限公司 End milling cutter for machining metal shell and machining method
CN111571316A (en) * 2020-04-30 2020-08-25 科德数控股份有限公司 Grinding track optimization method and system for screw tap thread machining
CN111571316B (en) * 2020-04-30 2021-10-26 科德数控股份有限公司 Grinding track optimization method and system for screw tap thread machining
CN114918747A (en) * 2022-05-17 2022-08-19 深圳数马电子技术有限公司 Method and device for grinding rear face of three-face edge milling cutter and computer equipment
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