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CN104950176B - A kind of internal resistance measurement device of contactless electric automobile energy-storage system - Google Patents

A kind of internal resistance measurement device of contactless electric automobile energy-storage system Download PDF

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CN104950176B
CN104950176B CN201510311953.4A CN201510311953A CN104950176B CN 104950176 B CN104950176 B CN 104950176B CN 201510311953 A CN201510311953 A CN 201510311953A CN 104950176 B CN104950176 B CN 104950176B
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resistor
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resistance
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CN104950176A (en
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刘源
胡斯登
梁梓鹏
李武华
吴建德
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Zhejiang University ZJU
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Abstract

本发明公开了一种非接触式的电动汽车储能系统的内阻测量装置,包括:控制器、驱动电路、开关电路、原边谐振电路、副边谐振电路、信号调理电路、包络检波电路、电压跟随器和低通滤波电路。本发明基于两个相近但不同频率的正弦衰减振荡信号叠加时产生的拍频现象,通过对原边谐振电路电感的拍频电压波形进行信号调理、包络检波、低通滤波、峰值采样,然后控制器计算出衰减系数,并利用待测电阻与衰减系数之间的数学关系求出待测电阻。另外,由于每拍的频率远小于谐振频率,所以采样频率可以降低,从而降低了对控制器高采样频率的要求。

The invention discloses a non-contact internal resistance measuring device of an electric vehicle energy storage system, comprising: a controller, a drive circuit, a switch circuit, a primary side resonant circuit, a secondary side resonant circuit, a signal conditioning circuit, and an envelope detection circuit , Voltage follower and low-pass filter circuit. The present invention is based on the beat frequency phenomenon generated when two similar but different frequency sinusoidal attenuation oscillation signals are superimposed, by performing signal conditioning, envelope detection, low-pass filtering, and peak sampling on the beat frequency voltage waveform of the inductance of the primary side resonant circuit, and then The controller calculates the attenuation coefficient, and uses the mathematical relationship between the resistance to be measured and the attenuation coefficient to obtain the resistance to be measured. In addition, since the frequency of each beat is much smaller than the resonant frequency, the sampling frequency can be reduced, thereby reducing the requirement for a high sampling frequency of the controller.

Description

一种非接触式的电动汽车储能系统的内阻测量装置A non-contact internal resistance measuring device for an electric vehicle energy storage system

技术领域technical field

本发明属于测量技术领域,具体涉及一种非接触式的电动汽车储能系统的内阻测量装置。The invention belongs to the technical field of measurement, and in particular relates to a non-contact internal resistance measuring device of an electric vehicle energy storage system.

背景技术Background technique

发展电动汽车,推进其产业化日益成为各国政府关注的焦点和科学研究的重点。电动汽车储能系统与动力系统的关键设备蓄电池组一直是人们关注的焦点。由于动力电池生产制造等原因,即使是相同批次的电池单体,也存在性能上的差异。当电池单体成组长期使用后,性能稍差的电池将导致该电池组整体发生故障,而蓄电池组的故障将带来巨大的损失。其次,电池充电过程中,电池易受到温度、湿度、充电电流、电荷量等影响,在各充电阶段呈现不同的非线性特点,忽视电池状态的充电策略将造成电池火灾、使用寿命缩短等问题。通过对蓄电池状态的在线监测预防故障的发生,是提高储能系统安全性的重要手段。其中蓄电池内阻是代表电池性能的重要参数指标;方便、快捷、准确的提取出电池组及其单体的电阻是实现高性能电动汽车储能系统的关键技术。The development of electric vehicles and the advancement of their industrialization have increasingly become the focus of governments and the focus of scientific research. The battery pack, the key equipment of the electric vehicle energy storage system and power system, has always been the focus of attention. Due to reasons such as power battery manufacturing, even the same batch of battery cells, there are differences in performance. When the battery cells are used in groups for a long time, the batteries with slightly poor performance will cause the battery group to fail as a whole, and the failure of the storage battery group will bring huge losses. Secondly, during the battery charging process, the battery is easily affected by temperature, humidity, charging current, charge amount, etc., and presents different nonlinear characteristics in each charging stage. A charging strategy that ignores the battery state will cause battery fires and shorten service life. Preventing failures through online monitoring of battery status is an important means to improve the safety of energy storage systems. Among them, the internal resistance of the battery is an important parameter index representing the performance of the battery; the convenient, fast and accurate extraction of the resistance of the battery pack and its monomers is the key technology for realizing a high-performance electric vehicle energy storage system.

随着科技的发展,电动汽车充电方法也呈现多样化的特点,主要分为接触式充电与非接触充电两种。接触式充电依靠插入型电缆对车辆充电,而非接触充电摒弃了电缆,能实现充电器与电动汽车之间的“隔空”充电。这将显著提高充电站自动化水平,简化充电流程。采用非接触电能传输时充电站与电动汽车之间缺乏常规的在线状态监控与通讯,充电站难以获得车载储能系统的状态信息用以调整充电方式与采取保护措施。现有的车载状态检测多采用的是有源检测,性能依赖于采样系统测量的准确性。由于非接触式电能传输时会在汽车底部形成用于大功率电能传输的磁耦合通道,将会对电子采样系统敏感部件产生干扰,造成测量误差,而提高采样系统对强磁场的适应性无疑将增加整体系统成本。With the development of science and technology, the charging methods of electric vehicles are also diversified, mainly divided into two types: contact charging and non-contact charging. Contact charging relies on a plug-in cable to charge the vehicle, while non-contact charging eliminates the cable and enables "space" charging between the charger and the electric vehicle. This will significantly increase the automation level of charging stations and simplify the charging process. When using non-contact power transmission, there is no conventional online status monitoring and communication between the charging station and the electric vehicle, and it is difficult for the charging station to obtain the status information of the on-board energy storage system to adjust the charging method and take protective measures. Most of the existing on-board status detection uses active detection, and its performance depends on the accuracy of the sampling system measurement. Since the non-contact power transmission will form a magnetic coupling channel for high-power power transmission at the bottom of the car, it will interfere with the sensitive components of the electronic sampling system and cause measurement errors. Improving the adaptability of the sampling system to strong magnetic fields will undoubtedly Increase overall system cost.

因此,研究非接触电能传输方式中电动汽车储能系统状态参数(例如温度、内阻等)的检测方法,进行储能系统状态分析与诊断,在停车充电时提早发现出现异常或故障的电池组,既能保证非接触式电能传输的高效与可靠,也能保护车辆储能系统以及电动汽车的安全运行。Therefore, it is necessary to study the detection method of the state parameters (such as temperature, internal resistance, etc.) of the electric vehicle energy storage system in the non-contact power transmission mode, analyze and diagnose the state of the energy storage system, and detect abnormal or faulty battery packs early when parking and charging. , which can not only ensure the high efficiency and reliability of non-contact power transmission, but also protect the vehicle energy storage system and the safe operation of electric vehicles.

公开号为CN102539005A的中国专利提出了一种非接触式的测温方法,其本质是测量热敏电阻阻值;这种测量方法有一定局限性:在测量电压信号周期时,由于信号频率较高,控制器不易测得准确的信号周期,影响电阻计算的精度和分辨率。公开号为CN103207031A的中国专利提出了另一种非接触式测温方法,其本质也是测电阻,但它将热敏电阻替换为谐振电感本身的电阻,减小了测量装置体积;其测量法方法也存在局限性:谐振频率较高时,对控制器采样频率的要求也提高,直接采样谐振电压信号对电阻计算的精确性有影响。The Chinese patent with the publication number CN102539005A proposes a non-contact temperature measurement method, whose essence is to measure the resistance of the thermistor; this measurement method has certain limitations: when measuring the voltage signal cycle, due to the high signal frequency , the controller is not easy to measure the accurate signal period, which affects the accuracy and resolution of resistance calculation. The Chinese patent with the publication number CN103207031A proposes another non-contact temperature measurement method, which is essentially resistance measurement, but it replaces the thermistor with the resistance of the resonant inductance itself, which reduces the volume of the measurement device; its measurement method There are also limitations: when the resonant frequency is high, the requirements for the sampling frequency of the controller are also increased, and direct sampling of the resonant voltage signal has an impact on the accuracy of resistance calculation.

发明内容Contents of the invention

针对现有技术所存在的上述技术问题,本发明提供了一种非接触式的电动汽车储能系统的内阻测量装置,无须测量电压信号周期,采样频率降低,采样准确性增加,能够实现小电阻的测量。Aiming at the above-mentioned technical problems existing in the prior art, the present invention provides a non-contact internal resistance measuring device for an electric vehicle energy storage system, which does not need to measure the voltage signal period, reduces the sampling frequency, increases the sampling accuracy, and can realize small Measurement of resistance.

一种非接触式的电动汽车储能系统的内阻测量装置,包括:控制器、驱动电路、开关电路、原边谐振电路、副边谐振电路、信号调理电路、包络检波电路、电压跟随器和低通滤波电路;其中:A non-contact internal resistance measuring device for an electric vehicle energy storage system, including: a controller, a drive circuit, a switch circuit, a primary side resonant circuit, a secondary side resonant circuit, a signal conditioning circuit, an envelope detection circuit, and a voltage follower and low-pass filter circuit; where:

所述的驱动电路对控制器提供的一对互补的开关驱动信号进行功率放大;The drive circuit amplifies the power of a pair of complementary switch drive signals provided by the controller;

所述的开关电路根据功率放大后的开关驱动信号进行开关动作,将电源电压转换成方波电压信号;The switch circuit performs a switching action according to the amplified switch driving signal, and converts the power supply voltage into a square wave voltage signal;

所述的原边谐振电路与副边谐振电路耦合,其用于将所述的方波电压信号转换为交流电压信号以激励副边谐振电路工作;The primary side resonant circuit is coupled with the secondary side resonant circuit, which is used to convert the square wave voltage signal into an AC voltage signal to excite the secondary side resonant circuit to work;

所述的副边谐振电路通过感应待测电阻以产生与待测电阻对应的电阻电压信号,该电阻电压信号耦合至原边并与原边谐振电路中电感上的正弦电压信号叠加产生拍频电压信号;The secondary resonant circuit generates a resistance voltage signal corresponding to the resistance to be measured by inducing the resistance to be measured, and the resistance voltage signal is coupled to the primary side and superimposed with the sinusoidal voltage signal on the inductor in the primary side resonant circuit to generate a beat frequency voltage Signal;

所述的信号调理电路采集所述的拍频电压信号,并对该信号进行调理整形;The signal conditioning circuit collects the beat frequency voltage signal, and performs conditioning and shaping on the signal;

所述的包络检波电路对调理整形后的电阻电压信号进行包络检波,输出包络线信号;The envelope detection circuit performs envelope detection on the adjusted and shaped resistance voltage signal, and outputs an envelope signal;

所述的低通滤波电路经电压跟随器隔离后对所述的包络线信号进行低通滤波,滤除其中的高频分量;After the low-pass filter circuit is isolated by a voltage follower, the envelope signal is low-pass filtered to filter out high-frequency components;

所述的控制器对低通滤波后的包络线信号进行采样,并根据得到的包络线采样信号计算出待测电阻的阻值。The controller samples the low-pass filtered envelope signal, and calculates the resistance value of the resistance to be measured according to the obtained envelope signal.

进一步地,所述的控制器采用DSP或外置有A/D采样芯片的MCU。Further, the controller adopts DSP or MCU with an external A/D sampling chip.

进一步地,所述的开关电路包括两个带反并联二极管的开关管Q1~Q2以及两个二极管D1~D2;其中,开关管Q1的一端接电源电压,开关管Q1的另一端与二极管D1的阳极相连,二极管D1的阴极与二极管D2的阳极相连,二极管D2的阴极与开关管Q2的一端相连,开关管Q2的另一端接地,开关管Q1和Q2的控制极分别接收经功率放大后的一对互补的开关驱动信号。Further, the switch circuit includes two switch tubes Q1-Q2 with anti-parallel diodes and two diodes D1-D2; wherein, one end of the switch tube Q1 is connected to the power supply voltage, and the other end of the switch tube Q1 is connected to the diode D1. The anodes are connected, the cathode of the diode D1 is connected to the anode of the diode D2, the cathode of the diode D2 is connected to one end of the switching tube Q2, the other end of the switching tube Q2 is grounded, and the control poles of the switching tubes Q1 and Q2 respectively receive a power amplified pair of complementary switch drive signals.

进一步地,所述的原边谐振电路包括电阻R1、电容C1和电感L1;其中,电阻R1的一端与电容C1的一端以及二极管D1的阴极相连,电容C1的另一端与电感L1的一端相连,电感L1的另一端与电阻R1的另一端相连并接地。Further, the primary side resonant circuit includes a resistor R1, a capacitor C1 and an inductor L1; wherein, one end of the resistor R1 is connected to one end of the capacitor C1 and the cathode of the diode D1, and the other end of the capacitor C1 is connected to one end of the inductor L1, The other end of the inductor L1 is connected to the other end of the resistor R1 and grounded.

进一步地,所述的副边谐振电路包括电容C2和电感L2;其中,电感L2与电感L1耦合,电感L2的一端与电容C2的一端相连,电容C2的另一端与待测电阻的一端相连,待测电阻的另一端与电感L2的另一端相连。Further, the secondary resonant circuit includes a capacitor C2 and an inductor L2; wherein, the inductor L2 is coupled to the inductor L1, one end of the inductor L2 is connected to one end of the capacitor C2, and the other end of the capacitor C2 is connected to one end of the resistance to be measured, The other end of the resistor to be tested is connected to the other end of the inductor L2.

进一步地,所述的信号调理电路包括电阻R3、电阻R4和运算放大器U1;其中,电阻R3的一端与电容C1的另一端相连,电阻R3的另一端与运算放大器U1的反相输入端以及电阻R4的一端相连,运算放大器U1的正相输入端与电感L1的另一端相连,电阻R4的另一端与运算放大器U1的输出端相连。Further, the signal conditioning circuit includes a resistor R3, a resistor R4 and an operational amplifier U1; wherein, one end of the resistor R3 is connected to the other end of the capacitor C1, and the other end of the resistor R3 is connected to the inverting input terminal of the operational amplifier U1 and the resistor One terminal of R4 is connected, the non-inverting input terminal of the operational amplifier U1 is connected with the other terminal of the inductor L1, and the other terminal of the resistor R4 is connected with the output terminal of the operational amplifier U1.

进一步地,所述的包络检波电路包括二极管D3、电容C4和电阻R5;其中,二极管D3的阳极与运算放大器U1的输出端相连,二极管D3的阴极与电容C4的一端以及电阻R5的一端相连,电容C4的另一端与电阻R5的另一端相连并接地。Further, the envelope detection circuit includes a diode D3, a capacitor C4 and a resistor R5; wherein, the anode of the diode D3 is connected to the output terminal of the operational amplifier U1, and the cathode of the diode D3 is connected to one end of the capacitor C4 and one end of the resistor R5 , the other end of the capacitor C4 is connected to the other end of the resistor R5 and grounded.

进一步地,所述的电压跟随器由运算放大器U2构成,运算放大器U2的正相输入端与二极管D3的阴极相连,运算放大器U2的反相输入端和输出端共连。Further, the voltage follower is composed of an operational amplifier U2, the non-inverting input terminal of the operational amplifier U2 is connected to the cathode of the diode D3, and the inverting input terminal and the output terminal of the operational amplifier U2 are connected in common.

进一步地,所述的低通滤波电路包括电感L3、电阻R6和电容C3;其中,电感L3的一端与运算放大器U2的输出端相连,电感L3的另一端与电阻R6的一端相连,电阻R6的另一端与电容C3的一端以及控制器相连,电容C3的另一端接地。Further, the low-pass filter circuit includes an inductor L3, a resistor R6 and a capacitor C3; wherein, one end of the inductor L3 is connected to the output terminal of the operational amplifier U2, the other end of the inductor L3 is connected to one end of the resistor R6, and the resistor R6 The other end is connected to one end of the capacitor C3 and the controller, and the other end of the capacitor C3 is grounded.

进一步地,所述的控制器根据包络线采样信号计算待测电阻阻值的具体过程如下:Further, the specific process of the controller calculating the resistance value of the resistance to be measured according to the envelope sampling signal is as follows:

首先,提取包络线采样信号前N拍的峰值Y1~YN及其对应的时间图t1~tN,N为大于1的偶数;First, extract the peak values Y 1 ~Y N of N beats before the envelope sampling signal and their corresponding time diagrams t 1 ~t N , where N is an even number greater than 1;

然后,根据以下算式计算包络线采样信号的峰值衰减系数α:Then, calculate the peak attenuation coefficient α of the envelope sampling signal according to the following formula:

其中:i为自然数且1≤i≤N/2;Where: i is a natural number and 1≤i≤N/2;

然后,根据以下算式计算待测电阻的阻值R:Then, calculate the resistance value R of the resistor to be tested according to the following formula:

4Lα=Rb+R Rb=RL1+RL2+R1 4Lα=R b +RR b =R L1 +R L2 +R 1

其中:R1为电阻R1的阻值,RL1和RL2分别为电感L1和L2的内阻值,L为电感L1或L2的电感值。Wherein: R 1 is the resistance value of the resistor R1, R L1 and R L2 are the internal resistance values of the inductors L1 and L2 respectively, and L is the inductance value of the inductor L1 or L2.

本发明的有益技术效果为:The beneficial technical effect of the present invention is:

(1)本发明利用拍频现象测量电阻为首创;(1) The present invention utilizes the beat frequency phenomenon to measure the resistance as the first creation;

(2)本发明在拍频现象中,每拍的频率为两个正弦信号频率之差,其值远小于谐振频率,所以便于控制器采样。在同样的采样频率下通过测包络线峰值(即每个拍的峰值)计算待测电阻的方法更准确;(2) In the beat frequency phenomenon of the present invention, the frequency of each beat is the difference between two sinusoidal signal frequencies, and its value is far smaller than the resonance frequency, so it is convenient for the controller to sample. It is more accurate to calculate the resistance to be measured by measuring the peak value of the envelope (that is, the peak value of each beat) at the same sampling frequency;

(3)本发明测电阻装置中副边谐振电阻为电感电阻、待测电阻之和,其值较小;在谐振时电压衰减率低,能够产生较多周期衰减的正弦信号,从而产生较多的拍数以有利于采样。(3) secondary resonance resistance in the resistance measuring device of the present invention is the sum of the inductance resistance and the resistance to be measured, and its value is small; the voltage decay rate is low during resonance, and can produce more periodic decaying sinusoidal signals, thereby producing more The number of beats to facilitate sampling.

附图说明Description of drawings

图1为本发明内阻测量装置结构示意图。Fig. 1 is a schematic structural diagram of the internal resistance measuring device of the present invention.

图2为本发明内阻测量装置电路原理图。Fig. 2 is a circuit schematic diagram of the internal resistance measuring device of the present invention.

图3为本发明内阻测量装置中驱动电路示意图。Fig. 3 is a schematic diagram of the driving circuit in the internal resistance measuring device of the present invention.

图4为本发明包络线采样信号的波形示意图。Fig. 4 is a schematic diagram of the waveform of the envelope sampling signal of the present invention.

具体实施方式detailed description

为了更为具体地描述本发明,下面结合附图及具体实施方式对本发明的测量系统及测量方法进行说明。In order to describe the present invention more specifically, the measuring system and measuring method of the present invention will be described below in conjunction with the accompanying drawings and specific embodiments.

如图1和图2所示,本发明非接触式的电动汽车储能系统的内阻测量装置,包括:控制器、驱动电路、开关电路、谐振电路(原边、副边)、信号调理电路、包络检波电路、电压跟随器和低通滤波电路。As shown in Figure 1 and Figure 2, the internal resistance measurement device of the non-contact electric vehicle energy storage system of the present invention includes: a controller, a drive circuit, a switch circuit, a resonant circuit (primary side, secondary side), and a signal conditioning circuit , Envelope detection circuit, voltage follower and low-pass filter circuit.

驱动电路与控制器相连,其将控制器提供的两路驱动信号进行放大后输出;本实施例中,如图3所示,驱动电路采用两路光耦3120和驱动芯片4420独立隔离驱动。The driving circuit is connected to the controller, which amplifies the two driving signals provided by the controller and outputs them; in this embodiment, as shown in FIG. 3 , the driving circuit uses two optocouplers 3120 and a driving chip 4420 for independent isolation and driving.

开关电路与驱动电路相连,根据驱动电路输出的经放大后的驱动信号,输出对应的方波信号;本实施例中,开关电路由MOS管Q1、Q2、二极管D1、D2构成;MOS管Q1漏极接+5V电源,栅极为开关电路第一输入端,接收驱动电路第一驱动信号,源极与二极管D1阳极相连;MOS管Q2源极接地,栅极为开关电路第二输入端,接收驱动电路第二驱动信号,漏极接二极管D2阴极;二极管D1阴极与D2阳极相连并构成开关电路的输出端并输出方波信号。The switch circuit is connected with the drive circuit, and outputs a corresponding square wave signal according to the amplified drive signal output by the drive circuit; in this embodiment, the switch circuit is composed of MOS transistors Q1, Q2, diodes D1, D2; MOS transistor Q1 drains The pole is connected to the +5V power supply, the gate is the first input terminal of the switch circuit, and receives the first drive signal of the drive circuit, and the source is connected to the anode of the diode D1; the source of the MOS transistor Q2 is grounded, and the gate is the second input terminal of the switch circuit, which receives the drive circuit The drain of the second drive signal is connected to the cathode of the diode D2; the cathode of the diode D1 is connected to the anode of D2 to form an output end of the switch circuit and output a square wave signal.

原边谐振电路与开关电路相连,将开关电路产生的方波转换为正弦交流信号;本实施例中,原边谐振电路元件为电感L1、电容C1、电阻R1,采用串联谐振。电阻R1的一端与电容C1相连,构成谐振电路输入端,接收开关电路输出的方波信号。电阻R1的另一端接地,电容C1与电感L1串联,电感L1的另一端接地。The primary resonant circuit is connected with the switch circuit, and converts the square wave generated by the switch circuit into a sinusoidal AC signal; in this embodiment, the components of the primary resonant circuit are inductor L1, capacitor C1, and resistor R1, and adopt series resonance. One end of the resistor R1 is connected with the capacitor C1 to form an input end of the resonant circuit to receive the square wave signal output by the switch circuit. The other end of the resistor R1 is grounded, the capacitor C1 is connected in series with the inductor L1, and the other end of the inductor L1 is grounded.

副边谐振回路与原边谐振电路耦合,其将从原边谐振电路电感L1上耦合的交流电压信号作为自身工作电压;本实施例中,测量对象为待测电阻,副边谐振电路产生的电压信号传回原边谐振电路;副边谐振电路组成元件为电感L2、电容C2、待测电阻R2;电感L2,电容C2,待测电阻R2串联;副边谐振电阻为电感L2电阻和待测电阻R2之和,谐振电感L2与谐振电感L1相耦合。The secondary side resonant circuit is coupled with the primary side resonant circuit, which uses the AC voltage signal coupled from the primary side resonant circuit inductance L1 as its own operating voltage; in this embodiment, the measurement object is the resistance to be measured, and the voltage generated by the secondary side resonant circuit The signal is transmitted back to the primary side resonant circuit; the components of the secondary side resonant circuit are inductor L2, capacitor C2, and the resistance to be tested R2; The sum of R2, the resonant inductance L2 is coupled with the resonant inductance L1.

信号调理电路与原边谐振电路相连,采集原边谐振电路接收到的电压信号,并通过调理整形,输出调理后的电压信号;信号调理的原因在于:原信号电压值过高,不能直接引入控制器进行采样,所以需要将原信号按一定比例缩小到控制器可以采集的范围内;本实施例中,信号调理电路由电阻R3、R4和运算放大器U1构成;其中,电阻R3的一端为信号调理电路的输入端,采集原边谐振电路接收到的电压信号,电阻R3的另一端与电阻R4的一端和运算放大器U1反相输入端相连,电阻R4另一端与运算放大器U1输出端相连,构成信号调理电路输出端;运算放大器U1的同相输入端接地;运算放大器U1的正电源端接+5V电源,负电源端接-5V电源。The signal conditioning circuit is connected to the primary side resonant circuit, collects the voltage signal received by the primary side resonant circuit, and outputs the conditioned voltage signal through conditioning and shaping; the reason for the signal conditioning is that the original signal voltage value is too high and cannot be directly introduced into the control Therefore, it is necessary to reduce the original signal to the range that the controller can collect; in this embodiment, the signal conditioning circuit is composed of resistors R3, R4 and operational amplifier U1; wherein, one end of resistor R3 is the signal conditioning circuit The input terminal of the circuit collects the voltage signal received by the resonant circuit on the primary side, the other end of the resistor R3 is connected to one end of the resistor R4 and the inverting input terminal of the operational amplifier U1, and the other end of the resistor R4 is connected to the output terminal of the operational amplifier U1 to form a signal The output terminal of the conditioning circuit; the non-inverting input terminal of the operational amplifier U1 is grounded; the positive power supply terminal of the operational amplifier U1 is connected to the +5V power supply, and the negative power supply terminal is connected to the -5V power supply.

包络检波电路与信号调理电路相连,接收经信号调理电路调理后的信号,输出拍频波形的包络线信号;本实施例中,包络检波电路由二极管D3、电阻R5和电容C4构成;其中二极管D3的阳极与信号调理电路的输出端相连,阴极与电容C4、电阻R5的一端相连,构成包络检波电路的输出端;电容C4、电阻R5的另一端相连并接地。The envelope detection circuit is connected with the signal conditioning circuit, receives the signal conditioned by the signal conditioning circuit, and outputs the envelope signal of the beat frequency waveform; in this embodiment, the envelope detection circuit is composed of a diode D3, a resistor R5 and a capacitor C4; The anode of the diode D3 is connected to the output end of the signal conditioning circuit, and the cathode is connected to one end of the capacitor C4 and the resistor R5 to form the output end of the envelope detection circuit; the other end of the capacitor C4 and the resistor R5 is connected to ground.

电压跟随器和包络检波电路相连,接收包络检波电路的输出信号,输出同幅同相的信号,并将前级包络检波电路与后级低通滤波电路隔离,防止后级对前级电路的影响;本实施例中,电压跟随器由运算放大器U2构成;其中运算放大器U2的同相输入端与包络检波电路输出端相连,输出端与反向输入端相连并构成电压跟随器的输出端;运算放大器U2的正电源端接+5V电源,负电源端接-5V电源。The voltage follower is connected to the envelope detection circuit, receives the output signal of the envelope detection circuit, outputs signals with the same amplitude and phase, and isolates the front-stage envelope detection circuit from the subsequent low-pass filter circuit to prevent the subsequent stage from affecting the previous stage circuit. In this embodiment, the voltage follower is composed of an operational amplifier U2; wherein the non-inverting input terminal of the operational amplifier U2 is connected to the output terminal of the envelope detection circuit, and the output terminal is connected to the inverting input terminal to form the output terminal of the voltage follower ; The positive power supply of the operational amplifier U2 is connected to the +5V power supply, and the negative power supply is connected to the -5V power supply.

低通滤波电路和电压跟随器相连,接收电压跟随器的输出信号,滤除其中高频分量,输出平滑的包络信号,便于控制器进行峰值采样;本实施例中,低通滤波电路由电感L3、电容C3、电阻R6构成,是一个二阶无源LC低通滤波器;其中,电感L3的一端与电压跟随器的输出端相连,另一端与电阻R6的一端相连,电阻R6另一端与电容C3的一端相连并构成低通滤波电路输出端,电容C3的另一端接地。The low-pass filter circuit is connected to the voltage follower, receives the output signal of the voltage follower, filters out the high-frequency components, and outputs a smooth envelope signal, which is convenient for the controller to perform peak sampling; in this embodiment, the low-pass filter circuit consists of an inductor Composed of L3, capacitor C3, and resistor R6, it is a second-order passive LC low-pass filter; one end of the inductor L3 is connected to the output end of the voltage follower, the other end is connected to one end of the resistor R6, and the other end of the resistor R6 is connected to the One end of the capacitor C3 is connected to form an output end of the low-pass filter circuit, and the other end of the capacitor C3 is grounded.

控制器与低通滤波电路相连,对低通滤波电路的输出信号进行采样,并据此信号计算出待测电阻阻值;本实施例中,控制器采用TI公司TMS320F28335数字信号处理器,集成了A/D转换功能。The controller is connected with the low-pass filter circuit, samples the output signal of the low-pass filter circuit, and calculates the resistance value of the resistance to be tested according to the signal; A/D conversion function.

本实施方式电阻测量装置的测量方法,包括如下步骤:The measuring method of the resistance measuring device of the present embodiment comprises the following steps:

(1)控制器通过驱动电路输出占空比为50%,互补的两路驱动信号分别给开关电路中的MOS管Q1、Q2,两个MOS管Q1、Q2互补工作。开关电路输出高频的方波信号,原边谐振电路将高频方波信号转换为高频正弦交流信号,并通过电感L1将信号耦合至副边谐振电路,待其稳定工作后,控制器停止输出驱动信号。本实施例中,驱动信号频率为L、C分别为谐振电路(原边、副边)的电感L1、L2、电容C1、C2的值,其中L=465μH,C=2.2nF。(1) The controller outputs a duty cycle of 50% through the driving circuit, and the two complementary driving signals are respectively given to the MOS transistors Q1 and Q2 in the switching circuit, and the two MOS transistors Q1 and Q2 work in a complementary manner. The switch circuit outputs a high-frequency square wave signal, and the primary-side resonant circuit converts the high-frequency square-wave signal into a high-frequency sinusoidal AC signal, and couples the signal to the secondary - side resonant circuit through the inductor L1. After it works stably, the controller Stop outputting the drive signal. In this embodiment, the driving signal frequency is L and C are the values of inductance L1, L2 and capacitance C1, C2 of the resonant circuit (primary side and secondary side), respectively, wherein L=465μH, C=2.2nF.

(2)停止输出驱动信号后,谐振电路(原边、副边)开始分别进入正弦衰减振荡。副边谐振电路感应出与待测电阻对应的电压信号,并通过电感L2耦合至原边,与原边谐振电路中的正弦衰减信号叠加,产生拍频现象。拍频电压经信号调理电路调理整形后传至包络检波电路的输入端。其中,信号调理电路中运算放大器U的型号为LF353,R3阻值为10k欧姆,R4阻值为4k欧姆,放大倍数为-2/5。(2) After the output drive signal is stopped, the resonant circuit (primary side, secondary side) starts to enter the sinusoidal attenuation oscillation respectively. The secondary side resonant circuit induces a voltage signal corresponding to the resistance to be measured, and is coupled to the primary side through the inductor L2, and superimposed with the sinusoidal attenuation signal in the primary side resonant circuit, resulting in a beat frequency phenomenon. The beat frequency voltage is conditioned and shaped by the signal conditioning circuit and then transmitted to the input terminal of the envelope detection circuit. Among them, the model of the operational amplifier U in the signal conditioning circuit is LF353, the resistance value of R3 is 10k ohms, the resistance value of R4 is 4k ohms, and the amplification factor is -2/5.

(3)经信号调理后的信号经过包络检波电路,输出包络线信号。包络线信号经过电压跟随器,传至低通滤波电路输入端。其中,包络检波电路中二极管D3型号为1N5819,电压跟随器中运算放大器的U2型号为LF353。(3) After signal conditioning, the signal passes through the envelope detection circuit to output the envelope signal. The envelope signal is transmitted to the input end of the low-pass filter circuit through the voltage follower. Among them, the type of diode D3 in the envelope detection circuit is 1N5819, and the type of U2 of the operational amplifier in the voltage follower is LF353.

(4)低通滤波电路的输出端与控制器相连,控制器根据低通滤波电路的输出信号计算出待测电阻阻值,具体过程如下:(4) The output end of the low-pass filter circuit is connected to the controller, and the controller calculates the resistance value of the resistance to be tested according to the output signal of the low-pass filter circuit. The specific process is as follows:

a.利用控制器对低通滤波后的信号(该信号波形如图4所示)进行采样,测得每拍的峰值点Xi(ti,Yi),其中i=1,2,3...N;本实施方式中,N取6或者4。a. Use the controller to sample the low-pass filtered signal (the signal waveform is shown in Figure 4), and measure the peak point X i (t i , Y i ) of each beat, where i=1,2,3 ... N; in this embodiment, N is 6 or 4.

b.根据以下算式对N以及N个峰值点进行算法上的处理,得到衰减系数。b. Perform algorithmic processing on N and N peak points according to the following formula to obtain the attenuation coefficient.

令N为偶数,求取平均值。Let N be an even number and find the average.

对衰减系数求平均, Averaging the attenuation coefficients,

c.根据以下算式求出待测电阻值:c. Calculate the resistance value to be tested according to the following formula:

4Lα=Rb+R2 4Lα=R b +R 2

其中,Rb=RL1+RL2+R1,RL1、RL2为电感L1、L2的电阻值,α为包络线峰值衰减系数,L为电感L1、L2的电感值,R2为待测电阻阻值;本实施方式测量前先通过精密仪器(数字电桥)测出电感L1、L2的电感值L和电阻值RL1、RL2。不同的绕制方法、不同的材料、线圈匝数会影响电感值和电阻值(集肤效应的存在使电感阻值随频率的增加而增加)。为了提高实验的准确度,应该尽可能的使电感电阻值小(从而衰减系数变小,能够测量更多的周波)。本实施方式中电感采用塑料空芯圆筒作为骨架,用铜丝绕制。由于普通铜丝集肤效应明显,利兹线集肤效应作用小,推荐采用利兹线。Among them, R b =R L1 +R L2 +R 1 , R L1 and R L2 are the resistance values of inductors L1 and L2, α is the envelope peak attenuation coefficient, L is the inductance value of inductors L1 and L2, and R 2 is The resistance value of the resistance to be measured; in this embodiment, the inductance value L and the resistance value R L1 and R L2 of the inductors L1 and L2 are measured by a precision instrument (digital bridge) before measurement. Different winding methods, different materials, and the number of turns of the coil will affect the inductance and resistance (the existence of the skin effect makes the inductance resistance increase with the increase of frequency). In order to improve the accuracy of the experiment, the resistance value of the inductor should be made as small as possible (so that the attenuation coefficient becomes smaller and more cycles can be measured). In this embodiment, the inductor adopts a plastic hollow cylinder as a skeleton, and is wound with copper wire. Since the skin effect of ordinary copper wire is obvious, and the skin effect of Litz wire is small, it is recommended to use Litz wire.

本实施例中,谐振频率设为157kHz。由于集肤效应,空心电感的电阻易受频率影响,所以先利用衰减系数α计算得到电感电阻(利用已知的待测电阻阻值R2和测得的衰减系数反推电感电阻RL,并令RL1=RL2=RL)。在此基础上,对电感阻值进行修正后再进行测量。最终,获得的电感电阻值为10.46欧姆。In this example, the resonant frequency Set to 157kHz. Due to the skin effect, the resistance of the air-core inductor is easily affected by frequency, so the attenuation coefficient α is used to calculate the inductance resistance first (using the known resistance value R 2 of the resistance to be measured and the measured attenuation coefficient to deduce the inductance resistance R L , and Let R L1 =R L2 =R L ). On this basis, the inductance resistance is corrected before measurement. Finally, the obtained inductor resistance value is 10.46 ohms.

基于此算法得到的电阻测量结果和误差如表1和表2所示:The resistance measurement results and errors based on this algorithm are shown in Table 1 and Table 2:

表1Table 1

R2 R 2 RL修正值 RL correction value 0.50.5 10.4910.49 11 10.4310.43

表2Table 2

R2 R 2 R2(测量值)R 2 (measured value) 相对误差Relative error 0.50.5 0.550.55 10%10% 11 0.950.95 5%5%

从表1与表2可以看到:通过信号调理、包络检波、二阶低通滤波、峰值采样、求取衰减系数平均值计算待测电阻的方法进行实验测试,测试结果的相对误差值在10%以内。计算结果与实际值相近,证明了测量方法的有效性。It can be seen from Table 1 and Table 2 that the experimental test is carried out by signal conditioning, envelope detection, second-order low-pass filtering, peak sampling, and calculating the average value of the attenuation coefficient to calculate the resistance to be tested. The relative error value of the test result is in Within 10%. The calculated results are close to the actual values, which proves the effectiveness of the measurement method.

Claims (10)

1.一种非接触式的电动汽车储能系统的内阻测量装置,其特征在于,包括:控制器、驱动电路、开关电路、原边谐振电路、副边谐振电路、信号调理电路、包络检波电路、电压跟随器和低通滤波电路;其中:1. A non-contact internal resistance measuring device for an electric vehicle energy storage system, comprising: a controller, a drive circuit, a switch circuit, a primary side resonant circuit, a secondary side resonant circuit, a signal conditioning circuit, an envelope Detection circuit, voltage follower and low-pass filter circuit; where: 所述的驱动电路对控制器提供的一对互补的开关驱动信号进行功率放大;The drive circuit amplifies the power of a pair of complementary switch drive signals provided by the controller; 所述的开关电路根据功率放大后的开关驱动信号进行开关动作,将电源电压转换成方波电压信号;The switch circuit performs a switching action according to the amplified switch driving signal, and converts the power supply voltage into a square wave voltage signal; 所述的原边谐振电路与副边谐振电路耦合,其用于将所述的方波电压信号转换为交流电压信号以激励副边谐振电路工作;The primary side resonant circuit is coupled with the secondary side resonant circuit, which is used to convert the square wave voltage signal into an AC voltage signal to excite the secondary side resonant circuit to work; 所述的副边谐振电路通过感应待测电阻以产生与待测电阻对应的电阻电压信号,该电阻电压信号耦合至原边并与原边谐振电路中电感上的正弦电压信号叠加产生拍频电压信号;The secondary resonant circuit generates a resistance voltage signal corresponding to the resistance to be measured by inducing the resistance to be measured, and the resistance voltage signal is coupled to the primary side and superimposed with the sinusoidal voltage signal on the inductor in the primary side resonant circuit to generate a beat frequency voltage Signal; 所述的信号调理电路采集所述的拍频电压信号,并对该信号进行调理整形;The signal conditioning circuit collects the beat frequency voltage signal, and performs conditioning and shaping on the signal; 所述的包络检波电路对调理整形后的电阻电压信号进行包络检波,输出包络线信号;The envelope detection circuit performs envelope detection on the adjusted and shaped resistance voltage signal, and outputs an envelope signal; 所述的低通滤波电路经电压跟随器隔离后对所述的包络线信号进行低通滤波,滤除其中的高频分量;After the low-pass filter circuit is isolated by a voltage follower, the envelope signal is low-pass filtered to filter out high-frequency components; 所述的控制器对低通滤波后的包络线信号进行采样,并根据得到的包络线采样信号计算出待测电阻的阻值。The controller samples the low-pass filtered envelope signal, and calculates the resistance value of the resistance to be measured according to the obtained envelope signal. 2.根据权利要求1所述的内阻测量装置,其特征在于:所述的控制器采用DSP或外置有A/D采样芯片的MCU。2. The internal resistance measuring device according to claim 1, characterized in that: the controller adopts a DSP or an MCU with an external A/D sampling chip. 3.根据权利要求1所述的内阻测量装置,其特征在于:所述的开关电路包括两个带反并联二极管的开关管Q1~Q2以及两个二极管D1~D2;其中,开关管Q1的一端接电源电压,开关管Q1的另一端与二极管D1的阳极相连,二极管D1的阴极与二极管D2的阳极相连,二极管D2的阴极与开关管Q2的一端相连,开关管Q2的另一端接地,开关管Q1和Q2的控制极分别接收经功率放大后的一对互补的开关驱动信号。3. The internal resistance measuring device according to claim 1, characterized in that: the switch circuit includes two switch tubes Q1-Q2 with anti-parallel diodes and two diodes D1-D2; wherein, the switch tube Q1 One end is connected to the power supply voltage, the other end of the switching tube Q1 is connected to the anode of the diode D1, the cathode of the diode D1 is connected to the anode of the diode D2, the cathode of the diode D2 is connected to one end of the switching tube Q2, the other end of the switching tube Q2 is grounded, and the switch The control poles of the transistors Q1 and Q2 respectively receive a pair of complementary switch drive signals after power amplification. 4.根据权利要求3所述的内阻测量装置,其特征在于:所述的原边谐振电路包括电阻R1、电容C1和电感L1;其中,电阻R1的一端与电容C1的一端以及二极管D1的阴极相连,电容C1的另一端与电感L1的一端相连,电感L1的另一端与电阻R1的另一端相连并接地。4. The internal resistance measuring device according to claim 3, characterized in that: the primary side resonant circuit includes a resistor R1, a capacitor C1 and an inductor L1; wherein, one end of the resistor R1 is connected to one end of the capacitor C1 and the diode D1 The cathodes are connected, the other end of the capacitor C1 is connected to one end of the inductor L1, the other end of the inductor L1 is connected to the other end of the resistor R1 and grounded. 5.根据权利要求4所述的内阻测量装置,其特征在于:所述的副边谐振电路包括电容C2和电感L2;其中,电感L2与电感L1耦合,电感L2的一端与电容C2的一端相连,电容C2的另一端与待测电阻的一端相连,待测电阻的另一端与电感L2的另一端相连。5. The internal resistance measuring device according to claim 4, characterized in that: the secondary resonant circuit comprises a capacitor C2 and an inductor L2; wherein the inductor L2 is coupled to the inductor L1, and one end of the inductor L2 is connected to one end of the capacitor C2 The other end of the capacitor C2 is connected to one end of the resistance to be measured, and the other end of the resistance to be measured is connected to the other end of the inductor L2. 6.根据权利要求4所述的内阻测量装置,其特征在于:所述的信号调理电路包括电阻R3、电阻R4和运算放大器U1;其中,电阻R3的一端与电容C1的另一端相连,电阻R3的另一端与运算放大器U1的反相输入端以及电阻R4的一端相连,运算放大器U1的正相输入端与电感L1的另一端相连,电阻R4的另一端与运算放大器U1的输出端相连。6. The internal resistance measuring device according to claim 4, characterized in that: the signal conditioning circuit comprises a resistor R3, a resistor R4 and an operational amplifier U1; wherein, one end of the resistor R3 is connected to the other end of the capacitor C1, and the resistor R3 is connected to the other end of the capacitor C1. The other end of R3 is connected to the inverting input end of the operational amplifier U1 and one end of the resistor R4, the non-inverting input end of the operational amplifier U1 is connected to the other end of the inductor L1, and the other end of the resistor R4 is connected to the output end of the operational amplifier U1. 7.根据权利要求6所述的内阻测量装置,其特征在于:所述的包络检波电路包括二极管D3、电容C4和电阻R5;其中,二极管D3的阳极与运算放大器U1的输出端相连,二极管D3的阴极与电容C4的一端以及电阻R5的一端相连,电容C4的另一端与电阻R5的另一端相连并接地。7. The internal resistance measuring device according to claim 6, characterized in that: the envelope detection circuit comprises a diode D3, a capacitor C4 and a resistor R5; wherein, the anode of the diode D3 is connected to the output terminal of the operational amplifier U1, The cathode of the diode D3 is connected to one end of the capacitor C4 and one end of the resistor R5, and the other end of the capacitor C4 is connected to the other end of the resistor R5 and grounded. 8.根据权利要求7所述的内阻测量装置,其特征在于:所述的电压跟随器由运算放大器U2构成,运算放大器U2的正相输入端与二极管D3的阴极相连,运算放大器U2的反相输入端和输出端共连。8. The internal resistance measuring device according to claim 7, characterized in that: the voltage follower is composed of an operational amplifier U2, the non-inverting input of the operational amplifier U2 is connected to the cathode of the diode D3, and the negative phase of the operational amplifier U2 is connected to the cathode of the diode D3. The phase input and output terminals are connected together. 9.根据权利要求8所述的内阻测量装置,其特征在于:所述的低通滤波电路包括电感L3、电阻R6和电容C3;其中,电感L3的一端与运算放大器U2的输出端相连,电感L3的另一端与电阻R6的一端相连,电阻R6的另一端与电容C3的一端以及控制器相连,电容C3的另一端接地。9. internal resistance measuring device according to claim 8, is characterized in that: described low-pass filter circuit comprises inductance L3, resistance R6 and electric capacity C3; Wherein, one end of inductance L3 is connected with the output terminal of operational amplifier U2, The other end of the inductor L3 is connected to one end of the resistor R6, the other end of the resistor R6 is connected to one end of the capacitor C3 and the controller, and the other end of the capacitor C3 is grounded. 10.根据权利要求5所述的内阻测量装置,其特征在于:所述的控制器根据包络线采样信号计算待测电阻阻值的具体过程如下:10. The internal resistance measuring device according to claim 5, characterized in that: the specific process of the controller calculating the resistance value of the resistance to be measured according to the envelope sampling signal is as follows: 首先,提取包络线采样信号前N拍的峰值Y1~YN及其对应的时间t1~tN,N为大于1的偶数;First, extract the peak values Y 1 to Y N of N beats before the envelope sampling signal and the corresponding time t 1 to t N , where N is an even number greater than 1; 然后,根据以下算式计算包络线采样信号的峰值衰减系数α:Then, calculate the peak attenuation coefficient α of the envelope sampling signal according to the following formula: αα == 22 NN ΣΣ ii == 11 NN 22 αα ii αα ii == -- 11 (( tt NN 22 ++ ii -- tt ii )) ll nno YY NN 22 ++ ii YY ii 其中:i为自然数且1≤i≤N/2;Where: i is a natural number and 1≤i≤N/2; 然后,根据以下算式计算待测电阻的阻值R:Then, calculate the resistance value R of the resistor to be tested according to the following formula: 4Lα=Rb+R Rb=RL1+RL2+R1 4Lα=R b +RR b =R L1 +R L2 +R 1 其中:R1为电阻R1的阻值,RL1和RL2分别为电感L1和L2的内阻值,L为电感L1或L2的电感值。Wherein: R 1 is the resistance value of the resistor R1, R L1 and R L2 are the internal resistance values of the inductors L1 and L2 respectively, and L is the inductance value of the inductor L1 or L2.
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