CN104943358B - The characteristic generation method of printing machine and generating means - Google Patents
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Abstract
本发明提供了一种印刷机特性曲线的生成方法和一种印刷机特性曲线的生成装置,所述印刷机特性曲线的生成方法,包括:制作贯穿整个版面的待印刷的三角形区域;根据印刷机的最大印刷幅面和单个墨区宽度将所述三角形区域划分为多个墨区,并分别设置所述多个墨区中每个墨区的墨键值;根据所述每个墨区的墨键值,对所述三角形区域进行印刷;统计所述每个墨区中的网点百分比;根据所述每个墨区的墨键值以及所述每个墨区中的网点百分比制作所述印刷机的特性曲线。通过本发明的技术方案,可以方便地得到印刷机的特性曲线,进而在进行印刷时,实现了预置上墨,减少了印刷时的过版时间,以及过版纸的使用量,提高了印刷效率,并且节约了成本。
The present invention provides a method for generating a characteristic curve of a printing machine and a device for generating a characteristic curve of a printing machine. The method for generating the characteristic curve of a printing machine includes: making a triangular area to be printed that runs through the entire layout; The maximum printing format and the width of a single ink zone divide the triangular area into multiple ink zones, and set the ink key value of each ink zone in the multiple ink zones respectively; according to the ink key of each ink zone value, printing the triangular area; counting the dot percentage in each ink zone; making the printing press according to the ink key value of each ink zone and the dot percentage in each ink zone characteristic curve. Through the technical scheme of the present invention, the characteristic curve of the printing machine can be obtained conveniently, and then when printing, preset ink filling is realized, the time for printing is reduced, and the amount of paper used for printing is reduced, and the printing time is improved. efficiency and cost savings.
Description
技术领域technical field
本发明涉及印刷机技术领域,具体而言,涉及一种印刷机特性曲线的生成方法和一种印刷机特性曲线的生成装置。The invention relates to the technical field of printing machines, in particular to a method for generating characteristic curves of printing machines and a device for generating characteristic curves of printing machines.
背景技术Background technique
目前,在印刷行业对印刷机领机的技术水平要求较高,印刷机领机不但需要会操作印刷机,而且还需要具有对网点覆盖及色彩的判断能力。其中,色彩的判断结果影响了印刷机机台上的放墨量,有经验的领机对放墨量的把握比较准确,在印刷时不但提高了印刷效率同时减少过版纸的使用,节约了印刷成本。然而,对于网点覆盖及色彩的判断能力需要长期的经验积累,为了解决印刷厂所面临的领机经验缺乏问题,相关技术中提出了通过印源油墨预置系统来控制印刷机的放墨量。At present, in the printing industry, the technical level of the printing machine pilot is relatively high. The printing machine pilot not only needs to be able to operate the printing machine, but also needs to have the ability to judge the dot coverage and color. Among them, the judgment result of the color affects the amount of ink released on the printing machine. Experienced pilots can accurately grasp the amount of ink released, which not only improves the printing efficiency but also reduces the use of overprint paper during printing, saving money. printing costs. However, the ability to judge dot coverage and color requires long-term experience accumulation. In order to solve the problem of lack of pilot experience faced by printing factories, the related technology proposes to control the amount of ink released by the printing machine through the printing source ink preset system.
但是,针对不同的印刷机型、不同的印刷材料和不同的印刷环境,印源油墨系统需要有不同的数据结果,而数据采集过程中最关键的是印刷机状态的确定,即确定印刷机的特性曲线,但是在相关技术中并没有提出有效的技术方案来确定印刷机的特性曲线。However, for different printing models, different printing materials and different printing environments, the ink source ink system needs to have different data results, and the most critical thing in the data collection process is to determine the status of the printing machine, that is, to determine the printing machine status. characteristic curve, but no effective technical solution has been proposed in the related art to determine the characteristic curve of the printing press.
因此,如何方便有效地得到印刷机的特性曲线成为亟待解决的技术问题。Therefore, how to conveniently and effectively obtain the characteristic curve of the printing machine has become an urgent technical problem to be solved.
发明内容Contents of the invention
本发明正是基于上述技术问题至少之一,提出了一种新的印刷机特性曲线的生成技术,可以方便地制作印刷机的特性曲线,进而在进行印刷时,实现了预置上墨,减少了印刷时的过版时间,以及过版纸的使用量,提高了印刷效率,并且节约了成本。The present invention is based on at least one of the above-mentioned technical problems, and proposes a new generation technology of the characteristic curve of the printing machine, which can conveniently make the characteristic curve of the printing machine, and then realizes preset ink filling during printing, reducing It shortens the printing time and the usage of printing paper, improves the printing efficiency and saves the cost.
有鉴于此,根据本发明的一个方面,提出了一种印刷机特性曲线的生成方法,包括:制作贯穿整个版面的待印刷的三角形区域;根据印刷机的最大印刷幅面和单个墨区宽度将所述三角形区域划分为多个墨区,并分别设置所述多个墨区中每个墨区的墨键值;根据所述每个墨区的墨键值,对所述三角形区域进行印刷;统计所述每个墨区中的网点百分比;根据所述每个墨区的墨键值以及所述每个墨区中的网点百分比制作所述印刷机的特性曲线。In view of this, according to one aspect of the present invention, a method for generating a printing machine characteristic curve is proposed, including: making a triangular area to be printed throughout the entire layout; The triangular area is divided into a plurality of ink areas, and the ink key value of each ink area in the plurality of ink areas is respectively set; according to the ink key value of each ink area, the triangular area is printed; statistics The dot percentage in each ink zone; making the characteristic curve of the printing machine according to the ink key value of each ink zone and the dot percentage in each ink zone.
在该技术方案中,通过对每个墨区中的网点百分比进行统计,并根据每个墨区的墨键值以及每个墨区中的网点百分比制作印刷机的特性曲线,可以方便地制作印刷机的特性曲线,进而在进行印刷时,实现了预置上墨,减少了印刷时的过版时间,以及过版纸的使用量,提高了印刷效率,并且节约了成本。其中,在制作印刷机的特性曲线时,可以将网点百分比作为输入值结点,将墨键值作为输出值结点绘制印刷机的特性曲线。In this technical scheme, by making statistics on the percentage of dots in each ink area, and making the characteristic curve of the printing machine according to the ink key value of each ink area and the percentage of dots in each ink area, it is convenient to make printing According to the characteristic curve of the machine, and then when printing, it realizes pre-inking, which reduces the printing time and the usage of printing paper, improves the printing efficiency and saves the cost. Among them, when making the characteristic curve of the printing machine, the dot percentage can be used as the input value node, and the ink key value can be used as the output value node to draw the characteristic curve of the printing machine.
在上述技术方案中,优选地,所述三角形区域为楔形图形。In the above technical solution, preferably, the triangular area is a wedge shape.
在该技术方案中,具体来说,版面通常情况下为矩形,因此可以将矩形版面的对角线和版面的两条边构成上述的三角形区域,即楔形图形(上升楔形或下降楔形)。In this technical solution, specifically, the layout is usually rectangular, so the diagonal of the rectangular layout and the two sides of the layout can form the above-mentioned triangular area, that is, a wedge shape (rising wedge or falling wedge).
在上述技术方案中,优选地,在对所述三角形区域进行印刷之前还包括:在所述三角形区域内填充预设网点值的CMYK四色平网;对填充所述CMYK四色平网之后的三角形区域所在的版面进行脱机直接制版。In the above technical solution, preferably, before printing the triangular area, it also includes: filling the CMYK four-color flat screen with a preset dot value in the triangular area; after filling the CMYK four-color flat screen Offline direct-to-plate-making is performed on the layout where the triangle area is located.
在该技术方案中,由于在印刷时,通常具有C(Cyan,青色)、M(Magenta,品红色)、Y(Yellow,黄色)、K(Key Plate,一种使用黑墨的印刷版)四种颜色,因此,为了得到完整的印刷机特性曲线,可以在上述的三角形区域内填充预设网点值(如75%)的四色平网,以便后续针对每个色组分别制作印刷机的特性曲线。In this technical scheme, due to printing, there are usually C (Cyan, cyan), M (Magenta, magenta), Y (Yellow, yellow), K (Key Plate, a printing plate using black ink) four Therefore, in order to obtain a complete characteristic curve of the printing machine, a four-color flat screen with a preset dot value (such as 75%) can be filled in the above-mentioned triangular area, so that the characteristics of the printing machine can be made separately for each color group curve.
在上述技术方案中,优选地,统计所述每个墨区中的网点百分比的步骤具体为:在所述每个墨区中,分别统计所述CMYK四个色组中每个色组的网点百分比;所述根据所述每个墨区的墨键值以及所述每个墨区中的网点百分比制作所述印刷机的特性曲线的步骤,具体为:根据所述每个墨区的墨键值以及所述每个墨区中所述每个色组的网点百分比,制作所述每个色组对应的印刷机的特性曲线。In the above technical solution, preferably, the step of counting the percentage of dots in each ink area is specifically: in each ink area, respectively counting the dots of each color group in the four CMYK color groups Percentage; the step of making the characteristic curve of the printing machine according to the ink key value of each ink area and the dot percentage in each ink area is specifically: according to the ink key of each ink area value and the dot percentage of each color group in each ink zone, and make a characteristic curve of the printing machine corresponding to each color group.
在该技术方案中,可以分别统计CMYK中每个色组的网点百分比,以制作每个色组对应的印刷机的特性曲线。In this technical solution, the dot percentage of each color group in CMYK can be counted separately, so as to prepare the characteristic curve of the printing machine corresponding to each color group.
在上述技术方案中,优选地,还包括:根据所述印刷机的特性曲线对测试活件进行印刷;在对所述测试活件印刷完成之后,根据所述测试活件中每个墨区对应的实际墨键值对所述印刷机的特性曲线进行优化处理。In the above technical solution, preferably, it also includes: printing the test job according to the characteristic curve of the printing machine; after the printing of the test job is completed, according to the corresponding The actual ink key value is optimized for the characteristic curve of the printing press.
在该技术方案中,通过对印刷机的特性曲线进行优化处理,可以得到更加精确的印刷机特性曲线,以在进行印刷时,根据印刷机的特性曲线实现精确地控制印刷机的放墨量。In this technical solution, by optimizing the characteristic curve of the printing machine, a more accurate characteristic curve of the printing machine can be obtained, so that during printing, the ink discharge amount of the printing machine can be accurately controlled according to the characteristic curve of the printing machine.
根据本发明的另一方面,还提出了一种印刷机特性曲线的生成装置,包括:版面制作单元,用于制作贯穿整个版面的待印刷的三角形区域;墨区划分单元,用于根据印刷机的最大印刷幅面和单个墨区宽度将所述三角形区域划分为多个墨区,并分别设置所述多个墨区中每个墨区的墨键值;印刷单元,用于根据所述每个墨区的墨键值,对所述三角形区域进行印刷;网点统计单元,用于统计所述每个墨区中的网点百分比;处理单元,用于根据所述每个墨区的墨键值以及所述每个墨区中的网点百分比制作所述印刷机的特性曲线。According to another aspect of the present invention, a device for generating a characteristic curve of a printing machine is also proposed, including: a layout making unit for making a triangular area to be printed that runs through the entire layout; The maximum printing format and the width of a single ink zone divide the triangular area into a plurality of ink zones, and set the ink key value of each ink zone in the multiple ink zones respectively; the printing unit is used for according to each The ink key value of the ink area is used to print the triangular area; the dot statistics unit is used to count the dot percentage in each ink area; the processing unit is used to calculate the ink key value of each ink area and The dot percentages in each ink zone create a characteristic curve for the printing press.
在该技术方案中,通过对每个墨区中的网点百分比进行统计,并根据每个墨区的墨键值以及每个墨区中的网点百分比制作印刷机的特性曲线,可以方便地制作印刷机的特性曲线,进而在进行印刷时,实现了预置上墨,减少了印刷时的过版时间,以及过版纸的使用量,提高了印刷效率,并且节约了成本。其中,在制作印刷机的特性曲线时,可以将网点百分比作为输入值结点,将墨键值作为输出值结点绘制印刷机的特性曲线。In this technical scheme, by making statistics on the percentage of dots in each ink area, and making the characteristic curve of the printing machine according to the ink key value of each ink area and the percentage of dots in each ink area, it is convenient to make printing According to the characteristic curve of the machine, and then when printing, it realizes pre-inking, which reduces the printing time and the usage of printing paper, improves the printing efficiency and saves the cost. Among them, when making the characteristic curve of the printing machine, the dot percentage can be used as the input value node, and the ink key value can be used as the output value node to draw the characteristic curve of the printing machine.
在上述技术方案中,优选地,所述版面制作单元制作的所述三角形区域为楔形图形。In the above technical solution, preferably, the triangular area created by the layout making unit is a wedge shape.
在该技术方案中,具体来说,版面通常情况下为矩形,因此可以将矩形版面的对角线和版面的两条边构成上述的三角形区域,即楔形图形(上升楔形或下降楔形)。In this technical solution, specifically, the layout is usually rectangular, so the diagonal of the rectangular layout and the two sides of the layout can form the above-mentioned triangular area, that is, a wedge shape (rising wedge or falling wedge).
在上述技术方案中,优选地,所述版面制作单元还用于:在所述印刷单元对所述三角形区域进行印刷之前,对所述三角形区域填充预设网点值的CMYK四色平网;以及对填充所述CMYK四色平网之后的三角形区域所在的版面进行脱机直接制版。In the above technical solution, preferably, the layout making unit is further configured to: before the printing unit prints the triangular area, fill the triangular area with a CMYK four-color flat screen with a preset dot value; and Offline direct plate-making is performed on the layout where the triangular area after filling the CMYK four-color flat screen is located.
在该技术方案中,由于在印刷时,通常具有C(Cyan,青色)、M(Magenta,品红色)、Y(Yellow,黄色)、K(Key Plate,一种使用黑墨的印刷版)四种颜色,因此,为了得到完整的印刷机特性曲线,可以在上述的三角形区域内填充预设网点值(如75%)的四色平网,以便后续针对每个色组分别制作印刷机的特性曲线。In this technical scheme, due to printing, there are usually C (Cyan, cyan), M (Magenta, magenta), Y (Yellow, yellow), K (Key Plate, a printing plate using black ink) four Therefore, in order to obtain a complete characteristic curve of the printing machine, a four-color flat screen with a preset dot value (such as 75%) can be filled in the above-mentioned triangular area, so that the characteristics of the printing machine can be made separately for each color group curve.
在上述技术方案中,优选地,所述网点统计单元具体用于:在所述每个墨区中,分别统计所述CMYK四个色组中每个色组的网点百分比;所述处理单元具体用于:根据所述每个墨区的墨键值以及所述每个墨区中所述每个色组的网点百分比,制作所述每个色组对应的印刷机的特性曲线。In the above technical solution, preferably, the dot counting unit is specifically configured to: in each of the ink zones, respectively count the dot percentage of each color group in the four CMYK color groups; the processing unit is specifically The method is used to: prepare the characteristic curve of the printing machine corresponding to each color group according to the ink key value of each ink region and the dot percentage of each color group in each ink region.
在该技术方案中,可以分别统计CMYK中每个色组的网点百分比,以制作每个色组对应的印刷机的特性曲线。In this technical solution, the dot percentage of each color group in CMYK can be counted separately, so as to prepare the characteristic curve of the printing machine corresponding to each color group.
在上述技术方案中,优选地,所述印刷单元还用于:根据所述印刷机的特性曲线对测试活件进行印刷;所述处理单元还用于:在所述印刷单元对所述测试活件印刷完成之后,根据所述测试活件中每个墨区对应的实际墨键值对所述印刷机的特性曲线进行优化处理。In the above technical solution, preferably, the printing unit is also used to: print the test job according to the characteristic curve of the printing machine; the processing unit is also used to: print the test job in the printing unit After the job is printed, the characteristic curve of the printing machine is optimized according to the actual ink key value corresponding to each ink zone in the test job.
在该技术方案中,通过对印刷机的特性曲线进行优化处理,可以得到更加精确的印刷机特性曲线,以在进行印刷时,根据印刷机的特性曲线实现精确地控制印刷机的放墨量。In this technical solution, by optimizing the characteristic curve of the printing machine, a more accurate characteristic curve of the printing machine can be obtained, so that during printing, the ink discharge amount of the printing machine can be accurately controlled according to the characteristic curve of the printing machine.
通过上述技术方案,可以方便地制作印刷机的特性曲线,进而在进行印刷时,实现了预置上墨,减少了印刷时的过版时间,减少了过版纸的使用量,提高了印刷效率,并且节约了成本。Through the above technical solution, the characteristic curve of the printing machine can be easily produced, and then when printing, preset ink filling is realized, which reduces the time for printing and the amount of paper used for printing, and improves the printing efficiency , and save costs.
附图说明Description of drawings
图1示出了根据本发明的实施例的印刷机特性曲线的生成方法的示意流程图;FIG. 1 shows a schematic flowchart of a method for generating a characteristic curve of a printing press according to an embodiment of the present invention;
图2示出了根据本发明的实施例的印刷机特性曲线的生成装置的示意框图;Fig. 2 shows a schematic block diagram of a device for generating a characteristic curve of a printing press according to an embodiment of the present invention;
图3示出了根据本发明的另一个实施例的印刷机特性曲线的生成方法的示意流程图;Fig. 3 shows a schematic flowchart of a method for generating a characteristic curve of a printing press according to another embodiment of the present invention;
图4A至4H示出了根据本发明的实施例印刷机特性曲线的生成方法的过程示意图;4A to 4H show schematic diagrams of the process of a method for generating a characteristic curve of a printing machine according to an embodiment of the present invention;
图5A至图5D示出了根据本发明的实施例的印刷机的特性曲线的示意图。5A to 5D show schematic diagrams of characteristic curves of a printing machine according to an embodiment of the present invention.
具体实施方式detailed description
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和具体实施方式对本发明进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to understand the above-mentioned purpose, features and advantages of the present invention more clearly, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用其他不同于在此描述的其他方式来实施,因此,本发明的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described here. Therefore, the protection scope of the present invention is not limited by the specific details disclosed below. EXAMPLE LIMITATIONS.
图1示出了根据本发明的实施例的印刷机特性曲线的生成方法的示意流程图。FIG. 1 shows a schematic flowchart of a method for generating a characteristic curve of a printing machine according to an embodiment of the present invention.
如图1所示,根据本发明的实施例的印刷机特性曲线的生成方法,包括:步骤102,制作贯穿整个版面的待印刷的三角形区域;步骤104,根据印刷机的最大印刷幅面和单个墨区宽度将所述三角形区域划分为多个墨区,并分别设置所述多个墨区中每个墨区的墨键值;步骤106,根据所述每个墨区的墨键值,对所述三角形区域进行印刷;步骤108,统计所述每个墨区中的网点百分比;步骤110,根据所述每个墨区的墨键值以及所述每个墨区中的网点百分比制作所述印刷机的特性曲线。As shown in Figure 1, the method for generating a characteristic curve of a printing press according to an embodiment of the present invention includes: Step 102, making a triangular area to be printed throughout the entire layout; Step 104, according to the maximum printing format of the printing press and a single ink The area width divides the triangular area into a plurality of ink areas, and sets the ink key value of each ink area in the plurality of ink areas respectively; step 106, according to the ink key value of each ink area, for all The triangular area is printed; step 108, counting the dot percentage in each ink area; step 110, making the printing according to the ink key value of each ink area and the dot percentage in each ink area The characteristic curve of the machine.
在该技术方案中,通过对每个墨区中的网点百分比进行统计,并根据每个墨区的墨键值以及每个墨区中的网点百分比制作印刷机的特性曲线,可以方便地制作印刷机的特性曲线,进而在进行印刷时,实现了预置上墨,减少了印刷时的过版时间,以及过版纸的使用量,提高了印刷效率,并且节约了成本。其中,在制作印刷机的特性曲线时,可以将网点百分比作为输入值结点,将墨键值作为输出值结点绘制印刷机的特性曲线。In this technical scheme, by making statistics on the percentage of dots in each ink area, and making the characteristic curve of the printing machine according to the ink key value of each ink area and the percentage of dots in each ink area, it is convenient to make printing According to the characteristic curve of the machine, and then when printing, it realizes pre-inking, which reduces the printing time and the usage of printing paper, improves the printing efficiency and saves the cost. Among them, when making the characteristic curve of the printing machine, the dot percentage can be used as the input value node, and the ink key value can be used as the output value node to draw the characteristic curve of the printing machine.
在上述技术方案中,优选地,所述三角形区域为楔形图形。In the above technical solution, preferably, the triangular area is a wedge shape.
在该技术方案中,具体来说,版面通常情况下为矩形,因此可以将矩形版面的对角线和版面的两条边构成上述的三角形区域,即楔形图形(上升楔形或下降楔形)。In this technical solution, specifically, the layout is usually rectangular, so the diagonal of the rectangular layout and the two sides of the layout can form the above-mentioned triangular area, that is, a wedge shape (rising wedge or falling wedge).
在上述技术方案中,优选地,在对所述三角形区域进行印刷之前还包括:在所述三角形区域内填充预设网点值的CMYK四色平网;对填充所述CMYK四色平网之后的三角形区域所在的版面进行脱机直接制版。In the above technical solution, preferably, before printing the triangular area, it also includes: filling the CMYK four-color flat screen with a preset dot value in the triangular area; after filling the CMYK four-color flat screen Offline direct-to-plate-making is performed on the layout where the triangle area is located.
在该技术方案中,由于在印刷时,通常具有C(Cyan,青色)、M(Magenta,品红色)、Y(Yellow,黄色)、K(Key Plate,一种使用黑墨的印刷版)四种颜色,因此,为了得到完整的印刷机特性曲线,可以在上述的三角形区域内填充预设网点值(如75%)的四色平网,以便后续针对每个色组分别制作印刷机的特性曲线。In this technical scheme, due to printing, there are usually C (Cyan, cyan), M (Magenta, magenta), Y (Yellow, yellow), K (Key Plate, a printing plate using black ink) four Therefore, in order to obtain a complete characteristic curve of the printing machine, a four-color flat screen with a preset dot value (such as 75%) can be filled in the above-mentioned triangular area, so that the characteristics of the printing machine can be made separately for each color group curve.
在上述技术方案中,优选地,统计所述每个墨区中的网点百分比的步骤具体为:在所述每个墨区中,分别统计所述CMYK四个色组中每个色组的网点百分比;所述根据所述每个墨区的墨键值以及所述每个墨区中的网点百分比制作所述印刷机的特性曲线的步骤,具体为:根据所述每个墨区的墨键值以及所述每个墨区中所述每个色组的网点百分比,制作所述每个色组对应的印刷机的特性曲线。In the above technical solution, preferably, the step of counting the percentage of dots in each ink area is specifically: in each ink area, respectively counting the dots of each color group in the four CMYK color groups Percentage; the step of making the characteristic curve of the printing machine according to the ink key value of each ink area and the dot percentage in each ink area is specifically: according to the ink key of each ink area value and the dot percentage of each color group in each ink zone, and make a characteristic curve of the printing machine corresponding to each color group.
在该技术方案中,可以分别统计CMYK中每个色组的网点百分比,以制作每个色组对应的印刷机的特性曲线。In this technical solution, the dot percentage of each color group in CMYK can be counted separately, so as to prepare the characteristic curve of the printing machine corresponding to each color group.
在上述技术方案中,优选地,还包括:根据所述印刷机的特性曲线对测试活件进行印刷;在对所述测试活件印刷完成之后,根据所述测试活件中每个墨区对应的实际墨键值对所述印刷机的特性曲线进行优化处理。In the above technical solution, preferably, it also includes: printing the test job according to the characteristic curve of the printing machine; after the printing of the test job is completed, according to the corresponding The actual ink key value is optimized for the characteristic curve of the printing press.
在该技术方案中,通过对印刷机的特性曲线进行优化处理,可以得到更加精确的印刷机特性曲线,以在进行印刷时,根据印刷机的特性曲线实现精确地控制印刷机的放墨量。In this technical solution, by optimizing the characteristic curve of the printing machine, a more accurate characteristic curve of the printing machine can be obtained, so that during printing, the ink discharge amount of the printing machine can be accurately controlled according to the characteristic curve of the printing machine.
图2示出了根据本发明的实施例的印刷机特性曲线的生成装置的示意框图。Fig. 2 shows a schematic block diagram of a device for generating a characteristic curve of a printing press according to an embodiment of the present invention.
如图2所示,根据本发明的实施例的印刷机特性曲线的生成装置200,包括:版面制作单元202,用于制作贯穿整个版面的待印刷的三角形区域;墨区划分单元204,用于根据印刷机的最大印刷幅面和单个墨区宽度将所述三角形区域划分为多个墨区,并分别设置所述多个墨区中每个墨区的墨键值;印刷单元206,用于根据所述每个墨区的墨键值,对所述三角形区域进行印刷;网点统计单元208,用于统计所述每个墨区中的网点百分比;处理单元210,用于根据所述每个墨区的墨键值以及所述每个墨区中的网点百分比制作所述印刷机的特性曲线。As shown in FIG. 2, the generating device 200 of the characteristic curve of the printing machine according to the embodiment of the present invention includes: a layout making unit 202, which is used to make a triangular area to be printed throughout the whole layout; an ink zone division unit 204, which is used to According to the maximum printing format of the printing press and the width of a single ink zone, the triangular area is divided into a plurality of ink zones, and the ink key value of each ink zone in the multiple ink zones is respectively set; the printing unit 206 is used for according to The ink key value of each ink area is used to print the triangular area; the dot counting unit 208 is used to count the dot percentage in each ink area; The ink key values of the zones and the percentage of dots in each ink zone make a characteristic curve for the printing press.
在该技术方案中,通过对每个墨区中的网点百分比进行统计,并根据每个墨区的墨键值以及每个墨区中的网点百分比制作印刷机的特性曲线,可以方便地制作印刷机的特性曲线,进而在进行印刷时,实现了预置上墨,减少了印刷时的过版时间,以及过版纸的使用量,提高了印刷效率,并且节约了成本。其中,在制作印刷机的特性曲线时,可以将网点百分比作为输入值结点,将墨键值作为输出值结点绘制印刷机的特性曲线。In this technical scheme, by making statistics on the percentage of dots in each ink area, and making the characteristic curve of the printing machine according to the ink key value of each ink area and the percentage of dots in each ink area, it is convenient to make printing According to the characteristic curve of the machine, and then when printing, it realizes pre-inking, which reduces the printing time and the usage of printing paper, improves the printing efficiency and saves the cost. Among them, when making the characteristic curve of the printing machine, the dot percentage can be used as the input value node, and the ink key value can be used as the output value node to draw the characteristic curve of the printing machine.
在上述技术方案中,优选地,所述版面制作单元202制作的所述三角形区域为楔形图形。In the above technical solution, preferably, the triangular area created by the layout making unit 202 is a wedge shape.
在该技术方案中,具体来说,版面通常情况下为矩形,因此可以将矩形版面的对角线和版面的两条边构成上述的三角形区域,即楔形图形(上升楔形或下降楔形)。In this technical solution, specifically, the layout is usually rectangular, so the diagonal of the rectangular layout and the two sides of the layout can form the above-mentioned triangular area, that is, a wedge shape (rising wedge or falling wedge).
在上述技术方案中,优选地,所述版面制作单元202还用于:在所述印刷单元对所述三角形区域进行印刷之前,对所述三角形区域填充预设网点值的CMYK四色平网;以及对填充所述CMYK四色平网之后的三角形区域所在的版面进行脱机直接制版。In the above technical solution, preferably, the layout making unit 202 is further configured to: before the printing unit prints the triangular area, fill the triangular area with a CMYK four-color flat screen with a preset dot value; And offline direct plate-making is performed on the layout where the triangular area after filling the CMYK four-color flat screen is located.
在该技术方案中,由于在印刷时,通常具有C(Cyan,青色)、M(Magenta,品红色)、Y(Yellow,黄色)、K(Key Plate,一种使用黑墨的印刷版)四种颜色,因此,为了得到完整的印刷机特性曲线,可以在上述的三角形区域内填充预设网点值(如75%)的四色平网,以便后续针对每个色组分别制作印刷机的特性曲线。In this technical scheme, due to printing, there are usually C (Cyan, cyan), M (Magenta, magenta), Y (Yellow, yellow), K (Key Plate, a printing plate using black ink) four Therefore, in order to obtain a complete characteristic curve of the printing machine, a four-color flat screen with a preset dot value (such as 75%) can be filled in the above-mentioned triangular area, so that the characteristics of the printing machine can be made separately for each color group curve.
在上述技术方案中,优选地,所述网点统计单元208具体用于:在所述每个墨区中,分别统计所述CMYK四个色组中每个色组的网点百分比;所述处理单元210具体用于:根据所述每个墨区的墨键值以及所述每个墨区中所述每个色组的网点百分比,制作所述每个色组对应的印刷机的特性曲线。In the above technical solution, preferably, the dot counting unit 208 is specifically configured to: in each ink area, respectively count the dot percentage of each color group in the four CMYK color groups; the processing unit 210 is specifically used to: prepare the characteristic curve of the printing machine corresponding to each color group according to the ink key value of each ink region and the dot percentage of each color group in each ink region.
在该技术方案中,可以分别统计CMYK中每个色组的网点百分比,以制作每个色组对应的印刷机的特性曲线。In this technical solution, the dot percentage of each color group in CMYK can be counted separately, so as to prepare the characteristic curve of the printing machine corresponding to each color group.
在上述技术方案中,优选地,所述印刷单元206还用于:根据所述印刷机的特性曲线对测试活件进行印刷;所述处理单元210还用于:在所述印刷单元对所述测试活件印刷完成之后,根据所述测试活件中每个墨区对应的实际墨键值对所述印刷机的特性曲线进行优化处理。In the above technical solution, preferably, the printing unit 206 is also used to: print the test job according to the characteristic curve of the printing machine; the processing unit 210 is also used to: After the test job is printed, the characteristic curve of the printing machine is optimized according to the actual ink key value corresponding to each ink zone in the test job.
在该技术方案中,通过对印刷机的特性曲线进行优化处理,可以得到更加精确的印刷机特性曲线,以在进行印刷时,根据印刷机的特性曲线实现精确地控制印刷机的放墨量。In this technical solution, by optimizing the characteristic curve of the printing machine, a more accurate characteristic curve of the printing machine can be obtained, so that during printing, the ink discharge amount of the printing machine can be accurately controlled according to the characteristic curve of the printing machine.
图3示出了根据本发明的另一个实施例的印刷机特性曲线的生成方法的示意流程图。Fig. 3 shows a schematic flowchart of a method for generating a characteristic curve of a printing press according to another embodiment of the present invention.
如图3所示,根据本发明的另一个实施例的印刷机特性曲线的生成方法,包括:As shown in FIG. 3, a method for generating a characteristic curve of a printing machine according to another embodiment of the present invention includes:
步骤302,印刷机维护保养。Step 302, printing machine maintenance.
具体地,由印刷机操作人员对印刷机进行维护及相关机器耗材的更新,包括墨键、墨斗槽清洗等。Specifically, the printing machine operator maintains the printing machine and updates related machine consumables, including ink keys, ink fountain tank cleaning, etc.
印刷机动态检测,按印刷机最大版面制作50%的四色平网,并出版印刷。印刷时给每个机组、每个墨路相同的墨键值,并检查印品左右密度的均匀性,如果有严重的密度偏差需要调整印刷机状态后再进行测试。The printing machine is dynamically inspected, and 50% of the four-color flat screen is produced according to the maximum layout of the printing machine, and published and printed. When printing, give each unit and each ink channel the same ink key value, and check the uniformity of the left and right density of the printed product. If there is a serious density deviation, you need to adjust the state of the printing machine before testing.
步骤304,印刷油墨状态采集图出CTP版。In step 304, the CTP version is obtained from the printing ink status collection map.
具体地,包括以下步骤:Specifically, the following steps are included:
(1)、印刷油墨状态采集文件制作。制作印刷油墨状态采集版面,版面为“楔形图”,即从左到右(印刷机印刷方向)贯穿整个版面的三角形。(1) Production of printing ink status collection documents. Make the printing ink status collection layout, which is a "wedge diagram", that is, a triangle that runs through the entire layout from left to right (printing direction of the printing machine).
(2)、版面设计。确定当前印刷机最大印刷幅面和单个墨区宽度。以当前印刷机幅面作为采集图的页面大小,并在图中标注好每个墨区的位置,并保证同印刷机上的墨键位置对应,版面“楔形图”区域填充CMYK四色都为75%(或大于75%)的平网,得到楔形文件。(2), layout design. Determine the maximum printing format of the current printing machine and the width of a single ink zone. Take the current printing machine format as the page size of the collection picture, and mark the position of each ink area in the picture, and ensure that it corresponds to the position of the ink key on the printing machine. The “wedge” area of the layout is filled with 75% of the CMYK four colors. (or greater than 75%) for a flat screen, resulting in a wedge file.
(3)、CTP版材制作。先针对CTP设备做版材的线性化调整,要求网点忠实还原,并将“楔形文件”出CTP版。(3), CTP plate production. First, adjust the linearization of the plate for the CTP equipment, requiring the faithful restoration of the dots, and exporting the "wedge file" to the CTP version.
步骤306,印刷机墨键特性采集。Step 306, collecting ink key characteristics of the printing machine.
具体包括以下步骤:Specifically include the following steps:
(1)、墨键值预置。固定印刷机转速,根据当前印刷机台的通常转速情况来确定当前固定的转速值。墨键按递增的方式进行预置。(1), ink key value preset. Fix the printing machine speed, and determine the current fixed speed value according to the current normal speed of the printing machine table. Ink keys are preset in increments.
(2)、印刷。印刷时要求转速不变,只改变墨键值,使印品从左到右控制各色组各墨区实地密度差在标准密度值的±0.05之内。(2), printing. It is required to keep the speed constant during printing, and only change the ink key value, so that the solid density difference of each color group and each ink area of the printed product is controlled within ±0.05 of the standard density value from left to right.
(3)、记录实际印刷墨键值。当印刷密度已控制均匀后,可以停止印刷,并将各色面对应的每个墨键值记录。此时记录的墨键值作为印刷机当前状态的墨键特征值。(3) Record the actual printing ink key value. After the printing density has been controlled to be uniform, the printing can be stopped, and each ink key value corresponding to each color surface can be recorded. The ink key value recorded at this time is used as the ink key characteristic value of the current state of the printing press.
步骤308,获取楔形图标准网点百分比。Step 308, obtaining the standard dot percentage of the wedge chart.
具体地,通过印刷前端输出软件输出“楔形文件”或直接由制作“楔形文件”的软件直接统计出各个墨键值对应区域的网点百分比值。Specifically, the "wedge file" is output by the printing front-end output software, or the dot percentage value of the area corresponding to each ink key value is directly counted by the software that makes the "wedge file".
步骤310,生成印刷机的特性曲线。Step 310, generating a characteristic curve of the printing machine.
将网点百分比作为输入值结点,将步骤306中记录的各个墨键值作为输出值结点,以得到印刷机的特性曲线。Use the dot percentage as the input value node, and use the ink key values recorded in step 306 as the output value node to obtain the characteristic curve of the printing press.
步骤312,优化印刷机的特性曲线。即用专用的测试文件,通过印刷过程检验来优化印刷特性曲线。具体地,可以通过步骤310中生成的印刷机特性曲线预置印刷测试文件的各个墨键值,并开机印刷,待印刷平稳后记录实际印刷墨键值,以对印刷机的特性曲线进行修正。Step 312, optimize the characteristic curve of the printing machine. That is, use a special test file to optimize the printing characteristic curve through the printing process inspection. Specifically, each ink key value of the printing test file can be preset through the characteristic curve of the printing machine generated in step 310, and the printing is started, and the actual printing ink key value is recorded after the printing is stable, so as to correct the characteristic curve of the printing machine.
通过该实施例的技术方案,实现了预置上墨,减少了印刷时的过版时间,减少了过版纸的使用量,提高了印刷效率,节约了成本,实现了节能减排的绿色印刷的理念。Through the technical solution of this embodiment, preset inking is realized, the time for printing is reduced, the amount of paper used for printing is reduced, printing efficiency is improved, costs are saved, and green printing with energy saving and emission reduction is realized concept.
下面以具体的实施例,并结合图4A至图4H详细说明本发明的技术方案。The technical solution of the present invention will be described in detail below with specific embodiments and in conjunction with FIG. 4A to FIG. 4H .
印刷机参数如表1所示:The printing machine parameters are shown in Table 1:
表1Table 1
纸张采用金东太空梭157g铜版纸,并以方正畅流流程软件和方正印源油墨预置专用软件为例。The paper uses Gold East Space Shuttle 157g coated paper, and takes the Founder Changliu process software and the Founder ink source ink preset special software as examples.
其中,步骤304具体为:制作如图4A所示的楔形图文件,其中,版面尺寸为740×520;版面内容为贯穿正版从左到右的三角形CMYK四色平网,网点值均为75%。并33mm的墨区宽度将正版分为23个墨区,并标上墨区号,在每个墨区做出CMYK四色实块(如图4B所示为楔形图放大的示意图),以检测印刷时的均匀性。Among them, step 304 is specifically: making a wedge-shaped image file as shown in Figure 4A, wherein the layout size is 740×520; the layout content is a triangular CMYK four-color flat screen running through the original from left to right, and the dot value is 75%. . Divide the original plate into 23 ink areas with an ink area width of 33mm, and mark the ink area number, and make a CMYK four-color solid block in each ink area (as shown in Figure 4B, which is an enlarged schematic diagram of a wedge-shaped diagram) to test printing time uniformity.
其次,对CTP出版机进行线性化调整。出线性化检测条,如图4C所示,并测量出版后网点百分比,将结果记录到方正畅流版材线性处,再次出版,验证网点百分比输出值不变以达到线性要求,对楔形图文件进行出版。Second, linearize the CTP publishing machine. Output the linearization test strip, as shown in Figure 4C, and measure the dot percentage after publishing, record the result to the linear part of the Founder’s smooth flow plate, publish again, and verify that the dot percentage output value remains unchanged to meet the linearity requirement. to publish.
步骤306具体为:Step 306 is specifically:
预定印刷机所有色组的“墨辊转速”为35,并按楔形走势预置机台上的墨键值,将步骤304中的楔形图文件的CTP版上印刷机进行印刷。在印刷时给定各色版的实地密度,本实施例中给定K1.85、C1.60、M1.5、Y1.05。印刷时通过调节墨键给值控制各色组各墨区实地密度差在标准密度值的±0.05之内。Predetermine the "ink roller speed" of all color groups of the printing machine to be 35, and preset the ink key value on the machine according to the wedge-shaped trend, and print the CTP plate of the wedge-shaped file in step 304 on the printing machine. The solid density of each color plate is given during printing, and K1.85, C1.60, M1.5, and Y1.05 are given in this embodiment. During printing, the solid density difference of each ink area of each color group is controlled within ±0.05 of the standard density value by adjusting the ink key value.
当印刷密度已控制均匀后,可以停止印刷,并统计各色组对应的每个墨区的墨键值,如图4D所示。When the printing density is uniformly controlled, the printing can be stopped, and the ink key value of each ink zone corresponding to each color group can be counted, as shown in FIG. 4D .
步骤308具体为:Step 308 is specifically:
出版楔形图文件时,需要在方正畅流流程软件中进行PDF挂网,选中“生成方正印源专用油墨文件”,以生成“楔形图文件.ink”。When publishing the wedge-shaped file, it is necessary to carry out the PDF linking in the Founder Changliu process software, and select "Generate the special ink file for Founder's printing source" to generate "Wedge-shaped file.ink".
在方正印源软件中设定印刷机模板,其中印版幅面、墨键个数及粗微调按实际印刷机进行设置,在本实施例中的设置界面如图4E所示。Set the printing machine template in the Founder Yinyuan software, where the printing plate format, the number of ink keys, and the coarse and fine adjustments are set according to the actual printing machine. The setting interface in this embodiment is shown in Figure 4E.
在方正印源油墨预置专用软件中,用设定好的印刷机属性模板解析方正畅流流程软件生成的“楔形图文件.ink”,解析结果如图4F所示,选中输出数据选项,可以输出楔形图数据,以得到楔形图标准网点百分比数据。In the special ink preset software of Founder Printing Source, use the set printer attribute template to analyze the "wedge file.ink" generated by Founder Changliu process software. Output the wedge chart data to obtain the standard dot percentage data of the wedge chart.
步骤310具体为:Step 310 is specifically:
在方正印源油墨预置软件的印刷机特性曲线生成界面上,需要先按不同色辊选择步骤308中生成的“楔形图网点百分比数据”,并在对应每个墨键标准网点的百分比处输入步骤306中印刷楔形图文件时记录的墨键值。On the printing machine characteristic curve generation interface of Founder Printing Ink Presetting Software, you need to select the "wedge-shaped dot percentage data" generated in step 308 according to different color rollers, and enter the percentage corresponding to the standard dots of each ink key The ink key value recorded when printing the wedge-shaped file in step 306.
具体地,如图4G所示,以输入K版的墨键数据为例。输入完成后可通过软件生成印刷机的特性曲线,并利用节点优化将曲线作优化处理,得到如图4H所示的特性曲线。类似地,可以得到C、M、Y各色组的印刷机特性曲线。Specifically, as shown in FIG. 4G , take the input of ink key data of the K version as an example. After the input is completed, the characteristic curve of the printing machine can be generated by software, and the curve can be optimized by node optimization to obtain the characteristic curve as shown in Figure 4H. Similarly, the characteristic curves of printing presses for C, M, and Y color groups can be obtained.
步骤312具体为:Step 312 is specifically:
用专用的测试文件,通过印刷过程检验来优化印刷特性曲线。具体地,可以通过步骤310中生成的印刷机特性曲线预置印刷测试文件的各个墨键值,并开机印刷,待印刷平稳后记录实际印刷墨键值,以对印刷机的特性曲线进行修正,修正结果如表2所示:Printing characteristic curves are optimized through printing process inspection with dedicated test files. Specifically, each ink key value of the printing test file can be preset through the characteristic curve of the printing machine generated in step 310, and the printing is started, and the actual printing ink key value is recorded after the printing is stable, so as to correct the characteristic curve of the printing machine. The correction results are shown in Table 2:
表2Table 2
根据表2中对墨键值的修正结果优化印刷机的特性曲线,如图5A所示,针对K色组的印刷机特性曲线示意图,其中,曲线502为优化后的K色组对应的印刷机特性曲线,曲线504为优化前的K色组对应的印刷机特性曲线。Optimize the characteristic curve of the printing press according to the correction results of the ink key value in Table 2, as shown in Figure 5A, the schematic diagram of the characteristic curve of the printing press for the K color group, wherein, the curve 502 is the printing press corresponding to the optimized K color group As for the characteristic curve, the curve 504 is the characteristic curve of the printing machine corresponding to the K color group before optimization.
如图5B所示,针对C色组的印刷机特性曲线示意图,其中,曲线508为优化后的C色组对应的印刷机特性曲线,曲线506为优化前的C色组对应的印刷机特性曲线。As shown in FIG. 5B , a schematic diagram of the characteristic curve of the printing machine for the color group C, wherein, the curve 508 is the characteristic curve of the printing machine corresponding to the color group C after optimization, and the curve 506 is the characteristic curve of the printing machine corresponding to the color group C before optimization. .
如图5C所示,针对M色组的印刷机特性曲线示意图,其中,曲线510为优化后的M色组对应的印刷机特性曲线,曲线512为优化前的M色组对应的印刷机特性曲线。As shown in Figure 5C, a schematic diagram of the characteristic curve of the printing machine for the M color group, wherein the curve 510 is the characteristic curve of the printing machine corresponding to the optimized M color group, and the curve 512 is the characteristic curve of the printing machine corresponding to the M color group before optimization .
如图5D所示,针对Y色组的印刷机特性曲线示意图,其中,曲线514为优化后的Y色组对应的印刷机特性曲线,曲线516为优化前的Y色组对应的印刷机特性曲线。As shown in Figure 5D, a schematic diagram of the characteristic curve of the printing machine for the Y color group, wherein the curve 514 is the characteristic curve of the printing machine corresponding to the optimized Y color group, and the curve 516 is the characteristic curve of the printing machine corresponding to the Y color group before optimization .
在得到印刷机的特性曲线之后,若需要进行印刷操作,则可以通过印刷机的特性曲线确定实际的放墨量,减少了印刷时的过版时间以及过版纸的使用量,提高了印刷效率,并且节约了成本。After obtaining the characteristic curve of the printing machine, if the printing operation is required, the actual ink discharge amount can be determined through the characteristic curve of the printing machine, which reduces the printing time and the usage of the printing paper, and improves the printing efficiency , and save costs.
以上结合附图详细说明了本发明的技术方案,考虑到在相关技术中并没有提出有效的技术方案来确定印刷机的特性曲线。因此,本发明提出了一种新的印刷机特性曲线的生成技术,可以方便地制作印刷机的特性曲线,进而在进行印刷时,实现了预置上墨,减少了印刷时的过版时间以及过版纸的使用量,提高了印刷效率,并且节约了成本。The technical solution of the present invention has been described in detail above in conjunction with the accompanying drawings, considering that no effective technical solution has been proposed in the related art to determine the characteristic curve of the printing machine. Therefore, the present invention proposes a new generation technology of the characteristic curve of the printing machine, which can conveniently make the characteristic curve of the printing machine, and then when printing, it realizes pre-inking, reduces the time for printing and the printing time. The use of overprinted paper improves printing efficiency and saves costs.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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